BC Cladding
BC Cladding
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Building Construction
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CLADDING
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ELA SHARMA
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VEENA .S. NAMBOODIRI
LOVE CHOUDHARY
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NIMME CYRIAC
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Introduction
Cladding is an all-encompassing term for the external skin of a building which
keeps out the weather and provides the building’s aesthetic effect. In low-rise
construction it may support its own weight but self-weight and wind loading are
normally transferred to the structural building frame. It may form the full
thickness of the vertical envelope of the building but can simply be the outer
layer with additional layers providing insulation and the internal lining.
Principles of operation
Apart from providing the external appearance of the building, the main function
of cladding is to protect the structure from the weather particularly rain. This
may be achieved in one of three ways as follows:
The materials used are tiles, slates, shingles, timber boarding, plastic boards
and stone facings. The general method of fixing these small units is to secure
them to timber battens fixed to the structure backing. Stone and similar
facings, however, are usually secured by special mechanical fixiNG.
Tile hanging
The tiles used in tile hanging can be ordinary roofing tiles or alternatively a tile
of the same dimensions. The tiles are hung and fixed to tiling battens. The
battens should be impregnated to prevent fungi and insect attack so that their
anticipated life is comparable to that of the tiles. Each tile should be twice
nailed to its support batten with corrosion resistant nails of adequate length.
The minimum lap recommended is 40 mm which would give a gauge of 112.5
mm using a standard 265 long tile.
Timber cladding
Timber cladding are usually in the form of moulded or shaped boards fixed to
battens as either a horizontal or vertical cladding.
Plastic boards are a substitute for timber and are fixed in a similar manner.
Stone cladding
Stones like marble, quota and slate owing to its smooth surfaces are
frequently used in exteriors as well as interiors of the buildings.The availability
of these stones in various shades, the possibility of fine polishes that the
surfaces take up and the possibility of cutting the stone makes it a fine
cladding material.
The marble slabs generally 15-20 cm thick are fixed on concrete or masonry
surfaces introducing a gap of 12 to 25 mm to keep the vibrating surfaces
away. Plaster of paris pads are positioned in such a manner that the joints in
the slabs do not move above the pads. The two adjacent slabs in vertical
course are joined to each other by means of copper cramps of hooks 3mm
dia. The slabs are secured in position by brass cramps turned at 120 to fill into
the groove. Rich mortar pads instead of plaster of paris of 1 cement, 2 sand
are used and also the air gap is filled in with mortar.
Brickwork cladding
Lateral restraint- Provided by normal wall ties between inner and outer leaf of
masonry, plus sliding brick anchors below the support angle.
The need for sheeting rails and spacer bars can be eliminated by using
liner trays which span between columns providing both the internal lining
and support for the outer sheets. The liner trays can also be filled with
insulation.
Systems typically use profiled sheets having a cover width of between 600 and
1000mm, and a length of at least 2m. The depth of the corrugations ranges
from 7mm to 120mm, and the wavelength/pitch from 30 to 350mm. The
spacing of fixings depends upon the wind load and flexibility of the sheet (e.g.
depth of profile) and pitch (of roof cladding), but fixings are typically made
every 250-300mm along the spacers. A maximum fixing spacing is suggested
as being 450mm. Aluminium has a much higher coefficient of thermal
expansion than steel and the thermal movement of aluminium sheets must
either be allowed for in the end lap joint design or controlled by limiting the
length of sheets.
Secret fix cladding systems offer greater weathertightness reliability and final
appearance due to the absence of fixings that penetrate through the outer
sheet.
Small overlapping units such as tile hanging and weatherboarding have not
been included in this category. Most of the cladding panels described in this
section may be fixed with sealed joints but may also be used as rainscreen
panels. The method of achieving weathertightness will affect the design of
both the cladding and the supporting structure.
These materials are most likely to be used for commercial buildings although
they may also be used for over-cladding existing structures including blocks of
flats.
For new construction the supporting rails can be made of heavier section so
that they can span between floors. This allows the use of a lightweight internal
lining.
Panels may be fixed to the supporting rails using screws, rivets, structural
adhesive, a screw-fixed pressure plate, or the edges of the panels may be
folded, punched and hung onto pins through the supporting rail.
Stone types used for cladding are granites, marbles, hard limestones, slates,
quartzites, limestones and sandstones that offer a range of colours and
surface textures with good durability. Stone is covered in detail in
Large cladding panels
Cladding panels with sufficient strength to span between discrete fixing points
on the main building frame, often as storey height panels, may be
manufactured from reinforced concrete or as pre-assembled curtain wall.
Glass fibre reinforced polyester and glass fibre reinforced cement were
introduced in the 1960s and 1970s respectively but have now largely fallen out
of use. Some composite metal panel systems may be used to span
horizontally between columns and strictly fall into the group but in other
respects are as described above.
Precast concrete can be used to produce loadbearing cladding panels but they
are normally non-load bearing. Guidance on their use is given in BS 8297.
Panel-to-panel joints are either weather sealed with single or double wet-
applied seals or left open (but baffled to prevent direct water ingress).Concrete
panels/units can be produced with a variety of smooth and coarse finishes or
faced with factory-set natural stone, clay brick or tiling systems. They can also
be made from carefully selected materials to give the appearance of stone.
Fully supported metal sheeting
Copper and lead sheeting may be used for cladding but are expensive and
hence only used to a limited extent where required for appearance on prestige
buildings. Due to its weight and low strength lead must be fully supported,
usually by plywood boards. Due to its cost, copper is used in thin sheets that
also need continuous support.
Curtain walling
Curtain walling is a form of vertical building enclosure which supports no load
other than its own weight that of ancillary components and the environmental
forces which act upon it. Although the term is sometimes restricted to metal
framed curtain walls, the above definition embraces many different
construction methods and materials including non-loadbearing precast
concrete.
