Induction Cap Sealer Super Seal ML0071-601-05 Owners Reference Manual

INDUCTION CAP SEALER
SUPER SEAL™ SERIES

ML0071-601-05
OWNERS REFERENCE MANUAL
Enercon Industries Corp.

W140 N9572 Fountain Blvd.
P.O. Box 773 (53052-0773)
Menomonee Falls, WI 53051-0773, USA
Phone: (262) 255-6070
Fax: (262) 255-7784
E-mail: [email protected]
Web Site: www.enerconind.com
12/15/2010
TABLE OF CONTENTS
SUPER SEAL™ SERIES
SECTION 1 – INTRODUCTION ........................................................................................................................................................... 1
SAFETY AND WARNINGS ............................................................................................................................................... 1
UNDERSTANDING INDUCTION SEALING (Figures 1 & 2) ............................................................................................ 2
INDUCTION CAP SEALER FEATURES (Figure 3) .......................................................................................................... 3
NAMEPLATE AND DECALS (Figure 4) ............................................................................................................................ 4
UNPACKING AND INSPECTION ...................................................................................................................................... 5
SECTION 2 – INSTALLATION.............................................................................................................................................................. 6
GENERAL ......................................................................................................................................................................... 6
TEMPERATURE ............................................................................................................................................................... 6
ELECTRICAL SERVICE.................................................................................................................................................... 6
SCREW ADJUSTABLE MOUNT (Figure 5) ..................................................................................................................... 6
SCREW ADJUSTABLE MOUNT ASSEMBLY DIAGRAM (Figure 6) ............................................................................... 7
SUPER SEAL™ MOUNTING DIAGRAM (Figure 7) ......................................................................................................... 8
SUPER SEAL™ SEALING HEAD REMOVAL / INSTALLATION DIAGRAM (Figure 8) ................................................... 9
SUPER SEAL™ STANDARD CONNECTION DIAGRAM (Figure 9) ............................................................................. 10
EXTERNAL INTERLOCK ................................................................................................................................................ 11
STALLED BOTTLE DEFEAT CONNECTOR .................................................................................................................. 11
LOSS OF SEALING INDICATOR (LSI) ........................................................................................................................... 11
SEALING HEAD ALIGNMENT ........................................................................................................................................ 11
FLAT SEALING HEAD (Figure 10) .................................................................................................................................. 12
STANDARD TUNNEL SEALING HEAD (Figure 11) ....................................................................................................... 12
DEEP TUNNEL SEALING HEAD (Figure 12) ................................................................................................................. 12
ALIGNMENT AND ADJUSTMENT "1" SEALING HEAD (Figure 13).......................................................................... 12-13
ALIGNMENT TO CONVEYOR (Figure 14)...................................................................................................................... 13
SECTION 3 – PRINCIPLES OF OPERATION ................................................................................................................................. 14
CONTROL FUNCTIONS (Figure 15) ............................................................................................................................. 14
SEQUENCE OF OPERATION ........................................................................................................................................ 14
LOCAL OPERATION (Figure 16) .............................................................................................................................. 14-15
REMOTE START OPERATION ...................................................................................................................................... 15
AUTO CONTROL ............................................................................................................................................................ 15
ADJUSTABLE LSI ...................................................................................................................................................... 15-16
DETERMINING CORRECT OUTPUT LEVELS .............................................................................................................. 16
TIPS FOR ACHIEVING PROPER SEALS....................................................................................................................... 16
TIPS FOR CHECKING CONTAINER SEALS ................................................................................................................. 17
SEAL TROUBLESHOOTING TABLE .............................................................................................................................. 17
SECTION 4 – MAINTENANCE ........................................................................................................................................................... 18
GENERAL ....................................................................................................................................................................... 18
SAFETY PRECAUTIONS................................................................................................................................................ 18
ROUTINE INSPECTION AND SERVICING .................................................................................................................... 18
VISUAL INSPECTION ..................................................................................................................................................... 18
CONNECTIONS .............................................................................................................................................................. 18
OUTPUT CAPACITORS w/BUS BOARD ........................................................................................................................ 19
REMOVE/INSTALL OUTPUT CAPACITORS (Figures 17 & 18) ..................................................................................... 19
FANS (Fig. 19) ........................................................................................................................................................... 19-20
QUARTERLY MAINTENANCE ....................................................................................................................................... 20
SECTION 5 – TROUBLESHOOTING ................................................................................................................................................ 21
TROUBLESHOOTING TABLE ........................................................................................................................................ 21
OHM CHECK FOR BRIDGE RECTIFIER, AND INVERTER ........................................................................................... 22
SECTION 6 – PARTS LISTS............................................................................................................................................................... 23
GENERAL ....................................................................................................................................................................... 23
HOW TO USE THIS PARTS LIST ................................................................................................................................... 23
HOW TO ORDER PARTS ............................................................................................................................................... 23
SHIPPING INSTRUCTIONS FOR RETURNS................................................................................................................. 23
SCREW ADJUSTABLE FLOOR MOUNT PARTS BREAKDOWN (Figure 20) ............................................................... 24
MOUNTING BRACKET PARTS BREAKDOWN (Figure 21) ........................................................................................... 25
STANDARD POWER SUPPLY PARTS BREAKDOWN (Figure 22) .............................................................................. 26
CE POWER SUPPLY PARTS BREAKDOWN (Figure 23) ............................................................................................. 27
FAN AND SEALING HEAD MOUNTING PARTS BREAKDOWN (Figure 24) ................................................................ 28
FRONT PANEL PARTS BREAKDOWN (Figure 25) ...................................................................................................... 29
SECTION 7 – OPTIONAL EQUIPMENT ........................................................................................................................................... 30
GENERAL ....................................................................................................................................................................... 30
MOTION DETECTION (STALLED BOTTLE) (Figure 26) ............................................................................................... 30
MOTION SENSOR SETTINGS AND ADJUSTMENTS .................................................................................................. 30
SENSITIVITY ADJUSTMENT (Figure 27) ................................................................................................................. 30-31
STALLED BOTTLE CONNECTIONS LOCATION DIAGRAM (Figure 28) ...................................................................... 32
STALLED BOTTLE SENSOR PARTS BREAKDOWN (Figure 29) ................................................................................. 33
MOTION / FOIL DETECTION GROUP ........................................................................................................................... 34
FOIL LINER SENSOR ..................................................................................................................................................... 34
PROXITY SENSOR SENSITIVITY ADJUSTMENT (Figures 30 & 31). ..................................................................... 34-35
BEAM SWITCH SENSITIVITY ADJUSTMENT (Figure 32) ............................................................................................ 35
FOIL LINER SENSOR INSTALLATION DIAGRAM (Figure 33) ..................................................................................... 36
FOIL LINER SENSOR CONNECTIONS LOCATION DIAGRAM (Figure 34) ................................................................. 36
FOIL LINER SENSOR PARTS BREAKDOWN (Figure 35) ............................................................................................. 37
STACK LIGHT ................................................................................................................................................................ 38
STACK LIGHT CONNECTOR LOCATION DIAGRAM (Figure 36) ................................................................................ 38
STACK LIGHT PARTS BREAKDOWN (Figure 37) ........................................................................................................ 39
AUTO MODE................................................................................................................................................................... 40
AUTO MODE CONNECTOR LOCATION DIAGRAM (Figure 38) ................................................................................... 40
CAP INSPECTION SYSTEM .......................................................................................................................................... 41
CAP INSPECTION SYSTEM CONNECTOR LOCATION DIAGRAM (Figure 39) ........................................................... 41
EJECT SYSTEM ............................................................................................................................................................. 42
EJECT SYSTEM CONNECTOR LOCATION DIAGRAM (Figure 40) .............................................................................. 42
STAINLESS STEEL MOBILE CART ............................................................................................................................... 43
STAINLESS STEEL MOBILE CART PARTS BREAKDOWN (Figure 41) ....................................................................... 43
SPARE PARTS KITS AVAILABLE .................................................................................................................................. 44
SECTION 8 – MISCELLANEOUS ...................................................................................................................................................... 45

QUARTERLY MAINTENANCE RECORD .................................................................................................................. 45-46
PRODUCTION INFORMATION ................................................................................................................................. 47-48
NOTES ....................................................................................................................................................................... 49-50
SECTION 1 – INTRODUCTION
WARNING!
Please read this manual carefully before installing, operating, or servicing.
DO NOT OPERATE THIS EQUIPMENT IN A HAZARDOUS ENVIRONMENT!
THIS EQUIPMENT PRODUCES A MAGNETIC FIELD THAT QUICKLY HEATS ANY METAL PASSING
THROUGH THE FIELD. PERSONNEL SHOULD REFRAIN FROM PLACING JEWELRY, SUCH AS RINGS
AND WATCHES BENEATH OR WITHIN THE SEALING HEADS MAGNETIC FIELD!
HIGH VOLTAGE is present within this equipment. As with any piece of ELECTRICAL equipment, one
should become familiar with the manual before applying power. Proper connections and operation are required
for safe use. FOLLOW INSTRUCTIONS for safety of personnel when operating or maintaining this equipment.
INSTALLATION of this equipment must be done in accordance with this manual, Enercon installation
drawings and local codes to ensure the safety of personnel in the area and in the building.
SAFETY AND WARNINGS

