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    Welding Procedure Specification (PWPS) Asme Sec Ix, Asme Boiler & Pressure Vessel Code Contract: STP-Ph1

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    Karam Fta Al-andalus
    This document provides a welding procedure specification for joining 316L stainless steel pipes with diameters ranging from 1.5-14.22mm using gas tungsten arc welding and shielded metal arc welding. It specifies the base and filler metals, joint design, preheat and interpass temperatures, welding techniques, electrical characteristics, and qualifications of those who prepared and reviewed the procedure. The root and hot passes will be completed with gas tungsten arc welding, while the filling and capping passes use shielded metal arc welding with 316L electrode.

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    © All Rights Reserved
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    Welding Procedure Specification (PWPS) Asme Sec Ix, Asme Boiler & Pressure Vessel Code Contract: STP-Ph1

    Uploaded by

    Karam Fta Al-andalus
    255 views2 pages
    This document provides a welding procedure specification for joining 316L stainless steel pipes with diameters ranging from 1.5-14.22mm using gas tungsten arc welding and shielded metal arc welding. It specifies the base and filler metals, joint design, preheat and interpass temperatures, welding techniques, electrical characteristics, and qualifications of those who prepared and reviewed the procedure. The root and hot passes will be completed with gas tungsten arc welding, while the filling and capping passes use shielded metal arc welding with 316L electrode.

    Original Description:

    JA2ISTP-2021-JAWC-SSEM-L-0094

    Original Title

    JA2-WPS-SS-01 (GTAW+SMAW)

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    © © All Rights Reserved

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    This document provides a welding procedure specification for joining 316L stainless steel pipes with diameters ranging from 1.5-14.22mm using gas tungsten arc welding and shielded metal arc welding. It specifies the base and filler metals, joint design, preheat and interpass temperatures, welding techniques, electrical characteristics, and qualifications of those who prepared and reviewed the procedure. The root and hot passes will be completed with gas tungsten arc welding, while the filling and capping passes use shielded metal arc welding with 316L electrode.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    255 views2 pages

    Welding Procedure Specification (PWPS) Asme Sec Ix, Asme Boiler & Pressure Vessel Code Contract: STP-Ph1

    Uploaded by

    Karam Fta Al-andalus
    This document provides a welding procedure specification for joining 316L stainless steel pipes with diameters ranging from 1.5-14.22mm using gas tungsten arc welding and shielded metal arc welding. It specifies the base and filler metals, joint design, preheat and interpass temperatures, welding techniques, electrical characteristics, and qualifications of those who prepared and reviewed the procedure. The root and hot passes will be completed with gas tungsten arc welding, while the filling and capping passes use shielded metal arc welding with 316L electrode.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WELDING PROCEDURE SPECIFICATION (pWPS)

    ASME SEC IX, ASME BOILER & PRESSURE VESSEL CODE


    Contract : STP-Ph1
    Sheet 01 of 02
    Company Name : SAUDI SERVICES FOR ELECTRO MECHANIC WORKS CO. (CJSC)
    Project Name : JEDDAH AIRPORT 2 INDEPENDENT SEWAGE TREATMENT PLANT
    Preliminary WPS No. : JA2-WPS-SS-001 Revision : A (Dated Nov 20, 2021)
    Supporting PQR No.(s) : N/A Revision : N/A
    Welding Process(es) : GTAW + SMAW Type : Manual
    CODE: ASME Sex IX API 1104 AWS D1.1 Other

    BASE METALS (QW-403)


    P-No. : 8 Group No. : 1 to P-No. : 8 Group No. : 1

    Specification, type & grade : ASTM A312 TP 316L or Equivalent


    to Specification, type & grade : ASTM A312 TP 316L or Equivalent

    Thickness Range
    Base Metal Thickness - Groove : 1.5 - 14.22mm Fillet : All
    Pipe Dia Range - : All
    Other : All Weld pass will be less than 13mm thick

    JOINTS (QW-402)
    Joint Design : As per Sketch Example
    Backing : None
    Retainer : N/A
    T1 : 1.5 - 14.22 mm
    R : 2 ± 1 mm
    f : 1.2 ± 0.5 mm
     : 60° - 70°

    FILLER METAL (QW-404)


    GTAW GTAW SMAW
    F-No. :6 :6 :5
    A-No. :8 :8 :8
    Spec. No. (SFA) : 5.22 : A5.9 : A5.4
    AWS No. (Class) : R316LT1-5 : ER 316L : E316L
    Size of Filler Metals : Dia 2.2 mm : Dia 2.4 mm : Dia 2.4mm
    Electrode Flux (Class) : N/A : N/A : N/A
    Filler Metal Trade Name : N/A : N/A : N/A
    Filler Metal Product Form : Solid (flux cored) : Solid wire : Rod (flux cored)
    Consumable Insert : N/A : N/A : N/A
    Other : N/A : N/A : N/A
    Note : No other filler metal shall be used

    JA2-WPS-SS-01 Rev A.
    WELDING PROCEDURE SPECIFICATION (pWPS)
    ASME SEC IX, ASME BOILER & PRESSURE VESSEL CODE
    Contract : STP-Ph1
    Sheet 02 of 02
    Position(s) of Groove : All Temperature Range : N/A
    Welding Progression : Uphill Time Range : N/A
    Positions of Fillet : All Heating / Cooling Rate : N/A

    PREHEAT (QW-406) GASES (QW-408)


    Preheat Temp. (Min.) : 10°C Gas(es) % Composition Flow Rate (CFH)
    Shielding Argon 99.99 15 to 25
    Interpass Temp. (Max.) : 150°C Trailing N/A N/A N/A
    Preheat Maintenance : Pyrometer or other means Backing Argon N/A N/A
    Other : N/A

    TECHNIQUE (QW-410)
    String or Weave Bead : Both. String and Weaving
    Orifice or Gas Cup Size : 6-12mm
    Initial and Interpass cleaing : SS Wire Brush / Grinding
    Method of Back Gouging : N/A
    Oscillation : Weaving should not be more than 3 times of Electrode Dia
    Contact Tube to Work Distance : N/A
    Multiple or Single Pass (Per Side) : Multiple Pass
    Multiple or Single Electrodes : Single
    Peening : Not allowed
    Other : N/A

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current (AC or DC) : DC Polarity : Electrode Negative (St. polarity)
    Amps (Range) : 70 - 100 Volts (Range) : 10.0 - 12.0
    Tungsten Electrode Size and Type : 2.4 mm & EWTH 2%
    Electrode Wire Feed Speed Range : N/A

    Filler Metal Current Travel Speed


    Weld Layer(s) Process Volt Range Remarks
    Class Diameter-mm Type Polarity Amp Range Range (Inch/Min)
    ROOT GTAW R316LT1-5 2.2 Ø DCSP 70-80 10.0 - 12.0 2.0 - 3.0
    HOT PASS GTAW ER316L 2.4 Ø DCSP 90-100 10.0 - 12.0 2.0 - 3.0
    FILLING SMAW E316L 2.4 Ø DCSP 90-100 10.0 - 12.0 2.0 - 3.0
    CAPPING SMAW E316L 2.4 Ø DCSP 85-95 10.0 - 12.0 2.0 - 3.0
    N/A: Not applicable

    Prepared By (SSEM) Reviewed By (SSEM)


    Name Mohammed Majid Mohammed Morsy
    Designation Welding Engineer Corporate Quality Manager

    Signature
    Date November 20, 2021 November 20, 2021

    JA2-WPS-SS-01 Rev A.

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