Wiring Schematic (Manual Machine) S770 (S/N AT5A11001 - AT5A11533) S770 (S/N B3BV11001 - B3BV11242) Sheet 1 of 18

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CONNECTOR ASSIGNMENTS

NUM NUM NUM NUM


CONN DESCRIPTION OF SHEET CONN DESCRIPTION OF SHEET CONN DESCRIPTION OF SHEET CONN DESCRIPTION OF SHEET
PINS PINS PINS PINS
C100 WATER IN FUEL SENDER 2 9 C277 AIR RIDE SEAT 6 17 C482 SEATBAR SENSOR 3 13 T1 BATT GROUND 1 6
C103 TAILGATE HARNESS 8 6,14,15,17 C278 RIGHT SPEAKER 2 17 C483 TEMP CONTROL SWITCH 3 16 T2 BUZZER GROUND 1 12
C104 TAILGATE FANS 4 9 C279 LEFT SPEAKER 2 17 C486 AC COMPRESSOR 2 16 T3 FLASHER 2 17
C105 HYD CHARGE PRESSURE 3 11 C308 BRAKE SOLENOID 2 11 C489 MFR ACCESSORY 2 5,6
T4 MEGAFUSE 1 4
SENSOR
C108 HYD TEMPERATURE SENDER 2 11 C350 AC EVAPORATOR SWITCH 2 16 C499 PTOL 4 12 T6 BATT GROUND 1 6
C111 MFR-BCT ENG HARN CONN 3 9 C355 FUEL HARNESS 6 9,17 C500 RH KEY SWITCH 6 12 T8 BATT GROUND 1 6
C112 HYD OIL FILTER SWITCH 2 11 C404 BACK UP ALARM 2 5,14 T10 ENGINE SYSTEM GROUND 1 6
C113 RIGHT TAILGATE FAN CONN 2 9 C405 AIR FILTER SWITCH 2 9 C503 RH DLX PANEL 6 7,12 T13 BUZZER POWER 1 12
C114 HAND THROTTLE 6 9 C406 FUEL SENDER 2 9 C602 LEFT REAR TAIL LIGHT 2 15 T14 PRE HEATER 1 9
C116 FOOT THROTTLE INTMD 3 9 C408 CAB-MFR HARN CONN(BLK) 14 4,6,7,12,13, C603 RIGHT REAR TAIL LIGHT 2 15 T15 RIGHT REAR WORK LIGHT(+) 1 15
15,17
C118 ENG-CROSSOVER 4 9 C409 RIGHT HANDLE 10 14 C606 POWER BOBTACH OPEN 2 17 T16 RIGHT REAR WORK LIGHT(-) 1 15

C119 LEFT TAILGATE FAN CONN 2 9 C410 LEFT HANDLE 10 14 C607 POWER BOBTACH CLOSE 2 17 T17 LEFT REAR WORK LIGHT (+) 1 15
C120 ENGINE TEMP SENSOR 2 9 C411 LEFT HANDLE 5 WAY 5 17 C610 HVAC DUCT FAN 2 16 T18 LEFT REAR WORK LIGHT (-) 1 15
C121 DOSING CONTROL UNIT 94 8,10 C412 LEFT HANDLE 2 WAY 2 17 C611 BLOWER MOTOR 4 16 T19 BACKUP ALARM 1 14
C122 SUPPLY MODULE 12 10 C415 HIGH FLOW SOLENOID 2 17 C630 THERMOSTAT 3 16 T20 BACKUP ALARM (GND) 1 14
C123 HOSE 1 HEATER 2 10 C418 FRONT ROD 2 11 C635 HEATER VALVE 6 16 T26 FUSE 150 AMP 1 9
C124 HOSE 2 HEATER 2 10 C419 FRONT BASE 2 11 C667 DOOR HARNESS 6 13 T27 PRE HEATER CONTACTOR PWR 1 9
C125 HOSE 3 HEATER 2 10 C420 HYD LOCK 2 11 C670 EXTERIOR BEACON HARNESS 6 17 T29 BATTERY 1 9
C126 HORN 2 17 C421 TILT SPOOL LOCK 3 14 C676 RADIO 6 17
T32 ECU CASE GND 1 6
C129 CAB ACCESSORY 3 13 C422 LIFT SPOOL LOCK 3 14 FRC1 FUSE RELAY CENTER 112 4,5,9,11,15,
T31 PREHEATER 1 9
16
C155 TANK HEATING VALVE 4 10 C423 BUCKET POSITION 2 17 J1A GATEWAY CONTROLLER 34 5,9,11,12, T33 DCU CASE GND 1 10
14,15,16,17
C156 REDUCTION AGENT METERING 2 10 C425 BRAKE SOLENOID 3 11 J1B GATEWAY CONTROLLER 26 4,6,7,8,9,11 1 13
T37 DOME LIGHT +
VALVE 12,14,13,17
C157 CATALYST TEMP SCR INLET 2 10 C426 CAN (Remote Start Tool, ACD) 7 7 J2A AUX CONTROLLER 34 11,14,17 1 13
T38 DOME LIGHT -
C158 CATALYST TEMP SCR OUTLET 2 10 C428 CAB-MFR HARN CONN(LT GRY) 14 5,6,9,13,17 J2B AUX CONTROLLER 26 4,5,6,7,11, 1 9
T42 PREHEATER FDBK
14,17
C159 ENVIRONMENTAL TEMP 2 10 C434-1 LEFT FRONT LIGHT (37W) 2 15 J7A ENG ECU CONTROLLER (BCT) 58 5,6,8,9
C160 CATALYST TEMP DOC INLET 2 10 C434-2 LEFT FRONT LIGHT (50W) 2 15 SW1 BRAKE SWITCH 6 12
C161 DEF TANK 4 8 C435-1 RIGHT FRONT LIGHT (37W) 2 15 SW2 BEACON SWITCH 6 17
C163 NOx PRETREATMENT 5 8 C435-2 RIGHT FRONT LIGHT (50W) 2 15 SW3 HAZARD SWITCH 6 17
C164 NOx POST TREATMENT 5 8 C438 CAB-MFR HARN CONN(DK GRY) 14 13,15,16,17 SW4 HAND/FOOT, H/ISO SWITCH 6 13
C169 ENGINE CAN DIAGNOSTIC 6 8 C441 TWO SPEED SOLENOID 2 17 SW5 POWER BOBTACH SWITCH 6 17
C171 INLINE FAN FUSE LEFT 2 9 C446 HYDRAULIC FAN SOLENOID 2 11 SW6 BUCKET POSITION SWITCH 6 17
C172 INLINE FAN FUSE RIGHT 2 9 C449 LEFT JOYSTICK(CAB HARN) 4 7 SW9 TRAVEL CONTROL SWITCH 6 12
C212 POWER SOCKET 2 13 C450 RIGHT JOYSTICK(CAB HARN) 4 7 SW10 BLOWER SWITCH 5 16
C252 WASHER ADAPTER INTMD 2 13 C479 LEFT PANEL(BLACK) 12 7,12 SW11 AC SWITCH 3 16
C253 WASHER PUMP 2 13 C480 LEFT PANEL(GRAY) 12 12 SW12 DPF SWITCH 10 12