Before you operate this Induction Cap Sealer, you
should take the time to carefully read all the
instructions contained in this manual.
CAUTION!
CAUTION is used to indicate the presence of
Electricity and the heating capability of the a potentially hazardous situation which, if not
equipment have the potential to cause severe avoided may result in minor personal injury
personal injury or property damage. or property damage.
Before starting, operating, or making any

adjustments identify the components of the
Induction Cap Sealer, using this manual as a guide.
WARNING!
The operator should use common sense and good WARNING is used to indicate a potentially
working practices while operating and maintaining hazardous situation which, if not avoided, can
this unit. Follow all codes, understand the starting result in serious injury or death.
and stopping sequence. Check the safety devices
and follow the procedures contained in this manual.
Maintenance should be done by qualified

personnel, adequately equipped with proper tools.
Follow the maintenance schedules as outlined in
DANGER!
the manual to ensure problem free operation after DANGER is used to indicate an imminently
start-up. hazardous situation which, if not avoided, will
result in serious injury or death.
Safety instructions in this manual are bold-faced
and underlined for emphasis. The signal words
CAUTION, WARNING, and DANGER are used to
indicate hazard seriousness levels as follows:
1
ML0071-601-05 Super Seal™ Operations Manual ENERCON INDUSTRIES
UNDERSTANDING INDUCTION SEALING
Foil with Pulp board Backing
Induction Sealing is a non-contact heating process
that accomplishes the hermetic sealing of a
container with a closure that includes a heat-
sealable foil laminate. The typical induction inner
seal begins as a multi-laminate liner inside a
closure. A
A) a layer of pulp board
Pulpboard B
B) a layer of wax Wax
C) aluminum foil Absorbed Into Pulpboard
Releasing Foil
D) a layer of polymer
The layer of polymer (D) must be compatible with

the container material and capable of heat sealing
to the lip of the container (Figure 1).
C
Foil D
Polymer
D Seals Foil To Container Lip
C Polymer
Figure 2
B Foil
A Wax Single Piece Foils
Pulpboard Unlike the previously mentioned foil with pulp board
backing, this liner is laminated with foam or paper
Figure 1 backing. When the liner (C) is heated causing the
polymer (D) to adhere to the container, the entire
When the closure is placed onto the container and liner with backing is attached to the mouth of the
passed through the electromagnetic field produced container. There is no separation of components
by the sealing head, several things occur. An when the cap is removed.
electromagnetic current, called an eddy current, is
induced into the foil portion, resulting in a Material Variations
resistance-type heating effect. The heated foil melts Depending on the inner seal material used, this
the wax layer, which is absorbed into the pulp seal can meet the FDA requirements for “tamper
board, while releasing the foil from it. At the same evident” packaging or the seal can provide leakage
time the polymer coating melts, hermetically sealing protection and shelf life extension, often referred to
the foil to the lip of the container. as a “freshness seal.” Many varieties of inner seal
materials have been developed and are available
When the closure is opened (released) the inner from a number of suppliers. Assistance from the
seal is welded to the lip of the container, and the suppliers is available in selecting the proper liner
pulp board remains on the inner side of the closure required for the multitude of products and variety of
(Figure 2). containers.
High speeds can be obtained using this process

making it well suited for high capacity production
lines.
2
INDUCTION CAP SEALER FEATURES
Item # Description Item # Description
1 See Section 3 – Principles of Operation 4 Sealing Head
2 See Section 2 – Installation 5 Screw Adjustable Mount
3 Rear of Power Supply
STANDARD
2 3
ene
rco
n
Sup
er S
eal
CE
I ON
O
OFF
Figure 3
Features Sealing Heads – Quick Change
1 Completely Air Cooled Part Number Type Of Head Cap Range
Electrical Rating:
2  208 or 240 VAC ± 10%, 50/60 Hz 1Ø SS50 – SS100 * LM4555-02 “1” COIL 24 to 120mm
 208 or 240 ± 10%, 50/60 Hz 3Ø SS100 3Ø (Non CE) *
3 Stainless Steel Cabinet w/NEMA 4 rating.
LM4033-32 WIDE FLAT 53 to 120mm
4 Screw Adjustable Floor Mount – Lockable.
5 Standard Control Features:
LM4033-31 WIDE TUNNEL 28 to 53mm
START/STOP
Output Adjustment / Digital Output % Meter NARROW
LM4033-38 24 to 38mm
Built In Diagnostic Display TUNNEL
Remote Start Capabilities Consult Factory for Other Available Sealing
Capable of Interlocking with other equipment. Heads.
*See Rating Plate for Input Voltage Requirements. Failure to provide the input voltage shown on the system rating plate
may cause system failure.
3
NAMEPLATE AND DECALS
This page contains representative examples of the
rating plate, nameplates, and decals, which appear
on the Induction Cap Sealer. If for some reason an
item is defaced, painted over or underlying parts
are replaced, we recommend you obtain a
replacement from Enercon and reapply it in the
location illustrated.
STANDARD
CE
I ON
al
r Se
O
OFF
e
Sup
r con
ene
Figure 4
4
UNPACKING AND INSPECTION
Carefully open shipping container and remove the
contents. Items should be thoroughly inspected for
damage.
NOTE:
Be extra careful if using a sharp instrument when
removing the protective wrapping from the
equipment. File a claim with the freight carrier for
any damage incurred. Enercon Industries should
also be contacted as soon as possible to expedite
the shipment of replacement parts.
CONTACT:
Enercon Customer Service Department

Phone Number: (262) 255-6070
Fax Number: (262) 255-2462
E-Mail Address: [email protected]
Website: www.enerconind.com
24hr Customer Service is available.
IMPORTANT:
If concealed loss or damage is discovered after
delivery, notify your carrier at once and request an
inspection. This is absolutely necessary for the
carrier to consider your claim. If damage is
detected, be sure to note it on freight bill before
signing it to acknowledge receipt. The carrier agent
should make an inspection and issue a loss or
damage report. If you give the carrier a clear
receipt for goods that have been damaged or lost in
transit, you do so at your own risk and expense.
NOTE:
The carrier accepts responsibility for the shipment
when the carrier signs the bill of lading at the origin
of shipment.
5
SECTION 2 – INSTALLATION
GENERAL
NOTE:
Check all hardware connections and screws to Item # Description
ensure tightness because loosening can occur
during shipment. 1 Wing Screw Locking Knob
See drawing list supplied with order for your exact 2 Screw Adjustable Mount
equipment. Turn Clockwise To Tighten Or
3
Counter Clockwise To Loosen
The Enercon Super Seal™ System consists of the
power supply cabinet, which includes the sealing
head attached.
Refer to Figures 6, 7, 8 & 9 in this manual as well
2
as the supplied drawing list for installing the
system. 1
TEMPERATURE
The power supply has been designed to operate
continuously in a maximum ambient air
temperature of 104F (40C) @ 80% relative
humidity, non-condensing. 3
ELECTRICAL SERVICE
Observe the rating plate on the back of the Super
Seal™ to verify service requirements before
applying power. The Super Seal™ Unit is designed
to accept 208 or 240 VAC ± 10%, 1Ø / 3Ø, 50/60
hertz.
WARNING!
Figure 5
The power supply should not be operated
without the ground prong or ground wire line
Refer to Figures 6 & 7 for the recommended
cord connected to a grounded receptacle. Do
configurations used to secure the mount to the
not bypass the ground terminal.
conveyor and descriptions of what hardware may
be adjusted when the mount is in use.
SCREW ADJUSTABLE MOUNT
The screw adjustable mount is an assembly used
to aid the operator in adjusting the power supply
height over the conveyor. With the sealing head
CAUTION!
centered over the conveyor, the mount assists the Ensure that the safety nut located in the
operator in obtaining the required gap between bottom track of the mount is securely in place
sealing head and container to be sealed. Details for when the power supply is mounted.
these adjustments are covered later in this section.
A clamp is located on the side of the mount to aid in
Units may be ordered with an optional cart for
maintaining the established height of the mount
portability. See illustrations provided to show the
(Figure 5). A wing screw locking knob is used to
differences in mounts and associated hardware.
tighten or loosen the clamp. The locking knob will
need to be loosened to allow adjustment and then
tightened once the mount height is correctly set.
6
SCREW ADJUSTABLE MOUNT ASSEMBLY DIAGRAM

Configuration used for narrow width
1 Wide spread mount forward. 4
conveyors.
Slots used for rough adjustment to center
2 Narrow spread mount back. 5
sealing head over conveyor.
Configuration used for wide width
3 6 Mounting angle (floor).
conveyors.
1
3
5
2
6
Figure 6
7
SUPER SEAL™ MOUNTING DIAGRAM

Centering Adjustment – Position in/out for
1 Power Supply 6
Centering as required.
Course Height Adjustment – Allows 16”
2 Base Plate 7 (406mm) of course height adjustment over
the 7” (178mm) of Adjustable Mount travel.
Safety Nut
3 Screw Adjustable Mount 8 WARNING: Safety nut must be in place
when power supply bracket is installed.
2 Single nuts for attaching power supply Note: Mount Item 6 to Item 4 prior to assembly of
4
bracket. Power Supply (Item 2) onto Yoke. Power Supply
should be positioned to center sealing head over
5 Power Supply Mounting Bracket conveyor.
5
6
8
Figure 7
8
SUPER SEAL™ SEALING HEAD REMOVAL / INSTALLATION DIAGRAM

1 Coil Mounting Bracket 4 Sealing Head Connectors - Female
2 Base Plate 5 Sealing Head
3 Sealing Head Connectors - Male 6 Mounting Bolts
1
6
2 3
4
Figure 8
9
SUPER SEAL™ STANDARD CONNECTION DIAGRAM

