Aspro 79
Aspro 79
No 79 • FEBRUARY 2019
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No 79 • FEBRUARY 2019
Contents
4 PRESIDENT’S VIEW
AsphaltProfessional
5 INSTITUTE UPDATE A belated Happy New Year to all our members and their nearest and dearest.
Who knows what the future will bring with regard to Brexit during the course
6 EVENTS of the next few months, but let’s all hope that it can be resolved relatively
soon, to give us all a degree of certainty for the future.
7 INSTITUTE NEWS
Branch Reports We are fortunate in this edition to have two excellent technical papers, which I
would urge you to read and digest. Dr Nassar’s paper researching the possibility
14 TECHNICAL PAPER
Influence of Bitumen Emulsion Spray of developing and enhancing Cold Bitumen Emulsion Mixtures for use as surface
on Pavement Performance course is to be applauded and hopefully the research into this topic will continue
in the near future. The paper prepared by John Richardson and Connor Campbell is
18 TECHNICAL PAPER
Developing Cold Bitumen Emulsion a reminder of the importance of bond and tack coats at pavement layer interfaces
Mixtures for Surface Courses using Different in order for the pavement structure to function effectively over the course of its
Types of Filler serviceable life. How many times have those of us in our earlier careers struggled
26 EDUCATION AND TRAINING to recover core samples from lower pavement layers due to a complete failure of
NVQ Level 3 offers Technicians appropriate the layer bond (most notably between the bituminous and underlying cementitious
CSCS Smart Card material)? It must have been a comical sight for passing pedestrians.
28 INTERVIEW
This leads on to a personal request to all members of the institute. Please can you
Laying the ground for new horizons
share your project experiences with us, either from the distant or more recent past.
30 NEW PROJECT DEVELOPMENT We would love to learn from your successes (and less successful episodes), as it
Aggregate Industries takes on new
is all about making AsPro a publication which the members can all contribute,
tandem roller
but also learn from each other. Let’s capture that collective knowledge and
32 TECHNICALLY SPEAKING make sure it is available for asphalt professionals of the future.
34 ASPHALT PEOPLE Here endeth the lesson for the February edition of AsPro. Please read on…
Jon Taylor
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The Institute of Asphalt Technology President Alan Ferguson FIAT Published under licence
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tel 01360 440 682 Editor Adrian Tatum
email [email protected] Managing Editor Jon Taylor
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ISSN 1479-6341 Hon Treasurer Andrew Bird MIAT HEMMING
GR O U P
Secretary Michael Atkinson FIAT
PRESIDENT’S VIEW
President’s View
the bitumen suppliers do all sorts of clever for all the different situations. What is
chemistry when making emulsions to give important when such debates happen is that
us the performance we want. Like when we people on the different sides of the tablet are
splash magnolia on bedroom walls we have aware of the facts. This is where the technical
no idea about all the interesting chemical papers about performance become very
reactions that are happening to make the important. The technical paper in this edition
water separate from the bitumen so that of Asphalt Professional by John Richardson
all the droplets stick together allowing it and Connor Campbell is a case in point. Facts
to become sticky and waterproof. are presented for our consideration and
interpretation, conclusions are drawn based
This edition of the journal looks at two
on these facts. So the next time BS 594987 is
different applications of bitumen emulsion,
being reviewed and spray rates for bond and
firstly its use as a bonding layer between
tack coats inevitably come up for discussion
asphalt surfacing. When I first entered the
all the people sitting round the table will
industry emulsion was used in a basic way on
have a better understanding thanks to this
old or planed surfaces prior to them receiving
paper and this can only be a good thing.
a new layer of asphalt. A man would wander
Alan Ferguson FIAT
down the lane with a small bitumen tank Our second technical paper by Dr Ahmed
President IAT
in tow, waving a hand lance spreading the Nassar looks at using emulsion in the whole
emulsion. It must have had some beneficial mix to make Cold Bitumen Emulsion Mixtures
effect but I have no idea how much. It was or CBEM. The challenge with these mixtures
Welcome to the first edition of Asphalt probably around the turn of the century in the UK relates to, and I quote, the ‘wet/
Professional in 2019 that sprayer tankers, often borrowed from cold climate’. Again facts are presented for
One of the important parts of being a the surface dressing departments, started our consideration. There is a lot of technical
good asphalt technologist is having and being used for uniformly spreading emulsion information in this work representing many
understanding of the glue we use. Different between layers of new asphalt. This was weeks work. I can look between the results
asphalt products are made with different partly because extra dry high stiffness poor and the conclusions of the author and confirm
forms of bitumen. A good example is fatigue ‘High Modulus Base’ mixes were there are facts behind all the conclusions.
where bitumen emulsion is used in many briefly adopted country wide at the end
It is a very interesting set of results, the
products including surface dressing, slurries of the 1990’s ~ 2005 and these were very
pecking order of performance is not always
and patching sprays as well as for bonding susceptible to poor interlayer bond and
as you would expect. I congratulate the
construction layers. It is the implementation unhindered water movement through the
author on adding to our knowledge of how
of new technology that is allowing us to mix. Many costly failures followed and these
these mixtures perform and therefore what
do things that we could not do with hot products were dropped in HD26/06. However
their potential is.
bitumen that we were not able to do in the importance of interlayer bond was now
the past, or at a reduced temperature clearly appreciated and specification of So in conclusion please take the time to read
from hot bitumen. properly applied bonding layers was the excellent technical articles in this edition,
brought in. they are very pertinent to what we do.
An emulsion is defined as a fine dispersion
Consider the values in the graphs and tables,
of minute droplets of one liquid (in our case Nowadays every self-respecting asphalt
how the different results compare and what
bitumen) in another in which it is not soluble contracting company will have a proper
that means in the real work. This will make
or miscible (water). An emulsion paint works bespoken sprayer or two.
you a more knowledgeable person, exercise
the same as a bitumen emulsion but instead
Tack coats and bond coats have been the your brain and of course be part of your
of bitumen droplets being held in the water
subject of an awful lot of debate, specifically Continuing Professional Development.
you have droplets of pigment bound in a
which should be used where and what the
synthetic resin held in water.
appropriate spray rate should be between
Emulsions are used for many things and big layers. BS 594987, The British Standard for
conferences are held every year to discuss laying asphalt, has swung back and forth in
and develop emulsions. In our industry terms of the level of residual binder required
IAT President Alan Ferguson presents the Akeroyd Award to Chibuzor Ojum and
Prof. John Read presents Shell Best Prize to Hayley Abel Daru Widyatmoko.
