What'S New: 2) - The Conceptual Configuration Illustrates Evaluating Assemblies Include
What'S New: 2) - The Conceptual Configuration Illustrates Evaluating Assemblies Include
What'S New: 2) - The Conceptual Configuration Illustrates Evaluating Assemblies Include
The latest standard for window and door ASTM E2112 provides guidance. complete pan.
installation, ASTM E2112-07, Standard A complete sill pan flashing assembly is Sill flashing definitions can be found in
Practice for Installation of Exterior shown in ASTM E2112 (See Figures 1 and ASTM and other sources. Useful terms for
Windows, Doors, and Skylights, recom 2). The conceptual configuration illustrates evaluating assemblies include:
mends sill pan flashing under all windows and identifies the necessary parts of the • Sill pan – The horizontal bottom
and doors for low-rise residential and light flashing for a window. A door’s sill pan part of a window or door.1
commercial buildings, with a few general- flashing would be similar but adjusted for • Pan flashing – A type of flashing
ized exceptions. the substrate and floor-level conditions on used at the base of large openings or
The 2006 International Building Code either side of the threshold. The important penetrations such as doors or win
(IBC) is now generally adopted and recog items in these drawings are the configura dows. Pan flashings are designed to
nized as the single collect water and drain water direct-
national building ly to the exterior or onto the weather-
code in the United resistive barrier. Pan flashings have
States. It has new an upturned inner leg and upturned
requirements that end legs, which form a three-sided
address the impor pan.2
tance of flashings • Sill Protection – A water-resistant
for the weather pro covering provided for sills of rough
tection of buildings.
Although ASTM
E2112-07 defers to
window and door
manufacturers for
installation instruc
Figure 1 – Sill pan flashing configuration (based
tions, it remains the
on ASTM E2112).
default voluntary
standard if there
are no specific rec
ommendations from
the manufacturer.
Also, if there is no
flashing design pro Figure 2 – Sill pan flashing
vided on the con configuration (excerpt from
struction docu ASTM E2112 -07, Figure A3.4).
14 • INTERFACE APRIL 2010
include liquid-applied coatings (“liquid struction.
membrane”), i.e., Type V.
The recent use of vapor-permeable, liq SILL PAN FLASHING
uid-applied WRB has not yet been The compiled section on pan flashing in
addressed by ASTM E2112. Although ASTM E2112-07 is now easier to navigate.
recently promoted for commercial build There are minimum dimensions provided
ings, liquid-applied flashings and liquid- for pan flashings. The pan illustrations are
applied weather barriers are more common shown in three dimensions (3-D), so the
with drainage barrier EIFS applications, critical sill-jamb corners can be shown to be
primarily in the residential market. ASTM uniform and continuous (see Figure 2).
Table 5 could be modified in the future to Different materials and fabrications are
include liquid-applied flashings and identi illustrated (see Appendix 1).
fied as Type V. The pan configuration is shown and
defined to contain and manage water infil
WHAT’S GOOD tration from different source locations (see
With the recent attention being paid to Figure 3). The ASTM E2112 definition for
the importance of sill pan flashings, there pan flashing includes an important defining
are more references available that address note.
the subject. The 2006 IBC and ASTM Note – Pan flashings have up
Figure 3 – Sill pan flashing collects and E2112-07 have examples with some good turned legs at the interior edge
drains water from different sources. information. and ends of the rough opening to
form a three-sided pan. They are
CONSTRUCTION DOCUMENTS intended to collect and drain
openings that lack a true pan fea 2006 IBC, Sec 106.1.3, requires con water toward the exterior, includ
ture.3 struction documents to show details of the ing water that may enter through
“exterior wall envelope as required, in the window unit (for example,
These terms help to differentiate shapes cluding flashing,… corners, end details,… between the jambs and sill) or
and configurations of sill pan flashings. water-resistive membrane, and details around the window (between the
Other sill pan configurations without all of around openings.” This code requirement rough opening and the fenestra
the parts may not be effective at controlling should improve the quality of building tion).
leaks. The sill pan flashing shown in ASTM plans.