1 Black (N.O. LSI Contact) 12 Green (Remote Start)
2 Red (N.C. LSI Contact) 13 To customer INTLK contact.
3 White (COM LSI Contact) 14 To Customer Remote Start Contact
4 24V 2 Amps LSI contacts. Use as required. 15 Auto Control (Optional)
5 LSI Cable – LM4074-04 16 Stack Light (Optional)
Interlock Defeat Connector LM4074-05
6 (Required when neither interlocks nor 17 Remote Start / Interlock
Remote Start are used.)
7 Remote Start / Interlock Cable LM4074-01 18 Stalled Bottle Sensor (Optional)
Stalled Bottle Defeat Connector LM4074-08
8 19 Foil Detector Sensor Assembly (Optional)
(Required when Stalled Bottle is not used).
9 Black (Interlock) 20 LSI Contacts
10 Red (Interlock) 21 Foil Detector Contacts (Optional)
11 White (Remote Start) 22 Input Power Cord / Cable
9
13 10
11
14 12
7
15
16 17
18 19
8
20 21
1
4 2
3
5
22
Figure 9
10
EXTERNAL INTERLOCK STALLED BOTTLE DEFEAT CONNECTOR
The Super Seal™ Series comes standard with The Power Supply has been pre-wired to accept
provisions for interlocking the control circuits. Two the various sensors whether they have been
interlock wires must be connected to an isolated ordered or not. This permits purchase of the sensor
normally closed circuit for the unit to start. This options at a later date, if one chooses to do so.
“closed circuit” for the Power Supply logic may be
accomplished in a number of different ways but is Consequently a Defeat Connector is required in
absolutely necessary for the unit to function lieu of the Stalled Bottle sensor. It must also be
properly. Do not apply any external voltage to connected in order for the unit to start as it satisfies
these wires. the stalled bottle portion of the interlock circuitry. If
a Stalled Bottle or Foil/Motion Group Option is
Method 1 purchased, the Stalled Bottle or “Back Up” Sensor
As illustrated in Figure 9, a cable is provided to will replace the Defeat Connector. DO NOT
extend the required interlock wiring to an external discard this unique five-pin defeat connector. It
contact. The cable is connected to the REMOTE may be required to satisfy the Stalled Bottle
START / INTERLOCK connector and is shared Sensor Assembly if the Assembly is ever
with wires for the remote contact start feature. Be removed.
sure to use only the black and red wires for the
interlock circuit, which must be in a normally closed LOSS OF SEALING INDICATOR (LSI)
state for the unit to start. The remote start wires, As illustrated in Figure 9, a cable is provided to
white and green, are associated with the extend the LSI relay contacts, used for determining
LOCAL/REMOTE button located on the front panel the output status of the power supply. A connector
of the unit, which may or may not be used. with a normally open normally closed and a
common contact is provided on the back of the unit.
Method 2 The cable is connected to the LSI CONTACTS
As illustrated in Figure 9, a Defeat Connector is connector and allows for convenient connection of
provided to override the interlock circuit and the LSI to external circuitry. These contacts may be
automatically provide the required interlock wired into circuitry not exceeding 24 volts and 3
connection. This simply requires connecting the amperes.
defeat connector to the back of the unit at the
REMOTE START / INTERLOCK connector. A
jumper internal to the defeat connector bypasses
the required external closed contact and allows the
DANGER!
Super Seal™ unit to start. DO NOT DISCARD this All necessary precautions should be taken
unique four-pin defeat connector. Keep it in a safe when applying and wiring the LSI cable to
place. It may be required to substitute for methods external circuitry. This LSI connector, when
1 and 3. used by others, provides a contact closure
only. Proper tag out / lockout procedures
Method 3 must be followed in removing this cable when
As illustrated in Figure 39, if Enercon’s Optional connected to external circuits that have
Cap Inspection System is used, a cable is provided power on them. Remove all external power
which links the cap inspection circuitry to the Super before disconnecting cable. Ensure lockouts
Seal™ Unit. The required contact closures are are in place to prevent external circuits from
automatically made. being energized when the LSI cable is
disconnected.
NOTE:
If the Cap Inspection System is disconnected from
SEALING HEAD ALIGNMENT
the Super Seal™ Unit, it will be necessary to install
Proper alignment of the sealing head is critical for
the Defeat Connector, described in Method 2, to
consistent and repeatable sealing.
allow the Super Seal™ Unit to start.
11
FLAT SEALING HEAD
With the power supply off, install a capped
container under both ends of each sealing head.
Ensure the containers are at production height.
Lower the power supply until a 1/8” (3mm) gap
exists between the bottom of the sealing head and LINER
the top of the cap (Figure 10). The 1/8” (3mm) gap
will allow the highest line speeds with the most
consistent seal results.
THE LINER MUST BE ALIGNED WITH

ALL CENTER LINE LABELS
Figure 12
1 ALIGNMENT AND ADJUSTMENT “1” SEALING

8"
HEAD
In many instances, multiple cap sizes will be run on
the same power supply. The “1” Sealing Head and
Pivot Kit allows for moving the sealing head to
Figure 10
accommodate various size caps without having to
exchange the sealing head. The “1” sealing head
STANDARD TUNNEL SEALING HEAD
can be pivoted in approximately seven (7) degree
With the conventional tunnel sealing head, the 1/8”
increments to four different positions (Figure 13).
(3mm) gap is established between the top of the
The chart below indicates the desired position for
tunnel and cap where the cap is inserted into the
each liner size. The pivot assembly brackets serve
tunnel (Figure 11).
to guide the sealing head rotation to provide the
proper angle for each liner size shown in the table.
The knurled locking knobs serve to lock the sealing
head in place.
Item # Description
1 20 – 38mm Position
1
8"
3
Figure 11
2
100 - 120 20 - 38
DEEP TUNNEL SEALING HEAD 1

63 - 89
When using a deep tunnel head, the standard

43 - 58
CAP CAP
(mm) (mm)
43 - 58 63 - 89
gapping criteria is not used. Deep tunnel heads 20 - 38 100 - 120

1
have center line indicators on the top and sides of 2

the tunnel (Figure 12). Some bottle profiles may
prevent the foil liner from aligning to these marks. 3
Then the foil should be positioned as far up into the 4
notch as possible, not to exceed the centering

marks.
Figure 13
12
Proper alignment of the “1” Sealing Head is critical,
use the following steps for proper set up.
1. First align the power supply and sealing head

over the conveyor with the sealing head in the
#1 position. The mount / cart must be secure.
2. Align and gap the product to the sealing head
using the same criteria used for a Flat Sealing
Head (See Figure 10) ensuring that it runs
centered along the entire length of the sealing
head.
3. Choose the proper position for the caps size to
be run and pivot the sealing head to that
position, Refer to table above.
NOTE:
Check alignment whenever the pivot angle is
changed to ensure proper sealing.
No tools are required to change the position of the

sealing head. Loosen both of the knurled locking
knobs, one at each end of the sealing head. Rotate
the sealing head to the proper position for the cap
size in use. Center the proper indicator line on the
locking knobs at each end of the sealing head and
hand tighten the locking knobs.
ALIGNMENT TO CONVEYOR
It is important that each end of the sealing head be
equal in height in relationship to the conveyor
(Figure 14). Ensure the caps are entering and
exiting centered on the sealing head. The higher
the liner is in the field, the more heating will occur.
Therefore, it is possible to achieve faster rates with
CT closures as compared to CR.
FRONT VIEW SIDE VIEW
READY TEMP
RUN FAULT
REMOTE AUTO
OUTPUT (%)
Super Seal
TM
START STOP
enercon enercon
SEALING HEAD SEALING HEAD
"D" "D" "D" "D"
CONVEYOR CONVEYOR
NOTE: "D" (DISTANCE) MUST BE EQUAL SIDE TO SIDE

AND BACK TO FRONT ABOVE CONVEYOR FOR
OPTIMUM PERFORMANCE OF SEALING HEAD.
Figure 14
13
SECTION 3 – PRINCIPLES OF OPERATION
CONTROL FUNCTIONS
The power supply utilizes a Digital Output Meter to (g) LOCAL/ For selecting Local or
represent output percentage; LED’s to represent REMOTE Remote Mode.
Fault and Control conditions and pushbuttons to (h) AUTO/ For selecting Auto or
manipulate the condition of the Power Supply. MANUAL Manual Mode.
WARNING!
The sealing head produces a magnetic field
that quickly heats any metal passing through
the field. Personnel should refrain from
placing jewelry, such as rings and watches
beneath or within the sealing heads magnetic
field.
SEQUENCE OF OPERATION
Figure 15 LOCAL OPERATION
Indicators A Circuit Breaker or Power Switch (Figure 16) is
The Membrane Switch Panel (Figure 15) on the provided at the back of the unit for energizing the
front of the power supply has the following power supply. Place circuit breaker / power switch
indicators. into the ON position, the READY light on the
membrane will be displayed and the Output Meter
Control Display Lamps
will flash the selected output level. Ensure that any
(a) READY Green, breaker energized -
Fault lights that are lit are addressed (See Section
power applied.
5 – TROUBLESHOOTING). Faults should reset
(b) RUN Green, output power to sealing
head, current regulated. when STOP is pressed. If the REMOTE or
(c) REMOTE Amber, Remote Start Mode AUTO lights are lit press the appropriate button,
Selected.
(f) AUTO Amber, Auto Mode Selected. to allow LOCAL operations or to allow
MANUAL operations.
Fault Display Lamps
CIRCUIT BREAKER POWER SWITCH
(d) TEMP Red, Temperature Fault.
(e) FAULT Red, Power Supply Failure.
Digital Output Meter I ON
The Output Meter displays Power Supply output in O

OFF
percent. The meter will flash the selected output

level when circuit breaker / Power Switch is in the
ON position, with no start command. The Meter
should read constant in normal operation.
Front Panel Push Buttons
(k) START Starts Power Supply
Figure 16
locally.
(l) STOP Stops Power Supply When the unit is in LOCAL and MANUAL mode
locally, Resets Faults.
and no Faults are lit, press the START button
(i) UP For adjusting output level
to start the unit. The Output meter should stop
up.
blinking and display the selected Output Power
(j) DOWN For adjusting output level
level as a constant number and the RUN light
down (Limited at minimum
setting). should be lit. With the unit running, the UP
arrow can be pressed to increase the output level
14
until the desired level is reached and indicated on NOTE:
the meter. Pressing the DOWN arrow will Once the interlock wiring is external, opening the
decrease the level. interlock wiring will cause the power supply to stop.
NOTE: It will be necessary to correct the cause for the

