ET - Series Toyo
ET - Series Toyo
ET - Series Toyo
Wide range W
A Full Lineup and Variations of the Industry’
s Top Electric Vertical
VR HR
Vertical Clamping/Vertical Injection Vertical Clamping/Horizontal Injection
Rotary table Rotary table
45VR 45HR
90VR 90HR
150HR
Height performance
Maneuverable Machine Height
The machine height was reduced without sacrificing the largest daylight in the industry.
Machine height
114.33 125.12 78.74 83.46 95.83 118.70 129.49
(in)
*The table shows the machine height with a φ1.57(40)screw. The heights of the ET-150VR change depending on screw sizes.
and re-designing control panel ideal for ET serving as guide bars themselves realizes
models. Particularly, the width of the machine swaying-free mold opening/closing motion at
is one of the smallest in the industry, which ET-90VR high speed. The movable plate opens and closes
secures a great degree of freedom in supported by the frame-fixed guide rails so that
installing peripheral equipment. the vibration can be reduced to a minimum. As a
Conventional models*
result, precision molding can be obtained even
*TTseries
(2003 model)
under the high speed operation.
60.04
1
ection Molding Machine
Wide variation
Only products that have passed Hitachi's strict
"Environmental compliance design assessment
(DfE)" can carry this Logo and are certified as
"Eco-Products".
Our electric injection molding machine ET
series has been registered as "Eco-
Products".
Eco-products are products that meet eight assessment
criteria, including weight reduction, resource recycling, energy
efficiency, and environmental conservation, as in the
Assessment for DfE (Design for Environment) unique to the
Hitachi Group.
V
Vertical Clamping/Vertical Injection
Single station Series ET-VR ET-HR ET-V
45V
90V Injection Vertical Horizontal Vertical
Specifications
Clamping Vertical Vertical Vertical
90 ● ● ●
150 ●
Injection stroke
density evens out. The SYSTEM500 con- The input and output
Wide cushion
melt density. And this process variation Narrow cushion troller is provided conditions can be
variation with a 4-step security checked at one
then contributes to a remark- protection using r e - glance.
able reduction in product spective pass-
weight variation caused by words for each au-
thority level. If an upper level screen is left un-
uneven density. attended for a certain time, it is automatically
shifted to a default level screen. ■PC-touch easy operation
Plasticization Metering Suckback
Job title Job title example Operation authority Entry with 10-key
Screw revolution speed
Manager
Plant general manager, User management and addition, screen and drag
manager password assignment
Change of machine models,
function
Maintenance Maintenance staff board replacement semi-fixed values, The popped up screen
Melt pressure at screw tip environment screen
Molding
can be dragged to a
Molding staff Change of molding conditions convenient place for
Screw retracting speed operator
Operation start/stop, easy entry operation.
Operator Operation staff
screen display only
180°
1 1
360° half-turn
full-rotary
4 2
2 3
The turntable turns 180°back and forth. The turntable continues to rotate 360°in one direction.
Each molding condition can be set for The technology behind one-way
each mold. rotation
The ET series has added one-way 360°full-rotary type models (optional)
in its line-ups. The rotary table stops at an infinite number of positions
according to the setting.
You can set independent molding parameters to each mold.
Multi-pole slip ring system (for rod heaters) Rotary joint system (for water-cooling)
Full rotary ① 4-station with one upper mold half Full rotary ② 4-station with four upper mold halves
①
①
④ ②
④ ②
③
③
②④ Free-use ②③ Cooling
④ ② ④ ②
③ Taking out ④ Taking out (Ejecting)
(For example, work insertion is ③ High speed molding is ③
possible at station ④ .) possible by cooling the
product at stations ② and ③ .
Other processes can be allocated at
stations ② and ④ . Product quality can be stabilized by decreasing the number of
3 cavities per mold.
1
Top class“Fast turn table”in the industry
sec
*ET-90VR2/HR2 180°half-turn time.
HIGH CYCLE
Precision molding Ergonomic low-height table has better operability
with three toggle links(*) The working height is much lower than that of conventional vertical
Unlike conventional machines that use only two sets of toggle links, the machines, leading to safer operation as well as improvements in
ET series unitizes three sets for more stable clamping. The result is user-friendliness and operability. The ET-90VR (45VR)’s table height is
more precise molding owing to improved distribution of clamping just 37.76 (35.43) in, thus eliminating the need for a step. In addition,
pressures over the mold surface. the foot space provided under the table allows an operator to keep an
erect posture, so that the operator can work comfortably concentrating
*ET-V Two toggle links.
on his work.