WIRING SCHEMATIC
(MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 1 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
J1 CONNECTOR ASSIGNMENTS(GATEWAY CONTROLLER) J2 CONNECTOR ASSIGNMENTS(AUXILLIARY CONTROLLER)
PIN FUNCTION PIN FUNCTION PIN FUNCTION PIN FUNCTION
A-1 HYDRAULIC LOCK RETURN B-1 HYD CHARGE PRESS A-1 FRONT AUX (F) RETURN (BASE) B-1
A-2 LIFT SPOOL LOCK RETURN B-2 UNSW BATT A-2 B-2 UNSW BATT
A-3 HVAC RELAY - B B-3 UNSW BATT A-3 LEFT BLINKER RELAY B-3 UNSW BATT
A-4 SWITCHED PWR OUT RELAY - A B-4 ENGINE RUN SIGNAL A-4 RIGHT BLINKER RELAY B-4
A-5 FRONT LIGHT RELAY - J B-5 LIFT SPOOL LOCK A-5 HORN RELAY B-5
A-6 B-6 TRACTION LOCK HOLD A-6 B-6
A-7 STARTER RELAY - M B-7 TILT SPOOL LOCK A-7 B-7
A-8 TRACTION PULL RELAY - D B-8 CAN LO 1 A-8 B-8 CAN LO 1
A-9 TAILGATE FANS OUT RELAY - C B-9 CAN HI 1 A-9 B-9 CAN HI 1
A-10 TILT SPOOL LOCK RETURN B-10 HAND THROTTLE A-10 REAR AUX (M) RETURN B-10
A-11 AC SENSE B-11 SEAT BAR A-11 LH PADDLE RIGHT B-11
A-12 LEFT FAN FDBK RELAY - C B-12 FUEL LEVEL A-12 RH PADDLE LEFT B-12
A-13 TRACTION PULL FDBK RELAY- D B-13 BICS HYD LOCK HOLD A-13 RH RIGHT ROCKER UP B-13 FRONT AUX (F) (BASE)
A-14 B-14 CAN HI 2 A-14 B-14 CAN HI 2
A-15 B-15 GROUND P1 A-15 B-15 GROUND
A-16 AIR FILTER SWITCH B-16 GROUND P2 A-16 B-16 GROUND
A-17 REAR LIGHT RELAY - E B-17 GROUND P3, SENSOR A-17 B-17 RH PWM LO
A-18 HYD FAN RETURN B-18 ENGINE TEMP SENSOR A-18 FRONT AUX (M) RETURN (ROD) B-18 RH PWM SIG
A-19 PTOL LED B-19 HYD FAN OUTPUT A-19 B-19 FRONT AUX (M) (ROD)
A-20 PTOL SWITCH B-20 CAN LO 2 A-20 FLOAT B-20 CAN LO 2
A-21 SWITCHED PWR FDBK RELAY - A B-21 REMOTE RUN KEY A-21 B-21 RH TRIGGER RETURN
A-22 STATER FDBK RELAY - M B-22 RUN/ENTER A-22 LH RIGHT ROCKER DOWN B-22 SWITCHED PWR
A-23 B-23 SENSOR SUPPLY 8V A-23 B-23 RH PWM HI
A-24 START ENGINE B-24 SENSOR SUPPLY 5V A-24 B-24
A-25 RIGHT FAN FDBK RELAY - C B-25 TWO SPEED MAKEUP A-25 B-25
A-26 TWO SPEED RETURN B-26 TWO SPEED COIL A-26 HIGH FLOW RETURN B-26 HIGH FLOW
A-27 TWO SPEED MAKE-UP RETURN A-27
A-28 REAR LIGHT FDBK RELAY - E A-28 LH RIGHT ROCKER UP
A-29 A-29
A-30 HVAC FDBK RELAY - B A-30 RH LEFT ROCKER UP
A-31 FRONT LIGHTS FDBK RELAY - K A-31 RH LEFT ROCKER DOWN
A-32 HYD OIL TEMP (8 VOLT) A-32
A-33 FOOT THROTTLE A-33
A-34 HYD OIL FILTER SW1 A-34

HARNESS PART NUMBER


LF MFR MAN
DLX CAB
7267010
7253375
WIRING SCHEMATIC
DLX FUEL
BCT ENG
7266824
7242470
(MANUAL MACHINE)
TAILGATE DOM
SUSP JSTK
7267103
7163706
S770 (S/N AT5A11001 - AT5A11533)
BRAKE ADAPTER
WHL 2 SPD ADP
7234968
7159366
S770 (S/N B3BV11001 - B3BV11242)
TRK 2 SPD ADP 7243409
Sheet 2 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
LEGEND
ENGINE CONTROLLER WIRE CATEGORIES FOR COLORS AND NUMBER RANGE SCHEMATIC INDEX
PARTIAL CONNECTOR
GROUP DESCRIPTION GROUP NUMBER RANGE WIRE COLOR COLOR CODE OVERVIEW PAGE 1-3
CONNECTOR J7
BATT FEED, GENERAL 1000 THROUGH 1499 RED RED POWER PAGE 4-5
PIN FUNCTION BATT FEED, FUSED 1000 THROUGH 1499 RED/WHITE RED/WHT GROUND PAGE 6
1 SW POWER BATT FEED, SWITCHED 1500 THROUGH 1999 ORANGE/WHITE RNG/WHT CAN BUS PAGE 7-8
2 GND BATTERY GROUND 2000 THROUGH 2999 BLACK BLK ENGINE PAGE 9-10 CONNECTOR
CONTROLLER GROUND/RETURN 2000 THROUGH 2999 BROWN BRN HYDRAULICS PAGE 11
3 SW POWER
MONITORING 3000 THROUGH 3999 LIGHT BLUE LBL CAB DISPLAY PAGE 12
4 GND HYDRAULIC 4000 THROUGH 4999 LIGHT GREEN LGN CAB PAGE 13
5 SW POWER CONTROLLER SUPPLY 5000 THROUGH 5999 YELLOW YEL
WIRE BREAK
CONTROLS PAGE14
6 GND LIGHTS 6000 THROUGH 6999 PINK PNK (TWO WIRE BREAKS
LIGHTS PAGE 15
OTHER FUNCTIONS 7000 THROUGH 7999 WHITE WHT JOIN ONE WIRE)
9 WATER FUEL SENSOR HVAC PAGE 16
ENGINE 8000 THROUGH 8999 TAN TAN SHEET #
SIGNAL OPTIONS PAGE 17
13 COMMUNICATION 9000 THROUGH 9999 PURPLE PUR
COMMUNICATION 9000 THROUGH 9999 PURPLE/WHITE PUR/WHT
14
15

19 ECU RUN SIGNAL


21

24
25
26
28 MASS AIR FLOW (MAF)
SENSOR FREQUENCY
29
33

34 WATER FUEL SENSOR


GROUND
35 MASS AIR FLOW (MAF)
SENSOR TEMP
45 SW POWER SIGNAL
47 ECU CAN 1 LOW
48 ECU CAN 1 HI
56 PREHEATER SIGNAL
WIRING SCHEMATIC
(MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 3 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A.
7226989 (B)
UNSWITCHED BATT POWER C408
(BLACK)
1240 RED/WHT
SHEET 12
C503 RH DLX PANEL
CAB-MFR HARN CONN 1
1400 RED/WHT
SHEET 13
1450 RED/WHT 6 1450 RED/WHT C667 DOOR HARNESS
FRC1 FUSE RELAY CENTER 1420 RED/WHT
SHEET 12
1110 RED/WHT 2 C500 RH KEY SWITCH
FUSE 11 25 A J1B
1070 RED 1120 RED/WHT 1130 RED/WHT 3 GWY CTRLR 1440 RED/WHT
SHEET 12
SP2 C479 LH PANEL
+12V 1025 RED
FUSE 13 25 A
1160 RED/WHT SP36
1150 RED/WHT 3
J2B
BATTERY MEGAFUSE 1180 RED/WHT 2 AUX CTRLR
100.0 Amps

