USA Version

Fully Electric Vertical type Injection Molding Machine

 Fully Electric Vertical type Inj

Wide range W
A Full Lineup and Variations of the Industry’
s Top Electric Vertical

VR HR
Vertical Clamping／Vertical Injection Vertical Clamping／Horizontal Injection
Rotary table Rotary table

45VR 45HR
90VR 90HR
150HR

Height performance
Maneuverable Machine Height
The machine height was reduced without sacrificing the largest daylight in the industry.

ET-VR series ET-HR series ET-V series

Model 45VR 90VR 45HR 90HR 150HR 45V 90V

Machine height
114.33 125.12 78.74 83.46 95.83 118.70 129.49
(in)

Machine daylight size

21.65 24.80 21.65 24.80 32.09 21.65 24.80
(in)

＊The table shows the machine height with a φ1.57（40）screw. The heights of the ET-150VR change depending on screw sizes.

Compact High Speed

Extensive downsizing High-speed mold opening and closing
48.82
The machine size was extensively reduced by With VR and V models, the nozzle-touch
adopting a circular machine configuration mechanism using triple ball-screws that are also
87.80
101.18

and re-designing control panel ideal for ET serving as guide bars themselves realizes
models. Particularly, the width of the machine swaying-free mold opening/closing motion at
is one of the smallest in the industry, which ET-90VR high speed. The movable plate opens and closes
secures a great degree of freedom in supported by the frame-fixed guide rails so that
installing peripheral equipment. the vibration can be reduced to a minimum. As a
Conventional models＊
result, precision molding can be obtained even
＊TTseries
（2003 model）
under the high speed operation.
60.04

1
 ection Molding Machine

Wide variation
Only products that have passed Hitachi's strict
"Environmental compliance design assessment
(DfE)" can carry this Logo and are certified as
"Eco-Products".
Our electric injection molding machine ET
series has been registered as "Eco-
Products".
Eco-products are products that meet eight assessment
criteria, including weight reduction, resource recycling, energy
efficiency, and environmental conservation, as in the
Assessment for DfE (Design for Environment) unique to the
Hitachi Group.

Injection Molding Machines, Ranging from 45 to 150 Tons in Clamping Force

V
Vertical Clamping／Vertical Injection
Single station Series ET-VR ET-HR ET-V
45V
90V Injection Vertical Horizontal Vertical

Specifications
Clamping Vertical Vertical Vertical

Table Rotary Rotary Single

Lineup（Clamping force ton）

45 ● ● ●

90 ● ● ●

150 ●

High Quality ■Extremely consistent metering with

Easy Operation
High precision 　the SRC-Ⅱ metering system Customer-satisfying SYSTEM500 control
metering system Conventional system SRC-Ⅱ
Variation of metering Variation of metering density: The ET series is equipped with the latest user-oriented controller
density: 3 to 4%
The ET series utilizes the 0.5 to 0.6%
SYSTEM500 that incorporates desires and suggestions from the
SRC-Ⅱ metering system PAT .
This system provides optimum customers who are accustomed to our previous controller PLCS11.
pressure control of the melt Uneven Even ■Security features ■Improved visibility and easier maintenance
after the metering screw has Set point for metering Injection starts
after melt Password function I/O monitor screen
stopped in order to stabilize
Injection stroke

Injection stroke

density evens out. The SYSTEM500 con- The input and output
Wide cushion
melt density. And this process variation Narrow cushion troller is provided conditions can be
variation with a 4-step security checked at one
then contributes to a remark- protection using r e - glance.
able reduction in product spective pass-
weight variation caused by words for each au-
thority level. If an upper level screen is left un-
uneven density. attended for a certain time, it is automatically
shifted to a default level screen. ■PC-touch easy operation
Plasticization Metering Suckback
Job title Job title example Operation authority Entry with 10-key
Screw revolution speed
Manager
Plant general manager, User management and addition, screen and drag
manager password assignment
Change of machine models,
function
Maintenance Maintenance staff board replacement semi-fixed values, The popped up screen
Melt pressure at screw tip environment screen
Molding
can be dragged to a
Molding staff Change of molding conditions convenient place for
Screw retracting speed operator
Operation start/stop, easy entry operation.
Operator Operation staff
screen display only

→Time Pressure control, after the screw has stopped turning,

reduces metering density variation. ■Screen layout for vertical model

Anti-backflow metering system

The SRC-Ⅲ metering system PAT is also available as an option. This
system eliminates any destabilizing factors relating to the check ring.
●Simple structure　●Standard check seat is used.
●Standard injection is possible even when the screwcheck
　triplet for the SRC-Ⅲ is fitted. Table Rotation Setting Setting screen for injection Setting screen for mold
Screen and plasticization opening and closing
2
 V ertical Rotary Type
（VR/HR series）
The TOYO-original 360°rotary table delivers high-efficiency production

You can choose either 180°2-station reversible table motion or

360°one-way fully rotating table depending on your job.
* Any number of stations is available as option.

4-station 360°one-way rotary

2-station 180°half-turn (full rotary specifications)

180°
1 1
360° half-turn
full-rotary
4 2

2 3
The turntable turns 180°back and forth. The turntable continues to rotate 360°in one direction.

Each molding condition can be set for The technology behind one-way
each mold. rotation
The ET series has added one-way 360°full-rotary type models (optional)
in its line-ups. The rotary table stops at an infinite number of positions
according to the setting.
You can set independent molding parameters to each mold.

Multi-pole slip ring system (for rod heaters) Rotary joint system (for water-cooling)

Molding examples using 360°full rotary system

Full rotary ① 4-station with one upper mold half Full rotary ② 4-station with four upper mold halves

①
①
④ ②
④ ②
③
③

① Injection/Holding pressure ① ① Injection/Holding pressure ①

②④ Free-use ②③ Cooling
④ ② ④ ②
③ Taking out ④ Taking out (Ejecting)
(For example, work insertion is ③ High speed molding is ③
possible at station ④ .) possible by cooling the
product at stations ② and ③ .
Other processes can be allocated at
stations ② and ④ . Product quality can be stabilized by decreasing the number of
3 cavities per mold.
1
Top class“Fast turn table”in the industry

High-speed turn table（1sec＊）

The ET-VR2 has achieved high-speed rotation and stepless stop
positioning of the turntable via a servomotor drive.

sec
＊ET-90VR2/HR2 180°half-turn time.