21.26in
(45VR2/90VR2) 34.65in
(45VR2)
/38.58in
(90VR2)
Standard Wide opening type
(*)
45HR2 TOYO’s HR model units bring together the convenience of vertical rotary
units and the outstanding operability of horizontal injection,
thus expanding the possibilities of automation.
90HR2/4
150HR2
HR2(2 station)
HR4(4 station)*
6
■ET-VR2 Overall Machine Dimensions
48.82 A
19.69
L3
L1
L2
3.94
W2
W3 W4
W1
H max
H min
H2
H3
F
H1
E
0.39
B
L6 L5 L4 W1
C D
ⒶPoweri n
let200V(φ2.36) . ⒹWaterforhopperthroatOUT :Rc3/8
Breakercapacity
(factor
y),Cl
ass:125A(90VR2),75A(45VR2) ⒺMoldpipeIN Rc1/2
ⒷGrounding M8 ⒻMoldpipe OUT Rc1/2
ⒸWaterforhopperthroatIN:Rc3/8 wi
thY-typestrai
ner ※Overa
llmachineheightincreasesbyapprox.
(Noma lwatervolume:1.3~2.6ga
l/min.) 0.39i
n withopt
ionalrubberpadsattached.
Hmax Hmin H1 H2 H3 W1 W2 W3 W4 L1 L2 L3 L4 L5 L6
ET-45VR2 114.33 98.58 35.43 21.65 78.74 44.88 21.26 22.44 37.78 83.86 22.44 37.80 11.02 49.02 19.88
ET-90VR2 125.12 106.22 37.76 24.80 78.74 48.82 21.26 24.41 38.76 87.80 24.41 39.76 12.60 53.15 18.11
7
■ET-VR2 Mold Fixing Dimensions
Y1 U (Day light)
□X2(MAX) Y1Z1b×2pcs. (Maximum lower mold-half weight) T S
(Clamping st) (Max. Mold height) R
(Min. Mold height)
O
W
Y2
Door P (Nozzle extension)
Safty prop
V V
3.5 3.5
B B
A A
Q (Ejector stroke)
C
3.5 3.5 L
N
D D
E E
F F
G G
H H
A B C D E F G H L M N V W X2 Y1 Y2 Z O P Q Q1 R S T U
ET-45VR2 3 4 5 5 6 7 8 ─ 5/8'-11UNC 13.19 φ40.94 0.53 1.19 11.81 13.78 10.83 379 ET-45VR2 φ4 1.97 1.57 1 5.91 11.81 9.84 21.65
ET-90VR2 3 4 5 6 7 8 9 10 5/8'-11UNC 14.57 φ44.88 0.53 1.41 12.8 15.75 11.81 560 ET-90VR2 φ4 1.97 2.55 5 5.91 13.78 11.02 24.80
■ET-VR2 Specifications
ET- 45VR2 ET- 90VR2
Injection system - In-line screw In-line screw
Injection stroke in 《3.77》 5.11 《4.40》 《4.40》 5.78 《5.03》
Screw diameter in(mm) 《0.78(20)》 0.94(24) 《1.10(28)》 《0.94(24)》 1.10(28) 《1.26(32)》
Theoretical injection capacity in3 《1.83》 3.60 《4.21》 《3.0》 5.5 《6.3》
Theoretical injection capacity(PS) oz 《0.99》 1.96 《2.30》 《1.63》 2.99 《3.43》
Injection
8
■ET-V Overall Machine Dimensions
48.82
A
19.69
L3
L1
L2
1.65
W2
W3 W4
W5 W1
H max
H mix
H2
H3
H1
B L5 L4 2.36 W1
C D
ⒶPoweri n
let200V(φ2.36) . ⒹWaterforhopperthroatOUT :Rc3/8
Breakercapacity
(factor
y),Cl
ass:125A(90V), 75A(45V) ※Overa
llmachineheightincreasesbyapprox.
ⒷGrounding M8 0.39i
n withopt
ionalrubberpadsattached.
