Safety Information: Instruction Manual
Safety Information: Instruction Manual
Safety Information: Instruction Manual
KXN
INSTRUCTION MANUAL
HANYOUNGNUX CO.,LTD
Thank you for purchasing HANYOUNG product. 1381-3, Juan-Dong, Nam-Gu Incheon, Korea.
Please check whether the product is the exactly same as you ordered. HEAD OFFICE TEL:(82-32)876-4697 FAX:(82-32)876-4696 http://www.hynux.net
Before using the product, please read this instruction manual carefully. PT. HANYOUNG ELECTRONIC INDONESIA
Please keep this manual where you can view at any time INDONESIA Jl. cempaka blok F16, No.02 Delta Silicon II Cikarang Bekasi Indonesia
FACTORY TEL : 62-21-8911-8120~4 FAX : 62-21-8911-8126
Safety information • If there is a lot of noise from the power line, installing an insulated transformer
or a noise filter is recommended. The noise filter should be grounded on the
Alerts declared in the manual are classified to Danger, Warning and Caution by their criticality panel and the lead wire between the output of the noise filter and the power
terminal of the instrument should be as short as possible.
DANGER indicates an imminently hazardous situation • It is effective against noise if making the power lines of the product the twisted pair wiring.
DANGER which, if not avoided, will result in death or serious injury •P lease make sure the operation of the product before using since the
WARNING indicates a potentially hazardous situation product may not operate as it intends if the alarm function is not properly set.
WARNING which, if not avoided, could result in death or serious injury • When replacing the sensor, please turn off the power.
• In case of the high frequent operation such as proportional operation,
CAUTION indicates a potentially hazardous situation which,
CAUTION if not avoided, may result in minor or moderate injury
please use an auxiliary relay since the life span of the output relay will be
shortened if it connects to the load without the rated margin. In this case,
SSR output is recommended.
DANGER ⁕ Electromagnetic switch: proportion cycle: set 20 sec min.
⁕SSR: proportion cycle: set min.1 sec
Do not touch or contact the input/output terminals because it may cause ⁕Contact output life expectancy:
electric shock. Mechanical - 1 million times min. (without load)
Electrical – 100 thousand times min. (250 V a.c 3A: with rated load)
WARNING • Please do not connect anything to the unused terminals.
• Please connect wires properly after making sure the polarity of terminal.
• If the product is used with methods other than specified by the • Please use a switch or breaker (IEC60947-1 or IEC60947-3 approved)
manufacturer, then it may lead to injury or property damage. when the product is mounted on a panel.
• Please install an appropriate protective circuit on the outside if a • Please install a switch or break near the operator to facilitate its operation.
malfunction or an incorrect operation may be a cause of leading to a • If a switch or breaker is installed, please put a name plate that the power
serious accident. is off when the switch or breaker is activated.
• Since this product does not have the power switch or a fuse, please install • In order to use this product properly and safely, we recommend periodic maintenance.
those separately on the outside. (Fuse rating: 250V 0.5A) • Some parts of this product have limited expected life span and aged deterioration.
• To prevent damage or failure of this product, please supply the rated • The warranty of this product (including accessories) is 1 year only when it
power voltage. is used for the purpose it was intended under normal condition.
• To prevent electric shock or equipment failure, please do not turn on the • When the power is being supplied there should be a preparation time for
power until completing wiring. the contact output. Please use a delay relay together when it is used as a
• Since this is not explosion-proof structure, please do not use in a place signal on the outside of interlock circuit or others.
where combustible or explosive gas is around. • When the user replaces with a spare unit due to product failure or other reason,
• Never disassemble, modify, or repair the product. There is a possibility of please check the compatibility since the operation can be varied by the difference
a malfunction, an electric shock, or a risk of fire. of setting parameters even though the model name and code are the same.
• Please turn off the power when mounting/dismounting of the product. This
is a cause of an electric shock, a malfunction, or failure.
• Since there is a possibility of an electric shock, please use the product as
mounted on a panel while the power is being supplied.
1
Input code for input type and range Part name and function
Control output (OUT) lamp (RED)
Input Range
SL1 Input type Auto-tuning (AT) lamp (RED)
type 1 ℃ (SL2 : X1XX) 0.1 ℃ (SL2 : X0XX)
0001 K - 50 ~ 1300 ℃ - 50.0 ~ 999.9 ℃
Set-value (SV) display unit (RED)
※ K, J, E, T, R, B, S, N : IEC 584.