Output level can also be selected while the output interlock opening and reapply a closed or
meter is blinking. connected state across the black and red wires. It
will also be required to again press the START
Press the STOP button to turn the unit off. button to recondition the unit for a new remote start
When this button is pressed, only the READY lamp command. With the above conditions met, the white
should be lit and the meter will again be blinking. and green wires shown in Figure 9 for the remote
start contact may be used to start and stop the unit.
Always STOP the power supply prior to turning
In addition, if any fault is detected within the Super
the circuit breaker or power switch to the OFF
Seal™ Unit, the fault must be corrected and the
position.
Placing the circuit breaker or power switch in the membrane panel STOP button pressed for
OFF position will remove power from the unit, all reset of the fault condition. This will also require the
front panel indicators and meter will be off. START button to be pressed prior to receiving
REMOTE START OPERATION a new remote start command.
The Super Seal™ Series comes standard with
remote start capability. It is how this feature is used AUTO CONTROL
that may vary. The remote start permits stopping Auto Control is an option that will allow the raising
and starting the power supply from a location other and lowering of the Output level by providing an
than the membrane panel. Figure 15 illustrates the isolated 0–10 vdc signal. See Section 7 –
LOCAL/REMOTE button location and Figure 9 OPTIONAL EQUIPMENT for a detailed description
illustrates the cable and connector associated with of AUTO CONTROL Mode.
the remote start feature. The LOCAL/REMOTE ADJUSTABLE LSI
button is used to toggle between LOCAL or The Adjustable LSI function provides for setting a
REMOTE start modes. In the LOCAL position, lower limit or threshold for the LSI circuit to operate.
which is conventional, all controls are transferred to If the output as displayed on the digital meter falls
the membrane panel located on the front of the below the predetermined set point, the relay
Super Seal™ Unit. As shown on Figure 9 the contacts (provided for indicating the output status)
optional interlock defeat connector may be applied will change state. The LSI set point is set to 60%
to REMOTE START / INTERLOCKS connector, during the testing phase of the equipment. You will
satisfying the interlock requirement and allowing be able to adjust the LSI set point to any level you
the unit to be stopped and started locally. desire through the output range of the unit. Once
the desired minimum output level has been
When in REMOTE mode it is necessary to interface determined, this value can be selected from the
the unit to an external dry contact using the cable front panel of the power supply. To set the
provided. Figure 9 illustrates the cable provided minimum output level, turn on the circuit breaker /
and how to connect to the REMOTE START / power switch, and verify the output meter is
INTERLOCKS connector. This will allow interfacing flashing. Select the desired minimum level using
with the external dry contacts for both interlock and
the UP / DOWN arrows on the front panel.
remote start.
Once the desired level is selected, press and hold
The interlock wires, black and red, must be in a
normally closed state for the unit to start. Before the the STOP button then press the DOWN
remote start wires, white and green, will start the arrow. The minimum output level is now set. When
running, if the output level falls below this set point
unit, it is necessary to press the START button the RUN light will extinguish and the LSI contacts
on the membrane panel. This will precondition the will change state. The Power Supply continues to
unit for remote start by activating the control circuit run, even though the RUN light is extinguished, as
enabling it to receive the remote start signal. long as the output percentage is displayed as a
constant number on the front panel.
15
The power supply is required to operate at or above the PRODUCTION INFORMATION table located in
preset minimum output power levels. LSI minimum SECTION 8 – MISCELLANEOUS for future
output level selections below these levels will only reference. Do the same for the various types of
allow the LSI to function as an on/off alarm. The caps and containers used.
minimum output levels are the % the power supply
runs at when the output is adjusted fully downward. TIPS FOR ACHIEVING PROPER SEALS
The minimum LSI threshold must be between these Sealing Head Alignment
minimum levels and 100% output. SS50 =55%, Ensure sealing head is aligned correctly. Refer to
SS75 = 40%, and SS100 = 35%. With the stack Section 2 – Installation for proper set up and
light option, the adjustable LSI set point will be alignment.
visible by the changed state of the stack light itself.
When operating above the established threshold Container Quality
the light will be green. When the output is below the Ensure land area of the container (seal point on
threshold, the light will change to flashing red to bottle) is reasonably free of burrs, seams, etc.
indicate an alarm status. When the Super Seal™ is
powered up, but in a stopped condition, the status Torque Requirements
light will be flashing red. Ensure caps are properly torqued. Typical
requirements are listed in the following table.
DANGER! Cap Size Torque

6-9 in./lbs
Cap Size Torque
21-36 in./lbs
15mm 53mm
When the cable is connected to external .68-1nm 2.37-4.06nm
circuits, these circuits must be de-energized 18mm 7-10 in./lbs 58mm 23-40 in./lbs
.79-1.13nm 2.59-4.51nm
and locked out when the cable is
20mm 8-12 in./lbs 63mm 25-43 in./lbs
disconnected at the Super Seal™ power .9-1.35nm 2.82-4.85nm
supply. 9-14 in./lbs 28-50 in./lbs
22mm 70mm
1-1.58nm 3.16-5.65nm
24mm 10-16 in./lbs 83mm 40-60 in./lbs

Refer to Figure 9, Item #5 for provisions on 1.13-1.8nm 4.51-6.78nm
these contacts for external circuits. 12-18 in./lbs 45-65 in./lbs
28mm 89mm
1.35-2.03nm 5.08-7.34nm
DETERMINING CORRECT OUTPUT LEVELS 33mm 15-25 in./lbs 100mm 50-70 in./lbs
1.69-2.82nm 5.65-7.90nm
Place circuit breaker / power switch into the ON
17-26 in./lbs 52-73 in./lbs
position. The READY light should come on and 38mm
1.92-2.93nm
110mm
5.87-8.25nm
remain energized. If in REMOTE or AUTO mode 18-27 in./lbs 55 -75 in./lbs
the corresponding light will also be energized. 43mm 120mm
2.03-3.05nm 6.21-8.47nm
48mm 19-30 in./lbs

Press the START button and ensure the meter 2.14-3.38nm
displays a constant output %. Select a moderate
output setting using the UP / DOWN
arrows. Begin tests by running a single container
underneath the sealing head. Check the bottle for a
seal. Did it seal at all? If unsealed adjust output up,
if overheated adjust output down. Refine the setting
with 1-2% adjustments until desired seals are
achieved.
Position and run a tightly grouped number of

containers which completely occupies the full
length underneath the sealing head. This will test
the power load requirements for a maximum
loading situation using these containers. Verify the
meter reads constant when performing this test.
Record meter setting, line speed, and cap type in
16
TIPS FOR CHECKING CONTAINER SEALS
Due to the wide variety of sealing materials
available, particular adhesion properties will have to
be determined by the customer. Generally, proper
sealing can usually be determined by the questions
in the following table.
SEAL TROUBLESHOOTING TABLE
Symptom Probable Cause Possible Solution

a. Insufficient power from sealer, conveyor too fast, a. See Page 16 for Determining Output Level.
or power set too low.
b. Improper coil height. b. See Pages 12-13 for Sealing Head Alignment.
Partial seal, c. Insufficient application torque. c. Check for proper Application Torque.
weak seal, no d. Induction liner incompatible with the bottle d. Contact your supplier, or send samples for
seal. material. testing.
e. Bottle neck finish has been flame/chemically e. Contact your supplier.
treated.
f. Imperfections in container finish, land area. f. Contact your supplier
Seal a. Power from sealer set too high. a. See Page 16 for Determining Output Level.
extremely
difficult to b. Conveyor speed is set too slow. b. Ensure line speed is correct. See Page 16 for
remove (1- Determining Output Level.
piece liner).
a. Insufficient wax melt, conveyor speed too fast, or a. See Page 16 for Determining Output Level.
Cap
output power set too low.
extremely
b. Improper coil height (too high). b. See Pages 12-13 for Sealing Head Alignment.
difficult to
c. Excessive application torque. c. Check for proper Application Torque.
remove (2-
d. Foam liner material welds to polymer in induction d. Material in cap and backing material in liner may
piece liner).
liner. be too compatible – contact your supplier.
a. Excessive power from sealer, conveyor too slow, a. See Page 16 for Determining Output Level.
or power set too high.
b. Bottles back up under sealing head. b. See Pages 12-13 for Sealing Head Alignment.,
Burnt
check for cocked cap. Do not stop conveyor while
Cardboard
unit is still running.
Liner.
c. Insufficient application torque. c. Check for proper Application Torque.
d. Gap between liner and container lip caused by d. Contact your supplier.
defect in container.
a. Insufficient application torque, closure not securely a. Check for proper Application Torque.
Low removal applied.
torque, no b. Excessive application torque, threads of closure b. Check for proper Application Torque.
removal stripped.
torque. c. Void created when wax is absorbed into c. Contact your Sales Manager to discuss possible
pulpboard. solutions.
a. Excessive power from sealer, conveyor too slow, a. See Page 16 for Determining Output Level.
or power set too high.
Pin holing.
b. Product may be attacking liner, if pinholes occur b. Contact your supplier or send samples for
well after a good seal has been confirmed. testing.
a. Retorquing too soon after induction sealer. a. Move Retorquing equipment further down stream
Pinwheel of sealer.
effect on liner. b. Wax was not absorbed into pulpboard completely. b.See Page 16 for Determining Output Level.
17
SECTION 4 – MAINTENANCE
GENERAL
The Enercon Super Seal™ Induction Cap Sealer
System is designed to require minimal
maintenance. However, to ensure long-range CAUTION!
reliability, it is a good practice to have planned Familiarize Yourself Thoroughly with the
maintenance programs. This section will include Equipment: Never attempt to work on this
recommended preventative and corrective equipment unless you are completely familiar with
maintenance procedures. it. Never assume that a circuit is dead. MAKE
SAFETY PRECAUTIONS SURE!!! Always Wear Appropriate Protective
clothing and Eyewear while working within the
enclosure.
DANGER! DO NOT connect any foreign apparatus external to
the system enclosure to circuits internal to the
The use of high voltage is necessarily employed in
equipment. Connecting an apparatus in this
the operation of this equipment. Precautions have
manner can cause failure of the equipment itself, in
been taken in the design of this equipment to make
addition to being a hazard to personnel.
it as safe as possible for both operator and service
personnel. However, since no amount of interlocks The Sealing Head may be heavy! Always use
and safety devices can be absolutely infallible, support blocks when removing the sealing head
precautionary measures must always be taken for maintenance or troubleshooting.
when working on this equipment. ROUTINE INSPECTION AND SERVICING
DO NOT reach into the equipment or any electrical The Enercon Induction Cap Sealer Power Supplies
enclosure without first removing the power. Never are designed to survive the rugged use that may be
apply power to the unit without the cover on and imposed upon them under rough environments.
securely in place. However, preventative maintenance can play an
important role for long life and durability of
Capacitors Store Charge: Never trust a capacitor equipment if preventative maintenance steps are
to be bled off completely. A meter or ground strap followed:
should be used to check each stud or lead before
handling. Some capacitor studs, including those not
tied to bus work (not used), may build up a DANGER!
considerable static charge. GROUND BEFORE
Ensure all power is disconnected and locked
HANDLING!
out from unit before performing any
DO NOT Stand In Water or On Grounded Surfaces maintenance or troubleshooting procedures.
or Touch Ground Surfaces while Reaching in any
System Enclosure. A piece of wood or other Visual Inspection
insulating material will act as an additional barrier to A periodic visual inspection is good practice. One
stand on. should check for dust buildup, etc., that is
detrimental to the equipment. An air hose is
convenient for removing dust from the equipment.
WARNING! NOTE:
DO NOT Tamper With Safety Interlocks: Under The power supply is in an enclosure sealed by a
no circumstances should any safety interlocks be gasket and should not accumulate foreign matter.
defeated nor should any of the safety devices be The sealing head can be inspected by removing the
relied upon for removal of voltage from the hardware supporting it on each end (See Figure 8).
equipment. The head can weigh over ten pounds and has
electrical connections attached.
Lockout: Use proper lockout and tag out
procedures prior to removing any covers, panels, or Connections
cords provided for access. Ensure power cannot be Power and bus connections should remain tight.
applied before entering. Use safety as the first Loose connections may be recognized by
step. discoloration of the bus work or parts. If the cover is
18
removed, it affords an opportunity to check 6
8
connections. Do Not Over-torque connections. 4 CAP BANK
Output Capacitors w/Bus Board