HIGH CYCLE
Precision molding Ergonomic low-height table has better operability
with three toggle links（＊） The working height is much lower than that of conventional vertical
Unlike conventional machines that use only two sets of toggle links, the machines, leading to safer operation as well as improvements in
ET series unitizes three sets for more stable clamping. The result is user-friendliness and operability. The ET-90VR (45VR)’s table height is
more precise molding owing to improved distribution of clamping just 37.76 (35.43) in, thus eliminating the need for a step. In addition,
pressures over the mold surface. the foot space provided under the table allows an operator to keep an
erect posture, so that the operator can work comfortably concentrating
＊ET-V Two toggle links.
on his work.

Comparison of simulated pressure distribution

Ergonomic design
７１７２ 1 2 3 4 ６４ 1 2 3
６２ ６３
６９７０１００． ００ 5 ６１ １００． ００
4
5
Ergonomically designed machine structure with enough room for
６８ 6 ６０ 6
６７ 7 ５９
６６ 8 7
６５ 9 ５８ 8
operator's toes.
５０．
００ ５０．００
６４ １０ ５７ 9
６３ １１ ５６ １０
６２ １２ ５５ １１
６１ ００．
００ １３ ５４ ００．００
１２
６０ １４ ５３ １３
５９ １５
-５０．
００ ５２ -５０．００ １４
５８ １６
５７ １７ ５１ １５
５６ １８ ５０ １６
５５ -１ ００．
００ １９ ４９ -１ ００．００ １７
１８
Conventional ET-VR・HR
５４ ２０ ４８
５３ ２１ ４７ １９ Model＊
５２ ２２ ４６ ２０
５１ ２３ ４５ ２１
５０ ２４
２５ ４４ ２２
４９
４８ ２６ ４３ ２３
４７ ２７ ４２ ２４
４６ ２８ ４１ ２５
４５ ２９ ４０ ２６
４４ ３０ ３９ ２７
４３ ３１ ２８
４２４１ ３２ ３８ ２９
３３ ３７３６
４０３９３８３７３６３５３４ ３５ ３４ ３３ ３２ ３１３０

Two toggle links Three toggle links

Skewed distribution of the toggle force. Ideal distribution of the toggle force.
＊Operator can stand
upright giving less
load to the back of
operator.

＊Poor operating efficiency and ＊High operating efficiency results

safety result from an unstable from a safe, natural erect posture
slouched posture on the stool. with no need of the stool.
＊TT series (2003 model)
4
 ET-VR Vertical Clamping
Vertical Injection
Rotary table

45VR2 TOYO’s　VR models have every feature required

for electric vertical rotary molding machines. In
addition, they achieve highest-ever productivity
90VR2/4 with the 360°full one-way rotating function.
VR2（2 station）
Screw diameter variations
VR4（4 station）＊
※Each ET-VR model has one injection unit only.
Screw diameter in（㎜）

ET-45VR 0.78(20) 0.94(24) 1.10(28)

ET-90VR 0.94(24) 1.10(28) 1.25(32)
Standard screw diameter

Ultimate ease of use

You can choose
the opening size
according to your
molding job situ-
ation.

21.26in
（45VR2/90VR2） 34.65in
（45VR2）
/38.58in
（90VR2）
Standard Wide opening type
（＊）

（＊）Wide opening type is optional.

＊Any number of stations is available as option.

ET-V Vertical Clamping

Vertical Injection
Single station

45V The most common vertical model became much

easier to use.
The ET-V models are more flexible to automation
90V in the molding shops.

Screw diameter variations

※Each ET-V model has one injection unit only.
Screw diameter in（㎜）

ET-45V 0.78(20) 0.94(24) 1.10(28)

ET-90V 0.94(24) 1.10(28) 1.25(32)
Standard screw diameter

Wide lower die plate suits a

variety of molding processes
The ET-V has a built-in wide lower die plate, thus flexibly
supporting increasingly complex and upsized molds. This wide
lower die plate is suitable not only for the various kinds of
molding processes, including hoop molding, but also for the
smooth installation of peripheral equipment such as unloaders.
This allows the ET-V to meet the demands of injection molding
in an age of high-mix low-volume manufacturing.

The largest tie-bar clearance in

the class
The ET-90V（45V）’ s tie-bar clearance is as wide as
23.22×17.71（21.25×14.96）in, the largest in the class, and Barrier-free front door
can accommodate various large as well as speciallyconfigured
molds. The wide tie-bar clearance also provides excellent opera- The ET-V is provided with a rail-less sliding type front
bility for mold changes and installation of peripheral equipment. door. This gives large room for mold-changing activity.
5
ET-HR Vertical Clamping
Horizontal Injection
Rotary table

45HR2 TOYO’s HR model units bring together the convenience of vertical rotary
units and the outstanding operability of horizontal injection,
thus expanding the possibilities of automation.
90HR2/4
150HR2
HR2（2 station）
HR4（4 station）＊

＊Any number of stations is available as option.

Selectable injection units and Easily adjustable nozzle center

screws height
Standard High-speed Screw diameter A nozzle center height adjuster is
injection unit (※High-pressure) in（㎜）
injection unit available. By using the adjuster,
the nozzle center height can be
ET-45HR C55 C75 0.94(24) 1.10(28) easily adjusted in accordance to
ET-90HR D75 D150 1.10(28) 1.25(32) the size of the mold.

E75 E200 1.25(32) 1.41(36) 1.57(40)

ET-150HR F150 F200 1.57(40) 1.81(46) Nozzle-touch operation while

Standard screw diameter
keeping an eye on the molds
By taking advantage of hori-
zontal injection, the injection
unit can be controlled with
special switches while keep-
ing an eye on the molds.
This contributes to easier
mold setup.

