Ml1000 Installation Instructions
Ml1000 Installation Instructions
Ml1000 Installation Instructions
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1761-in001_-mu-p.pdf
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Topic Page
Important User Information 4
Overview 5
Catalog Number Detail 5
Related Publications 6
Safety Considerations 7
Physical Dimensions 8
Mounting Your Controller Horizontally 9
Wiring Your Controller 12
Grounding Your Controller 14
Surge Suppression 15
Sinking and Sourcing 18
Wiring Your Analog Channels 19
Specifications 21
!
Identifies information about practices or circumstances that can lead
ATTENTION to personal injury or death, property damage, or economic loss.
!
Identifies information that is critical for successful application and
IMPORTANT
understanding of the product.
Overview
Install your controller using these installation instructions. The only tools you require are a
Flat head or Phillips head screwdriver and drill.
Analog I/O
Bulletin Number
Number of Analog I/O:
Controller 4 Inputs, 1 Output
Related Publications
Safety Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous
locations only (when product or packing is marked).
Explosion Hazard:
WARNING
• Substitution of components may impair suitability for Class I,
!
Division 2.
• Do not replace components or disconnect equipment unless
power has been switched off and the area is known to be
non-hazardous.
• Do not connect or disconnect connectors while circuit is live
unless area is known to be non-hazardous.
• This product must be installed in an enclosure. All cables
connected to the product must remain in the enclosure or be
protected by conduit or other means.
Use only the following communication cables in Class I, Division 2, Hazardous Locations.
Physical Dimensions
Controller: 1761- Length: mm (in.) Depth: mm (in.) Height: mm (in.)
L10BWA 120 (4.72) 73 (2.87) 80 (3.15)
L16BWA
L16NWA
L16AWA 133 (5.24)
L20AWA-5A 200 (7.87)
L20BWA-5A
L32AWA
L32BWA
L32AAA
L10BWB 120 (4.72) 40 (1.57)
L10BXB
L16BBB
L16BWB
L16NWB
L20BWB-5A 200 (7.87)
L32BBB
L32BWB
Controller Spacing
The following figure shows the recommended minimum spacing for the controller.
Top B
Side Side
A. Greater than or equal to 50.8 mm (2 in.)
A A
B. Greater than or equal to 50.8 mm (2 in.)
Bottom B
!
protective wrap is removed.
Call-out Dimension
B A
A 84 mm (3.3 in.)
DIN Rail B 33 mm (1.3 in.) maximum
C C 16 mm (0.63 in.)
6. Leave the protective wrap attached until you are finished wiring the controller.
Note: When mounting your controller vertically, the nameplate should be facing downward.
The diameter of the terminal screw head is 5.5 mm (0.220 in.). The input
IMPORTANT
and output terminals of the MicroLogix 1000 controller are designed for
the following spade lugs:
W
Call-out Dimension
C 6.35 mm (0.250 in.)
X E 10.95 mm (0.431 in.) maximum
L L 14.63 mm (0.576 in.)
C W 6.35 (0.250 in.)
E
X 3.56 mm (0.140 in.)
C+X 9.91 mm (0.390 in.) maximum
We recommend using either of these AMP (or equal) spade lugs: part number 53120-1, if
using 22-16 AWG, or part number 53123-1, if using 16-14 AWG.
If you use wires without lugs, make sure the wires are securely captured
IMPORTANT
by the pressure plate. This is particularly important at the four end
terminal positions where the pressure plate does not touch the outside
wall of the controller.
Be careful when stripping wires. Wire fragments that fall into the
IMPORTANT
controller could cause damage. Remove the protective wrap after wiring
your controller. Failure to remove the wrap may cause the controller to
overheat.
Protective
Wrap
Protective Wrap
(remove after wiring)
All devices connected to the user 24V power supply or to the RS-232
ATTENTION channel must be referenced to chassis ground or floating. Failure to
follow this procedure may result in property damage or personal
!
injury.