T4

SHEET 9
STARTER
FUSE 4 25 A
1010 RED 1140 RED/WHT
SHEET 16
FUSE 3 30 A FRC1 HVAC RELAY
1310 RED 1360 RED/WHT SHEET 11
FRC 1 TRACTION LOCK RELAY
FUSE 1 15 A 1320 RED/WHT
SHEET 15
1350 RED/WHT FRC1 REAR LIGHT RELAY
FUSE 2 20 A SHEET 15
1340 RED 1330 RED/WHT
SP26 SHEET 15 FRC1 FRONT LIGHT RELAY
FRC1 FRONT LIGHT RELAY

1335 RED FUSE 20 5 A


1345 RED/WHT SHEET 5
FRC1 ENGINE ECU RELAY
1325 RED FUSE 16 25 A
SP1 1300 RED 1035 RED/WHT
SHEET 5
1445 RED/WHT FRC 1 ENGINE ECU RELAY
SHEET 9
FUSE 18 25 A FRC1 PRE HEATER RELAY
1190 RED 1165 RED/WHT SHEET 7
C426 REMOTE RUN, ACD

1095 RED 1100 RED/WHT HEATER HOSE RELAY


SHEET 10

1220 RED 1230 RED/WHT DCU POWER


WIRING SCHEMATIC
SHEET 10

1045 RED 10 1105 RED/WHT 10 SHEET 9


(MANUAL MACHINE)
1460 RED/WHT
SHEET 17
1040 RED FUSE 22 25 A
TAILGATE FANS RELAY PWR
1490 RED/WHT
C412 LH HANDLE HORN
1410 RED/WHT
S770 (S/N AT5A11001 - AT5A11533)
SHEET 17

1055 RED
SP60
1290 RED
FUSE 24 25 A
1370 RED/WHT
SP24
SHEET 13
C408 CAB-MFR CONN
(OPTIONS) S770 (S/N B3BV11001 - B3BV11242)
C408 CAB-MFR CONN
(ACCESSORIES) Sheet 4 of 18
1050 RED
SHEET 5
FRC1 SWITCHED PWR RELAY
1030 RED
SHEET 9
(PRINTED DECEMBER 2016)
Printed In U.S.A. FRC1 STARTER RELAY
7226989 (B)
FRC1
1525 RNG
SCR INTERCONNECT
SHEET 8
SWITCHED POWER
J7A ENGINE ECU
ENGINE ECU
+12V RELAY - G
PWR 1506 RNG/WHT 1
SHEET 4 1035 RED/WHT 30 SP54
87 1540 RNG/WHT SP73 1545 RNG/WHT 1507 RNG/WHT 3

1535 RNG/WHT 1508 RNG/WHT 5


85 86
8005 TAN 45

FRC1 FUSE RELAY CENTER


SHEET 4 1345 RED/WHT
FUSE 21 15 A
1511 RNG/WHT SHEET 9

C404
1720 RNG/WHT B BU ALARM-MFR HARN
(SEE ADDITIONAL
OPTIONS DWG)

FUSE 5 25 A SP50 C489


1750 RNG/WHT 1780 RNG/WHT A MFR ACCESSORY
FUSE 6 25 A 1850 RNG/WHT
1760 RNG/WHT SHEET 13 C408 CAB-MFR CONN (FR WIPER)
1700 RNG/WHT SHEET 12 SW12 DPF SWITCH
1705 RNG/WHT SHEET 12 SW12 DPF SWITCH
FUSE 12 15 A
1790 RNG/WHT 1550 RNG/WHT 1620 RNG/WHT
SHEET 17 C408 CAB-MFR CONN (BKT POSITION) SHEET 12 C479 LH PANEL
1940 RNG/WHT
1520 RNG/WHT SHEET 12 T13 LH PANEL BUZZER
SHEET 14 C410 LEFT HANDLE 1930 RNG/WHT
SHEET 12 C499 RH PANEL PTOL
1530 RNG/WHT SHEET 14 C409 RIGHT HANDLE 1775 RNG/WHT
SHEET 12 SW1 BRAKE SWITCH
C428 1960 RNG/WHT
FUSE 14 5 A J2B (LT GRAY) SHEET 12 SW9 TRAVEL CONTROL SWITCH
1805 RNG/WHT 1570 RNG/WHT SP11
1560 RNG/WHT 22 1785 RNG/WHT
AUX CTRLR CAB-MFR HARN CONN 2 SHEET 13 SW4 H/ISO SWITCH
1950 RNG/WHT
SHEET 12 C500 RH PANEL KEY SWITCH
1660 RNG/WHT 2 1660 RNG/WHT SP42 1590 RNG/WHT
SHEET 12 C503 RH DELUXE PANEL
1765 RNG/WHT FUSE 7 25 A
1795 RNG/WHT 1730 RNG/WHT SP65 1735 RNG/WHT
SP25 SHEET 7 C426 REMOTE RUN, ACD
FRC1
1725 RNG/WHT
SWITCHED SHEET 8 C169 ENGINE CAN
POWER RELAY - A FUSE 8 25 A
+12V 1580 RNG/WHT
SHEET 13 C408 CAB-MFR CONN (ACCESSORIES, OPTIONS)
PWR 30
SHEET 4 1050 RED
87 1815 RNG/WHT
FUSE 23 15 A 1800 RNG/WHT
SHEET 9 ALT EXCITATION
WIRING SCHEMATIC
SHEET 6
2055 BLK GND 85 86
(MANUAL MACHINE)
3450 LBL 21
J1A
GWY CTRLR
C428
(LT GRAY) S770 (S/N AT5A11001 - AT5A11533)
3380 LBL 4 CAB-MFR HARN CONN 2
1920 RNG/WHT 9 1920 RNG/WHTSP37 1840 RNG/WHT SHEET 7
C449 LH JOYSTICK
S770 (S/N B3BV11001 - B3BV11242)
1830 RNG/WHT
SHEET 7
C450 RH JOYSTICK
Sheet 5 of 18
Printed In U.S.A.
7226989 (B)
(PRINTED DECEMBER 2016)
SHEET 11 2320 BRN