6
 ■ET-VR2 Overall Machine Dimensions
48.82 A

19.69
L3
L1

L2
3.94
W2
W3 W4

W1

H max
H min

H2
H3

F
H1

E
0.39

B
L6 L5 L4 W1

C D

ⒶＰｏｗｅｒｉ ｎ
ｌｅｔ200Ｖ（φ2.36） ． ⒹＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＯＵＴ ：Ｒｃ3／8
　Ｂｒｅａｋｅｒｃａｐａｃｉｔｙ
（ｆａｃｔｏｒ
ｙ），Ｃｌ
ａｓｓ：125Ａ（90ＶＲ2）,75Ａ（45ＶＲ2） ⒺＭｏｌｄｐｉｐｅＩＮ Ｒｃ1／2
ⒷＧｒｏｕｎｄｉｎｇ Ｍ8 ⒻＭｏｌｄｐｉｐｅ ＯＵＴ Ｒｃ1／2
ⒸＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＩＮ：Ｒｃ3／8 ｗｉ
ｔｈＹ－ｔｙｐｅｓｔｒａｉ
ｎｅｒ ※Ｏｖｅｒａ
ｌｌｍａｃｈｉｎｅｈｅｉｇｈｔｉｎｃｒｅａｓｅｓｂｙａｐｐｒｏｘ．
　（Ｎｏｍａ ｌｗａｔｅｒｖｏｌｕｍｅ：1.3～2.6ｇａ
ｌ／ｍｉｎ．） 　0.39ｉ
ｎ ｗｉｔｈｏｐｔ
ｉｏｎａｌｒｕｂｂｅｒｐａｄｓａｔｔａｃｈｅｄ．
Hmax Hmin H1 H2 H3 W1 W2 W3 W4 L1 L2 L3 L4 L5 L6
ET-45VR2 114.33 98.58 35.43 21.65 78.74 44.88 21.26 22.44 37.78 83.86 22.44 37.80 11.02 49.02 19.88
ET-90VR2 125.12 106.22 37.76 24.80 78.74 48.82 21.26 24.41 38.76 87.80 24.41 39.76 12.60 53.15 18.11

7
■ET-VR2 Mold Fixing Dimensions

Y1 U (Day light)
□X2(MAX) Y1Z1b×2pcs. (Maximum lower mold-half weight) T S
(Clamping st) (Max. Mold height) R
(Min. Mold height)

O
W
Y2
Door P (Nozzle extension)
Safty prop

V V

(Ejector pin) φ0.98×Q1pcs

M
C

3.5 3.5
B B
A A

Q (Ejector stroke)
C

3.5 3.5 L
N
D D
E E
F F
G G
H H

A B C D E F G H L M N V W X2 Y1 Y2 Z O P Q Q1 R S T U
ET-45VR2 3 4 5 5 6 7 8 ─ 5/8'-11UNC 13.19 φ40.94 0.53 1.19 11.81 13.78 10.83 379 ET-45VR2 φ4 1.97 1.57 1 5.91 11.81 9.84 21.65
ET-90VR2 3 4 5 6 7 8 9 10 5/8'-11UNC 14.57 φ44.88 0.53 1.41 12.8 15.75 11.81 560 ET-90VR2 φ4 1.97 2.55 5 5.91 13.78 11.02 24.80

■ET-VR2 Specifications
ET- 45VR2 ET- 90VR2
Injection system － In-line screw In-line screw
Injection stroke in 《3.77》 5.11 《4.40》 《4.40》 5.78 《5.03》
Screw diameter in(mm) 《0.78(20)》 0.94(24) 《1.10(28)》 《0.94(24)》 1.10(28) 《1.26(32)》
Theoretical injection capacity in3 《1.83》 3.60 《4.21》 《3.0》 5.5 《6.3》
Theoretical injection capacity(PS) oz 《0.99》 1.96 《2.30》 《1.63》 2.99 《3.43》
Injection

Injection rate in3/s 《5.74》 8.24 《11.23》 《8.2》 11.2 《14.7》

Max.injection speed in/s 《11.81》 11.81 《11.81》 《11.8》 11.8 《11.8》
Max.injection pressure psi 《34113》 34113 《25596》 《34113》 34113 《25596》
Max.injection holding pressure psi 《34113》 28428 《21330》 《34113》 28428 《22752》
Recovery rate(PS) oz/s 《0.66》 0.95 《1.29》 《0.28》 0.39 《0.53》
Screw revolution speed min-1 500 350
Nozzle pressing force U.S.ton 1.1 1.1
Clamping system － Toggle Toggle
Clamping force U.S.ton 45 90
Clamping stroke in 9.84 11.02
Min.mold height in 5.91 5.91
Clamping

Max.mold height in 11.81 13.78

Max.mold dimensions(W×D) in 11.81×11.81　13.78×10.83 12.80×12.80　15.75×11.81
Max.bottom mold weight lb 379×2pcs 560×2pcs
Table diameter in 40.94 44.88
Ejector force U.S.ton 2.2 2.8
Ejector stroke in 1.57 2.55
Heater capacity kW 《2.575》 3.45 《5.50》 3.45 5.50 5.85
Mold height motor output kW 0.2 0.4
Nozzle touch motor output kW 0.2 0.2
Machine dimensions(W×H×L) in 48.82×114.33×83.86 48.82×125.12×87.80
Others

Power source － Three-phase AC２００V/２００,２２０V±１０% ５０Hz/６０Hz Three-phase AC２００V/２００,２２０V±１０% ５０Hz/６０Hz

Main breker capacity A 75【40】 125【75】
Total electric capacity kVA 11 20
Cable size
in2 0.02【0.01】 0.03【0.02】
200V Class【400V Class※1】
Machine weight U.S.ton 4.2 5.0
NOTES
●The figures are subject to change without any legal obligation on the part of the manufacture.
●The maximum injecting pressure and the maximum holding pressure are attainable maximum set values.
There values may be limited by molding conditions and cycle time.
●Figures in《 》are optional. Non-standard diameter screws are made on order.
●The injection rate and the maximum injecting speed are calculated values.
These values may be limited by set injecting pressures.
●When the machine is attached with an option, the capacity of the breaker may be changed.
●Figures in【 】are optional.
※1.A transfomer(option)is necessary on the machine side.