Chassis ground, user 24V ground, and the RS-232 ground are
internally connected. You must connect the chassis ground terminal
screw to chassis ground prior to connecting any devices.
On the 1761-L10BWB, -L10BXB, -L16BWB, -L16BBB, -L16NWB,
-L20BWB-5A, -L32BBB, and -L32BWB controllers, the ground
associated with the user supplied 24V DC input power and chassis
ground are internally connected.
You must also provide an acceptable grounding path for each device in your application. For
more information on proper grounding guidelines, see the Industrial Automation Wiring and
Grounding Guidelines, (publication 1770-4.1).
Surge Suppression
Inductive load devices such as motor starters and solenoids require the use of some type of
surge suppression to protect the controller output contacts. Switching inductive loads
without surge suppression can significantly reduce the life expectancy of relay contacts. By
adding a suppression device directly across the coil of inductive devices, you prolong the life
of the output circuits. You also reduce the effects of radiated voltage transients and prevent
electrical noise from radiating into system wiring and facility.
The following diagram shows an output with a suppression device. We recommend that you
locate the suppression device as close as possible to the load device.
+dc or L1
Suppression Device
VAC/DC
Out 0
Out 1
Out 2
ac or dc
Outputs Out 3
Out 4
Out 5
Out 6
Out 7
dc COM or L2
COM
If you connect a micro controller FET output to an inductive load, we recommend that you
use an 1N4004 diode for surge suppression, as shown in the illustration on page 16.
Suitable surge suppression methods for inductive load devices include a varistor, an RC
network, or, for dc loads, a diode. These components must be appropriately rated to suppress
the switching transient characteristic of the particular inductive device. See the table on
page 17 for recommended suppressors.
As the following diagram illustrates, these surge suppression circuits connect directly across
the load device. This reduces arcing and damage of the output contacts. (High transients can
cause arcing that occurs when switching off an inductive device.)
If you connect a micro controller triac output to control an inductive load, we recommend
that you use varistors to suppress noise. Choose a varistor that is appropriate for the
application. The suppressors we recommend for triac outputs when switching 120V ac
inductive loads are a Harris MOV, part number V175 LA10A, or an Allen-Bradley MOV,
catalog number 599-K04 or 599-KA04. Consult the varistor manufacturer's data sheet when
selecting a varistor for your application.
For inductive dc load devices, a diode is suitable. A 1N4004 diode is acceptable for most
applications. A surge suppressor can also be used. See the table on page 17 for
recommended suppressors.
Mode: Definition:
Sinking The input energizes when high-level voltage is applied to the input terminal (active
high). Connect the power supply VDC (-) to the corresponding DC COM terminal.
Sourcing The input energizes when low-level voltage is applied to the input terminal (active low).
Connect the power supply VDC (+) to the corresponding DC COM terminal.
+ 24V - DC I/0 I/1 I/2 I/3 DC I/4 I/5 I/6 I/7 I/8 I/9 I/10 I/11 I/12 I/13 I/14 I/15 I/16 I/17 I/18 I/19
COM COM
DC OUT
+ 24V - DC I/0 I/1 I/2 I/3 DC I/4 I/5 I/6 I/7 I/8 I/9 I/10 I/11 I/12 I/13 I/14 I/15 I/16 I/17 I/18 I/19
COM COM
DC OUT
Sensor 2 Sensor 3
(V) Voltage (I) Current
Sensor 1 Sensor 4
(V) Voltage (I) Current
The controller does not provide loop power for analog inputs. Use a power supply that
matches the transmitter specifications as shown below.
Transmitter
3-Wire Transmitter Supply Signal
GND Controller
Power + IA/0 - 3 (+)
Supply
- IA (-)
Specifications
Environmental Specifications (all MicroLogix controllers)
Description Specification
Operating Temperature 0°C to +55°C (+32°F to +131°F) for horizontal mounting
Description Specification
100-120V ac Controllers 24V dc Controllers
Voltage Range 79 to 132V ac, 47 to 63 Hz 14 to 30V dc
On Voltage 79V ac min. 14V dc min.