E2112 is a complete assembly that does the
most to manage incidental water (see Figure PERIMETER FLASHING
3). Weather protec
ASTM E2112-07 is intended to include tion is emphasized in
recommendations for different building con 2006 IBC, Section
struction types, such as barrier walls (solid 1403.2. Opening
brick, masonry, concrete, precast and flashing is spelled out
metal/composite panels) and drainage walls in 2006 IBC, Sec.
(siding, paneling, stucco, and certain veneer 1405.3, which notes,
claddings). The standard has the most com “[F]lashing shall be
prehensive descriptions and illustrations installed at the pe
for framed walls – wood or metal. This paper rimeters of exterior
focuses on the pan configuration typically door and window as
used with framed walls with sheathing sup semblies.” This code
porting a concealed water-resistant barrier requirement should
(WRB), e.g., building paper or housewrap improve the attention
(see Figure 4). The Field Guide (see Appendix builders apply to con- Figure 4 – Sill pan flashing in sheathed wall-framing opening.
WHAT’S UGLY
And to complete the references
that are good and bad, there is pub
lished information that tries to be
helpful, but is not presented well or is
incomplete. It gets ugly (read “diffi
cult”) when one tries to make sense of
it. Figure 10 – Sill pan flashing dimensions.
BUILDING CODE Pan part ASTM E2112-07 SMACNA, 2007 FEMA Tech
The 2006 IBC code Section 1968-2003 Fact Sheet No. 21
1405.3 on flashing includes the
Front flange 2 in As necessary, 4 in at decks Not specified
requirement that “[f]lashing
with projecting flanges shall be End (side) dam 2 in 4 in 3 in to 4 in
installed on both sides and the Rear leg ( back dam) H1 ½-in hook 3 in to 4 in
ends of copings, under sills, and
Side flanges 2 in 4 in Not specified
continuously above projecting
trim.” Notice the phrase “under Table 2 – Comparison of sill pan flashing dimensions, minimum inches.
18 • INTERFACE APRIL 2010
ful installation, and ASTM E2112 does not “pulls” from the leeward side) rainwater into a hypothetical 50-mph wind, creating a
identify the generic sealant types in many joints, seams, and seals of windows/doors pressure of 6.4 psf, which can “push” water
places of the standard where sealants are and the opening perimeter. The wind pres up 1.23 inches. Therefore, a sill pan flash
called for. Many details or descriptions of sure can drive water upwards. The height of ing’s rear leg would need to be higher (about
installations do not note that different types this raised water is known as “water head” 1 to 1¼ inches or more) in order to prevent
of sealants will be needed to complete one or “H,” noted in inches with ASTM E2112. overtopping. But, if the air path into the pan
assembly. Selection of the wrong sealant The formula for equating the wind velocity is blocked so that there is no rise in the
can result in the failure of the waterproofing [noted in miles per hour (mph)], to pressure water being forced into the pan, the pan
system. [noted in pound per square foot (psf)], can height can be lowered. One way to accom
A better reference for sealants is still the be found in ASCE-7 and AAMA WSG.1-95. plish a pan with lower rear leg height is to
AAMA 850-91 Fenestration Sealants Guide. A brief table of wind velocity, pressure, and provide air seals (see Figure 12).
Unfortunately, it does not cover sealants water rise (H) values is listed in ASTM The concept of air seals on the interior
used for the building substrates that make E2112-07, Table A3.1. side between pan and window/door is intro
up the wall-opening interface with windows So, for example, AAMA WSD.1-95 uses duced in ASTM E2112-07. However, it is not
and doors.
PAN DIMENSIONS
The dimensions of sill pans shown in
Figure A3.2 of the ASTM E2112 Appendix
are not consistent with the recommenda
tions from other industry organizations. The
2-in minimum of ASTM E2112-07 will not
be adequate for certain applications with
combined high winds and rain that are not
addressed by the standard (see Figure 10).