8
 ■ET-V Overall Machine Dimensions

48.82
A

19.69
L3
L1

L2
1.65
W2
W3 W4

W5 W1

H max
H mix
H2

H3
H1

B L5 L4 2.36 W1

C D

ⒶＰｏｗｅｒｉ ｎ
ｌｅｔ200Ｖ（φ2.36） ． ⒹＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＯＵＴ ：Ｒｃ3／8
　Ｂｒｅａｋｅｒｃａｐａｃｉｔｙ
（ｆａｃｔｏｒ
ｙ），Ｃｌ
ａｓｓ：125Ａ（90Ｖ）, 75Ａ（45Ｖ） ※Ｏｖｅｒａ
ｌｌｍａｃｈｉｎｅｈｅｉｇｈｔｉｎｃｒｅａｓｅｓｂｙａｐｐｒｏｘ．
ⒷＧｒｏｕｎｄｉｎｇ Ｍ8　 　0.39ｉ
ｎ ｗｉｔｈｏｐｔ
ｉｏｎａｌｒｕｂｂｅｒｐａｄｓａｔｔａｃｈｅｄ．
ⒸＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＩＮ：Ｒｃ3／8 ｗｉ
ｔｈＹ－ｔｙｐｅｓｔ ｒａｉ
ｎｅｒ
　（Ｎｏｍａ ｌｗａｔｅｒｖｏｌｕｍｅ：1.3～2.6ｇａ
ｌ／ｍｉｎ．）

Hmax Hmin H1 H2 H3 W1 W2 W3 W4 W5 L1 L2 L3 L4 L5
ET-45V 118.70 102.96 38.98 21.65 78.74 46.06 21.65 23.03 36.20 21.22 71.34 21.06 28.94 47.44 19.88
ET-90V 129.49 110.59 41.34 24.80 78.74 48.82 23.62 24.41 37.58 23.19 73.70 23.23 29.13 51.57 18.11

9
■ET-V Mold Fixing Dimensions

F F
E E
D D
C C
L B B
A A

(Ejector pin) φ0.98×Q1pcs

K
J
I
H

3.5 3.5
G G

M2
N2
H

Q (Ejector stroke)
I

P
J
K

3.5 3.5 (Nozzle extension)

M1 R
N1 T S (Min. Mold height)
(Clamping stroke) U (Max. Mold height)
(Day light)

A B C D E F G H I J K L M1×M2 N1×N2 O P Q Q1 R S T U
ET-45V 3 5 7 9 11 ─ 3 5 7 9 ─ 5/8'-11UNC 21.26×14.96 29.13×22.83 ET-45V φ4 1.18 2.36 5 5.91 11.81 9.84 21.65

ET-90V 3 5 7 9 11 13 3 5 7 9 11 5/8'-11UNC 23.23×17.72 32.28×26.77 ET-90V φ4 1.18 2.55 5 5.91 13.78 11.02 24.80

■ET-V Specifications
ET- 45V ET- 90V
Injection system － In-line screw In-line screw
Injection stroke in 《3.77》 5.11 《4.40》 《4.40》 5.78 《5.03》
Screw diameter in(mm) 《0.78(20)》 0.94(24) 《1.10(28)》 《0.94(24)》 1.10(28) 《1.26(32)》
Theoretical injection capacity in3 《1.83》 3.60 《4.21》 《3.0》 5.5 《6.3》
Theoretical injection capacity(PS) oz 《0.99》 1.96 《2.30》 《1.63》 2.99 《3.43》
Injection

Injection rate in3/s 《5.74》 8.24 《11.23》 《8.2》 11.2 《14.7》

Max.injection speed in/s 《11.81》 11.81 《11.81》 《11.8》 11.8 《11.8》
Max.injection pressure psi 《34113》 34113 《25596》 《34113》 34113 《25596》
Max.injection holding pressure psi 《34113》 28428 《21321》 《34113》 28428 《22752》
Recovery rate(PS) oz/s 《0.17》 0.35 《0.58》 《0.28》 0.39 《0.53》
Screw revolution speed min-1 500 350
Nozzle pressing force U.S.ton 1.1 1.1
Clamping system － Toggle Toggle
Clamping force U.S.ton 45 90
Clamping stroke in 9.84 11.02
Clamping

Min.mold height in 5.91 5.91

Max.mold height in 11.81 13.78
Tie bar clearance(H×V) in 21.25×14.96 23.22×17.71
Die plate size(H×V) in 29.13×22.83 32.28×26.77
Ejector force U.S.ton 2.2 2.8
Ejector stroke in 2.36 2.55
Heater capacity kW 《2.575》 3.45 《5.50》 《3.45》 5.50 《5.85》
Mold height motor output kW 0.4 0.4
Nozzle touch motor output kW 0.2 0.2
Machine dimensions(W×H×L) in 48.82×118.70×71.34 48.82×129.49×73.70
Others

Power source － Tree-phase AC２００V/２００,２２０V±１０% ５０Hz/６０Hz Tree-phase AC２００V/２００,２２０V±１０% ５０Hz/６０Hz

Main breker capacity A 75【40】 125【75】
Total electric capacity kVA 11 20
Cable size
in2 0.02【0.01】 0.03【0.02】
200V Class【400V Class※1】
Machine weight U.S.ton 4.5 5.2

NOTE
●The figures are subject to change without any legal obligation on the part of the manufacture.
●The maximum injecting pressure and the maximum holding pressure are attainable maximum set values.
There values may be limited by molding conditions and cycle time.
●Figures in《 》are optional. Non-standard diameter screws are made on order.
●The injection rate and the maximum injecting speed are calculated values.
These values may be limited by set injecting pressures.
●When the machine is attached with an option, the capacity of the breaker may be changed.
●Figures in【 】are optional.
※1.A transfomer(option)is necessary on the machine side.