ⒸWaterforhopperthroatIN:Rc3/8 wi
thY-typest rai
ner
(Noma lwatervolume:1.3~2.6ga
l/min.)
Hmax Hmin H1 H2 H3 W1 W2 W3 W4 W5 L1 L2 L3 L4 L5
ET-45V 118.70 102.96 38.98 21.65 78.74 46.06 21.65 23.03 36.20 21.22 71.34 21.06 28.94 47.44 19.88
ET-90V 129.49 110.59 41.34 24.80 78.74 48.82 23.62 24.41 37.58 23.19 73.70 23.23 29.13 51.57 18.11
9
■ET-V Mold Fixing Dimensions
F F
E E
D D
C C
L B B
A A
3.5 3.5
G G
M2
N2
H
Q (Ejector stroke)
I
P
J
K
M1 R
N1 T S (Min. Mold height)
(Clamping stroke) U (Max. Mold height)
(Day light)
A B C D E F G H I J K L M1×M2 N1×N2 O P Q Q1 R S T U
ET-45V 3 5 7 9 11 ─ 3 5 7 9 ─ 5/8'-11UNC 21.26×14.96 29.13×22.83 ET-45V φ4 1.18 2.36 5 5.91 11.81 9.84 21.65
ET-90V 3 5 7 9 11 13 3 5 7 9 11 5/8'-11UNC 23.23×17.72 32.28×26.77 ET-90V φ4 1.18 2.55 5 5.91 13.78 11.02 24.80
■ET-V Specifications
ET- 45V ET- 90V
Injection system - In-line screw In-line screw
Injection stroke in 《3.77》 5.11 《4.40》 《4.40》 5.78 《5.03》
Screw diameter in(mm) 《0.78(20)》 0.94(24) 《1.10(28)》 《0.94(24)》 1.10(28) 《1.26(32)》
Theoretical injection capacity in3 《1.83》 3.60 《4.21》 《3.0》 5.5 《6.3》
Theoretical injection capacity(PS) oz 《0.99》 1.96 《2.30》 《1.63》 2.99 《3.43》
Injection
NOTE
●The figures are subject to change without any legal obligation on the part of the manufacture.
●The maximum injecting pressure and the maximum holding pressure are attainable maximum set values.
There values may be limited by molding conditions and cycle time.
●Figures in《 》are optional. Non-standard diameter screws are made on order.
●The injection rate and the maximum injecting speed are calculated values.
These values may be limited by set injecting pressures.
●When the machine is attached with an option, the capacity of the breaker may be changed.
●Figures in【 】are optional.
※1.A transfomer(option)is necessary on the machine side.
10
■ET-HR2/HR4 Overall Machine Dimensions
W3
W2
W1
H3
W4
H1
H2
L5 L6 L7
3.94 L2 L3 L4
L1
W1
ET-90HR2/HR4 D75Uφ1.10(28) 83.46 61.91 42.48 24.80 76.14 7.32 32.09 16.30~18.26 3.94 48.82 21.26 24.41 38.76 135.43 24.41
ET-150HR2 F150Uφ1.57(40) 95.83 67.46 48.03 32.09 89.13 6.69 34.25 19.69~25.39 4.92 69.69 40.16 34.84 48.21 187.80 34.84
ET-90HR2 3 4 5 6 7 8
P1(MIN)
ET-150HR2 4 5 6 8 9 10
W
P2 G H I J K L M N V
Y2
(Ejector pin)φ0.98×Q1pcs
Q Q1 R S T U
3.5 3.5
1.57 1 8.86 11.81 9.84 21.65
N L
D D 2.55 5 8.86 13.78 11.02 24.80
Y1 Q
E E
□X2
(MAX) (Ejector stroke) 2.95 5 11.61 20.08 12.01 32.09
F F □X1
(MAX)
G G Zlb×4pcs.
