Safety Information: Instruction Manual

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MA0308E120817

Digital Temperature Controller

KXN
INSTRUCTION MANUAL
HANYOUNGNUX CO.,LTD
Thank you for purchasing HANYOUNG product. 1381-3, Juan-Dong, Nam-Gu Incheon, Korea.
Please check whether the product is the exactly same as you ordered. HEAD OFFICE TEL:(82-32)876-4697 FAX:(82-32)876-4696 http://www.hynux.net
Before using the product, please read this instruction manual carefully. PT. HANYOUNG ELECTRONIC INDONESIA
Please keep this manual where you can view at any time INDONESIA Jl. cempaka blok F16, No.02 Delta Silicon II Cikarang Bekasi Indonesia
FACTORY TEL : 62-21-8911-8120~4 FAX : 62-21-8911-8126

Safety information • If there is a lot of noise from the power line, installing an insulated transformer
or a noise filter is recommended. The noise filter should be grounded on the
Alerts declared in the manual are classified to Danger, Warning and Caution by their criticality panel and the lead wire between the output of the noise filter and the power
terminal of the instrument should be as short as possible.
DANGER indicates an imminently hazardous situation • It is effective against noise if making the power lines of the product the twisted pair wiring.
DANGER which, if not avoided, will result in death or serious injury •P  lease make sure the operation of the product before using since the
WARNING indicates a potentially hazardous situation product may not operate as it intends if the alarm function is not properly set.
WARNING which, if not avoided, could result in death or serious injury • When replacing the sensor, please turn off the power.
• In case of the high frequent operation such as proportional operation,
CAUTION indicates a potentially hazardous situation which,
CAUTION if not avoided, may result in minor or moderate injury
please use an auxiliary relay since the life span of the output relay will be
shortened if it connects to the load without the rated margin. In this case,
SSR output is recommended.
DANGER ⁕ Electromagnetic switch: proportion cycle: set 20 sec min.
⁕SSR: proportion cycle: set min.1 sec
Do not touch or contact the input/output terminals because it may cause ⁕Contact output life expectancy:
electric shock. Mechanical - 1 million times min. (without load)
Electrical – 100 thousand times min. (250 V a.c 3A: with rated load)
WARNING • Please do not connect anything to the unused terminals.
• Please connect wires properly after making sure the polarity of terminal.
• If the product is used with methods other than specified by the • Please use a switch or breaker (IEC60947-1 or IEC60947-3 approved)
manufacturer, then it may lead to injury or property damage. when the product is mounted on a panel.
• Please install an appropriate protective circuit on the outside if a • Please install a switch or break near the operator to facilitate its operation.
malfunction or an incorrect operation may be a cause of leading to a • If a switch or breaker is installed, please put a name plate that the power
serious accident. is off when the switch or breaker is activated.
• Since this product does not have the power switch or a fuse, please install • In order to use this product properly and safely, we recommend periodic maintenance.
those separately on the outside. (Fuse rating: 250V 0.5A) • Some parts of this product have limited expected life span and aged deterioration.
• To prevent damage or failure of this product, please supply the rated • The warranty of this product (including accessories) is 1 year only when it
power voltage. is used for the purpose it was intended under normal condition.
• To prevent electric shock or equipment failure, please do not turn on the • When the power is being supplied there should be a preparation time for
power until completing wiring. the contact output. Please use a delay relay together when it is used as a
• Since this is not explosion-proof structure, please do not use in a place signal on the outside of interlock circuit or others.
where combustible or explosive gas is around. • When the user replaces with a spare unit due to product failure or other reason,
• Never disassemble, modify, or repair the product. There is a possibility of please check the compatibility since the operation can be varied by the difference
a malfunction, an electric shock, or a risk of fire. of setting parameters even though the model name and code are the same.
• Please turn off the power when mounting/dismounting of the product. This
is a cause of an electric shock, a malfunction, or failure.
• Since there is a possibility of an electric shock, please use the product as
mounted on a panel while the power is being supplied.