GROUND
C112 HYD OIL FILTER SWITCH
2370 BRN J1B
SHEET 13 GWY CTRLR
C408 CAB-MFR CONN (SEATBAR SENSOR)
2220 BRN SP12 2230 BRN 17
SHEET 11
C108 HYD TEMP SENDER
2190 BRN
2 2001 BLK SHEET 11
C105 HYD CHG PRESSURE SENDER
4 2002 BLK SP53 2820 BLK SP75 2805 BLK 2180 BRN
J7A SHEET 9
ENG ECU CTRLR 6 2003 BLK C355 FUEL HARN (FUEL SENDER)
2150 BRN
SHEET 9
C405 AIR FILTER SWITCH
T32 2004 BLK
ECU CASE GND 2690 BRN
SHEET 9
2880 BLK C408 CAB-MFR CONN (HAND THRTL)
SHEET 10
C120 SCR-MFR CONN
2430 BRN 18
2080 BLK SHEET 9
SHEET 7 ENGINE TEMP GND
C449 LH JOYSTICK T6
2070 BLK BATT GND
SHEET 7 C408
C450 RH JOYSTICK (BLACK)
2920 BLK CAB-MFR HARN CONN 1
SHEET 12 2765 BLK
C479 LH PANEL SHEET 15
2940 BLK SP4 2950 BLK 10 2950 BLK C408 CAB-MFR CONN (FR LIGHTS)
SHEET 12
2745 BLK
C499 PTOL SHEET 16
2960 BLK SP3 C408 CAB-MFR CONN (HVAC)
SHEET 12 16 2510 BLK 2110 BLK
C500 RH PANEL KEY SWITCH J1B 2790 BLK T8
2250 BLK GWY CTRLR 15 2500 BLK SHEET 13 BATT GND
SHEET 12 C408 CAB-MFR CONN (ACCESSORIES)
C503 RH DELUXE PANEL 2780 BLK
2065 BLK C428 SHEET 17
SHEET 12 16 C408 CAB-MFR CONN (OPTIONS)
(LT GRAY) 2540 BLK
SW12 DPF SWITCH 2730 BLK
2930 BLK CAB-MFR HARN CONN 2 J2B 15 SHEET 13
SHEET 12 AUX CTRLR 2550 BLK 2090 BLK
SW1 BRAKE SWITCH C408 CAB-MFR CONN (ACCESSORIES, OPTIONS)
SP47 1 SP28
2830 BLK 2900 BLK 2900 BLK
SHEET 17
SW6 BKT POSITION SWITCH
2700 BLK 2770 BLK
SHEET 12 SHEET 17
SW9 TRAVEL CONTROL SWITCH C355 FUEL HARN (PWR BOB/AC)
2785 BLK 2200 BLK
SHEET 17 SHEET 11
C126 HORN C425 BRAKE
2620 BLK
SHEET 15 C103 C489
T16 RH REAR LIGHT B 2720 BLK
TAILGATE HARN MFR ACCESSORY
SHEET 14 2650 BLK
SP51 2600 BLK 2390 BLK 10
T20 BU ALARM B 2600 BLK T1 2015 BLK T10
2640 BLK BATT GND SHEET 9 ENGINE
SHEET 15 2400 BLK 14 SP6
SHEET 9 ALTERNATOR GROUND GROUND
C602 LH REAR LIGHT LEFT TAILGATE FANS GND
2610 BLK 2405 BLK 14
SHEET 15 SHEET 9
C603 RH REAR LIGHT RIGHT TAILGATE FANS GND
2455 BLK
2630 BLK SHEET 17
SHEET 15 C423 BKT POSITION SOLENOID
T18 LH REAR LIGHT 2710 BLK 2300 BLK
SHEET 7
C426 REMOTE RUN, ACD SP27
SHEET 8 2715 BLK
C169 ENGINE CAN
2290 BLK

SHEET 15 2045 BLK


SHEET 16
D4 COMPRESSOR DIODE WIRING SCHEMATIC
FRC1 REAR LIGHT RELAY 2295 BLK 18
SHEET 11 2035 BLK SHEET 9
TAILGATE FANS RELAY GND (MANUAL MACHINE)
FRC1 TRACTION LOCK RELAY
SHEET 15
FRC1 FRONT LIGHT RELAY
2115 BLK SP55 2105 BLK
2520 BLK
SP5 2000 BLK
S770 (S/N AT5A11001 - AT5A11533)
2055 BLK SHEET 14
SHEET 5
FRC1 SWITCHED POWER RELAY
C410 LEFT HANDLE
SHEET 14 2530 BLK
S770 (S/N B3BV11001 - B3BV11242)
SHEET 16 2030 BLK C409 RIGHT HANDLE
FRC1 HVAC RELAY
2005 BLK
Sheet 6 of 18
SHEET 9
FRC1 STARTER RELAY
2120 BLK
SHEET 15 (PRINTED DECEMBER 2016)
FRC1 FRONT LIGHT RELAY
Printed In U.S.A. 7226989 (B)
J1B
GWY CTRLR
C408
(BLACK)
CAB-MFR HARN CONN 1
CAN BUS
8 SP31 9220 PUR 4 9220 PUR SP18 9410 PUR SP39 9430 PUR SP35 9450 PUR 9460 PUR 4
CAN LO 9260 PUR 9230 PUR C479
9 9160 PUR/WHT 9130 PUR/WHT 9120 PUR/WHT 3 9120 PUR/WHT 9310 PUR/WHT 9330 PUR/WHT 9350 PUR/WHT 9360 PUR/WHT 3 LEFT PANEL (BLACK)
CAN HI
RE016 SP30 SP17 SP38 SP34 RE019
120 OHM 120 OHM
0.5 W 0.5 W
RESISTOR RESISTOR
9440 PUR 4
C503
9340 PUR/WHT 2 RIGHT DELUXE PANEL

1830 RNG/WHT 1
SHEET 5 C450
2070 BLK 2
SHEET 6 RIGHT JOYSTICK
9320 PUR/WHT 3 SHEET 14
9420 PUR 4

J2B
1840 RNG/WHT 1
AUX CTRLR SHEET 5 C449
2080 BLK 2
SHEET 6 LEFT JOYSTICK
9280 PUR 8 9300 PUR/WHT 3
SHEET 14
9180 PUR/WHT 9 9400 PUR 4

J2B C426
AUX CTRLR Remote Run Tool, ACD

CAN HI
20
14 9500 PUR/WHT
9600 PUR
A
B
WIRING SCHEMATIC
CAN LO
(MANUAL MACHINE)
J1B
S770 (S/N AT5A11001 - AT5A11533)
GWY CTRLR
S770 (S/N B3BV11001 - B3BV11242)
21 3090 LBL D
C
REMOTE RUN KEY
Sheet 7 of 18
1735 RNG/WHT E
SHEET 5 SWITCHED POWER
1165 RED/WHT F
SHEET 4 UNSWITCHED POWER
2710 BLK G
SHEET 6 GROUND (PRINTED DECEMBER 2016)
Printed In U.S.A. 7226989 (B)
J7A
ECU CNTRLR
ENGINE CAN BUS C121
DOSING CONTROL UNIT
SP81 SP90
47 9200 PUR 9215 PUR 9415 PUR 9210 PUR SP67 9265 PUR SP71 9275 PUR SP70 9245 PUR 65
CAN LO 120 Ohm Terminator
48 9100 PUR/WHT 9115 PUR/WHT 9315 PUR/WHT 9110 PUR/WHT SP68 9165 PUR/WHT SP72 9175 PUR/WHT SP69 9145 PUR/WHT 66 Resistor internal to Controller
CAN HI
RE014 SP82 SP91
120 OHM
0.5 W
RESISTOR
J1B
GWY CTRLR
20 C163
9205 PUR
NOx PRETREATMENT
9105 PUR/WHT 14
9295 PUR 3
9195 PUR/WHT 4
2835 BLK 2
2875 BLK 5
1

SHEET 10 2870 BLK


NOx GROUND SP78 C164
NOx POST TREATMENT

2815 BLK 2
9285 PUR 3
9185 PUR/WHT 4
5
1635 RNG/WHT 1

1525 RNG 1645 RNG/WHT


SHEET 5
SP76
SCR INTERCONNECT
C161
DEF TANK
C169
1640 RNG/WHT 4
ENGINE CAN
9225 PUR 1
1 1725 RNG/WHT 2
SHEET 5 9125 PUR/WHT
2 2715 BLK 2825 BLK 3
SHEET 6 SHEET 10
3 9155 PUR/WHT
4 9255 PUR C121
DOSING CONTROL UNIT
WIRING SCHEMATIC
5 9720 PUR/WHT 82 CAN HI
6 9820 PUR 60
CAN LO
(MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 8 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
SHEET 4 1030 RED
PWR 30
FRC1
STARTER RELAY - M
+12V

