Pumps For Mining: Solutions From Materials Technology

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Pumps for Mining

Solutions from Materials Technology


Overview of Mining Pumps

Efficient and, above all, reliable pump technology is indispensable, in addition


to the tried and trusted injection systems from Minova. The company has both
pneumatically- and electrically-driven pumps for mining, constructed in the most up-to-date
way, in its program.

Efficiency, a long serviceable life of the components and good handling were in the
foreground during the development of the pumps. Mature technology, specially modified
for the processing of Minova injection media, has been used.

The range stretches from simple dual operating reciprocating pumps to radial piston and
piston membrane technology.

All pumps comply with the European Code (Atex, CE) for the use of machines in areas
endangered by explosion. All pumps are particularly maintenance-friendly because of easily
replaceable wearing parts.


CT-PM Remote Dredging Pump

The CT-PM is a modular remote dredging pump, consisting of a pump unit and separate
Benefits of the CT-PM
collecting tanks. Collecting tanks with a useful volume from approximately 500 to 2,000 liters
per container are available as standard. The connection to large packing drums, such as
Rock-conserving
returnable tanks from Minova, always ensures an adequate container.
injection
Remote data
Electrically-driven radial piston pumps ensure an almost constant conveyer stream across
transmission
the whole pressure range. The continuously adjustable volume stream, the limitation of the
Long conveyer
conveyer pressure and the pulsation-free conveyer stream ensure an injection conserving
distances
the rock at all times. Polyurethane and silicate resin can therefore be conveyed manless and
High measuring
in an operationally safe way across distances up to 5,000 m (pipeline operation). Setting
precision
up at a distance from the injection pump will guarantee high operational safety and the
Large collector tanks
optimized logistics for using the Minova returnable container system.

The CT-PM can be equipped with measuring equipment for checking the filled status of the
collector tanks and remote data transmission as required.


DP 40 Injection Pump

The DP 40 injection pump is a pneumatically-driven, simple-to-operate reciprocating pump


that operates in accordance with the principle of pressure transmission. The surface ratio of Benefits of the DP 40
drive pistons to pressure pistons give the operating transmission ratio, which is 40:1 in the
case of this injection pump. Conveyer distances up
to 500 m
The pump consists of the pneumatically-operated drive component and the high pressure High measuring
component. The drive component and the high pressure component are connected by a precision
piston rod. The two parallel lying high pressure pistons (plungers) are located, connected by High reliability
means of a yoke, at the end of this piston rod. It is not possible that conveyer medium can
reach the air drive components in the case of leaks at the injection pump, because of the
separation of drive and high pressure components by mechanical technology.

The plungers are made of stainless steel and are characterized by a long serviceable life.
The high pressure seals have been specially adjusted to the conveyer media of Minova.


PHP Injection Pump

The PHP phenolic resin pump is a pneumatically driven, dual operating reciprocating pump
that works in accordance with the principle of pressure transmission. The 32:1 area ratio of the
Benefits of the PHP
drive piston to the pressure piston gives the operating transmission ratio.
High conveyer
The pump consists of the pneumatically-operated drive component and the high pressure
performance
component, consisting of three cylinders.
High measuring
precision
The drive and the high pressure components are connected with piston rods. The three A and
High reliability
B cylinders arranged under the air motor are located at the end of the piston rod.
Good handling

The pressure pistons are manufactured from stainless steel (the B piston has an additional
special coating) and are characterized by a long serviceable life. The high pressure seals have
been specially adjusted to the phenolic resins of Minova.

Collection tanks containing approx. 75 l provide clean charging, where the A side is
additionally equipped with a static mechanism.


SK 90 1:1 and 4:1 Injection Pump

The SK 90 is a pneumatically-driven gear pump. The modular structure allows the


installation of gear pump stages for the processing of polyurethane, silicate and phenolic Benefits of the SK 90
resin. The volumetric conveyer ratio can be changed from 1:1 to 4:1 with little effort.
Good handling
Plastic collection tanks provide clean charging. The collection tank of the A components is High conveyer
additionally equipped with a static mechanism for use with phenolic resin. The injection performance
substance is sucked out of the collection tanks (scope of the delivery) and pumped through Low weight
tube or piping to the place of use by the gear pumps. Can be used in varied
ways
The SK 90 is controlled by a pneumatic pressure switch and integrated pressure control Operated remotely
valves. The pressure switch enables the pump to be operated remotely, where the pump
switches off when the set pressure for switching off has been reached, and switches the
pump on again when the pressure for switching on has been reached, during the fall of the
pressure in the conveyer conduit. Surplus injection substance is taken back to the collection
tank by a pressure control valve if the maximum permissible pressure is exceeded.