CAUTION Suffix code


• B efore using a temperature controller, there could be a temperature Model Code Description
difference between PV of the temperature controller and the actual
KX ☐- ☐ ☐ ☐ ☐ Digital Temperatrue Contoller
temperature so please operate the temperature controller after
compensating the temperature difference appropriately. 2N 48(W) × 96(H) ㎜
•T  he contents of the instruction manual are subjective to change without prior notice. 3N 96(W) × 48(H) ㎜
•P  lease make sure that the specification is the same as what you have ordered.
4N 48(W) × 48(H) ㎜
• Please make sure that the product is not damaged during shipping. Dimension
• P lease use this product in a place where the ambient operating 7N 72(W) × 72(H) ㎜
temperature is 0 ~ 50 ℃ (40 ℃ max, closely installed) and the ambient 9N 96(W) × 96(H) ㎜
operating humidity is 35 ~ 85 % R.H (without condensation).
4S 48(W) × 48(H) ㎜ 11pin socket type
• Please use this product in a place where corrosive gas (such as harmful
gas, ammonia, etc.) and flammable gas do not occur. M Relay
• Please use this product in a place where there is no direct vibration and a Control
S Voltage pulse output (12 V d.c)
large physical impact to the product. output
C Current output (4 - 20 ㎃ d.c)
• Please use this product in a place where there is no water, oil, chemicals,
steam, dust, salt, iron or others. C ✽ KX4N, KX4S ALH, ALL, LBA(1a common output)
• Please do not wipe this product with organic solvents such as alcohol, ✽ KX4S
benzene and others. (Please use mild detergent)
E KX2N, KX3N, KX9N ALH(1c), ALL(1a)
• Please avoid places where excessive amounts of inductive interference
and electrostatic and magnetic noise occur. Alarm output KX7N, KX4N (option) ALH(1a), ALL(1a)
• P lease avoid places where heat accumulation occurs due to direct ✽ KX4N, KX4S
sunlight or radiant heat.
K KX2N, KX3N, KX9N (option) ALH(1c), ALL(1a), LBA(1a)
• Please use this product in a place where the elevation is below 2,000 m.
• Please make sure to inspect the product if exposed to water since there is KX7N (option) ALH(1a), ALL(1a), LBA(1a)
a possibility of an electric leakage or a risk of fire.
✽Only selectable with models
• For thermocouple (TC) input, please use a prescribed compensation lead
given in the below Retransmission
wire. (There is a temperature error if a general lead is used.)
Restransmission A KX4N - ☐ C output(RET)
• For resistance temperature detector (RTD) input, please use a small resistance
output
of lead wire and the 3 lead wires should have the same resistance. (There is a KX2N - ☐ E, KX3N - ☐ E, KX9N - ☐ E 4 - 20 ㎃ d.c
(Option)
temperature error if the 3 lead wires do not have the same resistance.) KX2N - ☐ K, KX3N - ☐ K, KX9N - ☐ K
• Please put the input signal wire away from the power lines and load lines
to avoid the effect of inductive noise. N None
•T  he input signal wires and output signal wires should be separated from each Power supply A 100 - 240 V a.c, 50 - 60 ㎐
other. If it is not possible, please use shielded wires for the input signal wires. voltage D 24 V d.c ( except KX4S )
•F  or thermocouple (TC), please use ungrounded sensors. (There is a possibility
of a malfunction of product by an electric leakage if a grounded sensor is used.) ※ When using 4 - 20 ㎃ input, connect 0.1 % 250 Ω resistor to the input terminal of 1-5 V d.c

1
Input code for input type and range Part name and function
Control output (OUT) lamp (RED)
Input Range
SL1 Input type Auto-tuning (AT) lamp (RED)
type 1 ℃ (SL2 : X1XX) 0.1 ℃ (SL2 : X0XX)
0001 K - 50 ~ 1300 ℃ - 50.0 ~ 999.9 ℃
Set-value (SV) display unit (RED)