132V ac max. 24V dc nominal
26.4V dc max. at +55°C (+131°F)
30.0V dc max. at +30°C (+86°F)
Off Voltage 20V ac 5V dc
On Current 5.0 mA min. at 79V ac 47 Hz 2.5 mA min. at 14V dc
12.0 mA nominal at 120V ac 60 Hz 8.0 mA nominal at 24V dc
16.0 mA max. at 132V ac 63 Hz 12.0 mA max. at 30V dc
Off Current 2.5 mA max. 1.5 mA max.
Nominal Impedance 12K ohms at 50 Hz 3K ohms
10K ohms at 60 Hz
Inrush Maximum 250 mA max.(1) Not Applicable
(1) To reduce the inrush maximum to 35 mA, apply a 6.8K ohm, 5W resistor in series with the input. The on-state voltage
increases to 92V ac as a result
AC/DC Input Specifications for 1761-L16NWA and 1761-L16NWB
Description Specification
Voltage Input Range -10.5 to +10.5V dc - 1LSB
Current Input Range -21 to +21 mA - 1LSB
Type of Data 16-bit signed integer
Input Coding -21 to +21 mA - 1LSB, -10.5 to +10.5V dc - 1 LSB -32,768 to +32,767
Voltage Input Impedance 210K Ω
Current Input Impedance 160Ω
Input Resolution(1) 16 bit
Non-linearity 0.002%
Overall Accuracy 0°C to +55°C ±.0.7% of full scale
Overall Accuracy Drift 0°C to +55°C (max.) ±0.176%
Overall Error at +25°C (+77°F) (max.) ±0.525%
Voltage Input Overvoltage Protection 24V dc
Current Input Overcurrent Protection ±50 mA
Input to Output Isolation 30V rated working/500V isolation
Field Wiring to Logic Isolation
(1) The analog input update rate and input resolution are a function of the input filter selection.
Analog Input Update Rates
Description Specification
Voltage Output Range 0 to 10V dc -1LSB
Current Output Range 4 to 20 mA - 1LSB
Type of Data 16-bit signed integer
Non-linearity 0.02%
Step Response 2.5 ms (at 95%)
Load Range - Voltage Output 1K Ω to ∞ Ω
Load Range - Current Output 0 to 500 Ω
Output Coding 4 to 20 mA - 1 LSB, 0 to 10V dc - 1LSB 0 to 32,767
Voltage Output Miswiring can withstand short circuit
Current Output Miswiring can withstand short circuit
Output Resolution 15 bit
Analog Output Settling Time 3 msec (maximum)
Overall Accuracy 0°C to +55°C ±1.0% of full scale
Overall Accuracy Drift 0°C to +55°C (max.) ±0.28%
Overall Error at +25°C (+77°F) (max.) 0.2%
Field Wiring to Logic Isolation 30V rated working/500V isolation
Notes:
192 mm
125 mm (7.55 in.)
112 mm (4.92 in.)
(4.41 in.)
1761-L10BWA, -L10BWB, -L10BXB, -L16NWA, -L16NWB 120 mm 1761-L16BWA, -L16BWB, -L16BBB 1761-L20A WA-5A 1761-L20BWA-5A 1761-L20BWB-5A
(4.72 in.) 1761-L16A WA 133 mm 1761-L32A WA 1761-L32BWA 1761-L32BWB
(5.24 in.) 1761-L32AAA 1761-L32BBB 200 mm
(7.87 in.)
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Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please
review the information that's contained in this manual. You can also contact a special Customer Support
number for initial help in getting your module up and running:
United States Contact your distributor. You must provide a Customer Support case number (see
phone number above to obtain one) to your distributor in order to complete the return
process.
Outside United States Please contact your local Rockwell Automation representative for return procedure.
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