10
 ■ET-HR2/HR4 Overall Machine Dimensions

W3
W2
W1
H3

W4
H1
H2

L5 L6 L7

3.94 L2 L3 L4

L1

W1

Injection unit Hmax H1 H2 H3 H4 H5 H6 H7 H8 W1 W2 W3 W4 L1 L2

ET-45HR2 C55Uφ0.94(24) 78.74 58.76 39.33 21.65 68.46 10.28 31.30 13.94~15.91 3.94 44.88 21.26 22.44 37.78 131.50 22.44

ET-90HR2/HR4 D75Uφ1.10(28) 83.46 61.91 42.48 24.80 76.14 7.32 32.09 16.30~18.26 3.94 48.82 21.26 24.41 38.76 135.43 24.41

ET-150HR2 F150Uφ1.57(40) 95.83 67.46 48.03 32.09 89.13 6.69 34.25 19.69~25.39 4.92 69.69 40.16 34.84 48.21 187.80 34.84

■ET-HR2/HR4 Mold Fixing Dimensions

Y1
A B C D E F
□X2
（MAX） Zlb×2pcs.
□X1
（MAX） （Maxmum lower mold-half weight） ET-45HR2 3 4 5 ─ 5 6

ET-90HR2 3 4 5 6 7 8
P1（MIN）

ET-150HR2 4 5 6 8 9 10
W

P2 G H I J K L M N V
Y2

7 8 ─ ─ ─ 5/8'-11UNC 13.19 φ40.94 0.53

Door O
Adjustable range of. nozzle center height 9 10 ─ ─ ─ 5/8'-11UNC 14.57 φ44.88 0.53
（Optional）
11 12 13 14 15 5/8'-11UNC 19.09 φ65 0.92
W X1 X2 Y1 Y2 Z O P1 P2
V V R（Min. Mold height） 1.19 7.68 11.81 13.78 10.83 379 1.97 3.74 5.91
T S（Max. Mold height） 1.41
M

10 12.8 15.75 11.81 560 1.97 4.72 5.91

（Clamping st.） U
3.5 3.5

（Daylight） 0.47 12 22 28 17 882 5.71 5.71 5.91

C C
B B
A A

（Ejector pin）φ0.98×Q1pcs

Q Q1 R S T U
3.5 3.5
1.57 1 8.86 11.81 9.84 21.65
N L
D D 2.55 5 8.86 13.78 11.02 24.80
Y1 Q
E E
□X2
（MAX） （Ejector stroke） 2.95 5 11.61 20.08 12.01 32.09
F F □X1
（MAX）
G G Zlb×4pcs.
H H （Maxmum lower mold-half weight）
I I
J J
K K
P1（MIN）

P2
W

A
Y2

　　 O
A B C D E F Adjustable range of. nozzle center height
ET-90HR4 3 4 5 6 7 8 4-Rc1/4（IN）
Door
G H L M N V W X1 X2 B D
8.75 9.75 5/8'-11UNC 14.57 φ44.88 0.53 1.41 9.84 12.8
4-Rc1/4（OUT）
Y1 Y2 Z O P1 P2 Q Q1 R V V R
M

15.75 11.81 560 1.97 4.72 5.91 2.55 5 9.25 （Min. Mold height）
T S
C （Clamping st.）（Max Mold height）
C

3.5 3.5
B B

S T U
A A

U
13.78 11.02 24.80 Rotating Direction （Daylight）
C

（Ejector pin）
φ0.98×Q1pcs

Ｒｅｍａｒ
ｋ：
”Ｍｉ ｎ
ｉｍｕｍ ｍｏｌｄｓｉｚｅＸ１” ｍｅａｎｓｔｈｅｓ ｉ
ｚｅ
N 3.5 3.5 L
D D Q
of ｔｈｅ ｍｏｌ
ｄｐｒｏｐｅｒ，ａｎｄ ”ｍａｘｉｍｕｍ ｍｏ ｌ
ｄ
ｓ
ｉｚｅＸ２” ｔｈｅｓｉ
ｚｅｏｆｍｏ ｌ
ｄｆ ｉ
ｘｉｎｇｐｌａｔｅ． E E
F F
G G
H H

11
 H5

H8
Adjustable range of. nozzle center height
(Optional)
H max

H7
H4

H6
ⒶＰｏｗｅｒｉ ｎｌ
ｅｔ200Ｖ（φ2.36） ．　
　Ｂｒｅａｋｅｒｃａｐａｃｉｔｙ
（ｆ ａｃｔｏｒｙ），
　Ｃｌａｓｓ： 75A（45HR2）,
125Ａ （90ＨＲ2/HR4）,
1.85

175Ａ （150ＨＲ2）
L8 L9
ⒷＧｒｏｕｎｄｉｎｇ Ｍ8
ⒸＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＩＮ：Ｒｃ3／8
　ｗｉｔｈＹ－ｔ ｙｐｅｓｔｒａｉ
ｎｅ ｒ
L3 L4 L5 L6 L7 L8 L9 　（Ｎｏｍａ ｌｗａｔｅｒｖｏｌｕｍｅ ：1.3～2.6ｇａｌ／ｍｉｎ．）
25.59 79.53 13.19 27.70~45.02 41.81 11.02 116.54 ⒹＷａｔｅｒｆｏｒｈｏｐｐｅｒｔｈｒｏａｔＯＵＴ ：Ｒｃ3／8
ⒺＭｏ ｌ
ｄｐ ｉ
ｐｅＩＮ Ｒｃ1／2
27.56 79.53 14.57 32.46~49.78 41.81 12.60 118.90
ⒻＭｏ ｌ
ｄｐ ｉ
ｐｅ ＯＵＴ Ｒｃ1／2
38.39 110.63 20.28 43.58~72.13 56.43 18.50 165.35 ※Ｏｖｅｒａｌ
ｌｍａｃｈ ｉｎｅｈｅ ｉｇｈｔｉｎｃｒｅａｓｅｓｂｙａｐｐｒｏｘ．
　1.85ｉｎ ｗｉ
ｔｈｏｐｔｉｏｎａ ｌｒｕｂｂｅ
ｒｐａｄｓａｔ ｔａｃｈｅｄ．