0101 J *2 - 50 ~ 600 ℃ - 50.0 ~ 600.0 ℃ Process-value (PV) display unit (RED)


1100 E - 199 ~ 999 ℃ - 199.9 ~ 999.9 ℃
1101 T - 50 ~ 400 ℃ - 50 ~ 400.0 ℃
0100 R 0 ~ 1700 ℃ 0.0 ~ 999.9 ℃ Loop break alarm (LBA) (RED)
0110 B *1 0 ~ 1800 ℃ 0.0 ~ 999.9 ℃
Thermocouple High alarm (ALH) lamp (RED)
0111 S 0 ~ 1700 ℃ 0.0 ~ 999.9 ℃
Low alarm (ALL) lamp (RED)
1000 L *2 - 199 ~ 900 ℃ - 199.9 ~ 900.0 ℃
1001 N *2 - 199 ~ 1300 ℃ - 199.9 ~ 999.9 ℃
Set-value increment Key
1010 U - 199 ~ 400 ℃ - 199.9 ~ 400.0 ℃
Set-value decrement Key
1011 W(Re5-Re25) 0 ~ 2300 ℃ 0.0 ~ 999.9 ℃
Setting digit shift Key
1110 PL2 0 ~ 1300 ℃ 0.0 ~ 999.9 ℃
Set Key
0010 KPt100 Ω - 199 ~ 500 ℃ - 199.9 ~ 500.0 ℃
RTD
0011 Pt100 Ω(IEC) - 199 ~ 640 ℃ - 199.9 ~ 640.0 ℃
0000 1 - 5 V d.c *3 Decimal point: According
DCV - 199 ~ 9999 ℃
1111 0 - 10 V d.c * 3 to SL4

※ K, J, E, T, R, B, S, N : IEC 584.
L, U : DIN 43710, W(Re5-Re25) : Hoskins Mfg.Co.USA.
Pt100 Ω : IEC 751, KS C1603. (Kpt100 Ω: Rt = 139.16 Ω ※ Rt: resistance at 100 ℃)
※ When using 4 - 20 ㎃ input, connect 0.1 % 250 Ω shunt resistor to the
input terminal when the input mode is 1 - 5 V d.c
※ Accuracy : ± 0.5 % of F.S
✽1 : The range 0 ~ 400 ℃ are excluded from the guaranteed range
✽2 : The accuracy of the range less than 0 ℃ is ±1 % of F.S
✽3 : ± 1 % of F.S

Parameter composition
Power In
more than
3 sec
more than
3 sec

Control mode Standard mode System mode

Display model (Set value 1) (Input selection)

Display version more than (Set value 2) (Unit/decimal)


3 sec
Process value(PV) (High alarm) (Alarm/retransmission)
indicator
Set value(SV)
indicator (Low alarm)
(Decimal point)

(Proportional band) (Input correction)


(ON/OFF control)
(High alarm HYS)
(Integral time)
(High setting)

(Differential time)
(Low setting)
more than more than
3 sec (Loop break) 3 sec
(Output action)

(Proportional time)
(Low alarm HYS)

(Input filter)
(ON/OFF range)

(High scale)
(Retransmission high)
(Low scale)

(Retransmission low) (High alarm delay)

(Low alarm delay)


(Setting lock)

(HYS type)

2
Parameter setting

▒ Set value (S.V) setting


After completing the wiring setup and turning on the power, it shows the
model and firmware version of the temperature controller for a moment Symbol (PV Default value
List Information
then it displays the process value and the set value. This mode is called display unit) (SV display unit)
“control mode”.
In “control mode”, if key is pressed then the set value in the SV Multi input, Please refer to 0001
Input selection
display unit is blinking. The set value can be changed with using ☐ ☐ ☐ ☐ "input code" table (K Thermocouple)
key and key and moving the placement of the digits by pressing
key. After adjusting the desired value, press key to set the desired
value to the set value. After setting the set value, please execute the ☐ ☐ ☐ ☐
auto-tuning by pressing key and key at the same time.
Output selection 0 : Current output
1 : Relay, voltage output
▒ Standard mode setting
Standard mode is a setting mode that has frequently used functions by a Decimal point function 0 : Without decimal point
1111
user such as alarm parameters, ON/OFF operation, hysteresis (control selection 1 : With decimal point
operation range) and others. Each parameter can be set according to its
application. Temperature unit 0 : None
selection 1 : Celsius(℃)
But, performing the PID auto-tuning will automatically set (proportional band), (integral time),
(differential time), (anti reset wind up), (control loop break alarm) and etc Indicator/controller 0 : Temperature indicator
selection 1 : Temperature controller
▒ press the key continuously for 3 sec.