87
ENGINE 8200 TAN
3560 LBL
C111
MFR-BCT HARN CONN

A
B
8220 TAN
3560 LBL
STARTER
S
R
M
B SHEET 4
GND 85 86 8210 TAN C 1015 RED
SHEET 6 2005 BLK SHEET 5 1800 RNG/WHT
FUSE 12
7 8210 TAN B
22 ALTERNATOR G
3560 LBL 1800 RNG/WHT
J1A C405 EXCITATION
GWY CTRLR 2150 BRN B
SHEET 6
GND AIR FILTER 2015 BLK
SHEET 6
16 3150 LBL A SIG SWITCH (NC) ENGINE GROUND TERMINAL

FRC1
TAILGATE FANS FUSE 15 A
25 3105 LBL 18 RELAY - C
12 3100 LBL 18 C119
C104 C171 LEFT TAILGATE
87 TAILGATE FANS CONN
A B
FAN CONN
TAILGATE FANS RELAY PWR 1105 RED/WHT 10 87A 8110 TAN 14 1 8110 TAN 14 8125 TAN 14 A
30 LEFT
SHEET 4 TAILGATE 2400 BLK 14 2 2400 BLK 14 B
2295 BLK 18 85 86 FANS GND SHEET 68105 TAN 14 3 8105 TAN 14 FUSE 15 A
TAILGATE FANS RELAY GND
4 C113
9 8100 TAN 18 SHEET 6 RIGHT 2405 BLK 14 2405 BLK 14
SHEET 6 C172 RIGHT TAILGATE
TAILGATE A B
J1B FAN CONN
C355 FANS GND
GWY CTRLR FUEL HARN 8135 TAN 14 A
C406
B
12 3180 LBL C 3180 LBL A SIG
FUEL SENDER
10 2180 BRN D 2180 BRN B GND
3690 LBL SHEET 6 (30 - 270 OHM)

C120 C428 INTAKE HEATER


SHEET 6 (LT GRAY) +12V
ENGINE CONTACTOR
2430 BRN 18 2 C114 PWR
TEMP CAB-MFR HARN CONN 2 HAND THROTTLE FUSE 150 A
18 T29 30
3110 LBL 18 1 SENSOR SHEET 13 5690 YEL 1060 RED 1 2 1065 RED 87 SP77 8500 TAN
7 5690 YEL C +5V PWR 8515 TAN T14
(950-4400 OHM)
T26 T27 85
3690 LBL 6 3690 LBL A 86 1445 RED/WHT
SIG
4 2690 BRN 8 2690 BRN B GND SHEET 4
8007 TAN
8510 TAN 8505 TAN T31
SHEET 6 D
E
J7A F
ENG ECU CTRLR 8020 TAN SP74
SHEET 10
WIRING SCHEMATIC
19 8008 TAN

C100
(MANUAL MACHINE)
9
34
3865 LBL
2865 BRN
1
2
SIG WATER IN FUEL SENSOR
(FUEL FILTER)
S770 (S/N AT5A11001 - AT5A11533)
GND
56 S770 (S/N B3BV11001 - B3BV11242)
C118
28 8013 TAN ENG-CROSSOVER Sheet 9 of 18
1511 RNG/WHT 1
35 8014 TAN SHEET 5
8013 TAN 2 FREQ
8014 TAN 3 TEMP (PRINTED DECEMBER 2016)
3420 LBL 4
Printed In U.S.A. T42 7226989 (B)
DOSING CONTROL UNIT HOSE HEATER MAIN
1100 RED/WHT 30
87 8090 TAN
SHEET 4
2975 BLK T33
DCU CASE GND
85 86

2915 BLK
C121
DOSING CONTROL UNIT
SP62
1230 RED/WHT 1245 RED/WHT 5 93 8310 TAN
SHEET 4 1265 RED/WHT 6
71 C123
1255 RED/WHT 73 HOSE 1 HEATER
67

2310 BRN
1275 RED/WHT 51 68 7998 WHT SP87 8120 TAN 1

8320 TAN 2
89
2880 BLK SP63 2925 BLK 1
90 7999 WHT
SHEET 6 2825 BLK 2935 BLK 2 HOSE 1 HEATER
2945 BLK 7 SP88 8330 TAN 30

8140 TAN
SHEET 8 72 8340 TAN
Nox Ground 87 2955 BLK SP86
2870 BLK 2855 BLK 29
C124
SHEET 8 85 86 HOSE 2 HEATER
22 2145 BRN
8020 TAN
94 8550 TAN 1
SHEET 9
8240 TAN 2
53 2135 BRN SP85
C155
1 2170 BRN 75 HOSE 2 HEATER
TANK HEATING VALVE

8150 TAN
4 8540 TAN 92 49 8260 TAN 8250 TAN 30
SP89 87 2965 BLK
C156 C125
2140 BRN 85 86 HOSE 3 HEATER
1 8850 WHT 80

2985 BLK
REDUCTION AGENT
50 8560 TAN 1
METERING VALVE 2 8950 BLK 58
2165 BLK 8350 TAN 2
59
HOSE 3 HEATER
27 8370 TAN SP61 8360 TAN 30
C157
87
1 8900 TAN 83
CATALYST TEMPERATURE
2 2025 BRN 61 2125 BRN 85 86
SCR INLET
28 8600 TAN
C158
1 8520 TAN 62
CATALYST TEMPERATURE
C122
SCR OUTLET 2 2160 BRN 84
SUPPLY MODULE WIRING SCHEMATIC
C159 11

ENVIRONMENTAL TEMPERATURE
1 8800 TAN 31
4 1690 RNG/WHT
12
HEATER BATT+ (MANUAL MACHINE)
3 8650 TAN
2 9 HEATER SIGNAL
2050 BRN
55 1695 RNG/WHT
3
PUMP MOTOR BATT +
S770 (S/N AT5A11001 - AT5A11533)
C160 2

CATALYST TEMPERATURE
1 8530 TAN 18 TXL 34
76 8700 TAN
4
PUMP MOTOR CONTROL SIGNAL S770 (S/N B3BV11001 - B3BV11242)
54 2095 BRN PUMP MOTOR GND
DOC INLET 2 2075 BRN 18 TXL 12
77 1680 RNG/WHT 5
PURGING PUMP BATT +
Sheet 10 of 18
78 8750 TAN 6
PURGING PUMP SIGNAL
10
17 1685 RNG/WHT PRESSURE SENSOR BATT+ (PRINTED DECEMBER 2016)
39 9
Printed In U.S.A.
3000 LBL PRESSURE SENSOR SIGNAL 7226989 (B)
40 2085 BRN 8
PRESSURE SENSOR GND
PWR 30
FRC1
TRACTION LOCK
+12V RELAY - D
HYDRAULICS 4100 LGN
C425

B C308
BRAKE
SHEET 4 1360 RED/WHT 4200 LGN A 4200 LGN A TRACK 2 SPEED
87 SOLENOID
2200 BLK C 2200 BLK B 9.8 OHM ADAPTER (SEE
SHEET 6 ADDITIONAL
2035 BLK GND 85 86 12 V
SHEET 6 WHEEL 2 SPD ADP HARNESS 7159366 OPTIONS DWG)
TRACK 2 SPD HARNESS 7243409
TRACK SINGLE SPD BRAKE ADP HARNESS 7234968