9
The output capacitors are located inside of the 5
power supply in a bank of either 2 (Figure 17) or 4 7
(Figure 18) capacitors. Remove the power supply

cover and visually inspect the capacitors for 1 1
damage as well as loose or overheated
connections. If a TEMP trip is caused by a
capacitor failure you will need to replace all SIDE VIEW
capacitors in the bank. Use the following steps to

replace the capacitors. TOP VIEW
5
Remove/Install Capacitors
1. Remove the output cables and jumper wire* (2) 4
and the feedback jumpers (3 & 4) from the
capacitors (1) by removing the connector bolts 2
(5) securing the board to the capacitors. Note

3
the cable locations on the capacitors. 6
2. Loosen the holding bolts (6) to allow removal of

the capacitors from beneath the capacitor bus
board (7). The holding bolt supports (9) will hold 5
the board so that complete removal should not
Figure 18
be required.
Note: When the capacitor bus board is reinstalled
3. Ensure the mounting surface is clean. Clean the
ensure the direction of each feedback jumper cable
mounting surface as needed.
is correct through the CT (8) as well as the proper
6 8 location of the control wires and output cables.
2 CAP BANK
4. Place the new capacitors beneath the tank bus
9 board and align the capacitor connector bar
5
holes with the holes in the board.
7
5. Reinstall the output and jumper cables (2, 3 & 4)
1 to their proper locations and install and snug the
connector bolts in place.
6. Tighten the holding bolts (6) down and then
SIDE VIEW tighten the connector bolts (5) ensuring the tank
bus board is secure to the capacitors and that
TOP VIEW the entire assembly does not move.
5
2
Fans
4 The fans, located on the bottom of the unit, cool the
power supply and sealing head. Two fans are
employed, blowing air in opposite directions (See
2 Figure 19). One blows air onto the base of the
3 power supply, the other directs airflow onto the
6
sealing head.
NOTE:
5 Ensure that both fans are functioning when doing
maintenance, since some applications expose the
Figure 17 Super Seal™ to a wash down environment.
*The jumper is only installed on the 2 capacitor
bank.
19
Your Super Seal™ power supply is built with
external wash down fans. In order for the fans to
operate properly in a wet environment they must
remain running. Allowing the fan to stop while wet
will increase the chance of it seizing.
AIR FLOW DIRECTION

OUT IN
Figure 19
Quarterly Maintenance
Refer to Section 8 for the Quarterly Maintenance
requirements of this equipment. Record results as
required.
20
SECTION 5 – TROUBLESHOOTING
Symptom Meter Cause Solution
1. Auto Mode Selected Without a Command 1. Switch to Man Mode.
Voltage Being Fed To Power Supply.
2. Auto Mode Command Voltage Wiring is wired 2. Correct Wiring error.
Output Stuck
25% incorrectly.
At 25%
3. Input Voltage Is Too Low. 3. Ensure Input Voltage Meets 208 or 240 VAC
±10% Requirement.
4. Failed Control / Display Board. 4. Repair / Replace Control / Display Board.
1. Noise - Output Capacitor Cables May Be Run 1. Loosen 7/16” Nut Securing Wire #48, Rotate
Too Close To Control / Display Board. Away From Display Board For Proper
Display Flickers While Achieves Clearance.
Unit Is Running 100% 2. Output Capacitor Bank Is Isolated From Ground. 2. Ohm Capacitor Body to Ground And Snug
Mounting Hardware Until The Body Reads
Short To Ground.
Run LED blinking or 1. The Output Level Is Lower Than The LSI Set 1. Refer To Operations Manual To Set The LSI
Achieves
Not Lit While Unit Is In Point (If Unit Has A Stack Light It Will Flash Red Level Properly.
100%
Operation. When Run Led Is Out).
1. Improperly Installed Control / Display Board. 1. Reinstall Control / Display Board Ensuring All
Remote LED Lit With Buttons Depress And Release Properly.
No Control Over 00% 2. Input Voltage Too Low. 2. Ensure Input Voltage Meets 208 or 240 VAC
Changing Function. ±10% Requirement..
1. Over Temperature. 1. Check Ambient Temperature.
2. Failed Output Capacitor. 2. Replace All Capacitors In Cap Bank.
3. Failed Capacitor Bus Board. 3. Repair / Replace Capacitor Bus Board.
Temp LED Is Lit. 00%
4. Failed Cooling Fan. 4. Clean / Replace Cooling Fans.
5. Failed Temperature Sensor. 5. Check Wiring / Replace Sensor.
1. Failed Inverter. 1. Perform Inverter Ohm checks, Replace Inverter.
Fault LED Is Lit 00% 2. Failed Power Connector Board. 2. Repair / Replace Power Connector Board.
Auto LED Lit With No 1. Failed Control / Display Board. 1. Repair / Replace Control / Display Board.
00%
Control Over Changing 2. Improperly Installed Control / Display Board. 2. Reinstall Control / Display Board Ensuring All
Function. Buttons Depress And Release Properly.
1. Interlocks Not Satisfied. 1. Check Interlocks / Connections.
2. Defeat Plugs Or Sensors Not Connected. 2. Ensure Defeat Plugs / Sensors Are Installed
Properly.
Display Stops Flashing
3. Failed Inverter. 3. Perform Inverter Ohm checks, Replace Inverter.
And Shows A Solid 00 00%
4. Open Output. 4. Check Output Wiring To Output Caps, CT And
On Output.
Sealing Head.
5. In Remote Mode – Waiting On Remote Start 5. Change To Manual Mode Or Provide Remote
Command (Remote LED Is Lit). Start.
1. Repair/Replace Damaged Wires.
* F00 Displayed on the
F00 Over Current Trip. 2. Repair/Replace Failed Sealing Head.
output meter.
3. Repair/Replace Control Display Board.
1. Clean / Replace Cooling Fans.
* F02 Displayed on the 2. Check Ambient Temperature.
F02 Over Temperature.
output meter. 3. Check Wiring / Replace Sensor.
4. Repair / Replace Control / Display Board.
1. Ensure Defeat Connectors Are Installed Or Cap
Inspection, Bottle Back Up Sensors Are
* F03 Displayed on the
F03 Interlock Fault Installed Properly And In Good Condition.
output meter.
2. Clear Any Bottle Stalls In Front Of Sensors.
3. Repair/Replace Fan Trip Board.
1. Low Input Voltage – Verify That The Input
* F04 Displayed on the Voltage Is Within The ± 10% Requirement Of
F04 Under Voltage Trip
output meter. The Voltage Listed On The Rating Plate.
* F05 Displayed on the 1. Repair/Replace Control Display Board.
F05 Under Frequency Trip
output meter. 2. Contact Enercon Customer Service.
Note: If the above steps fail to resolve the problem, or for symptoms not listed in the above table, contact Customer Service for further assistance.
Contact Customer Service before opening the power supply or warranty may be voided. *These Fault Indications only apply to the Super Seal 100.
21
OHM CHECKS FOR BRIDGE RECTIFIER AND INVERTER
 Checks for failed Bridge Rectifier or

Inverter Transistor. *** IMPORTANT ***
 Any “Zero” ohm reading will constitute a 1. REPLACE the gate leads with the device.
bad Semi-Conductor. 2. Apply an EXTREMELY thin film of thermal compound
 Gate leads must be replaced with devices. to the base of the device before mounting it to the heat
Meter Required: sink. Apply a dab of thermal compound to the center of
Standard Analog VOM the base of the device and spread the compound
-OR- around the entire surface of the device. Wipe away any
DVOM with Diode Test excess, too much can be detrimental, and cause device
failure.
3. Securely mount the device to the heat sink and torque
the connections to 30 inch-pounds or 3.39 N-m.
DANGER!
BRIDGE RECTIFIER Ensure all power is disconnected and locked out from unit
before performing ohm check.
RECTIFIER CHECKS METER HOOK-UP VOM (RX1 SCALE) DVOM (DIODE TEST)
A to C, A to D, (+)A/(-)C,(-)D & (-)E Open Open
Then A to E (-)A/(+)C,(+)D & (+)E  10 .4V
B to C, B to D, (+)B/(-)C,(-)D & (-)E  10 .4V
Then B to E (-)B/(+)C,(+)D & (+)E OPEN OPEN
INVERTER
METER HOOK-UP VOM (RX1 SCALE) DVOM (DIODE TEST)

(+)A to (-)B OPEN OPEN
(-)A to (+)B  20 .4V
(+)A to (-)C  20 .4V
(-)A to (+)C OPEN OPEN
(+)B to (-)C  40 .8V
(-)B to (+)C OPEN OPEN
*(+)D to (-)E Slight Deflection, Then OPEN OPEN
*(+)G to (-)F Slight Deflection, Then OPEN OPEN
*Use Highest Resistance Scale and Measure with Gate Leads Disconnected. (+) Positive Meter Lead (-) Negative
Meter Lead.