☐ ☐ ☐ ☐
Parameter symbol Name Setting range Default value
Alarm hold operation
✽1 selection 0 : With hold operation
Set value 1 -50 ℃ 1 : None
within input range
✽1
Set value 2 -50 ℃ Retransmission output 0 : With retransmission output
Press 1111
(option) 1 : None
High alarm within input range 1300 ℃
(ALL < ALH) key Alarm type selection
0 : Band alarm
Low alarm -50 ℃
1 : High and low alarm

Proportional 20 ℃
0 ~ 100 % of F.S Deviation/ 0 : Deviation alarm
band (0 ℃ → ON/OFF)
(ON/OFF) absolute alarm selection 1 : Absolute alarm

Anti reset wind Decimal point 0 : 0000 1 : 000.0


0 ~ 100 % of F.S 20 ℃ 0
up position selection 2 : 00.00 3 : 0.000

Integral time 0 ~ 3600 sec 240 sec Input correction value ± 100 % of F.S 0
Press
Differential time 0 ~ 3600 sec 60 sec Hysteresis of
0 ~ 10 % of F.S 1
key ✽5
high alarm(ALH)
Control loop Upper limit of
0 ~ 7200 sec 0 sec 1300
break alarm temperature setting range Within Input range
Lower limit of (SL7 > SL8)
Proportional -50
1 ~ 100 sec ✽3 temperature setting range
cycle
0 : Reverse action
✽4
hysteresis 0 ~ 10 % of F.S 1℃ Control direction 0
1 : Direct action
✽2
High Hysteresis of Low
0 ~ 10 % of F.S 1℃
Retransmission 1300 ℃ alarm(ALL)
output within input range
✽2
( > ) Input filter 0 ~ 100 sec 0
Low
Retransmission -50 ℃ Max. Input scale 9999 9999
output

Set data lock 0~3 0000 Min. Input scale -1999 -1999

Delay time of High alarm


✽1 0 ~ 100 sec 0 sec
is only available in KX4S (not displayed in other models) (ALH)
✽2 is optional (If the model does not have retransmission output then not displayed)

✽3 varies the default value depending on the control input (relay output: 20 sec, SSR output: 2 sec) Delay time of Low alarm
0 ~ 100 sec 0 sec
✽4 is displayed only when
(ALL)
(proportional band) is set to "0" and it is used to set the
hysteresis of ON/OFF control operation 0:H
 ysteresis is applied
✽5 is parameter that if it is set to "0", function is OFF under set value
HYS Selection 0
1:H
 ysteresis is applied
over and under set value
▒ System mode setting
System setting mode is a setting mode that a user (or an engineer) set its parameters for the first
time to use it properly since KX series temperature controller has many functions. ※ If the values of , are changed, all parameters of temperature
(1) In the control mode press and keys at the same time for 3 seconds to enter into will be initialized. So and have to be set first.
※ In case of DCV input, if the values of , are changed,
the system setting mode
(2) Press the key for 3 seconds to return to the control mode (PV/SV)
and will be initialized.
※ If the alarm type is changed in , the value of alarm ( ,
) will be changed.
CAUTION
When you select input type, please make sure that your sensor type and input selection
setting are the same. Otherwise, it may be a cause of product malfunction or lead to a
serious problem.