Events www.instituteofasphalt.org/events
NATIONAL EVENTS IAT ANNUAL CONFERENCE 2019
Wednesday 5 June - Hosted by President Alan Ferguson and the Scottish Branch
Thursday 6 June 2018 at the Dalmahoy just outside Edinburgh
BRANCH TECHNICAL AND SOCIAL EVENTS
Tuesday 12 February 2019 Scottish Branch with Institute of Highway Engineers –
AGM followed by The New Format of the DMRB
Michael McHale TRL. Westerwood Hotel, St Andrews Drive, Cumbernauld
Wednesday 13 February 2019 Western Branch – Automated Quality Assurance-Delivering Cost, Safety & Productivity Wins
The Somerset Earth Science Centre, Moons Hill Quarry, Mendip Road, Stoke St Michael
Friday 8 March 2019 Scottish Branch with Institute of Civil Engineers Dundee Area Branch –
IAT Scottish Branch 38th Annual Dinner
Westerwood Hotel, St Andrews Drive, Cumbernauld
Thursday 21 March 2019 Scottish Branch – Detecting and Dealing with Tar Bound Arisings
Steve Betteridge Lincolnshire County Council. Abertay University, Bell Street, Dundee
Saturday 13 April 2019 East Midlands Branch – East/West Midlands Annual Dinner Dance
The Vox, Resorts World, NEC, Birmingham
Tuesday 16 April 2019 Scottish Branch – How to Ruin Perfectly Good Asphalt
Jeff Farrington. Westerwood Hotel, St Andrews Drive, Cumbernauld
Friday 14 June 2019 Pennines Branch with Institute of Quarrying – Joint Annual Charity Summer Ball
Ramada Plaza Southport, Promenade, Southport
Wednesday 12 June 2019 7th International Conference ‘Bituminous Mixtures & Pavements’
Thessaloniki, Greece
Pennine Branch
Report by Rick Ashton
The Pennine Branch held Technical Evening Paul also described new revisions to HD36
on 13 November at Statham Lodge Hotel, and HD37 of the Design Manual for Roads
Lymm, Cheshire. Our guest Speaker was and Bridges and emerging foundation
Dr Paul Edwards, AECOM’s Technical categories such as foamed asphalt and
Director. RCC. A lively question and answer session
followed showing how engaged the
The evenings presentation titled:
audience were and we hope Paul can
Innovations in Pavement Design and Branch Quiz
join us for more fascinating future events.
Materials. The Branch will arrange a New Year Quiz in
Thanks to the committee and all attendees
for coming and supporting the branch. quarter one of 2019, possibly in Manchester.
This was a well attended (for a winter’s
Tina McHugh and Rick Ashton are looking
evening) event including a branch
For 2019 it was agreed that the Branch will to find a venue and will post the details on
committee meeting pre-presentation. The
hold another Training Day at the end of April the website as agreed. Committee Secretary
ideas for 2019 events were discussed and
2019. This would be a chargeable event Rory O’Connor is to compose the questions,
our accounts reviewed by Treasurer, A Dean.
but payment would include membership so keep an eye out for this returning annual
Dr Edwards presented a lively informative subscription for non members in order to event. The evening will also include a
presentation on Highways England’s road attract new membership. We will circulate short presentation outlining the Branch’s
map of innovations predicted for the our events program to local authorities this activities/events for 2019 including our
strategic highways network between now year for Training Days as CPD can often Joint IOQ / IAT Dinner Dance Southport
and 2050. These included advances in allow public employees’ attendance. Local 14th June 2019. This is already advertised
surface technology, quite smoother surfaces, authorities may pay for training, but will not on the IAT Website and notification of the
autonomous vehicles and what their affects pay for memberships of professional bodies event has been emailed to IAT members.
may be on road design and infrastructure. so this could be a good future strategy for Last year’s event raised over £2000 for The
Digital road network condition surveys IAT branches. North West Air Ambulance and Rosemere
and asset management implications are Cancer Charity. Individual places or full
at the forefront of all local authorities and Digital road network tables are available to supporting members
Highways England’s agendas. condition surveys and asset and companies.
Paul described the potential of new road management implications Technical Evenings
network operators coming into the highways are at the forefront of Technical Evenings are provisionally
sector such as UBER, Google and Tesla.
all local authorities and scheduled for March and September 2019.
These companies have vested interests
in road condition when operating large
Highways England’s agendas. For Branch Updates check the IAT Website.
Irish Branch
Report by Cathal Fahy
First of all On behalf of the branch and our The IAT Annual Seminar 2019 will be held
committee I would like to wish you all a on Tuesday 26th March 2019 in The Hodson
happy new year. Bay Hotel, Athlone. The seminar is titled:
Connecting Ireland - Managing Our Road
Since the last report in the November issue
Network and will address issues relevant to
the Irish Branch has been very active as
Road Asset Management, Road Construction
usual. On Wednesday the 14th November
& Maintenance. The Seminar will be of
we had a talk entitled the Compaction of
benefit to all technical staff in the sector.
Asphaltic Materials. Guest speakers on the
day were Seamus O’Reilly from Milestone As always we will be delighted to see you
Pavement Technologies and Winfried at any of our events, please feel free to
Schramm from Bomag. We held this in the book and come along.
Maldron Hotel in PortLaois. It is a very smart
We have also renewed our pocket diary
venue with good food which provides the
of events for the Irish branch 2019 which
Irish branch with an invaluable service in the
proved to be very popular in 2018. This will
middle of the country. However it proved to
be circulated at technical meetings and the
be a small and a bit cramped but this was
upcoming one-day seminar.
mainly due to the attendance being one
of our larger ones principally because both For all updates and information please
Seamus and Winfried are very popular as keep an eye on the Irish Branch website at
Cathal Fahy- PRO
speakers. We have will have to go bigger www.instituteofasphalt.org/branch/index
next time…
The South East Branch had a really The Branch also met on the 29th of
busy couple of months in the run up to November for its annual Christmas Event,
the Christmas festivities. We met once the ‘IAT South East Branch Annual Quiz’
again at the Counting House pub on the hosted by our legendary quiz master Steve
29th October to discuss ‘Polymers for Anstee and attended by close to 100 people.