Phone Number: (262) 255-6070
Fax Number: (262) 255-2462
22
SECTION 6 – PARTS LISTS
GENERAL
This section, which contains illustrated parts If possible, use the original packaging material the
breakdowns, has been prepared as an aide in parts or equipment were shipped with. If that is not
identifying and ordering parts for the Induction Cap available, use a fiberboard box and adequate
Sealer. All of the items listed in the parts packing materials to support the items weight and
breakdown are manufactured with the same prevent movement during shipping.
precision as the original equipment.
Ensure both the shipper and receiver addresses
The parts breakdowns illustrate the various are clearly printed on top of package along with the
assemblies, sub-assemblies, and detailed parts Return Control Number.
that make up the Induction Cap Sealer and
Parts must be sent Prepaid.
Standard Accessories. A series of illustrations show
each part clearly and in its correct location relative
to the other parts in the illustration.
The Part Numbers, Descriptions, and Quantities
used are listed in numerical order on the same
page as the diagrams.
HOW TO USE THIS PARTS LIST

Refer to the following pages to locate the desired
illustration. Locate the part on the illustration by
visual identification, Part Number, and description
from the Parts Breakdown Table.
HOW TO ORDER PARTS

In order that all avoidable errors are eliminated
when ordering parts, please specify the following:
The Model Number of the unit as shown on the
Cap Sealer Rating Plate (See Figure 4, Page 4).
The Serial Number of the unit as shown on the
Cap Sealer Rating Plate (See Figure 4, Page 4).
The Part Number and Description as listed on the
parts breakdown diagrams, and quantity needed.
To order parts contact:

Phone Number: (262) 255-6070
Fax Number: (262) 255-2462
SHIPPING INSTRUCTIONS FOR RETURNS

Enercon has 2 facilities that perform repairs and
process credits. Before shipping parts or equipment
back, contact Enercon’s Customer Service
Department for a Return Control Number (RCN),
the proper shipping address, and any special
shipping instructions.
23
SCREW ADJUSTABLE FLOOR MOUNT PARTS BREAKDOWN
ITEM # PART # DESCRIPTION QTY.
1 LM4186-01 Screw Adjustable Mount (Entire Assembly w/brackets) 1
2 FD5064-01 Hand Wheel 1
3 FD4321-03 Extension Bracket 2
4 FD4372-02 Mounting Bracket 2
5 FD4372-04 Floor Mount Angle 2
6 HW0041 Wing Screw 1
7 MS0093 M8 – 10mm Stainless Steel Set Screw 1
8 FD5063-01 Tapped Flat M8 Nut 9
9 MM080-125S025S-0 M8 x 25mm Long – Stainless Steel 4
10 WA1600 5/16 Lock Washer – Stainless Steel 4
11 WA4056 5/16 Flat Washer – Stainless Steel 12
12 NU2060 5/16 – 18 Stainless Steel Nut 4
13 MS031-18H1500S-0 5/16 – 18 x 1-1/2” (38.1mm) Large Stainless Steel 4
15 WA1555 ¼ Lock Washer – Stainless Steel 6
17 NA1023 18” (457.2mm) Guide Rule Label 1
2 14
15
1
8
17
15
11
7
6
8 13
8
11 4
3
10
12 9
14
3 4
16
8
FIGURE 20
24
MOUNTING BRACKET PARTS BREAKDOWN
ITEM # PART # DESCRIPTION QTY.

1 FD5361-22 Mount – Bar 1
2 FD5361-20 Mount Angle – L.H. 1
3 FD5361-21 Mount Angle – R.H. 1
4 WA1600 M8 Lock Washer - Stainless Steel 4
5 MM080-125S020S-0 Socket Head Screw M8 x 20mm Long – Stainless Steel 4
6 MM060-100B016S-0 Button Head Cap Screw M6 x 16mm - Stainless Steel 4
7 WA1620 M6 Lock Washer - Stainless Steel 4
8 WA2201 M6 Flat Washer - Stainless Steel 4
5
1
4
8 2
7
3
6
4
8
7
FIGURE 21
25
STANDARD POWER SUPPLY PARTS BREAKDOWN
Item # Part # Description Qty.

1 LM5056-** Power / Connector Board 1
2 LM4254-02 Inverter 1
3 BR0013 Bridge Rectifier 1
4 CP2637 Dry Capacitor, M.F. or H.F./H.V. 2/4
5A CB0175 Circuit Breaker, 20A, 250V – 2 Pole 1
5B CB0245 Circuit Breaker, 15A, 250V – 3 Pole, SS100 3 Phase 1
6 FA0081 Cooling Fan 1
7 LM2538-15 Output Transformer Assembly 1
8 LM4041-01 Snubber Capacitor 1
9 LM4862-04 Capacitor Bus Board 1
10 SE0150 Temperature Sensor 1
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available when
contacting Customer Service to ensure the proper parts are supplied.
2
1
5A, B
3
8
10
FIGURE 22
26
CE POWER SUPPLY PARTS BREAKDOWN
1 LM5056-** Power / Connector Board 1
2 LM4254-02 Inverter 1
3 BR0013 Bridge Rectifier (Located Behind Power Line Filter) 1
4 CP2637 Dry Capacitor, M.F. or H.F./H.V.* 2/4
5 SW0191 Main Power Switch 20A, 250V – 2 POLE 1
6 FA0081 Cooling Fan 1
7 LM2538-15 Output Transformer Assembly 1
8 LM4041-01 Snubber Capacitor 1
9 CB0050 Thermal Over Current Circuit Breaker 20A, 250V 1
10 FU0124 Fuse 2A, 250V 1
11 EM0080 Power Line Filter 2-Stage, 20A 1
12 LM4862-04 Capacitor Bus Board 1
13 SE0150 Temperature Sensor 1
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available when
contacting Customer Service to ensure the proper parts are supplied.
3 13 2
1A, B
10 5
9 8
11
6
12
Figure 23
27
FAN AND SEALING HEAD MOUNTING PARTS BREAKDOWN

1 FA0024 Fan 2
2 FA1000 Fan Guard 2
3 FD5361-18 Sealing Head Mounting Bracket 2
4 LM4148-02 Sealing Head Connection Assembly 1
FIGURE 24
28
FRONT PANEL PARTS BREAKDOWN

1 LM5055-** Control / Display Board 1
2 CA1075 Interface Cable 1
3 NA0503-05 Nameplate Bezel Cover 1
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available
when contacting Customer Service to ensure the proper parts are supplied.
2 3
FIGURE 25
29
SECTION 7 – OPTIONAL EQUIPMENT
GENERAL
A number of options are made available when No. Description
purchasing the Super Seal™ Series. Options
should be requested when placing the original 1 1ft. To 2ft. From Housing
order with Enercon. Some options may require Mount To Detect The Widest Portion Of
2
changes to the power supply or its attachments. Container.
3 Conveyor Direction.
OPTIONS AVAILABLE
 Motion Detection (Stalled bottle)
 Motion/Foil Detection Group
 Stack Light
 Auto/Manual
 Cap Inspection System 1
 Eject System
 Stainless Mobile Cart ener
con
Sup
eerr S
eall
ea
 Spare Parts
2
Refer to Figures 28, 34, 36, 38, 39 and 40 for
diagrams of the back panel and connector
configurations available for each option. 3
MOTION DETECTION (STALLED BOTTLE)

The motion or stalled bottle detector is used to shut
Figure 26
the unit off when a backup occurs that would
accumulate bottles under the sealing head. Refer to
MOTION SENSOR SETTINGS AND
Figures 26 & 28 for installation and connection of
ADJUSTMENTS
Sensor. Refer to Page 31, Figure 27 for Settings
The following settings are required for the Enercon
and Adjustments. The sensor conveniently plugs
Stalled Bottle Sensor.
into the STALLED BTL SENSOR connector on the
back panel of the power supply
NOTE:
Power is derived from the Cap Sealer Power
NOTE:
Supply and it must be energized for the Stalled
The stalled bottle sensor, or defeat connector, must
Bottle Sensor to function.
be connected properly for the system to start. It
uses a normally closed contact in series with the One Shot/Time Delay set to time delay.
interlock circuit. Light/Dark set to light.
On Delay set to short.
When a backup is detected, the normally closed Off Delay set to short.
contact opens, turning the power supply off. The
The following adjustments are factory set but
backup must be cleared to reset the sensor before
may be adjusted for a particular situation.
resuming operation. Do not attempt to start the
power supply with the sensor disconnected.
SENSITIVITY ADJUSTMENT
Adjust to provide adequate light to the sensor
To set up for stalled bottle detection mount the
indicated by the red LED energizing under normal
sensor 1 to 2 feet downstream from the end of the
conditions. The object being detected must be in
housing (Figure 26). Try to mount the sensor so
front of the lens while making the sensitivity
that it will detect the widest portion of the container,
adjustment. The sensitivity adjustment controls the
but will still see a space between containers.
range of detection. Do Not make the setting too
sensitive so that objects behind the conveyor might
energize the sensor.
30
DELAY OFF
Determines the time for recovery once detection NOTE:
has been made. Sensor has built in short circuit protection. If a short
occurs to the sensor, power must be removed from
DELAY ON the sensor to reset, this can be accomplished by
Determines the time delay desired before turning the power supply off at the circuit breaker /
energizing the output (displayed by lighting of the power switch located at the back of the cabinet.
green LED). The setting must be long enough that
normal flow of bottles will not energize the output,
but short enough that the unit will shut down before (Always press STOP to shut off the power
containers back up under sealing head. supply prior to turning off the circuit breaker / power
switch.)
Refer to Figure 27 to perform adjustments.
Adjustment Procedure
(a) Initial Adjustments
1. Sensitivity CCW
2. Delay Off CCW
3. Delay On – Mid-Range
(b) Place bottle on conveyor in front of sensor.