8 4110 LGN
13 3430 LBL
C108
HYDRAULIC
2220 BRN B GND
SHEET 6 TEMPERATURE
32 3220 LBL A SIG SENDER
500 - 3000 OHM
C112 (8 VOLT)
J1A 34 3320 LBL A SIG HYDRAULIC OIL
GWY CTRLR 2320 BRN B GND FILTER SWITCH (NC)
SHEET 6

C446
18 2910 BRN 2 GND HYDRAULIC
4010 LGN 1 SIG FAN SOLENOID
7.2 OHM 12 V
C420
1 2410 BRN B GND HYDRAULIC LOCK
4410 LGN A SIG SOLENOID
9.8 OHM 12 V
C105
2190 BRN B GND HYDRAULIC
SHEET 6
3190 LBL C SIG CHARGE
5190 YEL A +8V PWR PRESSURE
0.5-7.5V
4200 LGN

19 13 1 23 6
J1B +8V
GWY CTRLR

C418
WIRING SCHEMATIC
J2A 18 2 FRONT ROD
AUX CTRLR
2330 BRN
4330 LGN 1
GND
SIG SOLENOID (MALE) (MANUAL MACHINE)
3.3 OHM PWM
C419 S770 (S/N AT5A11001 - AT5A11533)
1 2340 BRN 2 GND FRONT BASE
4340 LGN 1 SIG SOLENOID (FEMALE)
3.3 OHM PWM
S770 (S/N B3BV11001 - B3BV11242)
Sheet 11 of 18
19 13
J2B (PRINTED DECEMBER 2016)
AUX CTRLR
Printed In U.S.A. 7226989 (B)
SHEET 5
1940 RNG/WHT

7040 WHT
T13
BUZZER (+)

T2
LEFT PANEL
BUZZER
C479
CAB DISPLAY C499
Press To Operate Loader
(PTOL)
LEFT PANEL (BLACK) 1930 RNG/WHT 1
BUZZER (-) SHEET 5 SWITCHED POWER
10 C408
2940 BLK 3
7040 WHT BUZZER SHEET 6 GROUND
(BLACK)
2920 BLK 2 CAB-MFR HARN CONN 1
SHEET 6 GROUND
1960 RNG/WHT 1440 RED/WHT 1
SHEET 5 SHEET 4 UNSWITCHED POWER 20 3030 LBL 1 3030 LBL 2
PTOL OUTPUT
SW9 1620 RNG/WHT 5 SWITCHED POWER
SHEET 5 19 2380 BRN 12 2380 BRN 4
TRAVEL CONTROL PTOL LED
SWITCH (OPTIONAL) 3400 LBL 11 LEFT BLINKER INPUT J1A
SHEET 17
GWY CTRLR
5 6 SHEET 17
3500 LBL 8 C500
RIGHT BLINKER INPUT RIGHT PANEL - KEY SWITCH
4
2700 BLK 2 3 3650 LBL 7 24 2 8130 TAN 2
SHEET 6 TRAVEL CONTROL INPUT 8130 TAN START
1 9
3600 LBL
PARK BRAKE INPUT
SW1 6 6
3 2 BRAKE SWITCH 12
1
3610 LBL 4 5
SHEET 5 1775 RNG/WHT 6
2930 BLK C480 J1B 22 14
SHEET 6 LEFT PANEL (GRAY) 3040 LBL 3040 LBL 4
GWY CTRLR RUN/ENTER SWITCH
3620 LBL 12
SHEET 13 DOOR SIGNAL
11 1950 RNG/WHT 5
SHEET 5 SWITCHED POWER
10 1420 RED/WHT 1
SHEET 4 UNSWITCHED POWER
3 2960 BLK 3
SHEET 6 GROUND
3610 LBL 2
PARK BRAKE OUTPUT
8
SW12
DESOX INHIBIT SWITCH 7 C503
(OPT KIT) 6 RIGHT PANEL DELUXE DISPLAY
1700 RNG/WHT 7 9 8050 TAN 4 1590 RNG/WHT 5
SHEET 5 SHEET 5 SWITCHED POWER
1705 RNG/WHT 10 8 8055 TAN 5
SHEET 5 DESOX INHIBIT LAMP 1240 RED/WHT 1
9 SHEET 4 UNSWITCHED POWER
2065 BLK 2 4 8070 TAN
SHEET 6 DESOX INHIBIT 2250 BLK 3
1 SHEET 6 GROUND
8060 TAN 1 6
3

WIRING SCHEMATIC
(MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 12 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
SW4
*
HAND/FOOT

CAB
(ACS)
H/ISO
(SJC, AWS)
SWITCH
SHEET 5
1785 RNG/WHT 2 1
3
C438 2060 BLK 5 6
SHEET 13
(DK GRAY)
CAB-MFR HARN CONN 3
4 * DLX CAB HARN 7253375 ONLY
7 4235 LGN (NOT IN STD CAB HARN)
8 4275 LGN

1850 RNG/WHT
9
2
4550 LGN
1850 RNG/WHT
* C212
POWER
SHEET 5 SOCKET
2795 BLK 1 GND
1375 RED/WHT 2 +12V PWR
C408
(BLACK)
CAB-MFR HARN CONN 1

1370 RED/WHT 7 1370 RED/WHT SP45


* T37
DOME LIGHT (+)
SHEET 4 1390 RED/WHT
DOME
SP41 LIGHT
C129 2010 BLK
CAB ACCESSORY
1210 RED/WHT A +12V BATT PWR * T38
DOME LIGHT (-)
1580 RNG/WHT 5 1580 RNG/WHT SP8 1865 RNG/WHT B +12V SW PWR
SHEET 5
2800 BLK C GND
1510 RNG/WHT
SHEET 17
1885 RNG/WHT SHEET 17
SP44 2210 BLK SHEET 17
2730 BLK 11 2730 BLK 2885 BLK
SHEET 6 SHEET 17
2060 BLK SHEET 13
C428
(LT GRAY) * C667
DOOR HARNESS
CAB-MFR HARN CONN 2 (SEE ADDITIONAL
OPTIONS DWG)
2790 BLK 14 2790 BLK
SHEET 6
1850 RNG/WHT 1
WIPER SWITCH, MOTOR SWITCHED POWER
3620 LBL 4
SHEET 12 DOOR SIGNAL
1400 RED/WHT 5
SHEET 4 DOOR UNSW PWR
6
C482 SEATBAR 2840 BLK 2
WIPER MOTOR GROUND
J1B
SHEET 6
2370 BRN 4 2370 BRN A GND SENSOR 7310 WHT 3
WASHER SIGNAL
GWY CTRLR

11 3370 LBL 5 3370 LBL B SIG

+5V
24 5100 YEL SP13 5370 YEL 3 5370 YEL C +5V PWR WIRING SCHEMATIC
HARNESS WASHER PUMP

SHEET 9 5690 YEL 7253378 (MANUAL MACHINE)


S770 (S/N AT5A11001 - AT5A11533)
* C252
A
C253
1
PWR
WASHER
S770 (S/N B3BV11001 - B3BV11242)
7310 WHT
MOTOR
2845 BLK B 2845 BLK 2 GND Sheet 13 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
MANUAL CONTROLS J2A SHEET 6
2530 BLK
C409
RIGHT HANDLE
(MANUAL/ACS ONLY)
K
AUX CTRLR G
C404 A
C103 1530 RNG/WHT
BU ALARM-MFR HARN SHEET 5
TAILGATE HARN 30 4940 LGN H
T19 TERMINAL (+)
(SEE ADDITIONAL 31 4930 LGN J SKI CTRL
A 7100 WHT C 7100 WHT
OPTIONS DWG) 4920 LGN E DETENT FLOW
BACK UP
2650 BLK ALARM 13 4910 LGN F
SHEET 6 TWO SPD
4310 LGN C
T20 TERMINAL (-) 4320 LGN D
PWM
4300 LGN B