Performance’ with our guest speaker It was a hard quiz with not a single mention
Dr. Ian Lancaster of Nynas Bitumen. Dr. of asphalt, aggregates, bitumen, fillers,
Lancaster, through the clever use of props geotextiles or pavers, which resulted in a Asphalt Reinforcement Services and Metis
and an excellently delivered presentation, tight scoring card from 2nd place onwards. Consultants. The branch would also like
showed the group how specification of The clear winners by 8 points; almost a to give huge thanks to Nynas Bitumen for
performance and ‘end-user’ requirements whole round; were Transport for London providing the prizes for the umpteenth
allows bitumen and asphalt manufacturers for a second year in a row. Guided by ex- year and for making the event a fun and
to assess what polymer blends and University Challenge contestant Chris Ducklin competitive event.
products deliver best value through the they stormed through the rounds and took
whole life of the asset. the coveted trophy once again with Metis
Consultants finishing far behind in 2nd
As usual, following the presentation,
place. We would like to thank our sponsors
an interesting debate about balancing
for the event. Their financial contribution
capital cost and whole life value and how
will ensure the South East branch continues
highway contracts can enable the use
to not only attract and successfully deliver
of polymer modified asphalts using the
the technical events but also provide
European Frameworks ensued. There were
some ‘dinner’ to the attendees. These are
50 attendees for this event and the branch
Eurovia Roadstone, Eurovia Contracting,
is looking to maintain these healthy
Tarmac, FM Conway, Aggregate Industries,
numbers in 2019.
Updates to Design Manual for Roads and increase the number of performance
and Bridges and Manual of Contract standards, in line with industry best
Documents for Highway Works - practice, and thereby reduce the number
Arash Khojinian 21st November 2018 of departures from standards”. Arash noted
On Wednesday 21st November 2018, Arash that the DMRB currently comprises around
Khojinian, Pavements Team Manager, 300 documents, totalling more than 11,000
Highways England (HE) provided almost pages, with an average age increasing from
50 Branch members and Derby University around 4 to 15 years over the last 35 years.
students with a presentation titled DMRB Many documents are very short, and contain
that road users’ top priority is improvement
and MCHW Update. few pages of technical context. TD27 was
in surface quality of England’s motorways
downloaded 2.41 million times in 2014,
Arash reminded the audience that HE and major ‘A’ roads. Customers want a
with 20 documents having fewer than 1000
manages the strategic road network in surface without bumps, potholes, undulations
downloads in 2015. Approximately half of
England under licence from DfT. In the or deep ruts and they also want clearer white
the DMRB content is contained in Advice
Road Investment Strategy the government lines and ‘cats eyes’. Users prefer asphalt
Notes which account for 5,830 pages. Much
specified a set of performance outcomes and roads to concrete, partly because they are
of the ‘advice’ contained in Volume 7 will be
£11.4bn of capital investments that HE was quieter to drive on. The HE response to such
removed, and documentation will focus on
required to deliver between April 2015 to surveys is to ensure that RIS2 prioritises
requirements for motorways and trunk roads,
March 2020. surface quality, reduced journey time and
and will not necessarily be applicable to the
quieter surfacing. This will require a ‘surfacing
In its Delivery Plan 2015-2020, HE set out a Local Authority network.
toolbox’ to promote new maintenance
programme of major improvements totalling
Arash went on to explain the new coding practice, improved mixture and investment
approximately £7.7bn of capital expenditure
system for documents in DMRB Volume to intervene earlier. Changes to SHW Clause
comprising 112 individual schemes, and a
7, with Civil Engineering assigned a two 942 which now contains minimum binder
further 15 schemes for delivery during Road
letter prefix, the initial ‘C’ relating to Civil contents and maximum air void contents
Period 2.
Engineering with examples of the second as well as water sensitivity requirements
This programme is underpinned by a focus on letter being ‘C’ (Construction), ‘D’ (Design), are intended to contribute to achieving
safety, programme delivery and customers. ’M’ Maintenance and Operation) and so on. this. Arash also noted that Clause 936
HE takes a long term and evidence-led Documents relating to Pavement topics are (Geosynthetics), to be published in 2019
approach to future planning over further RIS in a series numbered 200 - 299. The final will reduce the need for Departures from
programmes, as far as RIS5 (2035 – 2040). two digits are identical to the superseded Standard.
document, hence CD236 Surface Course
RIS 1 contains various performance outcomes, Arash concluded his presentation by
Materials for Construction replaces the
including a 40% reduction in the number commenting on the future, referencing HE’s
old HD36/06 (and IAN 156/15).
of people killed or seriously injured on the ‘Connecting the Country – Planning for the
network, an overall level of user satisfaction Arash noted some changes in CD236, for Long Term’ Document. This suggests key
of at least 90%, and improvements in traffic example HRA shall be permitted for bridge trends over the next 30 years that can be
flow, with at least 97% network availability deck surfacing without a departure even translated into HE’s ‘2050 vision themes’
and 85% of motorway incidents cleared if the site is ‘noise sensitive’. Arash noted for Design construction and maintenance,
within an hour. There are also outcomes one aspect of DMRB revision is to reduce Connected and autonomous vehicles,
related to environmental issues, cyclists and the number of time consuming and costly Customer mobility, Energy and Environment
pedestrians. The Department of Transport Departures from Standards. HE intend and Operations. Each of these areas will have
expect delivery of the investment plan in to optimise the relationship between innovation and research priorities. Current
a timely and efficient way, with £1.2 bn Material Specification, Designs, Quality and examples are Automated Quality Assurance
savings across the five year period, and 95% Environmental considerations, for example for laying and testing asphalt, and self-
of road surfaces on the strategic network seeking to optimise a mix of characteristics healing asphalt.
must be in good condition. including; safety, ride quality, durability
Arash’s wide ranging talk provided a useful
and noise. One of the key challenges is
Highways England’s ongoing obligations insight into Highways England’s future
to balance risk via procurement.
and responsibilities relating to DMRB require thinking as well as changes to the DMRB
that the review of the DMRB “must seek to Arash summarised findings from a Transport and MCHW over the next year or two.
reduce the number of prescriptive standards Focus and HE survey in 2017, that indicated It was well received by all attending.
