The company offers a wide range of Galvanizing Flux in the market.

The Galvanizing Flux Liquid offered by us is

available in different grades and forms including solution, fine powder, granulated and rod. Hot Dip Galvanizing
Flux is used in reaction of molten zinc and thereby controlling the formation of zinc oxides. Our galvanizing flux is
used to remove these impurities and to keep free from oxides that portion of the surface of the zinc bath at which
the steel is immersed. Besides, we are one of the prime Galvanizing Flux Powder Manufacturers in the country.

QUICK REFERENCE FOR GALVANIZING FLUXES

RECOMMENDED USE PREHEATING MAXIMUM ACTIVITY/SMOKE

The grades Flux offered are based on zinc ammonium chloride but differ in physical Form, fluxing activity and
additive content. Some grades used as molten top fluxes are available with and without foaming agents and at
differing viscosities in use. Foaming top fluxes may offer benefits to the galvanizer such as energy conservation
and reduced evolution of flumes or smoke. Also, several grades of Flux provide a choice of physical form to
accommodate specific needs which require either a small particle size or a larger rod shape.

THE GALVANIZING PROCESS

Clean, oxide-free iron or steel is galvanized by coating it with a thin layer of zinc. This protects the Iron or steel by
shielding it from the atmosphere, as well as providing catholic or sacrificial Protection. Even if the zinc coating is
scratched and the base metal is exposed, the more Electronegative zinc is slowly consumed while the iron or
steel base is protected. The most important galvanizing method used is the hot dip process which is adaptable to
the Galvanizing of nearly all types of fabricated and non-fabricated products such as wire, tanks, sheets, Strip,
pipes and tubes, fittings, hardware, wire cloth, hollow ware, and structural assemblies. Hot dip galvanizing
consists of these fundamental steps:

 Surface Preparation - The surface is cleaned, rinsed, pickled in acid, and rinsed to Remove dirt,
grease, rust and scale.

 Pre-fluxing - The work is immersed in a 15 to 25 Baume solution of Galvanizing flux. It is coated with a
layer of flux to dissolve light oxides that May have formed since pickling and also to protect against any
further Oxidation. This may then be dried and/or preheated in a furnace.
 Galvanizing - Clean, oxide-free work is usually immersed through a molten layer of Galvanizing flux into
the molten zinc. A thin coating of zinc is Formed on the base metal.
 Finishing - Excess zinc is removed; the piece is quenched and inspected.
FLUX ADDITIVE FOR GALVANISATION

SPECIAL ADVANTAGES

 Proper metal surface preparation before Zinc Coating through wetting.

 Proper Fluxing means reduction in rejections %

 Increases the solubility of powder flux hence keep the flux solution clear.
 Increases the fluidity of Flux hence
 Quick release of extra flux solution into flux tank from material.
 Less wastage of flux
 Quick drying hence reduction in spattering
 4)Less time required to dry on hot plate
 Reduction in carryover of Iron from flux tank to Zinc bath (dross formation reduction)
 Less quantity of flux, carry forwarded means reduction in ash formation.
 Overall SAVINGS in ZINC , FLUX & TIME

DESCRIPTION
Ranges of additives are especially designed for Energy conservation and environment friendly operation. FLAG
-500 works on the principle of drifting theory. Its function is to prepare the metal surface for proper Flux solution
coating. In good working condition, excess Flux solution should not be carry forwarded into Zinc bath as it causes
Zinc spattering and excessive Dross & Ash formation and uneven Zinc coating.

Special flux additive is formulated according to industrial standards to solve the above-mentioned problems.
Overall, it improves the productivity and helps in solving coating related problems by proper surface preparation in
pre treatment condition.

DOSAGE: Add 1.5 liter of FLAG -500 for every 50 Kg of Flux mix.
PACKING & STORAGE: 50 Liter HDPE cans and 205 liter Barrel Store at room temperature
SHELF LIFE : 3 Years.
PREFLUX FOR GALVANIING

DESCRIPTION
Ranges of products are especially designed for cost reduction and environment friendly operation. Alarming raise
of operating cost and ever-growing awareness of environment protection has given impetus to the development of
quality Pre-flux, as it plays very important role in zinc consumption and quality of the operation. ROYAL special
flux is formulated (Nickel based, Triple salt/Quadra Flux) according to industrial standards and environment
guidelines. We have wide range of FLUX to choose based on different formulae with various advantages

SPECIAL ADVANTAGES

 provides uniform and fast wetting of base metals

activates base metals rapidly

 disperses contaminants such as oils or lubricants

 drains rapidly from metal surfaces
 promotes fast drying thus increasing production
 provides maintenance for top flux through pre-flux layer carried on work surfaces
 Optimized and uniform Zinc coating
 Air pollution free operation
 Elimination of Black Spots
 Reduction in Ash and Dross formation
 Reduction in Gray coating

PACKING & STORAGE: 50/40 kg HDPE oven sack bags. Store at room temperature keep away from strong
acids and oxidants.