C410
21 17 18 23
LEFT HANDLE
J2B (MANUAL/ACS ONLY)
C421
AUX CTRLR K
J1A 10 2980 BRN 3 GND
GWY CTRLR 4980 LGN 1 TILT SPOOL LOCK 20 4640 LGN D
SIG
2 7.8 OHM 12V 28 4840 LGN C
22 4830 LGN B SKI CTRL
C422 12 4820 LGN G
2 2990 BRN 3 GND 11 4810 LGN F SIDE SHIFT
4990 LGN 1 LIFT SPOOL LOCK 1520 RNG/WHT A
SIG SHEET 5
7.8 OHM 12V J
2
H
2520 BLK E
SHEET 6

7 5 WIRING SCHEMATIC
J1B
GWY CTRLR (MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 14 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
LIGHTS
C434-1
2735 BLK B GND LEFT FRONT
C408
6100 PNK A SIG WORK LIGHT
(BLACK)
CAB-MFR HARN CONN 1 37.00 Watts
C434-2
2765 BLK 9 2765 BLK SP14 2750 BLK B GND
SHEET 6 LEFT FRONT
6110 PNK A SIG WORK LIGHT
50.00 Watts

C435-1
6000 PNK 8 6000 PNK SP15 6120 PNK A SIG RIGHT FRONT
2760 BLK B GND WORK LIGHT
FRC1 37.00 Watts
FRONT WORK C438
LIGHTS RELAY - J C435-2
(DK GRAY)
6130 PNK A SIG
CAB-MFR HARN CONN 3 RIGHT FRONT
2705 BLK B GND WORK LIGHT
SHEET 4 1350 RED/WHT 30
87 6610 PNK 13 50.00 Watts
6610 PNK

2120 BLK 85 86 SP64


SHEET 6

FRC1

6630 PNK
FRONT WORK
LIGHTS RELAY - K C103
+12V TAILGATE HARN C603
PWR 2610 BLK 2 GND
1330 RED/WHT 30 SP10 SHEET 6 RIGHT REAR
SHEET 4 87 6340 PNK 6310 PNK A 6310 PNK 6320 PNK 1 SIG
TAIL LIGHT
SP49
GND 85 86
2115 BLK C602
SHEET 6
6330 PNK 1 SIG
2640 BLK LEFT REAR
2 GND
SHEET 6 TAIL LIGHT
5 6320 PNK
31 3460 LBL
J1A
17 6210 PNK
GWY CTRLR
28 3440 LBL

T16 TERMINAL (-)


2620 BLK GND
SHEET 6 RIGHT REAR
6210 PNK SIG WORK LIGHT
FRC1
REAR LIGHT T15 TERMINAL (+)
+12V RELAY - E
PWR 30 T17 TERMINAL (+)
1320 RED/WHT
SHEET 4 87 6200 PNK H 6200 PNK SP96 6220 PNK SIG LEFT REAR
2630 BLK GND WORK LIGHT
GND 85 86 SHEET 6
SHEET 6 2045 BLK
T18 TERMINAL (-)

WIRING SCHEMATIC
(MANUAL MACHINE)
S770 (S/N AT5A11001 - AT5A11533)
S770 (S/N B3BV11001 - B3BV11242)
Sheet 15 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
2440 BLK * C610
2 GND HVAC DUCT
7440 WHT 1 SIG FAN

HVAC 2560 BLK


7420 WHT
7425 WHT
* C483
C
A
B
BLK
DBL
WHT
POTENTIOMETER
(TEMP CONTROL
SWITCH)
C635
* D SIG

* DLX CAB HARN 7253375 ONLY 2130 BLK


7430 WHT
C GND
A +12V PWR
HEATER
VALVE
SP48
B
(NOT IN STD CAB HARN) E
F

FRC1
HVAC RELAY - B
C438
(DK GRAY)
*BLOWER
SW10

+12V CAB-MFR HARN CONN 3 SWITCH


PWR 30 OFF
1140 RED/WHT
SHEET 4 87 1500 RNG/WHT 10 1500 RNG/WHT 5 2
1
2030 BLK GND 85 86 4
SHEET 6 6
3 7530 WHT * C611
1 14.00 Amps High
3 7410 WHT 7520 WHT 2 7.50 Amps Med BLOWER
7050 WHT MOTOR
SW11 7510 WHT 3 5.00 Amps Low
J1A
30 3050 LBL
SHEET 6
2745 BLK 11 2745 BLK *
AC SWITCH 2580 BLK 4
GWY CTRLR SP16
2100 BLK 3
C 7400 WHT
7015 WHT 1
11 7021 WHT SP40 7020 WHT 12
C630
* 3
THERMOSTAT

AC EVAPORATOR C350 2570 BLK 2


SWITCH B
A
7023 WHT
7024 WHT
7020 WHT 1
WIRING SCHEMATIC
C486 (MANUAL MACHINE)
7025 WHT 1 SIG
2 GND
MAGNET CLUTCH
(COMPRESSOR)
S770 (S/N AT5A11001 - AT5A11533)
2290 BLK 2280 BLK
SHEET 6
D4 S770 (S/N B3BV11001 - B3BV11242)
Sheet 16 of 18
(PRINTED DECEMBER 2016)
Printed In U.S.A. 7226989 (B)
#
SIG
C607
1 4470 LGN
C355
FUEL HARN

E 4470 LGN
C428
(LT GRAY)
CAB-MFR HARN CONN 2

11 4470 LGN
#
OPTIONS
DLX FUEL HARN 7266824 ONLY
POWER BOB 2 B
GND 2470 BLK 2770 BLK 2770 BLK
CLOSE SHEET 6
SW5
4480 LGN
(NOT IN STD FUEL HARN 7149219)
*POWER 2 1
# C606 BOBTACH 3

POWER BOB
GND 2 2480 BLK SWITCH 5 4
6
* DLX CAB HARN 7253375 ONLY
SIG 1 4480 LGN F 4480 LGN 10
OPEN
6010 PNK 13 6010 PNK
(NOT IN STD CAB HARN)

1380 RED/WHT
1550 RNG/WHT 12 1550 RNG/WHT
SHEET 5

C438
(DK GRAY)
CAB-MFR HARN CONN 3 1200 RED/WHT

C411
B
SHEET 4
1410 RED/WHT 1 1410 RED/WHT 1430 RED/WHT X
L
* FLASHER
T3

LEFT HANDLE CONN


C SHEET 12 3500 LBL
(FLASHER) 5 WAY D1
A 6515 PNK 6500 PNK 6 6500 PNK 6530 PNK
*BEACON
SW2

6570 PNK
(SEE ADDITIONAL E
OPTIONS DWG) D 6415 PNK 6400 PNK 3 6400 PNK
D2 6430 PNK SWITCH
3400 LBL 2725 BLK 6
C103 SHEET 12 *HAZARD
SW3
2
1
6700 PNK
4
1
5
2
TAILGATE HARN 3
SWITCH 4 3
5
EURO TAIL LIGHTS E 6410 PNK (PINS 3 & 6 2850 BLK
INTERNALLY 6
D
(SEE ADDITIONAL
OPTIONS DWG)
6510 PNK
INSULATED) * C670E
2780 BLK 4 2780 BLK 2780 BLK 2420 BLK D
C423 SHEET 6 BEACON/FLASHER
3 6440 PNK F EXTERIOR HARNESS
BUCKET SIG A 4450 LGN D3 4455 LGN 5 4455 LGN 1
4
2 *BUCKET
SW6
6540 PNK B (SEE ADDITIONAL
OPTIONS DWG)
POSITION 2830 BLK 5 POSITION C
SOLENOID GND B 2450 BLK 2455 BLK SHEET 6 SWITCH A
SHEET 6 6
9.8 OHM
C408
(BLACK) * C676