Western Branch
Report by John Booth
Autumn is always a fairly busy time for geology in the Mendip area, providing
Western Branch, with technical evenings free visits for schools and other interested
running, and the Dinner Dance to groups.(www.earthsciencecentre.org.uk/
finalise. This last takes a good deal of the education)
committee’s time, particular for those
Our October technical evening was given by
having to organise the sponsors, collect
Keith Smith of Chevron Traffic Management
the cash etc. designated formats and requirements.
on Working on the Highway - Work Zone &
Information signs should be readable by
In the end the dinner dance was a great Roadworks Safety. Keith gave an interesting
someone driving at normal speed for the
success, although numbers were down talk, raising some important issues about
road, consequently too much information
from last year. We think this had more designing, procuring, and setting out traffic
is undesirable. There are also specific
to do with the economic climate than the management.
requirements such as times in a.m./p.m.,
event itself. We had compliments about
All temporary traffic management (TM) and months as abbreviations, not numbers,
the band, well done Shadow Monkeys, and
must have a competent designer and there e.q. Sep, not 9, as well as the size of the
the magician, photo booth and casino were
will be some hard questions to answer if a letters and the correct use of upper and
all popular. We were very pleased to have
problem occurs and it turns out that there lower case.
our President, and the new IAT Director for
Business Development, Lyle Andrew, as is no competent designer. For anyone who Keith explained that, if there were to be
honoured guests. uses a TM contractor registered to National an accident with an incorrectly designed
Highways Sector Scheme (NHSS) 12 this is sign, then the sign could be deemed an
As well as being Branch Treasurer for many no problem, provided the contractor is not obstruction and all those involved in the
years, Liz Halliwell is pivotal in making the overruled in some way, and is requested to preparation and placement of the sign
dinner dance the success it is, both for those
discharge all legal obligations with regard could be at risk of prosecution. This might
who attend, and for Western Branch itself.
to the TM design and implementation. be extreme but emphasises the importance
It was really pleasing to be able to present
of correctly formatted signs at roadworks.
Liz with a Certificate of Merit to recognise The code of practice for sign design and
the work that Liz has put in for Western layout are contained in the Traffic Signs Keith also mentioned barriers, emphasising
Branch. The award was presented by our Manual Chapter 8. Chapter 8 consists of 3 that cones are delimiters, not barriers. Any
President, Alan Ferguson. volumes, the third volume contains updates barrier, such as round an excavation, must
to volumes 1 and 2, and therefore all 3 be secure and resistant to vandalism, and
Western Branch committee always donate
volumes must be consulted. must be robust enough to prevent people
some of the proceeds of the dinner dance
accidentally falling in, even late on Saturday
charity. This year we are pleased to support Keith talked about common problems with
night!
the Somerset Earth Sciences Centre at Stoke some signs, particularly black on yellow
St Michael. The Centre is an educational information signs, variable message signs, All in all an interesting and thought
charity concentrating on quarrying and and white on red signs. All of these have provoking evening, thanks Keith.
At the start of October, the Northern test, equipment and showed examples
Ireland Branch welcomed Bernd Abele of previous test results. The travelling IAT
and Steve Joyce from JRS. They gave members were very interested by this test
a very interesting presentation on as many of those present have high Polish
‘Innovative Fibre Pellets for Modified Stone Value aggregate quarries. The FAP
Asphalt Mixtures’. This illustrated how test examines the friction coefficient of
using their Viatop Plus FEP product could either the asphalt mix or aggregate and not
members were introduced to the effects
provide users with similar characteristics just that of the individual aggregate, as is
of over and under compaction. It showed
to using Polymer Modified Bitumen the case with Polish Stone Value. There are
how the rolling temperature of the mix
with the added benefit of not having to many benefits to the FAP test as it provides
can have a major effect of the air voids
dedicate a separate bitumen tank for it. a reflection of how the mix will perform
and a look at how coarse and fine mixes
An engaging question and answer session during service life. The laboratory visit was
behave when compacted. The mixes were
was held afterwards. The evening was well followed by a very enjoyable lunch and trip
compacted live in the laboratory using a
attended and many existing and a few to the Aviva stadium to watch the Ireland vs
Gyratory Compactor. A demonstration of
new members were in attendance. USA rugby international, which was kindly
the Nottingham Asphalt Testing system was
sponsored by Atlantic Bitumen.
The first field trip of the year was held at the then provided illustrating how mix stiffness
end of November, with ten Northern Ireland The final meeting of 2018 was held is influenced by how the test specimen
IAT members making a trip to Dublin. We at Ulster University, where past IAT was compacted. A discussion of both topics
were welcomed by Dr Ciaran McNally for NI chairman Dr David Woodward and then ensued. This laboratory visit was
a tour of his laboratory within University committee member Jason Ferguson gave well attended by consultants, technicians,
College Dublin and to see their Friction members a tour of their laboratory and Infrastructure NI and industry. The branch
After Polishing (FAP) test equipment. a very interesting talk on the Effect of hopes to carry out more of these hands-on
Ciaran talked our members through the Compaction on Asphalt Surfaces. Attending technical visits in 2019.
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UK Technical Service Manager, Shell International Petroleum Company Limited, Rowlandsway House,
Manchester, United Kingdom, M22 5SB, [email protected]
Abstract: Bitumen emulsion sprays have an important part to play in the achievement of durable, efficient road
pavement construction. Clearly, spraying of bond coats or tack coats at the interface of the bound layers should
improve the likelihood of full bond and of resistance to the entry of water through the layers, both of which
are needed to meet the design objectives and for the pavement to continue to function properly. BS 594987
recommends bond coats, which are typically polymer modified bitumen emulsion, as best practice and their
use is prevalent for the whole range of paved areas in the UK. Recent work examines the effect of different
rates of spread of bitumen emulsion sprays on interlayer adhesion and permeability as well as attempting
to ascertain whether there are optimum quantities to obtain the desired effects.