Description of curtain walling types
The classification of types of curtain walling varies but the following terms are
commonly used:
Stick
Unitised
Panellised
Spandrel panel ribbon glazing
Structural sealant glazing
Structural glazing
Stick curtain walling is very common and versatile and can be used for
anything from ‘glass towers’ tens of storeys high to single storey shop fronts.
Because of the number of joints in stick curtain walling it is generally very good
at accommodating variability’s and movement in the building frame. It is also
suitable for irregular shaped buildings. Assembly is slow compared with pre-
assembled systems and performance (e.g. weather tightness) is dependent on
knowledgeable installers who are familiar with the assembly and sealing
procedures for the particular system. Some pre-assembly of stick curtain wall
frames is possible by the use of ‘ladder frames’.
The advantages of using panellised systems stem from the high utilisation of
factory prefabrication, which allows better control of quality and rapid
installation with the minimum number of site-sealed joints. However to be cost
effective a large number of identical panels is required.Panellised systems are
less common and more expensive than unitised construction. The size and
weight of panels is limited by the practicalities of manufacture, handling,
storage, transport and erection.Some authors do not differentiate between
unitised and panellised systems, but panellised construction may have
significant internal steel structure to support the extra weight, or may consist of
precast concrete panels with openings for windows.
Ribbon glazing is often used in conjunction with spandrel panels, that is,
horizontally spanning prefabricated or precast concrete units. It may also be
used with spandrels comprising upstand walls faced with rainscreen panels.
Care needs to be taken when detailing interfaces with adjacent elements.
Structural sealant glazing systems can have sealant on two opposite sides or
on all four-sides with or without the weight of glass supported mechanically.
Generally, the glass is mechanically supported to reduce the size of the
sealant bead.
Structural sealant glazing can be used to create a building exterior that is free
from protrusions, but the framing system will be visible at night when backlit.
Structural sealant glazing is more widely used on ‘prestige’ buildings and may
be produced as a standard system, or on a project-by-project customised
basis. The framing members are often more widely spaced than for traditional
stick systems.Any of the previous types of curtain walling and ribbon glazing
could incorporate structural silicone glazed elements.
Suspended glazing systems utilise the minimum amount of framing for a given
glass area and are used as glazing features on prestige buildings, but also for
prestige atria on otherwise simple buildings.
Glass fins may be used to brace the assembly. In some designs a light truss
stabilises the wall and transfers wind loading, while the weight of the glass is
transferred through the corner plates and suspension system
Curtain walling applications
Stick curtain walls are used on larger office developments but may also be
used on some low-cost office or industrial units, typically for one small part,
such as an entrance. Unitised or panellised curtain walling systems are
generally adopted where the additional expense of factory assembly is
compensated by faster installation. They are only economic where a large
number of similar units or panels is required. The highest-cost bespoke curtain
walling systems will generally only be used on prestige buildings, large or
small.
Choice of curtain wall type is never straightforward. Dominant factors are:
Cost
Appearance
Timescale
Access limitations
The importance of appearance will depend upon the desired image that the
building is to project. A building situated in a highly visible or prestigious
location may demand the use of more expensive materials, perhaps stone-
faced insulated panels or a structural sealant or bolted glazing system with no
external protrusions to interrupt the facade. A building facade may be
designed to compliment, or contrast with, the surrounding built environment.
The architect may select several different types of curtain wall for a building -
for example ribbon glazing at the back of the building, a standard stick system
for the front of the building, and a prestige suspended glazing for the atrium.
Efforts should be concentrated on the construction interfaces during the
design development and testing phases to reduce the risk of subsequent build
ability and performance problems.
Masonry
Masonry is the predominant form of wall construction for low rise housing and
is widely used in all types of building although on large structures it is often
used for small areas with less labour intensive cladding materials being used
for large areas of façade. The wide range of materials available means that it
can be suitable for both low-cost industrial buildings and prestige structures.
Cavity wall construction is used almost without exception for external walls
because it provides an increased degree of thermal insulation and protection
against water penetration compared with a solid wall of the same overall
thickness. In modern construction the external leaf is normally a non load
bearing cladding 100mm thick and the units are chosen primarily for their
appearance, durability and cost. The load bearing structure may be a steel,
concrete or timber frame or an inner leaf of load bearing masonry.The inner
leaf of a cavity wall may consist of concrete blocks, concrete or an insulated
panel typically consisting of a timber frame with plywood or plasterboard
sheathing. Where masonry is used for the inner leaf the requirements for the
unit are normally low density (for insulation), adequate strength and low cost.
An inner leaf is typically 100mm thick but this may be increased to improve
insulation or strength. Thermal insulation (typically mineral fibre quilt) is often
required within the cavity to comply with Part L of the Building Regulations.
In load bearing masonry and non-load bearing low rise construction the
masonry will support its own weight but the external leaf needs to be tied to
the inner leaf and structural frame to give it lateral stability. In non-structural,
multi-storey applications the weight of the masonry should be transferred to
the frame at each storey level. In the past this was often achieved by
supporting the wall directly on the floor with brick slips on the edge of the floor.
Current practice is generally to support the wall on metal angles. These should
be adjustable, particularly in the lateral direction to ensure alignment and
adequate bearing of each panel of masonry.
Other types of cladding
Weatherboarding and tile hanging are traditional forms of cladding which are
generally confined to housing. PVC and fibre cement panels are now available
as alternatives to timber for weatherboarding. Tile hanging may use traditional
clay or concrete tiles, or slates of natural stone or fibre cement.
The cladding types described in this Section are established methods. New
systems or developments of existing systems using new materials are
continually being produced, a recent example being the use of titanium and
terracotta.