L, U : DIN 43710, W(Re5-Re25) : Hoskins Mfg.Co.USA.
Pt100 Ω : IEC 751, KS C1603. (Kpt100 Ω: Rt = 139.16 Ω ※ Rt: resistance at 100 ℃)
※ When using 4 - 20 ㎃ input, connect 0.1 % 250 Ω shunt resistor to the
input terminal when the input mode is 1 - 5 V d.c
※ Accuracy : ± 0.5 % of F.S
✽1 : The range 0 ~ 400 ℃ are excluded from the guaranteed range
✽2 : The accuracy of the range less than 0 ℃ is ±1 % of F.S
✽3 : ± 1 % of F.S
Parameter composition
Power In
more than
3 sec
more than
3 sec
(Differential time)
(Low setting)
more than more than
3 sec (Loop break) 3 sec
(Output action)
(Proportional time)
(Low alarm HYS)
(Input filter)
(ON/OFF range)
(High scale)
(Retransmission high)
(Low scale)
(HYS type)
2
Parameter setting
☐ ☐ ☐ ☐
Parameter symbol Name Setting range Default value
Alarm hold operation
✽1 selection 0 : With hold operation
Set value 1 -50 ℃ 1 : None
within input range
✽1
Set value 2 -50 ℃ Retransmission output 0 : With retransmission output
Press 1111
(option) 1 : None
High alarm within input range 1300 ℃
(ALL < ALH) key Alarm type selection
0 : Band alarm
Low alarm -50 ℃
1 : High and low alarm
Proportional 20 ℃
0 ~ 100 % of F.S Deviation/ 0 : Deviation alarm
band (0 ℃ → ON/OFF)
(ON/OFF) absolute alarm selection 1 : Absolute alarm
Integral time 0 ~ 3600 sec 240 sec Input correction value ± 100 % of F.S 0
Press
Differential time 0 ~ 3600 sec 60 sec Hysteresis of
0 ~ 10 % of F.S 1
key ✽5
high alarm(ALH)
Control loop Upper limit of
0 ~ 7200 sec 0 sec 1300
break alarm temperature setting range Within Input range
Lower limit of (SL7 > SL8)
Proportional -50
1 ~ 100 sec ✽3 temperature setting range
cycle
0 : Reverse action
✽4
hysteresis 0 ~ 10 % of F.S 1℃ Control direction 0
1 : Direct action
✽2
High Hysteresis of Low
0 ~ 10 % of F.S 1℃
Retransmission 1300 ℃ alarm(ALL)
output within input range
✽2
( > ) Input filter 0 ~ 100 sec 0
Low
Retransmission -50 ℃ Max. Input scale 9999 9999
output
Set data lock 0~3 0000 Min. Input scale -1999 -1999
✽3 varies the default value depending on the control input (relay output: 20 sec, SSR output: 2 sec) Delay time of Low alarm
0 ~ 100 sec 0 sec
✽4 is displayed only when
(ALL)
(proportional band) is set to "0" and it is used to set the
hysteresis of ON/OFF control operation 0:H
ysteresis is applied
✽5 is parameter that if it is set to "0", function is OFF under set value
HYS Selection 0
1:H
ysteresis is applied
over and under set value
▒ System mode setting
System setting mode is a setting mode that a user (or an engineer) set its parameters for the first
time to use it properly since KX series temperature controller has many functions. ※ If the values of , are changed, all parameters of temperature
(1) In the control mode press and keys at the same time for 3 seconds to enter into will be initialized. So and have to be set first.
※ In case of DCV input, if the values of , are changed,
the system setting mode
(2) Press the key for 3 seconds to return to the control mode (PV/SV)
and will be initialized.
※ If the alarm type is changed in , the value of alarm ( ,
) will be changed.
CAUTION
When you select input type, please make sure that your sensor type and input selection
setting are the same. Otherwise, it may be a cause of product malfunction or lead to a
serious problem.
3
Main functions
1) L.B.A : control loop break alarm (3) HYS Selection
LBA function starts to measure time from the moment when the control output
obtained by P.I.D operation becomes 0 % or 100 %. Also, from this point, this - HYS selection in case of ON/OFF control
function detects heater break, sensor break, manipulator malfunction and etc by ① =0
comparing the changed amount of measured value in each set time. Also, it can •According to its control direction, HYS can be set shown as below.
set the LBA dead band in order to prevent any malfunction to happen in the •Reverse action ( = 0) Direct action ( = 1)
normal control loop.