H H (Maxmum lower mold-half weight)
I I
J J
K K
P1(MIN)
P2
W
A
Y2
O
A B C D E F Adjustable range of. nozzle center height
ET-90HR4 3 4 5 6 7 8 4-Rc1/4(IN)
Door
G H L M N V W X1 X2 B D
8.75 9.75 5/8'-11UNC 14.57 φ44.88 0.53 1.41 9.84 12.8
4-Rc1/4(OUT)
Y1 Y2 Z O P1 P2 Q Q1 R V V R
M
15.75 11.81 560 1.97 4.72 5.91 2.55 5 9.25 (Min. Mold height)
T S
C (Clamping st.)(Max Mold height)
C
3.5 3.5
B B
S T U
A A
U
13.78 11.02 24.80 Rotating Direction (Daylight)
C
(Ejector pin)
φ0.98×Q1pcs
Remar
k:
”Mi n
imum moldsizeX1” meansthes i
ze
N 3.5 3.5 L
D D Q
of the mol
dproper,and ”maximum mo l
d
s
izeX2” thesi
zeofmo l
df i
xingplate. E E
F F
G G
H H
11
H5
H8
Adjustable range of. nozzle center height
(Optional)
H max
H7
H4
H6
ⒶPoweri nl
et200V(φ2.36) .
Breakercapacity
(f actory),
Class: 75A(45HR2),
125A (90HR2/HR4),
1.85
175A (150HR2)
L8 L9
ⒷGrounding M8
ⒸWaterforhopperthroatIN:Rc3/8
withY-t ypestrai
ne r
L3 L4 L5 L6 L7 L8 L9 (Noma lwatervolume :1.3~2.6gal/min.)
25.59 79.53 13.19 27.70~45.02 41.81 11.02 116.54 ⒹWaterforhopperthroatOUT :Rc3/8
ⒺMo l
dp i
peIN Rc1/2
27.56 79.53 14.57 32.46~49.78 41.81 12.60 118.90
ⒻMo l
dp i
pe OUT Rc1/2
38.39 110.63 20.28 43.58~72.13 56.43 18.50 165.35 ※Overal
lmach inehe ightincreasesbyapprox.
1.85in wi
thoptiona lrubbe
rpadsat tached.
■ET-HR2/HR4 Specifications
ET- 45HR2 ET- 90HR2/HR4 ET-150HR2
Injection system - In-line screw In-line screw
Injection Unit - C D C D E F
Injection stroke in 3.77 【4.4】 【3.77】 4.4 【5.03】 【5.66】 6.29
Screw diameter in(mm) 0.94(24) 【1.10(28)】【1.10(2.8)】【1.25(32)】【0.94(24)】【1.10(28)】 1.10(2.8) 【1.25(32)】【1.25(32)】【1.41(36)】【1.57(40)】1.57(40)【1.18(46)】
Theoretical injection capacity in3 2.62 【3.6】 【4.21】 【5.49】 【2.62】 【3.6】 4.21 【5.49】 【6.28】 【8.97】【11.04】 12.26 【16.23】
Theoretical injection capacity (PS) oz 1.43 1.96 2.29 2.99 1.43 1.96 2.29 2.99 3.84 4.89 6.03 6.69 8.86
Injection Unit - C55U 【D75U】 【C55U】 D75U 【E75U】 F150U
Standard
Injection rate in3/s 5.5 【7.5】 【7.5】 【9.8】 【5.5】 【7.5】 7.5 【9.8】 【7.4】 【9.3】 【11.5】 11.5 【15.2】
Injection
Max.injection speed in/s 7.9 【7.9】 【7.9】 【7.9】 【7.9】 【7.9】 7.9 【7.9】 【5.9】 【5.9】 【5.9】 5.9 【5.9】
Max.injection pressure psi 34114 【26442】 【34114】 【26296】 【34114】 【26442】 34114 【26296】 【31271】 【27718】 【22743】 31284 【24174】
Max.inj holding pressure psi 28429 【21321】 【25596】 【21321】 【28429】 【21321】 25596 【21321】 【28429】 【24875】 【19900】 27018 【21330】
Injection Unit - 【C75U】 【D150U】 【C75U】 【D150U】 【E200U】 【F200U】
High speed
Injection rate in3/s 【8.2】 【11.2】 【11.2】 【14.7】 【8.2】 【11.2】 【11.2】 【14.7】 【14.2】 【18】 【22.2】 【16.1】 【21.3】
Max.injection speed in/s 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.8】 【11.4】 【11.4】 【11.4】 【8.3】 【8.3】
Max.injection pressure psi 【34114】 【26442】 【34114】 【26296】 【34114】 【26442】 【34114】 【26296】 【31271】 【27718】 【22743】 【31271】 【24164】
Max.inj holding pressure psi 【28429】 【21321】 【25596】 【21321】 【28429】 【21321】 【25596】 【21321】 【28429】 【24875】 【19900】 【27007】 【21321】
Recovery rate (PS) oz/s 【0.26】 【0.35】 【0.38】 【0.52】 【0.26】 【0.35】 0.38 【0.52】 【0.52】 【0.71】 【0.95】 1.11 【1.69】
Screw revolution speed min-1 500 【350】 【500】 350 【350】 350
Nozzle pressing force U.S.ton 1.64 【2.19】 【1.64】 2.19 【2.74】 2.74
Clamping system - Toggle Toggle Toggle
Clamping force U.S.ton 45 90 150