Adjust sensitivity clockwise until red light comes
on. Remove bottle. The red light will go out. If
the light stays on, the sensor is seeing an
object on the opposite side of the conveyor.
Turn sensitivity adjustment slightly counter-
clockwise (CCW) until light goes out. Place the
bottle in front of the sensor and the red light will
come on.
(c) With the bottle in front of the sensor, adjust the

“Delay On” for the delay time desired. The
delay will go from no delay to 2.5 seconds in
the short mode. When the delay times out, the
green light will come on and the relay will
change state. Remove the bottle and both red
and green lights will go out.
Figure 27
31
STALLED BOTTLE CONNECTIONS LOCATION DIAGRAM
No. Description No. Description

1 Stalled Bottle Sensor LM4098-02 2 Stalled Bottle Defeat Connector LM4074-08
Figure 28
32
STALLED BOTTLE SENSOR PARTS BREAKDOWN

1 LM4098-02 Stalled Bottle Sensor 1
2 FD4657-03 Stalled Bottle Detector Mounting Bracket 1
3 N/A Lock Washer (Part of Item 1) 1
4 N/A Lock Nut (Part of Item 1) 1
5 FD4657-01 Sensor Bracket Holder 1
6 MS010-32P0500S-0 Slot Round Head #10 – 32 x 1/2” Stainless Steel 2
7 MS010-32P1000S-0 Slot Round Head #10 – 32 x 1” Stainless Steel 2
8 WA1550 Lock Washer #10 Stainless Steel 2
5
9
6
7
8 2
9
Figure 29
33
MOTION / FOIL DETECTION GROUP PROXIMITY SENSOR SENSITIVITY
The Motion / Foil Detection Group is a combination ADJUSTMENT
of the Stalled Bottle Detector and Foil Liner (a) Remove the beam switch from mounting
Detector. These provide a set of contacts to be bracket (if installed already) and verify it is not
used to activate an alarm or provide an eject signal sensing any objects (LED off).
when the foil liner is missing on the product. It also (b) With a container (and foil-lined cap) under the
provides the motion detection contact used to shut proximity sensor, verify that the LED is ON. If
the unit off when a backup occurs that would LED is OFF go to Step (d).
accumulate bottles under the sealing head. (c) Turn the sensitivity adjustment CW (clockwise)
until the LED just turns OFF. In some cases,
The Foil/Motion sensors and contacts cable
the LED will not turn OFF. If not, proceed to
conveniently plug into the STALLED BTL
Step (e).
SENSOR, FOIL DETECT SENSOR ASSY and
(d) Turn the sensitivity CCW (counter clockwise)
FOIL DETECT CONTACTS connectors on the
until the LED just turns ON.
back panel of the power supply. Power is made
available for the sensors from the power supply, but
the contacts provided as an output for the missing
foil detection have no voltage present (See Figure SENSITIVITY
34). ADJUSTMENT
FOIL LINER SENSOR

This system detects the presence of a foil liner
under the closure. If the foil liner is missing, a
contact closure is provided to activate a customer
provided alarm device or eject mechanism. The
power supply is not influenced when an alarm
occurs. The customer is provided a cable to
connect from the FOIL DETECT CONTACTS
connector (See Figure 35) to their circuit. The foil
liner sensor conveniently plugs into the back of the
Super Seal™ Unit and comes from the factory pre-
adjusted for use when mounted. Refer to Figures LED
31, 33 & 34 for Mounting, Alignment, and Figure 30
Connection of sensors. In the past detectors of this
type have required a quantity of three sensors for (e) Remove the container. The LED should turn
use with F style containers, when sealing in boxes, OFF.
etc. This is not the case with the Super Seal™ (f) Turn the potentiometer CCW (counting the
Series. The conventional arrangement of two number of turns) until the LED just turns ON.
sensors herein described will function for all types (g) Back off half the number of turns counted in
of containers. This is due to the DC power supply Step (f).
circuitry provided with the Super Seal™ for these (h) The LED should now be OFF. Sensitivity
sensors. should now be set at optimum. Align beam
If problems arise, refer to Figure 30 and the switch mounting bracket so that sensor-
following set-up procedure for any adjustments. mounting hole is centered on the container
cap. Install beam switch in mounting bracket
hole. Allow no more than 3” maximum (but with
CAUTION! reasonable clearance) from the end of the
sensor to the edge of the cap. Try to avoid
Power to the foil detect contacts should be sensing the neck of the container. Use a bottle
limited to 24 VDC 3 Amps. When connecting and cap with the foil removed to check beam
this cable into external circuits, proper tag- switch alignment (See Figure 31).
out/lock-out procedures are to be followed by
the customer when the cable is disconnected.
34
To test the Foil Detector set-up, run three
containers (with no spacing between them) at
normal line speed. Use a container with no foil in
the middle position. The Foil Detector should give
an alarm (provided by user). If the proximity switch
is set too sensitive, it will not detect the missing foil.
It will sense the foil of the previous (and/or the foil
of the following) containers. If it is not sensitive LED
enough, it will give a constant alarm. ADJUSTMENT
POT
Figure 32
FOIL SENSOR
The following is a list of operational parameters that
will aid in understanding the operation.
Sensors Operating Separately

(a) If the proximity sensor senses foil in its field,
the LED will be ON.
1 1/2" MAX FROM
FOIL LINER CL BEAM SENSOR
(b) If the proximity sensor senses no foil, the LED
FOIL LINER
will be OFF.
BEAM SENSOR GAP TO CAP OR CONTAINER.
ADJUST SENSITIVITY BEFORE DECREASING
GAP. INCREASE GAP IF SENSOR STRIKES
(c) If the beam sensor senses an object in its
CONTAINER. beam, the LED will be ON.
(d) If the beam sensor does not sense an object,

Figure 31 the LED will be OFF.
BEAM SWITCH SENSITIVITY ADJUSTMENT Sensors Operating as Foil Detector

(a) The small pot on the barrel of the beam sensor (a) If there is a container in the beam and no foil is
(Figure 32) may be adjusted about mid range detected, both lights will be on (alarm should
before proceeding. It has a one-turn range. be given).
(b) When seeing the object, the LED will energize. (b) If there is a container in the beam and foil is
detected, both lights will be off (normal
(c) The cap should pass under the center of the operation – no alarm).
proximity sensor for normal operation.
(c) If there is not a container in the beam and no
(d) If required, adjust the pot on the beam sensor metal is detected, the proximity sensor LED
so it detects the bottle or object. The LED on will be on and the beam sensor will be out
the beam sensor will energize. Increasing the (normal operation-no alarm).
distance between the object and beam sensor
for this adjustment by moving the object off
center from the proximity sensor on the barrel
of the beam sensor (about one inch), will
provide assurance of seeing each and every
bottle. The LED should energize for each object
passing in front of the beam sensor.
35
FOIL LINER SENSOR INSTALLATION DIAGRAM
No. Description
1 Direction Of Travel
2 Proximity Switch Height Adjustment
3 Sealing Head
4 Proximity Switch
2 5 Proximity Switch Centering Adjustment
Sup
ene er S
7
rc on
ea l
6 Beam Sensor
1 7 Beam Sensor Adjustment Bracket
8 Sealing Head Gap – ⅛” (3mm) Typical
5
FRONT VIEW 3 4 9 Container Cap
6
8 9 10
10 Proximity Switch Gap – ¼” (6mm) Typical
Figure 33
FOIL LINER SENSOR CONNECTIONS LOCATION DIAGRAM

Foil Detector Contacts, Dry Contacts Rated @
1 Black (N.O.) 4
24V 3 Amps. Use as Required.
2 Red (N.C.) 5 Foil Detector Contacts Cable LM4074-04
3 White (Common) 6 Foil Sensor Assembly LM4098-01
1
2
4
3
Figure 34
36
FOIL LINER SENSOR PARTS BREAKDOWN
1 FD4785-06 Cross Bracket 1
1A FD4785-07 Cross Bracket (Used With ‘1’ Coil) 1
2 FD5361-23 Angle for Sensor 1
3 FD4767-04 Mounting Bracket – Foil Sensor (Inverted When Used With ‘1” Coil) 1
4 FD4202-06 Mounting Bracket – Beam Sensor 1
5 LM4098-01 Foil Sensor Assembly 1
6 NU1061 Acorn Nut 4
7 MS010-32P0500S-0 Slot Round Head #10 – 32 x 1/2” Stainless Steel 2
8 MS010-32P1000S-0 Slot Round Head #10 – 32 x 1” Stainless Steel 2
9 WA1550 Lock Washer #10 Stainless Steel 8
10 WA4050 Washer #10 Stainless Steel 8
11 MM080-125H020S-0 Hex Head Screw M9 x 20mm 2
12 WA1630 M8 Lock Washer Stainless Steel 4
13 WA4090 M8 Flat Washer Stainless Steel 2
14 MM080-125S016S-0 Socket Head Screw M8 – 16 Stainless Steel 2
15 LM4074-04 Foil Detector Contact Cable 1
Figure 35
37
STACK LIGHT
24-volts DC is supplied by the Super Seal™ power
supply to provide power for the Stack Light. This
24V DC supply is also used by other options. The
green light is lit, and remains steady, when output
is delivered to the sealing head. The red light will
flash to indicate that no output is being delivered to
the sealing head. Circuitry is provided in the 24 volt
DC supply to flash the red light. When the
Adjustable LSI is set, Pages 15 - 16, operating
below the threshold will also flash the red light. The
green light will be energized with normal output to
the sealing head.
STACK LIGHT CONNECTOR LOCATION DIAGRAM