3
Main functions
1) L.B.A : control loop break alarm (3) HYS Selection
LBA function starts to measure time from the moment when the control output
obtained by P.I.D operation becomes 0 % or 100 %. Also, from this point, this - HYS selection in case of ON/OFF control
function detects heater break, sensor break, manipulator malfunction and etc by ① =0
comparing the changed amount of measured value in each set time. Also, it can •According to its control direction, HYS can be set shown as below.
set the LBA dead band in order to prevent any malfunction to happen in the •Reverse action ( = 0) Direct action ( = 1)
normal control loop.
①W  hen control output obtained by P.I.D operation is 100 %, LBA will be ON only
when process value does not rise more than 2 ℃ in the LBA setting time
②W  hen control output obtained by PID operation is 0 %, LBA will be ON only when
process value does not drop more than 2 ℃ in the LBA setting time
② =1
2) Auto tuning(AT) function •Regardless of control direction, HYS can be set shown as below.
Auto tuning function measures, computes and sets the optimum P.I.D or ARW constant to
the temperature control automatically. •Reverse action ( = 0) •Direct action ( = 1)
After supplying power in and while temperature is increasing, press the key and key
synchronously to begin the auto tuning. When auto tuning is finished, tuning operation
will be ended automatically.
3) ON/OFF control setting method
Usually temperature controller performs the temperature control by "PID control method" (4) Alarm hold operation on/off
which is by the PID auto-tuning. However, ON/OFF control method is used when W
 hen the power is being supplied and the process value (PV) is within
controlling refrigerator, fan, solenoid valve and etc. When users want to set the the alarm range, this function is used to turn off the alarm output until
temperature controller as ON/OFF control mode, set the set value of proportional band the process value (PV) reaches the out of the alarm range. This is
as 0 in the "standard mode". At this time, (hysteresis) parameter will be displayed. used for low alarm and other applicable alarms when turning on the
It prevents frequent ON/OFF operation with setting a proper ON/OFF operating range. power and the alarm is not needed to turn on while the process value
(PV) is increasing to reach the set value (SV) for first time.
Parameter symbol Name Setting range Default value
PV PV
Proportional Setting Setting
0 ~ 100 % of F.S 20 ℃ (Low alarm) (High alarm)
(ON/OFF) band

Hysteresis 0 ~ 10 % of F.S 1℃ Power ON Power ON

Alam Alam
output output

CAUTION 6) Up scale and down scale


If you run Auto tuning in the ON/OFF control mode, the control mode will be changed to PID.
•If the process value exceeds the upper limit of input range due to
upscale, etc., the process value(PV) display unit flashes overscale
4) Set data lock function
display 「“ ”」
The set data lock function is used to prevent the changing of each set- •If the process value becomes below the lower limit of input range due
value by the front key and the activation of the auto-tuning function, i.e.,
to downscale, etc., the process value(PV) display unit flashes under-
prevent misoperation after setting has ended.
scale display 「“ ”」
For set data lock, display LOC by pressing the key, then set the
following value in accordance with setting procedure thereby enabling
data lock ON or OFF.
0000 : No set data locked. 7) Model number when power is on
0001 : Only set-value (SV) can be changed with the set data locked.
0010/0011 : All set data locked. •Output •Option
ex) : Current ex) : Retransmission
5) Alarm Funtion : Relay + LBA
: Voltage pulse : None
(1) Deviation alarm •Model : Retransmission
※ Each alarm could be set as below table : LBA
Hysteresis ex) : KX9N
(▲: Set-value (SV) △: alarm set-value) : KX7N
: KX4N
: KX4S
Deviation alarm

: KX3N
High & Low alarm
: KX2N

•Version
Band alarm ex) : Version 0.1

This alarm setting is that the alarm is activated if a few ℃ is higher or 8) Control direction
low than set-value. For example, if the set-value of the temperature is Reverse action (heating) or direct action (cooling) can be selected in the
200 ℃ and a system is designed to have that the high alarm ( ) is internal parameter ( ).
activated when the process value is 205 ℃ and the low alarm is
① Reverse [0]: Control output ON when PV < SV
activated when the process value is 190 ℃ then set the high alarm
② Direct [1]: Control output ON when PV > SV
( ) 5 ℃, and set the low alarm ( ) 10 ℃. If the set-value is
changed to 300 ℃, the high alarm is activated at 305 ℃ and the low
alarm is activated at 290 ℃.
9) Input filter
(2) Absolute alarm Input filter time can select from . When PV value becomes unstable
due to effects of noise, the filter helps to eliminate the unstable status
(If select [0], Input filter is off)
Absolute alarm

High & Low alarm


10) Input scale
In case of DCV input, it’s a setup range of input range
Band alarm Example, =0000 (1 - 5V DCV), =100.0, =0.0, Input scale is
as follows.