1. Introduction construction layers and to improve the 2. Tack coats and bond coats
A generally common aim in asphalt impermeability of the layer below. Traditionally, tack coats in road construction
pavement design and construction is Pavement design and evaluation involves an provide a means of initiating the bond
sufficient durability of the structure to analysis of the response to loading of a fully between layers and are generally dilute,
minimize subsequent maintenance, bonded composite structure, i.e. acting as a
simple emulsions that are fluid enough
without entailing undue expenditure in single layer. There are techniques that are
to fill interstices in the surface. With the
the first instance. Various methods and used in analytical design to assess the effect
introduction of thin surface course systems,
techniques are available to achieve this. of impaired layer adhesion on performance,
bond coats, that are more viscous with
Best practice in the United Kingdom has and predicted life can be reduced markedly,
cohesive binders, provide a thicker film to
been described, following a collaborative as in [2]. Sealing between the layers against
ensure interlayer bond and impermeability.
research project funded by Highways water intrusion is desirable in order to avoid
They are typically polymer modified bitumen
Agency (now Highways England), Quarry deterioration due to weakening at the
emulsion, with a binder having a minimum
Products Association (now Mineral binder to aggregate interface and to loss
peak cohesion by pendulum of 1.0 J/cm2.
Products Association) and Refined Bitumen of stiffness in the layer. Drainage systems
help to control the path of water. This BS 594987 [3] recommends bond coats as
Association (now Eurobitume UK), as in
[1]. This highlights three aspects that assists with the expulsion of water, but it is best practice and their use is prevalent for
have a significant impact on pavement important that the surfacing is essentially the whole range of paved areas. However,
durability: control of water; limiting joints impermeable. This may mean the binder the fluid nature of tack coats makes them
and sealing joints that have to be there; course, if the surface course accommodates particularly suitable for the treatment of
and compaction. Bitumen emulsion sprays water by design, e.g. porous asphalt. dusty surfaces that are difficult to clean,
have a part to play, to some extent, in all and they remain useful for smaller and
Spraying of bond coats or tack coats at the
of these aspects. more lightly trafficked areas.
interface of the bound layers in a pavement
The principal use of bitumen emulsion for construction improves the likelihood of full BS 594987 specifies minimum target
bond and tack coats in asphalt pavements bond to meet the design objectives and to rates of spread of residual binder with a
is to initiate or enhance adhesion between resist the entry of water through the layers. permitted deviation of 20%. This should
ensure that residual binder from bond coat test uses cores that are tested in-situ or of emulsion affected the bond strength, so
is never less than about 0.15 kg/m . Higher
2 extracted from the pavement and tested in that bitumen modification improves the bond.
rates are required for planed surfaces so the laboratory. A steel plate is glued to the The use of the more fluid emulsion of 50%
that it should not be less than about 0.3 kg/ surface of the core and rotational horizontal binder content improves the bond further.
m2, in this case. force applied.
The study extended to examining the effect
It is reasonable to assume that greater 3.2 Asphalt to concrete of binder spread rate on interface bonding.
amounts of binder in the pavement will The first study examines the bond of Figure 1 gives the plotted results for each of
provide better sealing and resistance to an asphalt layer of 10 mm SMA surface the three emulsion sprays. This shows that
water. Between layers, though, thicker films course to a new C40 concrete base surface, the bond strength of the modified binders
including different types of curing treatment. reduces at high rates of spread, possibly due
of certain binders could lead to problems of
Achievement of good bond of asphalt layers to slip of an excess amount. To achieve the
pick up on tyres at the time of construction,
to concrete is considered more difficult than same bond strength, the unmodified binder
especially under the time pressure of night
to another asphalt. Application of bond requires a significantly higher rate of spread,
closure and subsequent opening to traffic, or
coat between layers gave a residual binder over the practicable range of application.
to possible slippage under traffic in service.
Most binders will benefit from having time content of 0.35 kg/m2. 3.2 Asphalt to asphalt
to stabilise in-situ before they are open to Table 1 gives the average results of test. A second study examines the bond of an
construction traffic. Rapid breaking of an The conclusion from these values is that the asphalt layer of 10 mm SMA surface course
emulsion may also impair their ability to type of curing compound on the concrete to 20 mm dense asphalt concrete binder
penetrate the surface properly. resulted in very similar bonding strength course, with different rates of spread of two
for both types of test. Guidelines for thin types of bitumen emulsion spray. Figure 2
Recent work examines the effect of different
surfacing systems on highways suggest gives the plotted results for each emulsion
rates of spread of bitumen emulsion on
spray. This also shows that the bond
that ≥ 400 kPa is acceptable for the torque
interlayer adhesion and permeability as strength of the modified binder reduces at
bond strength at 20°C, as in [5], and all
well as attempting to ascertain whether higher rates of spread, possibly due to slip
of the results are consistent with this
there are optimum quantities to obtain of an excess amount. The bond strength is
recommendation.
the desired effects. significantly higher, as expected, than that
Further work considered the effect of obtained with a concrete substrate and it
3. Interlayer adhesion
different types of bitumen emulsion sprayed appears that the optimum rate of spread
3.1 Adhesion tests
between layers on the bond strength. In this should be lower. Over the practicable
There are two main methods of test for
case, there was no curing compound used range of application, the unmodified binder
pavement interlayer adhesion, both of
for the concrete (which was just covered achieves generally lower bond strength.
which assess the resistance to a type of
with polythene for curing).
horizontal shear stress, as in [4]. The shear The absolute values of the test will be interface
bond test is a laboratory test that subjects Table 2 gives the average results of test. dependent, but the results here should help to
cylindrical specimens to direct shear loading The residual binder content of the spray give a reasonable explanation of behaviour of
at constant shear rate. The torque bond remained at 0.35 kg/m2. However, the type the types of systems examined.