1 Stack Light Assembly w/Bracket 2 Stack Light Connector Cable
Figure 36
38
STACK LIGHT PARTS BREAKDOWN

1 LT0151 Light Bulb – 24V 2
2 LT0150 Red Lens 1
3 -- Gasket (Included with Item 2) 1
4 LT0144 Green Lens 1
5 -- Gasket (Included with Item 4) 1
6 LT0145 Light Base and Cover 1
7 LT0215 Mounting Tulip w/Mounting Tube – 100 mm 1
8 -- Tulip Gasket (Included with Item 7) 1
9 FD5447-01 Spacer – Stack Light 1
10 CD0512 Cord Grip 1
11 CA7010 Cable 1
12 CN0153 Connector 1
13 FD5215-05 Bracket – Crank Mount 1
14 MM080-125S016S-0 M8 x 16 Stainless Socket Head Screws 2
15 FD5063-01 M8 x 1.25P Nut Flat 2
16 MS0106 M5 x 0.8P x 45mm Long - Socket Head Cap Screw - Stainless Steel 4
2 6
6
3
1
16
9
4
10
13
11 1
12
7 5
14
8
15
Figure 37
39
AUTO MODE
The Super Seal™ power supply is equipped with Raising and lowering the 0-10 vdc being fed to the
Auto Control Capability. This will allow the raising unit will raise and lower the output of the power
and lowering of the Output level when an isolated supply. Maintain the minimum output level as
0–10 vdc signal is provided. The unit provides a 0- discussed under ADJUSTABLE LSI, Page 15, for
10 vdc output signal for monitoring of the output the model power supply being used.
level. A three wire cable is provided to connect to
the AUTO MODE connector on the back of the NOTE:
power supply (Figure 39). The cable wiring is white Slightly less than 10 VDC may achieve 100%
/ 0-10 vdc input signal, red / 0-10 vdc output signal, Output, limit voltage to achieve 100% maximum on
black / common and a shield. To enter AUTO Output Meter.
MODE the AUTO/MANUAL button on the front
of the power supply must be pressed. The AUTO
light should be lit. It is required to press the START
button on the membrane panel to start the unit.
AUTO MODE CONNECTOR LOCATION DIAGRAM

1 Black (Common) 4 Shield
2 White (0-10vdc - In) 5 Auto Mode Cable LM4074-37
3 Red (0-10vdc – Out) 6 To Customer Isolated 0-10vdc Source
1
2
6 3
4
Figure 38
40
CAP INSPECTION SYSTEM
When ordering the Enercon Cap Inspection
System, a cable is furnished to interface the cap
inspection controls to the Super Seal™ Unit. The
Super Seal™ Unit will be required to be in remote
start mode for the Deluxe Cap Inspection System.
Refer to the separate manual (ML0039-001-XX)
and drawing list furnished with the Cap Inspection
System for a detailed description of their
performance.
CAP INSPECTION CONNECTOR LOCATION DIAGRAM

Cap Inspection Connector Cable Optional Interlocks Defeat Connector LM4074-05
1 2
LM4074-03 (Used when Cap Inspection is not used).
Figure 39
41
EJECT SYSTEM
The Enercon Eject System was designed to provide
a simple ejection system to remove rejected
containers off a conveyer. The Eject System can be
used with the Motion/Foil Detection Group, Cap
Inspection System or other container inspection
systems that provide a dry contact closure when a
reject is detected. The system accepts the contact
closure and once timed out, the Eject System is
activated, causing the plunger to eject the container
off the conveyor. Refer to the separate Manual
(ML0068-001-XX) and Drawings supplied with the
Eject System for a Detailed Description of its
Performance.
EJECT SYSTEM CONNECTOR LOCATION DIAGRAM

1 Eject System Connection Cable 2 Eject System LM4438-23/24 (120VAC/240VAC)
NOTE: When used with Cap Inspection System, the Eject System is connected to the Cap Inspection Box instead of the unit.
Figure 40
42
STAINLESS STEEL MOBILE CART
The optional cart provides portability for the Super moving the cart. The leveling pads are to be raised
Seal™ system. The four castors with locking sufficiently to avoid damage when the cart is moved,
provisions and four leveling pads are included. The especially if moving along uneven surfaces. When
low profile frame permits positioning the unit under a changing the height of the power supply with the
typical conveyor. The height of the mount is shorter screw adjustable mount, always loosen the locking
than the floor mount version by approximately 6 knob on the side of the mount before adjusting. The
inches. With the mount assembly on top of the cart, mount should be locked in place by the knob once the
this keeps the screw adjustable mount at a desired height has been achieved. Other visible
reasonable height, accessible to the operator. screws on the mount such as the nylon tipped set
Occasionally, higher than normal conveyors are screws should not be adjusted, as they are factory
encountered. It is possible then to special order, from set. When moving the cart it is advised to lower the
the factory, the longer floor mount adapted to the unit to the minimum height to maintain a low center of
conveyor or an extension kit. CAUTION: The castor gravity.
brakes should be checked before and after
MOBILE CART PARTS BREAKDOWN

1 LM4186-02 Screw Adjustable Mount Assembly (Less Cart) 1
2 FD5298-02 Mobile Cart Frame 1
3 CT0031 Caster, 4” (101.6mm) With Brake 4
4 HW0002 Leveling Pad 4
5 NU3132 Stainless Hex Nut – ½ x 13 4
6 NU0010 Tapped Flat 9
7 MM080-125S016S-0 M8 x 16 MM Long Socket Head Cap Screw 7
8 WA1600 Stainless Lock Washer – 5/16 7
9 PG0001 Poly Hole Plug – 2” (50.8mm) Square 4
-- LM3997-03 Complete Cart Assembly --
7
6 8
6
2
7
8
5
9 4
3 5
Figure 41
43
SPARE PARTS KITS AVAILABLE
Voltage
208 VAC 240 VAC
LM4078-36 LM4078-35
Consists of:
 Bridge Rectifier
 Capacitors
 Inverter Module
 Power / Connector Board
 Spare Control Board Available. (See Page 28
for Part #)
To order spare parts kit, contact:

Phone Number: (262) 255-6070
Fax Number: (262) 255-2462
44
SECTION 8 – MISCELLANEOUS
QUARTERLY MAINTENANCE RECORD
Infeed Voltages & Front panel Interlocks Work

Cooling Fans Clean
Connections Good Controls Function Properly
Unplug interlock & Stalled Verified
Date Inspect fans for Dust / Check for proper Voltage Ensure the Front Panel
Bottle cables or Defeat By
Obstructions. Clean fans and ensure the connections buttons function when
Connectors and ensure unit
w/brush & LP air. are tight pressed
won’t start.
45
QUARTERLY MAINTENANCE RECORD
Infeed Voltages & Front panel Interlocks Work

Cooling Fans Clean
Connections Good Controls Function Properly
Unplug interlock & Stalled Verified
Date Inspect fans for Dust / Check for proper Voltage Ensure the Front Panel
Bottle cables or Defeat By
Obstructions. Clean fans and ensure the connections buttons function when
Connectors and ensure unit
w/brush & LP air. are tight pressed
won’t start.
46
PRODUCTION INFORMATION
Line Adj. LSI

Product Cap / Liner Container Gap Min. % Max. %
Speed Set Point
47
PRODUCTION INFORMATION
Line Adj. LSI

Product Cap / Liner Container Gap Min. % Max. %
Speed Set Point
48
NOTES
49
NOTES
50

Induction Cap Sealer Super Seal ML0071-601-05 Owners Reference Manual

Uploaded by

Copyright:

Available Formats

Induction Cap Sealer Super Seal ML0071-601-05 Owners Reference Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Induction Cap Sealer Super Seal ML0071-601-05 Owners Reference Manual

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What are some of the main sections covered in the manual?

What are some of the main sections covered in the manual?

INDUCTION CAP SEALER

SUPER SEAL™ SERIES

OWNERS REFERENCE MANUAL

Enercon Industries Corp.

SECTION 8 – MISCELLANEOUS ...................................................................................................................................................... 45

DO NOT OPERATE THIS EQUIPMENT IN A HAZARDOUS ENVIRONMENT!

SAFETY AND WARNINGS

Before starting, operating, or making any

Maintenance should be done by qualified

The layer of polymer (D) must be compatible with

High speeds can be obtained using this process

Enercon Customer Service Department

Item # Description Item # Description

Item # Description Item # Description

Item # Description Item # Description

Item # Description Item # Description

THE LINER MUST BE ALIGNED WITH

1 ALIGNMENT AND ADJUSTMENT “1” SEALING

DEEP TUNNEL SEALING HEAD 1

When using a deep tunnel head, the standard

gapping criteria is not used. Deep tunnel heads 20 - 38 100 - 120

have center line indicators on the top and sides of 2

Then the foil should be positioned as far up into the 4

notch as possible, not to exceed the centering

1. First align the power supply and sealing head

No tools are required to change the position of the

SEALING HEAD SEALING HEAD

"D" "D" "D" "D"

NOTE: "D" (DISTANCE) MUST BE EQUAL SIDE TO SIDE

The Output Meter displays Power Supply output in O

percent. The meter will flash the selected output

NOTE: It will be necessary to correct the cause for the

DANGER! Cap Size Torque

24mm 10-16 in./lbs 83mm 40-60 in./lbs

48mm 19-30 in./lbs

Position and run a tightly grouped number of

SEAL TROUBLESHOOTING TABLE

Symptom Probable Cause Possible Solution

Output Capacitors w/Bus Board

power supply in a bank of either 2 (Figure 17) or 4 7

(Figure 18) capacitors. Remove the power supply

capacitors in the bank. Use the following steps to

(5) securing the board to the capacitors. Note

2. Loosen the holding bolts (6) to allow removal of

AIR FLOW DIRECTION

 Checks for failed Bridge Rectifier or

METER HOOK-UP VOM (RX1 SCALE) DVOM (DIODE TEST)

Enercon Customer Service Department

HOW TO USE THIS PARTS LIST

HOW TO ORDER PARTS

Enercon Customer Service Department

SHIPPING INSTRUCTIONS FOR RETURNS

ITEM # PART # DESCRIPTION QTY.

Item # Part # Description Qty.

Item # Part # Description Qty.