Note) Regardless of the set-value, the high or low alarm is activated at the alarm set- value. Input voltage 1V 3V 5V
※ For the band alarm, the relay of the low alarm ( ) is not activated but the relay of the
high alarm ( ) is activated. Display 0.0 50.0 100.0

4
11) Alarm delay time Specification
Delay time of High alarm and low alarm can set from and .
If user set it, alarm will be ON after passing delay time. 100 - 240 V a.c (±10 %), 50 - 60 ㎐
(Turning off the alarm has nothing to do with delay time) Power supply voltage
24 V d.c (±10 %)

12) Anti-reset windup (ARW) KX 2, 3, 7, 9 KX4, KX4S


Power consumption
Set anti-reset windup from “A” parameter to prevent over - integral. Below 11 VA max Below 7 VA max
Input type Please refer to Input code
① A = 0 (Auto)
Sampling cycle 250 ㎳
Indication accuracy ±0.5 % (Please refer to Input type)
Input Allowable
±20 V d.c for 1 minute
voltage
Reference junction
±3.5 ℃, 0 ~ 50 ℃
Temperature Overshoot is relatively small temperature
Operation after
Up scale after input break, output OFF
Set value input break

NO : 5 A 250 V a.c, 5 A 30 V d.c(Resistive load)


Relay
NO : 3 A 250 V a.c, 1 A 30 V d.c(Resistive load)

Time Control ON voltage : More than 12 V d.c min


Voltage output
Rising time is slow output Load resistance: 600 Ω min

Range : 4 - 20 ㎃ d.c (±5%)


Current output Accuracy : ±0.2 ㎃
② A = set value Load resistance: 600 Ω max

Range : 4 - 20 ㎃ d.c (±5 %)


Temperature Overshoot is relatively large
Retransmission output Accuracy : ±0.2 ㎃
Load resistance: 600 Ω max
Set value
250 V a.c, 3 A (Resistive load)
Alarm output refer to connection diagram (contact)
But, KX4N: 1a contact, 250 V a.c 1A (load resistance)

OFF resistance : 10 ㏀ min


Time Contact input
ON resistance : 1 ㏀ max
Rising time is fast
Method PID control, ON/OFF

※ If ARW value is too small or too big, overshoot or undershoot will happen. Control Output operation Reverse action, Direct action
Please use same value as (Proportional band) Anti-reset wind-up Auto (A=0), 0.1 ~ 100.0 %
Insulation Resistance 20 ㏁ min between 1st and 2nd terminals
Dielectric strength 2,300 V a.c between 1st and 2nd terminals, for 1 minute
Temperature &
0 ~ 50 ℃, 35 ~ 85 % R.H.( With no condensation)
13) Select set value (only for KX4S) Operating
environment
Humidity
- Select a set value ( or ) by external contact input Environment Please refer to safety information

① External contact input is OFF ( =OFF)


•Display , start control according to the [Picture 1].
② External contact input is ON ( =ON)
•Display , start control according to the [Picture 2].

[Picture 1]

[Picture 2]

5
Dimension & Panel cutout & Connections Unit : mm
KX2N
● Apearence ● Panel cutout ● Connection diagram

KX3N
● Apearence ● Panel cutout ● Connection diagram

KX4N / KX4S
● Apearence ● Panel cutout ● Connection diagram
KX4N •Basic(C) •Alarm 2 •Basic(C) +
KX4N contacts(E) Retransmission(A)

KX4S KX4S

KX7N
● Apearence ● Panel cutout ● Connection diagram

KX9N
● Apearence ● Panel cutout ● Connection diagram

※ Remark: current : 4 - 20 mA d.c, SOLID STATE : 12 V d.c min.


※ KX4N, KX4S, KX7N: These models do not have earth terminal

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