■ET-HR2/HR4 Specifications
ET- 45HR2 ET- 90HR2/HR4 ET-150HR2
Injection system － In-line screw In-line screw
Injection Unit － C D C D E F
Injection stroke in 3.77 【4.4】 【3.77】 4.4 【5.03】 【5.66】 6.29
Screw diameter in(mm) 0.94(24) 【1.10(28)】【1.10(2.8)】【1.25(32)】【0.94(24)】【1.10(28)】 1.10(2.8) 【1.25(32)】【1.25(32)】【1.41(36)】【1.57(40)】1.57(40)【1.18(46)】
Theoretical injection capacity in3 2.62 【3.6】 【4.21】 【5.49】 【2.62】 【3.6】 4.21 【5.49】 【6.28】 【8.97】【11.04】 12.26 【16.23】
Theoretical injection capacity (PS) oz 1.43 1.96 2.29 2.99 1.43 1.96 2.29 2.99 3.84 4.89 6.03 6.69 8.86
Injection Unit － C55U 【D75U】 【C55U】 D75U 【E75U】 F150U
Standard

Injection rate in3/s 5.5 【7.5】 【7.5】 【9.8】 【5.5】 【7.5】 7.5 【9.8】 【7.4】 【9.3】 【11.5】 11.5 【15.2】
Injection

Max.injection speed in/s 7.9 【7.9】 【7.9】 【7.9】 【7.9】 【7.9】 7.9 【7.9】 【5.9】 【5.9】 【5.9】 5.9 【5.9】
Max.injection pressure psi 34114 【26442】 【34114】 【26296】 【34114】 【26442】 34114 【26296】 【31271】 【27718】 【22743】 31284 【24174】
Max.inj holding pressure psi 28429 【21321】 【25596】 【21321】 【28429】 【21321】 25596 【21321】 【28429】 【24875】 【19900】 27018 【21330】
Injection Unit － 【C75U】 【D150U】 【C75U】 【D150U】 【E200U】 【F200U】
High speed

Injection rate in3/s 【8.2】 【11.2】 【11.2】 【14.7】 【8.2】 【11.2】 【11.2】 【14.7】 【14.2】 【18】 【22.2】 【16.1】 【21.3】
Max.injection speed in/s 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.4】 【11.4】 【11.4】 【8.3】 【8.3】
Max.injection pressure psi 【34114】 【26442】 【34114】 【26296】 【34114】 【26442】 【34114】 【26296】 【31271】 【27718】 【22743】 【31271】 【24164】
Max.inj holding pressure psi 【28429】 【21321】 【25596】 【21321】 【28429】 【21321】 【25596】 【21321】 【28429】 【24875】 【19900】 【27007】 【21321】
Recovery rate (PS) oz/s 【0.26】 【0.35】 【0.38】 【0.52】 【0.26】 【0.35】 0.38 【0.52】 【0.52】 【0.71】 【0.95】 1.11 【1.69】
Screw revolution speed min-1 500 【350】 【500】 350 【350】 350
Nozzle pressing force U.S.ton 1.64 【2.19】 【1.64】 2.19 【2.74】 2.74
Clamping system － Toggle Toggle Toggle
Clamping force U.S.ton 45 90 150
Clamping stroke in 9.84 11.02 12
Min.mold height in 8.86 ET-90HR2 : 8.86 ET-90HR4 : 9.25 11.61
Max.mold height in 11.81 13.78 20.08
Clamping

Max.mold dimensions(W×D) in 11.81×11.81　13.78×10.83 12.80×12.80　15.75×11.81 22×22 28×17

Max.bottom mold weight lb 379×2pcs ET-90HR2 : 560×2pcs ET-90HR4 : 280×4pcs 882×2pcs
Table diameter in 40.94 44.88 65
5.91（from table surface） 5.91 （from table surface） 6.89（from table surface）
Nozzle center height in
【5.91～7.85】 【5.91～7.85】 【6.89～9.84】
Ejector force U.S.ton 2.2 2.8 3.85
Ejector stroke in 1.57 2.55 2.95
Heater capacity kW 3.45 【5.50】 【5.50】 【5.85】 【3.45】 【5.50】 5.90 【5.90】 【5.90】 【6.50】 【7.95】 7.95 【11.2】
Mold height motor output kW 0.2 0.4 0.75
Nozzle touch motor output kW 0.4 0.2 0.2
Machine dimension(L) in 131.5 135.43 135.43 【153.37】 187.8 【193.3】
Machine dimensions(W×H) in 44.88×86.18 44.82×93.86 75.8×108
Tree-phase AC２００V/２００,２２０V Tree-phase AC２００V/２００,２２０V Tree-phase AC２００V/２００,２２０V
Others

Power source －
±１０% ５０Hz/６０Hz ±１０% ５０Hz/６０Hz ±１０% ５０Hz/６０Hz
Main breker capacity A 75 125 175
D75：11 D75U：11 E75U：11 F150U：24
Total electric capacity kVA C55・C75：11 C55U・C75U：11
D150：20 D150U：20 E200U：29 F200U：29
Cable size E75U：0.03【0.02】 F150U：0.03【0.02】
in2 0.03【0.02】 0.03【0.02】 0.03【0.02】 0.03【0.02】
200V Class【400V Class※1】 E200U：0.06【0.02】 F200U：0.05【0.02】
Machine weight U.S.ton 6.4 6.6 6.4 6.6 6.8 13.5
NOTE
●The figures are subject to change without any legal obligation on the part of the manufacture.
●The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.
●The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.
●When the machine is attached with an option, the capacity of the breaker may be changed.
●The values in brackets are applied to machines with options.
●Figures in【 】are optional.
※1.A transfomer(option)is necessary on the machine side.
12
 ET SERIES Features

VR2 V HR2 HR4

Feature
Standard Options Standard Options Standard Options Standard Options
SRC-Ⅱ metering system ● ● ● ●
SRC-Ⅲ metering system ◯ ◯ ◯ ◯
SNF control ● ● ● ●
Closed-loop control of Injection speed, position and pressure ● ● ● ●
Programmable control of injection（2 to 7 steps） ● ● ● ●
Programmable control of metering（1 to 3 steps） ● ● ● ●
Holding pressure changeover via position, time and pressure ● ● ● ●
Slope control of injection ● ● ● ●
Suck-back control（before and after metering） ● ● ● ●
No-back pressure metering in manual mode ● ● ● ●
Injection during high-pressure clamping ● ● ● ●
Melt run-out detection system ● ● ● ●
Automatic purging system ● ● ● ●
Purge cover（with interlock） ● ● ● ●
Injection