Table 1. Results of interlayer bonding for concrete base and SMA surface course with bond coat
Table 2. Results of interlayer bonding for concrete base and SMA surface course with different types of bitumen emulsion spray
4. Permeability
Figure 3 shows the test device for
measuring water permeability. It allows
the test to be carried out under different
pressures (0 to 3 bars). This has the
advantage of reducing the test time,
which is useful in the case of very low
permeability asphalt.
Q.L
K=
A. (h2 - h1 ) Figure 1. Effect of rate of spread of residual binder of bitumen emulsion sprays on shear strength
of asphalt-concrete interface
Where:
Q is water flow (m3. s-1),
L is thickness of the specimen (m),
A is area of the sample (m2), and
(h2 - h1) is the change in height of the water
column (m)
As expected, the
permeability of the
asphalt layer decreases
with increasing amount
of residual binder. It
appears that the more
fluid bituminous spray with
modified binder is more
effective at the lower rates
of application than is the
more viscous spray with
unmodified binder.
Acknowledgments
The authors are indebted to Bernard
Yvinec at the Colas Campus for Science
and Techniques for his assistance with
the permeability studies.
References
This demands novel and sustainable CBEM n To increase the early mixture strength Why these products in particular?
products. The properties of these novel and stiffness by binding excessive These materials are proposed because a
mixtures should be similar to conventional water released by the emulsion. significant quantity is produced annually
hot mix asphalt (HMAs) in order to use them in the UK with an estimated 2.2 and 6
n To reduce the negative influence
as a surface course. CBEMs are known and million tonnes of granulated blast-furnace
of the released water and improve
accepted products that save resources and slag (GGBS) and fly ash (FA), respectively.
the adhesion of the binder to the
energy consumption, giving environmental Accordingly, it is hoped that wider
aggregate.
protection with low pollution (Nikolaides
utilization of CBEMs in the construction
1994). However, CBEMs have several n To increase the pH value of the aqueous
of highway and pavement materials
drawbacks that make their performance phase of the emulsion, and thus,
(with both environmental and economic
inferior as compared to HMAs (Thanaya accelerate its breaking.
impacts) can be derived from the current
2003, Liebenberg and Visser 2004).
However, the use of relatively high cement research. Consequently, it could be useful in
The weather in UK (wet/cold climate)
content for CBEMs increases their cost and protecting the environment by minimizing
adds another dimension to the problem
would contribute to increasing cement the volume of waste disposed to landfill.
of the limited use CBEMs.
demand worldwide. The emission of CO2
What is the aim of this study?
In the past, different attempts have been to the atmosphere during the production
made to investigate and to enhance the The aim of this study is to improve the
of cement is about (5-7%) of the total CO2
performance of CAMs using hydraulic mechanical properties and the durability of
emission from different sources (Humphreys
binder such as cement and lime. The CBEMs with low cement content and different
and Mahasenan 2002, Benhelal et al. 2013).
most extensively used hydraulic binders by-product materials, namely FA and
Therefore, it is worth reducing the amount
are ordinary Portland cement (OPC) and GGBS. To achieve this aim, the mechanical
of cement in CBEMs and for this reason a
hydrated lime (Niazi and Jalili 2009). properties have been assessed by:
relatively low cement content was adopted
Needham (1996) claimed that the n Indirect Tensile Stiffness Modulus Test
in this research (1.0%).
incorporation of cement into CBEMs can (ITSM)
increase: stiffness modulus, resistance What could be a potential/alternative
n Uniaxial Cyclic Compression Test (UCCT)
to permanent deformation, resistance solution?
to fatigue cracking and improve resistance The most sensible way to achieve this is n Durability assessment using Moisture
to moisture damage. to use by-product fillers (manufacturing Susceptibility Test.
Figure 2 Limestone aggregate gradation of 0/14 mm size close graded surface course according to
PD 6691
For comparison purposes, a HMA has been included in the study. This mix contained the
same aggregate type, gradation and base binder (40/60) as used in the CBEM. The bitumen
content in the HMA was 4.9% as recommended by BS EN 12697:2005 .
The total amount of fillers was fixed at deformation of 7 ± 2 μm. Ten conditioning
5% by total weight of the aggregate. In pulses were applied to the specimens
this study, OPC, FA, and GGBS were used followed by five test pulses. For HMA, the
to fully/partially replace the conventional specimens were conditioned and tested at
limestone filler in CBEMs. The same mixture 20ºC. The ITSM was performed at 3, 5, 7, 14,
proportions were used to prepare four 28, 45 and 84 days. Four specimens per mix
alternative CBEMs with cement and other were tested under the same conditions.
selected fillers as shown below.
n LF-CBEM containing 100% of LF.
n Low OPC-CBEM containing 80%
of LF and 20% of OPC.
n FA-CBEM and GGBS-CBEM containing
80% of FA/GGBS and 20% of OPC.
n High OPC-CBEM containing 100%
of OPC.
The ITS test involved applying diametric the positive effect of GGBS. Although, it is 4.2. Temperature Influence on Stiffness
compression with a constant deformation known that FA has higher reactivity than Figure 8 presents the CBEM stiffness
rate of (50 ± 2) mm/min to the samples GGBS (Megat Johari et al. 2011), it produced modulus at 28 days under different
between two loading strips, which creates much lower stiffness as well as a lower testing temperatures, namely 5, 10, 20,
tensile stresses along the vertical diametral rate of increase. This may be attributed to 30 and 40ºC. Generally, the stiffness
plane causing a splitting failure. The test the ability of GGBS mixtures to maintain a modulus decreased with an increase of the
was conducted at 20°C using Instron test higher amount of trapped water relative to temperature; the trend is very clear in both
equipment. FA mixtures replacement as well as to the HMA 40/60 and LF-CBEM. However, the
similarity of the chemical oxides (Nassar variation of stiffness decreased with the
4. Result and Discussion
presence of active filler, especially GGBS
et al. 2016). Therefore, this might increase
4.1. Indirect Stiffness Modulus in GGBS-CBEM and High OPC CBEM. This
the efficiency of GGBS in by enhancing the
Figure 7 shows the stiffness gain over might be considered as an advantage in
hydration process significantly.
time for different CBEMs. It is known that terms of performance, potentially making
the monitoring of CBEM properties over At the end, this increase in stiffness at the the material less prone to rutting at high
the curing period is essential in order to early life would be able to reduce the time temperatures.
understand the performance properly. for opening the site for traffic.