WF 100 Potassium Silicate Conveyer Pump

The WF 100 potassium silicate conveyer pump is an electrically-driven pump for conveying
Benefits of the WF 100 accelerating admixtures.

Long serviceable life The piston membrane pump is the core of the WF 100. The piston membrane technology
Pulsation-free has proved its worth for conveying media containing solid matter, as a combination of the
conveyer stream piston and the membrane pump.
Compact construction
Can be operated The lifting sequence of the pistons in an offset arrangement is managed by the
remotely swash plate in such a way that an almost pulsation-free conveyer stream of up to
High volume stream 28 l/min is possible.

The necessary monitoring and operating elements run together in a central control block.
All components are clearly arranged in a square tubular frame suitable for mining.


CT-PM DP 40 PHP

Technical data of the pump unit

Dimensions (L x W x H mm) 1 950 x 760 x 955 940 x 470 x 490 620 x 620 x 1 330

Weight (kg) 510 120 165

Max. Operating Pressure (bar) 240 250 250

Compressed-Air Supply -- 3-6 max. 8

Max. Flow Rate 2 x 24 l/min. 0,238 l / Hub / stroke 0,18 l / Hub / stroke

Max. Delivery Distance (m) < 5000 < 500 < 800

E-Motor B3/B5,
500 o. 1 000 Volt, pneumatisch pneumatisch
Power Unit
7,5 – 11 kW, pneumatical pneumatical
1 500 min-1 *

Technical data of the container

1 950 x 760 x 955 (600 l)


Dimensions (L x W x H mm) 3 120 x 760 x 980 -- Ø 420 x H 700
(2 000 l)

12 (A mit Rührwerk /
550 (600 l)
Net Weight (kg) -- with agitator)
650 (2 000 l)
3,7 (B)

* The electronic motor is not included in delivery, as all of the electronic installation is provided and operated by the
operating company.


SK 90 1:1 SK 90 4:1 WF 100

Technical data of the pump unit

Dimensions (L x W x H mm) 720 x 720 x 500 720 x 720 x 500 1 160 x 600 x 640

ca. 150 kg ohne E-Motor/


Weight (kg) 100 100
without motor

Max. Operating Pressure (bar) 120 120 65

Compressed-Air Supply 5 5 --

Max. Flow Rate (l/min.) 30 30 ca. 28

abhängig von abhängig von abhängig von


Volumenstrom u. Volumenstrom u. Volumenstrom u.
Max. Delivery Distance (m) Leitung Leitung Leitung
depends on flow rate depends on flow rate depends on flow rate
and pipe length and pipe length and pipe length

Luftmotor/air motor Luftmotor/air motor E-Motor B3,


LS 10, LS 10, 3,0 - 4,0 KW
Power Unit 8,0 KW, 8,0 KW, 1 000 o. 500 Volt,
max. 1 000 U/min max. 1 000 U/min max. 1 500 min-1 *

Technical data of the container

Dimensions (L x W x H mm) Ø 420 x H 700 Ø 420 x H 700 --

12 (A mit Rührwerk/
je 3,7 kg
Net Weight (kg) with agitator) --
3,7 kg each
3,7 (B)

* The electronic motor is not included in delivery, as all of the electronic installation is provided and operated by the
operating company.

10
Minova USA Inc.
150 Carley Court
Georgetown KY 40324 USA
Phone 502 863 6800
Fax 502 863 1374
Email [email protected]
Website www.minovausa.com

Important Note: Warranty


Minova USA Inc. warrants that its products, at the time of shipment, conform to the applicable descriptions set forth in the invoice and are free from de-
fects in material and workmanship. NO OTHER WARRANTY, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABI-
LITY, OR FITNESS FOR A PARTICULAR PURPOSE, SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY MINOVA USA INC. PRODUCT, AND ALL SUCH
WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED.
All claims under this warranty must be made in writing to Minova USA Inc. within 15 days after discovery of the defect, and within 90 days of the date of
shipment by Minova USA Inc. of the product claimed defective. Upon timely receipt of a claim, Minova USA Inc. shall have the option either to inspect the
product while in Buyer’s possession or to request Buyer to return the product to Minova USA Inc. for inspection. Claims not made as provided above and
within the applicable time period will be barred. All warranties shall be null and void if the products have not been stored and used in accordance with
procedures recommended by Minova USA Inc.
Minova USA Inc. shall, at its option, either replace the nonconforming or defective product or refund to Buyer its purchase price. The foregoing constitutes
Buyer’s sole and exclusive remedy for any breach or warranty.

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