Non-standard diameter screw and barrel 　 ◎ ※1 　 ◎ ※1 ◎ ◎

Wear-resistant screw and barrel ◯ ◯ ◯ ◯
Specially designed screw ※2 ◯ ◯ ◯ ◯
Nozzle reciprocating function ● ● ● ●
Air-operated check nozzle ◯ ◯ ◯ ◯
Long nozzle ◯ ◯ ◯ ◯
Standard and long nozzle in Small diameter（for diameter φ３２ or smaller） ◯ ◯ ◯ ◯
Hopper throat temperature control（PID） ● ● ● ●
Heater SSR control ● ● ● ●
Heater temperature holding control ● ● ● ●
5-zone heater（4-zone heater for φ0.94（24）screw unit or smaller） ● ● ● ●
High temperature use heater band (up to 842゜
F) ※3 ◯ ◯ ◯ ◯
Hopper（with shutter） ◯ ◯ ● ●
Hopper adapter ● ● ─ ─ ─ ─
Hopper swiveling device ─ ─ ─ ─ ● ●
Nozzle center hight adjuster ─ ─ ─ ─ ● ●
Closed-loop control of speed and position for mold opening and closing ● ● ● ●
Closed-loop control of ejection speed and position ● ● ● ●
Programmable control of mold opening（2 to 5 steps） ● ● ● ●
Programmable control of mold closing（3 to 5 steps） ● ● ● ●
Mold exchanging mode（low pressure, low speed） ● ● ● ●
Automatic clamping force setup system ※4 ● ● ● ●
Low pressure mold protection system ● ● ● ●
Mold protection in mold opening and ejecting ● ● ● ●
Mobile Platen Guide Support. ● ● ● ●
Double safety system（electrical and mechanical） ● ● ● ●
Emergency stop pushbutton ● ● ● ●
Clamping

Rotary Table Speed Closed Control ● ─ ─ ● ●

Opto-electrical Safety Equipment ● ─ ─ ● ●
Air ejector (single or dual lines) ◯ ◯ ◯ 　 ◯ ※5
3-way valve for air ejector (single or dual lines) ◯ ◯ ◯ 　 ◯ ※5
Air-driven core system (single) ◯ ◯ ◯ 　 ◯ ※5
Programmable control of ejector forwarding（1 to 2 steps） ● ● ● ●
Linked operation of mold closing and ejector action ● ─ ─ ● ●
Mold ejector plate return detector（metal contacts） ◯ ◯ ◯ ─ ─
Mold temperature display（2 lines ; with magnet sensor） ◯ ◯ ◯ 　 ◯ ※5
Mold temperature control（2 lines ; with magnet sensor） ◯ ◯ ◯ 　 ◯ ※5
Locating ring（60/100） ◎ ◎ ─ ─ ─ ─
Heat insulating board（General or high precision） ◯ ◯ ◯ ◯

※1 Non standard diameter screws and barrels are made on order.

※2 For further details on the specially designed screw, contact us.
※3 The standard band heater can be used for temperatures up to 662゜For higher temperatures, use the high temperature band heater.
※4 When a specially designed mold is used, consult us.
※5 For upper mold only.

13
 VR2 V HR2 HR4
Feature
Standard Options Standard Options Standard Options Standard Options
SYSTEM 500 microprocessor-aided control（TFT color LCD with full touch panel） ● ● ● ●
Digital setting of all the parameters ● ● ● ●
Independent molding conditions settable for two bottom mold halves ● ─ ─ ● ─ ─
Independent molding conditions settable for four bottom mold halves ─ ─ ─ ─ ─ ─ ●
Internal memory of 400 mold setups ● ● ● ●
Graphic display of injection and metering motion ● ● ● ●
Monitor graph indication ● ● ● ●
Statistical processing of monitored data ● ● ● ●
Manned/Unmanned mode switching function ● ● ● ●
Hour meter（operated hours indication） ● ● ● ●
Multi-counter（injection, lot, repeating lot, warning bell,
● 　 ● 　 ● 　 ● 　
initial rejection, continuous failures, operation）
Monitoring function（32 items selected from a total of 43 tems
● 　 ● 　 ● 　 ● 　
including positions, speeds, pressures, times, revolutions）
Alarm function（cycle, up-down tolerance, heater disconnection,
● 　 ● 　 ● 　 ● 　
thermocouple disconnection, safety door, etc.）
Machine conditions display（operating mode, completion of clamping, ejector retraction limit） ● 　 ● 　 ● 　 ● 　
Production control function（job completion ratio, prospective time of job completion, etc.） ● 　 ● 　 ● 　 ● 　
Maintenance function（1-cycle graphic, alarm history,grease
● 　 ● 　 ● 　 ● 　
timing display, servo amplifier communication）
Self-diagnostic function ● 　 ● 　　 ● 　 ● 　
Screw cold-start prevention system ● 　 ● 　 ● 　 ● 　
Control

Fine PID temperature control（with slope ramp up） ● 　　 ● 　 ● 　 ● 　

One week automatic heater on-off calendar ● 　 ● 　 ● 　 ● 　
Vacuum device interface ◯ ◯ ◯ ◯
Valve gate interface ◯ ◯ ◯ ◯
Conveyor starting interface ◯ ◯ ◯ ◯
Quality control system（A++） ◯ ◯ ◯ ◯
Quality control system ◯ ◯ ◯ ◯
Production control system ◯ ◯ ◯ ◯
Indicator light of one color（in red） ◯ ◯ ◯ ◯
Indicator light of three colors（selectable : red, yellow, blue） ◯ ◯ ◯ ◯
Printer output（molding conditions, monitoring data, screen） ● 　 ● 　 ● 　 ● 　
100 V plug socket for printer（1 port） ● 　 ● 　 ● 　 ● 　
100 V plug socket（2 ports, power source by customer） ◯ ◯ ◯ ◯
100 V plug socket（2 ports, with transformer of 5 A each） ◯ ◯ ◯ ◯
200 V plug socket（4 ports, 2lines of 30 A） ◯ ◯ ◯ ◯
200 V plug socket（4 ports, 2lines of 30 A, with breaker） ◯ ◯ ◯ ◯
Various signal outputs（4 non-voltage normally-open contacts） ◯ ◯ ◯ ◯
Kanji character printer（monochrome） ◯ ◯ ◯ ◯
Local-language display ◯ ◯ ◯ ◯
（Japanese, Chinese, Thai, Korean, Spanish, Turkish） 　 　 　 　
◯ ◯ ◯ ◯
Bilingual display（2 languages selectable）
　
Setting value history ● ◯ ● ◯ ● ◯ ●
Automatic greasing device ● ● 　 ● 　 ●
Automatic entire grease lubricating device ◎ ◎ ◎ ◎
USB memory（for 400 mold setups） ● 　 　 ◯ ● 　 ● 　
Others