It is not noted in ASTM, but the flanges
of premanufactured sill pans that have lim
ited end dam heights and side flange dimen
sions can be extended by lapping strips of
SAF over the edges to effectively increase the
pan dimensions (see Figure 11).
AIR SEALS
The performance of a sill pan is similar
to the performance of many windows or
doors in that the height of the rear leg is
related to its resistance to wind-blown rain.
Wind-blown rain and wind velocity vary in
different geographical regions. The wind
velocity generates a differential pressure
against a building, wall, window, or door
opening. The wind pressure “pushes” (or
flashing.
CONCLUSION nessed the evolution of the document for 01. It includes more background
Sill pan flashing is currently being ten years. The opinions expressed here are information directed towards win
reconsidered by the construction industry solely the responsibility of the author. dow installers.)
as a necessary backup to windows and The following references are useful for AAMA WSG.1-95, Window Selection
doors for low-rise residential and light com studying the subject of flashings and sill Guide, 1995, AAMA, Schaumburg,
mercial buildings, although debate contin pans. IL, www.aamanet.org.
ues on whether or not it must be universal Architectural Sheet Metal Manual, 1965
ly required. A sill pan flashing for windows BIBLIOGRAPHY (1st ed.), 1968, 1979, 1987, 1993,
and doors can certainly be included to 2006 International Building Code, In 2003 (6th ed.), SMACNA, Chantilly,
improve the water-resistance performance ternational Code Council, Country VA, www.smacna.org.
of all building types. Club Hills, IL, www.iccsafe.org. ASTM E112-01, Standard Practice for
Despite the good, the bad, and the ugly, 2006 International Building Code and the Installation of Exterior Windows,
the 2006 IBC and ASTM E2112 can be use Commentary, Vol.1, Country Club Doors, and Skylights, 2001, ASTM
ful references for important flashing infor Hills, IL, www.iccsafe.org. International, Conshohocken, PA,
mation. Designers, specifiers, and builders AAMA 711-05, Voluntary Specification www.astm.org.
can use ASTM E2112 to recognize many for Self-Adhering Flashing Used for Robert Bateman, “Designing and Speci
important concepts and features when Installation of Exterior Wall Fene fying Self-Adhering Flashings for the
deciding to include a sill pan flashing for a stration Products, 2005, AAMA Window-Wall Interface,” Journal of
strategy to improve the performance of Schaumburg, IL, www.aamanet.org. ASTM International, Nov./Dec. 2005,
perimeter wall opening flashings. AAMA 850-91, Fenestration Sealants Vol. 2, No. 10, www.astm.org.
Other methods are available besides Guide, 1991, AAMA, Schaumburg, Robert Bateman, Nail-on Windows –
those that are included or not fully IL, www.astm.org. Installation and Flashing Procedures
explained by ASTM E2112. Some advice AAMA 2400-02, Standard Practice for for Windows and Sliding Glass
needs to be independently judged and sort Installation of Windows With a Doors, 1995, DTA, Inc.,
ed out by knowledgeable professionals. This Mounting Flange in Stud Frame www.buildersbooks.com.
article is intended to point out some of the Construction, 2002, AAMA, Schaum Robert Bateman, “Sill Pan Flashing for
positive and negative aspects of the infor burg, IL, www.astm.org. (This stan Block-Frame Windows in Recessed
mation currently available, from the dard was based on CAWM 400-95 Concrete Openings – Case Studies,”
author’s perspective as an insider helping to but omitted the critical requirement Journal of ASTM International,
develop industry standards. The Field for the vertical edges of the WRB to March 2008, Vol. 5, No. 3,
Guide sidebar to this paper (Appendix 2) be sealed along the window jamb.) www.astm.org.
can illustrate how the concepts in ASTM AAMA 2410-99, Standard Practice for T.K. Butt, “Window Installation – An
E2112 can be implemented and how sill Installation of Windows With a Evolving Challenge,” November 8,
pan flashings can be incorporated into var Mounting Flange in Stud-Frame 2004, unpublished manuscript,
ious types of construction. Construction, 2002, AAMA, Schaum Interactive Resources, Inc., Pt.
burg, IL, www.astm.org. (This stan Richmond, CA, www.intres.com.