LEFT HANDLE C412


CAB-MFR HARN CONN 1 SHEET 6
2785 BLK
C126
B GND LEFT
*+ C279
1 7820 WHT
RADIO CONN
3
C277
(HORN) 2 WAY
(SEE ADDITIONAL
B
A 1460 RED/WHT
7210 WHT 13 7210 WHT A SIG HORN SPEAKER
-
2 7830 WHT 4
* 1
OPTIONS DWG) SHEET 4 2
RIGHT
*- C278
2 7810 WHT 6 3
AIR RIDE
SEAT
5 SPEAKER 1 7800 WHT 5 1510 RNG/WHT 4 PWR
SHEET 13
4 + 1 2210 BLK 5 GND
SHEET 13 1885 RNG/WHT SHEET 13
3 2 6
J2A
SHEET 13 2885 BLK
AUX CTRLR
C415
26 2460 BRN B GND HIGH FLOW
4460 LGN A SIG
SOLENOID
7.5 OHM 12 V WIRING SCHEMATIC
J2B
AUX CTRLR
26
(MANUAL MACHINE)
J1A 26 2350 BRN
C441
2 GND TWO SPEED TRACK 2 SPEED
S770 (S/N AT5A11001 - AT5A11533)
ADAPTER
GWY CTRLR 4350 LGN 1 SIG SOLENOID
5.1 OHM 12 V (SEE ADDITIONAL
OPTIONS DWG)
S770 (S/N B3BV11001 - B3BV11242)
J1B 26
GWY CTRLR Sheet 17 of 18

(PRINTED DECEMBER 2016)


Printed In U.S.A. 7226989 (B)
TO C118 - Pin 4
See Sheet 9 of 18
PRE HEATER 179 J7B
ENG ECU CTRLR
ENGINE
(DOOSAN HARNESS)

106
123
TEMP SENSOR 2
SENSOR RETURN 2
2
1
EXHAUST GAS
TEMP SENSOR
BEFORE TURBO
HARNESS WIRE CATEGORIES FOR COLORS AND NUMBER RANGE
GROUP DESCRIPTION GROUP NUMBER RANGE WIRE COLOR COLOR CODE
BATT FEED, GENERAL 1000 THROUGH 1499 RED RED
BATT FEED, FUSED 1000 THROUGH 1499 RED/WHITE RED/WHT
C136 BATT FEED, SWITCHED 1500 THROUGH 1999 ORANGE/WHITE RNG/WHT
1 EGR VREF3 164 TO C113 PIN 3
4 BATTERY GROUND 2000 THROUGH 2999 BLACK BLK
See Sheet 9 of 18
5 POSITION SIGNAL 116 CONTROLLER GROUND/RETURN 2000 THROUGH 2999 BROWN BRN
120 SENSOR GROUND 3
EGR VALVE 3 172 MONITORING 3000 THROUGH 3999 LIGHT BLUE LBL
POSITION RETURN MAF
DC MOTOR 137 5V 2 HYDRAULIC 4000 THROUGH 4999 LIGHT GREEN LGN
6 H BRIDGE POS 192 SENSOR YEL
CONTROLLER SUPPLY 5000 THROUGH 5999 YELLOW
TO C113 PIN 2 1
2 H BRIDGE NEG 193 LIGHTS 6000 THROUGH 6999 PINK PNK
See Sheet 9 of 18
OTHER FUNCTIONS 7000 THROUGH 7999 WHITE WHT
ENGINE 8000 THROUGH 8999 TAN TAN
COMMUNICATION 9000 THROUGH 9999 PURPLE PUR
COMMUNICATION 9000 THROUGH 9999 PURPLE/WHITE PUR/WHT

SCHEMATIC INDEX
COOLANT TEMP 1 COOLANT TEMP SENSOR 109 OVERVIEW PAGE 1-3
SENSOR
165 VREF3 OIL PRESSURE POWER PAGE 4-5
2 COOLANT RETURN 145
111 OIL TEMPERATURE SENSOR OIL PRESSURE & GROUND PAGE 6
TEMPERATURE CAN BUS PAGE 7
148 RETURN GRD SENSOR
FUEL TEMP 1 FUEL TEMP SENSOR 110 ENGINE PAGE 8-9
SENSOR 104 OIL TEMPERATURE SENSOR HYDRAULICS PAGE 10
2 FUEL RETURN 146
CAB DISPLAY PAGE 11
CAB PAGE 12
2 SENSOR SIGNAL 131 MANUAL CONTROLS PAGE 13
ENGINE BLOCK
ACCELEROMETER 1 LIGHTS PAGE 14
1 SENSOR RETURN 130
HVAC PAGE 15
SHIELD 128
OPTIONS PAGE 16

LEGEND
2 SENSOR SIGNAL 132
ENGINE BLOCK . PARTIAL CONNECTOR
ACCELEROMETER 2 1 SENSOR RETURN 133 169 1
RETURN INTAKE
SIGNAL 129 MANIFOLD
194 SENSOR 2
TEMPERATURE

CRANKSHAFT 1 CRANK POSITION SENSOR 160


POSITION CONNECTOR
SENSOR 2 CRANK SENSOR NEG 136
NOTE: ON EARLY MODELS, WIRE TO PIN
161 WAS TO PIN 141 C138
1 SENSOR RETURN 147 WIRE BREAK
141 INTAKE MANIFOLD PRESSURE B
CAM SHAFT (TWO WIRE BREAKS
2 POS SENSOR 159
SENSOR 112 INTAKE PRESSURE SENSOR A JOIN ONE WIRE)
TO C118 - Pin 1 INLET TEMP
3 VREF1 CAM SHEET #
167 INTAKE PRESSURE RETURN D PRESSURE
See Sheet 9 of 18 SENSOR

RAIL PRESSURE
1 RAIL PRESS URE SENSOR 135 WIRING SCHEMATIC
2 SENSOR RETURN 119
SENSOR
3 VREF 1 SENSOR 138
127 FUEL INJECTOR HSDA 1 (MANUAL MACHINE)
CYL 1

1 FUEL INJECTOR HSDB 151


126 FUEL INJECTOR LSD1A 2
S770 (S/N AT5A11001 - AT5A11533)
CYL 3
FUEL INJECTOR LSD1B 175
2 150
174
FUEL INJECTOR HSDB 2
1 CYL 2
S770 (S/N B3BV11001 - B3BV11242)
FUEL INJECTOR LSD2B
CYL 4 1
FUEL INJECTOR HSDA
FUEL INJECTOR LSD2A
103
125
Sheet 18 of 18
2 177 2
PWM INLET METERING
1 VALVE
TO C118 - Pin 1
See Sheet 9 of 18
(PRINTED DECEMBER 2016)
Printed In U.S.A. 7226989 (B)

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