SHELF LIFE : 2 Years.

GENERAL PURPOSE FLUXES

 Is the preferred flux composition for “dry kettle” galvanizing, with the best balance of cleaning power and
fuming available?

 Flux film tolerates preheating temperatures up to 300 of without damage.

 Assures uniform zinc coverage and wetting in the galvanizing kettle.
 Is the highest purity zinc ammonium chloride available, with no additives for wetting or viscosity control?
 Produces a thin fluid top flux cover when added directly to the kettle as top flux.
 Is available in a variety of physical forms, including solution, fine powder, granulated and rod forms.
 Available also as, with a slightly lower ratio (0.6) for shops desiring a slightly more active pre-flux (eg.
“Quadra flux” type materials)
 Is the basic galvanizing flux used for “wet kettle” galvanizing, though can be used for almost any
 galvanizing application.4
 Improves pre-fluxing by faster activation of base metal and better dispersion of contaminants such as
oils or lubricants which can nullify pre-flux action.
 Improves the drainage of pre-flux solution and promotes faster drying, increased productivity, and
reduced flux consumption.
 Can be added directly to kettle top flux.
 Used as a pre-flux, it assures uniform zinc coverage and continuous activation of kettle top flux through
carryover of pre-flux film on the work.
 Produces a top flux foam blanket which reduces fuming and zinc spatter; prolongs flux life and lowers
energy requirements.
 Is available in a variety of physical forms, including fine powder, granular nuggets, and rod-form
materials.

LOWER ACTIVITY FLUXES

 A lower fuming granular flux originally formulated for use in an aqueous pre-flux in continuous Sheet
galvanizing.

 Has improved thermal stability over pre-fluxes—flux film can be dried and heated Up to 375 F without
damage to the flux layer.
 Improves pre-fluxing by faster activation of sheet and better dispersion of contaminants such as Oils or
lubricants which can nullify pre-flux action.
 Contains a wetting agent to assist with pre-flux drainage promoting faster drying and reduced flux
Consumption.
 Is particularly useful for wire and strand galvanizing applications.

SOLUTION

 Is specifically formulated as an aqueous solution for use as a pre-flux in continuous sheet galvanizing.

 Solution form allows bulk storage and handling with automated additions possible.
 Contains a superior wetting system which levels out the coverage of pre-flux solution, improved
Drainage as sheet exits pre-flux bath resulting in faster drying, increased productivity and Reduced flux
consumption.
 Protects steel against oxidation at the higher preheat temperatures which are required in this Process,
up to 500 of.
  Also available— solution, for preheat stability up to 600 of.

HIGH ACTIVITY FLUXES

 Provides the highest activity level top flux of any Flux.

 Can be used alone as top flux or for maintenance additions to another VAP flux to improve fluxing
activity.
 Produces a foam blanket which reduces fuming, zinc spatter and prolongs flux life.
 Is particularly useful in the rod form which melts slowly in the top flux blanket to significantly
decrease fume evolution and minimize consumption. is also available in the granular and fine forms.
 Is also available in a Non-Foaming grade (2N NF) for certain applications.

AMMONIUM CHLORIDE GRANULAR

 High purity ammonium chloride for adjusting activity of fluxes.

 Granulated form gives non-caking product without additives.

 Designed especially for galvanizing operations.
SPECIAL PURPOSE FLUXES

Control Flux

 Flux useful for operations with filtered pre-flux and sulfuric acid pickling.

 Similar activity to but with additive to precipitate sulfate as it is carried into the tank.
 Will assist in control of sulfate-caused black mark defects.
 Can be used as an aqueous pre-flux, molten salt bath pre-flux or top flux.
 Particularly useful for working of “ash” to remove zinc metal from the oxides.
 Provides a thin fluid top flux cover; useful for sealing and insulating kettle during extended downtime
during the work day.
 Contains zinc chloride and P one salt, but no zinc ammonium chloride.

Start Up Flux
  Is specially formulated to permit building an active zinc ammonium chloride top flux without
Generating excessive smoke.

 Produces a foam blanket which effectively suppresses fuming while a new top flux is being formed.
 Other foaming fluxes with more activity can be used for maintenance of the top flux after the
 Blanket is first formed with Start-Up.