REFERENCES dard was based on CAWM 410-97.) CAWM 400-95, Standard Practice for
The author was involved in the CAWM AAMA IM-TM, Installation Masters Installation of Exterior Windows
committee that issued CAWM 400-95 and Training Manual, 2000, AAMA, With Integral Mounting Flange in
CAWM 410-97. He participated as a mem Schaumburg, IL, www.aamanet.org. Wood Construction, 1995, CAWM
ber of the ASTM Task Group E6.51.11, (This manual was based on the pre (defunct; some members reorga
which developed ASTM E2112, and wit publication work of ASTM E2112 nized into AAMA, Western Region),
22 • INTERFACE APRIL 2010
Los Angeles, CA. (See AAMA 2400
02 for similar but not identical stan
dard.)
CAWM 410-97, Standard Practice for
Installation of Sliding Glass Doors
With Integral Mounting Flange in
Wood Construction, 1997, CAWM
(defunct; some members reorga
nized into AAMA, Western Region),
Los Angeles, CA. (This standard
illustrated different sill pan flash
ings.)
R.W. L aTona and T.A. Schwartz,
“Against the Wall,” Architecture
Magazine, May 1990. www.sgh.com.
Residential Sheet Metal Guidelines,
2001, SMACNA, Chantilly, VA,
www.smacna.org.
S.S. Ruggiero, and J.C. Myers, D esign
and Construction of Watertight
Exterior Building Walls, 1992, ASTM
STP 1107, ASTM International,
Conshohocken, PA, www.astm.org.
“Walls - Avoiding Moisture Accumula
tion in Walls,” Form A530A, revised
October 2002, APA, Tacoma, WA,
www.apawood.org.
“Window a nd Door Installation -
Homebuilders Guide to Coastal
Construction,” Technical Fact Sheet
No. 21, circa 2007, FEMA,
www.fema.gov.
FOOTNOTES
1. ASTM E2112-07, Standard Practice
for the Installation of Exterior Win
dows, Doors, and Skylights, 2007,
ASTM International, Conshohocken,
PA, www.astm.org.
2. ASTM E2266-04, Standard Guide
for Design and Construction of Low-
Rise Frame Building Wall Systems to
Resist Water Intrusion, 2004, ASTM
International, Conshohocken, PA,
www.astm.org.
3. “Laboratory and Field Evaluation of
Pan Flashing/Sill Protection and
Water-Resistive Barriers,” April
2006, Williams Building Diagnostics
– NAHB Research Center, Inc.,
PATH/HUD, Washington, DC,
www.huduser.org. and www.pathnet.org.
Type II Rigid sheet – metal or plastic Multiple pieces – solid preformed corners lapped
and sealed or joined to a solid center section with
watertight seal
Type IV Combination – rigid + Multiple pieces – usually preformed rigid corners joined
membrane flashing with lapped self-adhering membrane sheet(s)
Type V Liquid – membrane coating One piece – spray-, brush-, or roller-applied coating
applied directly to the substrate. Note: integrate with
any separate flashing & WRB
There are various types and shapes of sill protection and different methods of constructing and installing a sill pan flashing for win
dows and doors.The Field Guide shows some of the examples of the types of sill pan flashings used for windows and doors in vari
ous types of wall openings and combined with different wall claddings.
1: Type III – SAF
Field Guide Notes: pan – concealed for
• Concealed – refers to a sill pan that is nail-fin window in
under the wall cladding and integrated with a recessed metal
drainage-type water-resistive barrier (WRB) siding opening.
• Direct Drain – refers to a sill pan that
drains under the window/door immediately
to the outside of the exterior wall cladding
and can be used with barrier walls or
drainage walls
• GSM – galvanized sheet metal
• SAF – self-adhering flashing
• Type I, II ,III, IV – refers to ASTM
E2112-07, Table 5
• Type V – refers to Table 1 liquid membrane
coating (Appendix 1)
• WRB – water-resistive barrier