4.3. Uniaxial Cyclic Compression Test
The results of UCCT on the different
mixtures are plotted in Figure 9 as the
average of three specimens in each mix.
The incorporation of OPC and other active
fillers resulted in a significant decrease in
the permanent strains relative to the control
mix (LF- CBEM), implying that CBEMs with
OPC, FA and GGBS are much less susceptible
to rutting distress. The improvement shown
into FA-CBEM relative to low OPC-CBEM
is probably rather larger than would be
expected based on ITSM data.
MEET THE
AMMANN
FAMILY OF
PRODUCTS
MAXIMISING YOUR INVESTMENT
What do the smallest Ammann plate compactor, the largest asphalt plant
and every product in-between have in common ?
• Innovation that boosts productivity and efficiency, ultimately improving your bottom line
• Parts and components that ensure long life to maximise your investment
• The commitment of a family business that has thrived in the construction industry
for nearly 150 years by keeping promises today – and knowing what customers
will need tomorrow
asphalt mixtures. Construction and Needham, D., 1996. Developments in Ojum, C., Kuna, K., Thom, N.H. & Airey, G.,
Building Materials, 51 (0), 267-277. bitumen emulsion mixtures for roads. 2014. An investigation into the effects
PhD thesis. University of Nottingham. of accelerated curing on cold recycled
Humphreys, K. & Mahasenan, M., 2002.
Niazi, Y. & Jalili, M., 2009. Effect of bituminous mixesed. International
Toward a sustainable cement industry.
Substudy 8: Climate change (Geneva: portland cement and lime additives Conference on Asphalt Pavements, ISAP
World business council for sustainable on properties of cold in-place recycled Raleigh, North Carolina, USA, 1177-1188.
PERFORMANCE FILLER
FOR ASPHALT
Operatives must often take the difficult Inconsistent specification has been a long- As you will appreciate, production figures
decision whether to scrap the remaining term issue in our industry, so a greater are commercially sensitive.
asphalt or attempt to lay the material, standardisation of materials would be
What new ventures are you involved
which can result in inadequately compacted a positive and welcome step forward.
in at the moment?
material affecting long-term performance. At present we can often experience
We are seeing a shifting trend towards
This new on-site heater technology, when challenging situations at the points where
whole-life thinking across the industry,
combined with our pre-packed Ultipatch two authorities’ assets meet.
and this includes the types of products and
Sitemix, aims to eliminate any loss of The specification for the road and footpath
solutions we are being asked to develop
bitumen performance in the mixing and on one side of the road can be different from
and supply.
storage process to deliver fresh asphalt at the other. This results in clear inefficiencies
the point of use, improving its compaction, For example, we have seen an uplift in
in the long-term, both financial and in terms
workability and durability. Investment in the demand for our bauxite-based skid-resistant
of resource, as we have to provide bespoke
manufacturing process for the product has asphalt UltiGrip, which is able to unlock
materials which usually have very similar
also been critical in order to produce a free- whole-life cost savings.
performance.
flowing material partly mixed that can be The material lasts on average more than
Ultimately, a road in one county can be
easily bagged. three times longer than similar surfaces,
the same as one in another, so it would be
reducing the maintenance burden over
What are the most interesting beneficial for suppliers and councils alike
its surface lifetime.
to promote more consistency.
developments in data that have helped
We have seen that improved procurement
companies like yourself, both in terms However, this isn’t to say that some
processes and early engagement between
of your research and in the laying and specialist products are not required in
clients, contractors and suppliers can help to
maintenance of your products? certain situations and necessary for some
applications. A more joined-up approach ensure that supply chain innovation can be
Developed by consulting and process incorporated into projects at an early stage.
would undoubtedly be advantageous for all.
optimisation company Volz Consulting
GmbH, our new BPO ASPHALT software Can you give us a breakdown of your What areas (geographical and business)
allows our teams to plan highways schemes plant in the UK – what you have where, would you like to expand into?
and inner-city projects in meticulous detail and how much it produces? We provide national coverage. Tarmac’s
ahead of work starting on site.
Tarmac operates around 70 asphalt plants recent acquisitions of leading contractors JB
Using GPS data to highlight the full project across the UK as well as having a portfolio Riney and Griffiths have further enhanced our
area including site entrances and exits of RAP hubs and significant recycling highways maintenance and civil engineering
for delivery vehicles, the software uses capabilities. offers in both London and Wales respectively.
inputted surface area values to produce fully
optimised planning documents and work
schedules for people, plant and resources,
enabling waiting times and delays to be
minimised to maintain efficient project
delivery.
Based on the site’s parameters and project
requirements, the software automatically
calculates the time needed for mixing and
loading asphalt at the plant and the number
of wagons required for transportation, as well
as the density of material and the maximum
volume of asphalt that can be laid per shift.
This level of data-led understanding drives
quality and safety improvements and boosts
productivity, which ultimately reduces the
impact on road users.
Presents:
Europe’s largest dedicated parking event
2 - 4 April 2019
NEC Birmingham
Technically Speaking
Highways England are on their way to IAN73 uses stiffness and strength, and
producing a full revision of the Design swaps between the two in a rather confusing
Manual for Roads and Bridges (DMRB). manner. It also introduces static stiffness
UKPLG (United Kingdom Pavement Liaison measurement in the form of the plate load
Group) is a liaison group between the test, static and dynamic stiffness moduli are
pavement team (this is not their full rarely the same for road materials and should
title) at Highways England and the rest of never be used interchangeably.
industry, including clients, producers and
The stiffness modulus of a material depends
contractors. UKPLG only cover the pavement
on how it is measured. IAN73 uses dynamic
aspects of the DMRB (Volume 7), as well as
stiffness modulus, meaning that the
the relevant parts of the Manual of Contract
deformation of the material is measured
Documents for Highway Works (MCHW,
under a cyclic or impact load. In cyclic
this also includes SHW).