①W hen control output obtained by P.I.D operation is 100 %, LBA will be ON only
when process value does not rise more than 2 ℃ in the LBA setting time
②W hen control output obtained by PID operation is 0 %, LBA will be ON only when
process value does not drop more than 2 ℃ in the LBA setting time
② =1
2) Auto tuning(AT) function •Regardless of control direction, HYS can be set shown as below.
Auto tuning function measures, computes and sets the optimum P.I.D or ARW constant to
the temperature control automatically. •Reverse action ( = 0) •Direct action ( = 1)
After supplying power in and while temperature is increasing, press the key and key
synchronously to begin the auto tuning. When auto tuning is finished, tuning operation
will be ended automatically.
3) ON/OFF control setting method
Usually temperature controller performs the temperature control by "PID control method" (4) Alarm hold operation on/off
which is by the PID auto-tuning. However, ON/OFF control method is used when W
hen the power is being supplied and the process value (PV) is within
controlling refrigerator, fan, solenoid valve and etc. When users want to set the the alarm range, this function is used to turn off the alarm output until
temperature controller as ON/OFF control mode, set the set value of proportional band the process value (PV) reaches the out of the alarm range. This is
as 0 in the "standard mode". At this time, (hysteresis) parameter will be displayed. used for low alarm and other applicable alarms when turning on the
It prevents frequent ON/OFF operation with setting a proper ON/OFF operating range. power and the alarm is not needed to turn on while the process value
(PV) is increasing to reach the set value (SV) for first time.
Parameter symbol Name Setting range Default value
PV PV
Proportional Setting Setting
0 ~ 100 % of F.S 20 ℃ (Low alarm) (High alarm)
(ON/OFF) band
Alam Alam
output output
: KX3N
High & Low alarm
: KX2N
•Version
Band alarm ex) : Version 0.1
This alarm setting is that the alarm is activated if a few ℃ is higher or 8) Control direction
low than set-value. For example, if the set-value of the temperature is Reverse action (heating) or direct action (cooling) can be selected in the
200 ℃ and a system is designed to have that the high alarm ( ) is internal parameter ( ).
activated when the process value is 205 ℃ and the low alarm is
① Reverse [0]: Control output ON when PV < SV
activated when the process value is 190 ℃ then set the high alarm
② Direct [1]: Control output ON when PV > SV
( ) 5 ℃, and set the low alarm ( ) 10 ℃. If the set-value is
changed to 300 ℃, the high alarm is activated at 305 ℃ and the low
alarm is activated at 290 ℃.
9) Input filter
(2) Absolute alarm Input filter time can select from . When PV value becomes unstable
due to effects of noise, the filter helps to eliminate the unstable status
(If select [0], Input filter is off)
Absolute alarm
Note) Regardless of the set-value, the high or low alarm is activated at the alarm set- value. Input voltage 1V 3V 5V
※ For the band alarm, the relay of the low alarm ( ) is not activated but the relay of the
high alarm ( ) is activated. Display 0.0 50.0 100.0
4
11) Alarm delay time Specification
Delay time of High alarm and low alarm can set from and .
If user set it, alarm will be ON after passing delay time. 100 - 240 V a.c (±10 %), 50 - 60 ㎐
(Turning off the alarm has nothing to do with delay time) Power supply voltage
24 V d.c (±10 %)
※ If ARW value is too small or too big, overshoot or undershoot will happen. Control Output operation Reverse action, Direct action
Please use same value as (Proportional band) Anti-reset wind-up Auto (A=0), 0.1 ~ 100.0 %
Insulation Resistance 20 ㏁ min between 1st and 2nd terminals
Dielectric strength 2,300 V a.c between 1st and 2nd terminals, for 1 minute
Temperature &
0 ~ 50 ℃, 35 ~ 85 % R.H.( With no condensation)
13) Select set value (only for KX4S) Operating
environment
Humidity
- Select a set value ( or ) by external contact input Environment Please refer to safety information
[Picture 1]
[Picture 2]
5
Dimension & Panel cutout & Connections Unit : mm
KX2N
● Apearence ● Panel cutout ● Connection diagram
KX3N
● Apearence ● Panel cutout ● Connection diagram
KX4N / KX4S
● Apearence ● Panel cutout ● Connection diagram
KX4N •Basic(C) •Alarm 2 •Basic(C) +
KX4N contacts(E) Retransmission(A)
KX4S KX4S
KX7N
● Apearence ● Panel cutout ● Connection diagram
KX9N
● Apearence ● Panel cutout ● Connection diagram