Clamping stroke in 9.84 11.02 12
Min.mold height in 8.86 ET-90HR2 : 8.86 ET-90HR4 : 9.25 11.61
Max.mold height in 11.81 13.78 20.08
Clamping
Power source -
±10% 50Hz/60Hz ±10% 50Hz/60Hz ±10% 50Hz/60Hz
Main breker capacity A 75 125 175
D75:11 D75U:11 E75U:11 F150U:24
Total electric capacity kVA C55・C75:11 C55U・C75U:11
D150:20 D150U:20 E200U:29 F200U:29
Cable size E75U:0.03【0.02】 F150U:0.03【0.02】
in2 0.03【0.02】 0.03【0.02】 0.03【0.02】 0.03【0.02】
200V Class【400V Class※1】 E200U:0.06【0.02】 F200U:0.05【0.02】
Machine weight U.S.ton 6.4 6.6 6.4 6.6 6.8 13.5
NOTE
●The figures are subject to change without any legal obligation on the part of the manufacture.
●The maximum injecting pressure and the maximum holding pressure are attainable maximum set values. There values may be limited by molding conditions and cycle time.
●The injection rate and the maximum injecting speed are calculated values. These values may be limited by set injecting pressures.
●When the machine is attached with an option, the capacity of the breaker may be changed.
●The values in brackets are applied to machines with options.
●Figures in【 】are optional.
※1.A transfomer(option)is necessary on the machine side.
12
ET SERIES Features
13
VR2 V HR2 HR4
Feature
Standard Options Standard Options Standard Options Standard Options
SYSTEM 500 microprocessor-aided control(TFT color LCD with full touch panel) ● ● ● ●
Digital setting of all the parameters ● ● ● ●
Independent molding conditions settable for two bottom mold halves ● ─ ─ ● ─ ─
Independent molding conditions settable for four bottom mold halves ─ ─ ─ ─ ─ ─ ●
Internal memory of 400 mold setups ● ● ● ●
Graphic display of injection and metering motion ● ● ● ●
Monitor graph indication ● ● ● ●
Statistical processing of monitored data ● ● ● ●
Manned/Unmanned mode switching function ● ● ● ●
Hour meter(operated hours indication) ● ● ● ●
Multi-counter(injection, lot, repeating lot, warning bell,
● ● ● ●
initial rejection, continuous failures, operation)
Monitoring function(32 items selected from a total of 43 tems
● ● ● ●
including positions, speeds, pressures, times, revolutions)
Alarm function(cycle, up-down tolerance, heater disconnection,
● ● ● ●
thermocouple disconnection, safety door, etc.)
Machine conditions display(operating mode, completion of clamping, ejector retraction limit) ● ● ● ●
Production control function(job completion ratio, prospective time of job completion, etc.) ● ● ● ●
Maintenance function(1-cycle graphic, alarm history,grease
● ● ● ●
timing display, servo amplifier communication)
Self-diagnostic function ● ● ● ●
Screw cold-start prevention system ● ● ● ●
Control
14
Fully Electric Vertical type Injection Molding Machine
Moscow
Liverpool Amsterdam
Milan
Tel Aviv
Manaus
São Paulo
Johannesburg
Melbourne Auckland
Manila
Chennai Bangkok
Florida
Ho Chi Minh
San Luis Potosi
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Johor Bahru Mexico City
Singapore
Jakarta
JQA-1825
URL http://www.toyo-mm.co.jp/ The products are produced at the factory certified with ISO-14001.
○
C Toyo Machinery & Metal Co., Ltd., 2013 All right reserved.
No part of this booklet may be duplicated without written permission from TOYO. 13.9.00.R2.○
M Printed in Japan