SAFETY PRECAUTIONS
All persons handling fluxes should avoid contact with the solid materials or solutions. Do not get in eyes, on skin
or on clothing. Avoid breathing dusts, mists or fumes. Wash thoroughly after handling. Contaminated clothing
should be washed before reuse. Adequate ventilation Should be provided.

FIRST AID
In case of contact, immediately flush eyes or skin with plenty of water for a least 15 minutes while removing
contaminated clothing and shoes. Call a physician. Wash contaminated clothing before reusing and discards
shoes. If dust, mists or fumes are inhaled, remove person to fresh air immediately and call a physician. If
ingested, administer large quantities of water or milk. Do not induce vomiting. Never give Anything by mouth to an
unconscious person.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate equipment to prevent any possibility of eye contact or reasonable probability of Skin contact,
such as: chemical splash goggles, rubber gloves, boots and apron, long sleeve shirt And pants. If considerable
contact is likely, wear impervious (rubber) clothing or acid suit. Neoprene or PVC are recommended for the
rubber items and accessories. If air concentrations Exceed exposure limits, use OSHA permissible respiratory
equipment.

IMPORTANT NOTE: Due to changing governmental regulations, such as those of the Department Of
Transportation, Department of Labor and Environmental Protection Agency, references Herein to governmental
requirements may be superseded. You should consult and follow the Current governmental regulations, such as
Hazard Classification, Labeling, Worker Exposure Limitations and Waste Disposal Procedures for the up-to-date
requirements for the products Described in this literature.

SITE FACILITIES
The following safety facilities should be readily accessible in all areas where Galvanizing fluxes are handled or
stored. Safety showers -- or water hoses connected to spigots with quick-opening valves which stay open.
 Eye wash fountains -- or other means of washing the eyes with a gentle flow of filtered, tepid tap Water.

STORAGE AND HANDLING

All solid grades of VAP galvanizing flux should be stored so as to avoid moisture pickup. Grades containing
higher amounts of zinc chloride, such as Start up Flux should Be stored in tightly closed containers in a dry place.
An inventory turnover rate of 2-3 months is Recommended to minimize caking. Unheated solutions of flux slowly
corrode steel. Rubber-lined steel tanks or fiber glass enforced polyester tanks are recommended for storage.

Technical Specification

pH of the Preflux 3.5 - 5.0

Specific gravity 1.20 -1.25

Colour& Appearance white free flowing powder

Odour Characteristic

Water solubility 100%

Fire& Hazard explosion Non-flammable

Ammonium Chloride

We deal in finest quality Ammonium Chloride that is used in a number of

industrial applications. The Ammonium Chloride Chemical is a white crystalline
compound denoted by NH4Cl. Active Ingredient Ammonium Chloride is mainly
used in dry cells as a soldering flux and as an expectorant. The Ammonium
Chloride Crystals that we supply are formulated at our in- house laboratory by
experts. In addition to this, we are reckoned as one of the chief Suppliers of
Ammonium Chloride in the country.

Specification of Ammonium Chloride

Characteristics Value

Moisture percent by weight, Max. 0.5

Ammonium chloride (asNH4CL), Percent by weight (on dry basis) Min. 99.5
Iron (as Fe ), percent by weight, Max 0.01

Sulphates [ as( NH4)2SO4], Percent by weight, Max. 0.1

Total sulphated residue on sublimation percent by weight, Max. 0.3

PH 4.5 to 5.2

Matter insoluble in water, Percent by weight, Max 0.1

Heavy metals Including Iron(as Pb) parts per million, Max. Nil

Arsenic (as As2O2 ), parts per millon, Max Nil

Zinc Chloride

We provide excellent quality Zinc Chloride in the marketplace.

Denoted as ZnCl2, Zinc Chloride Chemical is white, water soluble
crystalline compound used in various industrial applications. We
mainly offer pharmaceutical grade Hydrated Zinc Chloride that is
unadulterated, non-toxic and eco friendly in nature. We also
supply them in liquid from. Moreover, Industrial Zinc Chloride is
used in manufacture of cements and paper parchment as well.
Furthermore, we are reckoned as one of the renowned
Manufacturers of Zinc Chloride in India.

Zinc Chloride - Pharma Grade

Item Code: Pharma-Grade-98percent

Zinc Chloride-Pharma Grade (98%) offered by us is of the highest quality. We are capacitated to offer them in
their solid anhydrous form as well as in liquid form in any concentration up to 98%. Special type of zncl2 is widely
used as catalyst in various applications. This can also be shipped in various ways in accordance to the general
packaging specifications.

Cited below are some of the attributes of our Zinc Chloride – Pharma Grade (98%):

 Unadulterated

 Non-toxic

 Eco-friendly