Mold cooling water line ● 　 ● 　 ● 　 ● 　

Unloader interface ● 　 ● 　 ● 　 ● 　
Rubber pads ● ● ● ●
Accessories（mold clamp, tool, backup grease, hand grease pump） ● ● ● ●
Auxiliary step ─ ─ ─ ─ ─ ◯ ◯

In the above table:

● Standard
◯ Options which can be fitted after shipment
◎ Options which should be fitted at TOYO
─ Not available

14
 Fully Electric Vertical type Injection Molding Machine

Moscow
Liverpool Amsterdam

Milan

Tel Aviv

Manaus

São Paulo
Johannesburg
Melbourne Auckland

Asia North America

Beijing
Tianjin Seoul
Daegu
Changshu Head Office
（Overseas Division）
Suzhou Kunshan
Shanghai
Chongqing Chicago
Cincinnati New Jersey
Guangzhou Kansas City
Gurgaon Shenzhen Taipei
Taichung
Hong Kong Los Angeles
Mumbai
Hanoi

Manila
Chennai Bangkok
Florida
Ho Chi Minh
San Luis Potosi
Kuala Lumpur Guadalajara
Johor Bahru Mexico City
Singapore

Jakarta

TOYO Head Office/Factory

TOYO Office
Distributor with resident Japanese engineers
Distributor with local engineers

JQA-1825

URL http://www.toyo-mm.co.jp/ The products are produced at the factory certified with ISO-14001.

Overseas Division Kuala Lumpur / Malaysia

523-1 Fukusato, Futami-cho, Akashi City, Hyogo 674-0091 Japan E-G-49, Jalan Pju 1/45, Aman Suria Damansara, 47301 Petaling Jaya, Selangor, Malaysia
(Tel) +81-78-943-7474 (Fax) +81-78-943-7222 (Tel) +60-37880-5921 (Fax) +60-37880-5922
Hong Kong / China Johor Bahru / Malaysia
Unit 806 Prosperity Center, 25 Chong Yip Street, Kwun Tong, Hong Kong, China No.14, Jalan Riang 22/3, Taman Gembira, 81200 Johor Bahru Johor, Malaysia
(Tel) +852-2591-0512 (Fax) +852-2591-9022 (Tel) +60-7-3355921 (Fax) +60-7-3355931
Shanghai / China Jakarta / Indonesia
1903, Xiandai Plaza No.369, Xianxia Road, Shanghai China Kompleks Ruko Graha Mas Blok AA No.1, 3rd floor JI Pemuda,
(Tel) +86-21-6192-1000 (Fax) +86-21-6192-1006 Rawamangun Jakarta Timur 13220 Indonesia
Beijing / China (Tel) +62-21-47860235 (Fax) +62-21-47860315
Unit 14E1, Block A, CITIC Building, No.19 Jianguomenwai Street, Chaoyang District, Beijing China Bangkok / Thailand
(Tel) +86-10-8595-2240 (Fax) +86-10-8580-4378 662/17 Rama 3 Road Bangpongpang, Yannawa Bangkok 10120 Thailand
Suzhou / China (Tel) +66-2-358-0101 (Fax) +66-2-358-0106
1F-B-1, No.198, Jinshan Road, Gaoxin District, Suzhou City, Jiangsu Province China Hanoi / Vietnam
(Tel) +86-512-6805-0649 (Fax) +86-512-6805-0426 Room 808, 205 Giang Vo Str., Dong Da Dist., Hanoi Viet Nam
Guangzhou / China (Tel) +84-4-512-1082 (Fax) +84-4-512-1084
Room 612-613, Tianhe Commercial Building, Linhe Rd., Tianhe, Guangzhou China Gurgaon / India
(Tel) +86-20-3888-0271 (Fax) +86-20-3888-0272 601 6th Floor, JMD Regent Square, MG road, Gurgaon, Haryana, 122002, India
Chongqing / China (Tel) +91-124-471-1801 (Fax) +91-124-471-2001
11-3 Zhongxin Building, No.1 Jianxin South Road, Jiangbei District, Chongqing City China
(Tel) +86-23-6707-4207 (Fax) +86-23-6707-4226
Shenzhen / China For safe use of the machine, please read the respective manual
No.141, Block3, Kaifeng Huayuan, Kaifeng Rd, Futian, Shenzhen, China carefully, especially sections for operation and maintenance, and
(Tel) +86-755-8270-3726 (Fax) +86-755-8270-3279
Precaution follow all the safety precaution instructions specified in the manual.
Changshu / China
56#, Xiangjiang Road, Southeast Economic Development, Changshu, Jiangsu Province China
①Photographs in the catalog include optional devices.
(Tel) +86-512-5235-8688 (Fax) +86-512-5235-8509 ②For the improvement of the product, the appearance and specification are subject to change without notice.
③If these products and technologies (including programs) are subject to the Japanese export control laws, including
the Japanese Foreign Exchange and Foreign Trade Law, the products and technologies are required to obtain an
export license of the Japanese government, when exported from Japan.
④Some machine pictures and images on the controller screen are superimposed.

○
C Toyo Machinery & Metal Co., Ltd., 2013 All right reserved.
No part of this booklet may be duplicated without written permission from TOYO. 13.9.00.R2.○
M Printed in Japan