loading the material is loaded and unloaded
John Booth
The revision is quite comprehensive, and repeatedly (the Nottingham Asphalt
Chair of IAT Technical Committee
HE will be removing a lot of the advice and Tester does this), impact loads are usually
Chair of Western Branch
guidance currently available in the current from a dynamic plate or falling weight
DMRB. deflectometer. The load applied must be especially if, as often happens, the short
www.standardsforhighways.co.uk/ha/ much smaller than the failure load of the term stiffness is a lot higher. It would seem
standards/dmrb/vol7/index.htm material, this makes the LWD a more difficult a fabulous cost saving to use the higher
test on soft soils, though not as unreliable strength, which would reduce the amount of
One of the areas currently being reviewed
as an in situ CBR. It is important when foundation materials needed, but the whole
is the much misunderstood pavement
comparing dynamic moduli that the load point of assessing the equilibrium stiffness is
foundation design. The current version is
times are similar. In foundation design there that the soil may return to that strength after
IAN73/06 (rev 1). The document necessarily
is no issue. construction meaning the foundation would
crosses the boundary between geotechnics
Another tricky part is the geotechnical be under designed.
and pavement engineering. The basic
principle of any foundation design is to assessment. The idea of all UK design guides I’ve mentioned capping a couple of times
make sure that the structure above will be since 1984 is to assess what the stiffness without really explaining what it is and
supported without significant movement. modulus of the soil will be after completion why it’s used. Capping is usually made of
In roads in the UK this is achieved by a sub of the road construction, known as the fairly low grade crushed rock or gravel, it’s
base layer, and possibly a capping layer equilibrium stiffness modulus. In many cases meant to be cheap. It is used on very soft,
underneath, that protects the natural ground this will be different than the stiffness before or potentially very soft, sub grades to protect
(the sub grade) from construction traffic and, or during construction, particularly for fine the sub grade during construction of the rest
ultimately, normal traffic loads. The designs grained soils, like clays, silts, and fine sands of the road. It does make a contribution to
used in the UK are independent of traffic containing clay or silt. LR1132 probably the pavement foundation, but this appears
volume, so the same foundation design is gives the best description of how to do this quite small when doing an analysis of the
used on the M25 as is used on any other assessment. For clays this means simply pavement construction using the required
road. measuring the liquid and plastic limits, computer software. Because of this it can be
actually much easier than doing laboratory tempting for the designer to leave out, or
A major source of confusion is the difference
strength tests. In the UK soils take on a reduce, the capping in favour of a bit more
between stiffness modulus and strength.
wide range of properties and I can’t, in this sub base for example. This is a risky strategy
Stiffness and strength can be defined as short article give a full guide. LR1132 is still as it affects the buildability of the road.
follows: available for download from TRL:
IAN73 is not perfect, and it gives quite a
n Stiffness Modulus is an indicator of the www.trl.co.uk/reports/LR1132 free rein to designers, a good thing in many
tendency for a material to return to its The strength of the soil at the time of respects, but computer modelling does
original form after being subjected to construction, the short term stiffness not take into account the requirements of
a force. modulus, also needs to be assessed as the practical construction. It’s too soon to entirely
n Strength measures how much load foundation design is done using the lowest predict what the new document will look
can be applied to a material before of the short term and equilibrium values. like, but I am sure it will build on the success
it deforms permanently or fractures. This can cause much consternation on site, of IAN73.
2019
2-4 APRIL 2019
THE NEC | BIRMINGHAM
Jon Taylor
How did you get into the industry? gradually become more and more involved
Completely by accident. Having finished with the project, which has led to other
5 years in higher education, I was opportunities in the meantime.
struggling to find a job related to Industrial What is the worst thing about it?
Mineralogy and Herts County Council were The lack of time to do everything that needs
daft/desperate enough to take me on to be done. I’ve always wanted to have a go
as a Engineering Assistant in Pavement at a PhD, but won’t be able to do this given
Assessment. The great benefit of working the time constraints with work and family
in one of the old County Labs was the commitments. I can just hear my late father
variety of work that one would be given, saying “I told you to do this when you were
so was fortunate enough to spend 3 years in your twenties”. Point taken, Dad.
in Geotechnics as well.
What are your greatest
What do you do now? achievements? (both in and out
I run a small business (OK, it’s just me) of the industry)
essentially providing Asset Management, Setting up on my own, and after a difficult
Jon Taylor Geotechnics and Pavement Engineering first 2-3 years, am now really enjoying life
Consultancy services to the industry. My as an independent consultant, constantly
trying to improve my piano/organ playing
main role is managing the O&M on Newport
and I also enjoy being a Dad and family
Southern Distributor Road (SDR) DBFO
man, if I’m honest.
Born 1966 Contract for Morgan Vinci Ltd. This has been
Education
BSc (Hons) Geology, a superb experience as it has enabled me Would you recommend your job
MSc Industrial to diversify into a broader highways related to anyone else?
Mineralogy, role than previously. I would always advise people to do what
MBA Construction they really want to do with regard to their
and Real Estate What does a typical day look like? job. It was never my intention to work for
School run, catch up on e-mails, get the this length of time in the highways industry,
Work for Vale Civils Ltd
work done, school run etc. Slightly less but if one puts their mind to it, they can be
Since 2011
whimsically, I appreciate still having the successful in their chosen field. The industry
Job Title General Dogsbody chance to visit site on a regular basis, perhaps produces few billionaires, but
IAT Role Managing Editor make decisions and have a significant success is not all about money (says
Twitter Name: @jont_jon involvement in Health and Safety and he through gritted teeth).
Quality Management.
If you could improve the IAT for
What sort of person are you? What is the best thing about it? members, what would you do?
I’d like to think versatile and straight talking The variety of jobs that I deal with in an A message to all members – please get
would be top of the list. Ask my wife and average week. Having been involved involved. Tell us what you want, please
you’ll probably get a different answer (or with the SDR more or less on a full time write some articles for inclusion in the
answers)... basis since 2008, it has been excellent to AsPro. WE WANT TO HEAR FROM YOU!
So you’ve reached the end of this issue of Asphalt Professional. What did you think?
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