PARTS CATALOGUE

SMW & AOL

TVS MOTOR COMPANY

FIG.No.01
CYLINDER HEAD ASSEMBLY FIG.NO.01

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 M1010540 PLUG ROCKER SHAFT 2 2
2 M1080520 WASHER ROCKER SHAFT 2 2
3 M1200050 DOMED NUT WITH FLANGE 4 4
4 S1010130 WASHER CYLINDER HEAD 3 3
5 R1011010 CAP INSPECTION HOLE 2 2
6 R1200490 O RING 2 2
7 M1200500 HEX FLANGE BOLT M6x40 6 6
8 --- COVER CYLINDER HEAD 1 1 REF. KIT LIST
9 S1010320 COTTER VALVE 4 4
10 N2011040 RETAINER VALVE SPRING 2 2
11 K3011260 SPRING VALVE 2 2
12 N4011100 SEAL VALVE STEM 2 2
12A M1010620 SEAL VALVE STEM OIL 2 2 BSVI
13 M1010610 SEAT VALVE SPRING 2 2
14 M1010550 VALVE INTAKE 1 1
15 S1200270 TUBULAR DOWEL 2 2
15A M1010090 PIN CYL HEAD COVER KNOCK 2 2 BSVI
16 K6011090 SPARK PLUG 1 1
16A K6011320 SPARK PLUG 1 1 BSVI
17 R1011000 VALVE ROCKER ASSY. 2 2
18 S1010250 NUT TAPPET ADJUSTING 2 2
19 S1010240 SCREW TAPPET ADJUSTING 2 2
20 R10109102P CYLINDER HEAD COMP. 1 1 REF. KIT LIST
20A K6011060 CYLINDER HEAD COMP 1 1 BSVI
21 M1200780 STUD CYLINDER 4 4
22 M1080370 GASKET OIL PIPE UNION 1 1
23 R1010810 BOLT CAM CHAIN TENSIONER 1 1
24 M7010910 PLUG CYLINDER HEAD 1 1
25 0333548 STUD BOLT EXHAUST PIPE 2 2
26 M1010560 VALVE EXHAUST 1 1
27 K6010560 CAMSHAFT COMP. 1 1
27A K6011280 CAMSHAFT COMP 1 1 1 BSVI
28 M1010490 PIN SPROCKET 1 1
29 N5010320 SPROCKET CAMSHAFT COMP. 1 1
30 N5010400 WASHER SPROCKET 1 1
CYLINDER HEAD ASSEMBLY 31 M1200940 BOLT SPROCKET 2 2
FIG.No.01
CYLINDER HEAD ASSEMBLY FIG.NO.01

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
32 M7010840 C- RING CAMSHAFT 1 1
33 M1010360 GASKET CYLINDER HEAD 1 1
34 R1010850 SHAFT ROCKER ARM 2 2
35 M1200430 HEX FLANGE BOLT M6x55 1 1
35A M1200470 HEX FLANGE BOLT M6x30 1 1
36 8200130 PUNCHED WASHER 6.5x11x1.6 2 2
37 K6040620 PIPE COMP INTAKE 1 1
37A K6040950 PIPE COMP INTAKE 1 1 BSIV
37B K6041170 PIPE INTAKE COMP 2 1 1 BSVI
37C K6041420 PIPE INTAKE COMP 2 1 1 KEHIN (GEN-5)
38 N2040940 O-RING 2 2
38A K3040180 O-RING PIPE INTAKE 1 1
39 K6040480 INSULATOR PAD WEGO 1 1
39A K6040960 INSULAOR PAD 1 1 BSIV
40 0334108 NUT CYLINDER 2 2
41 K6040610 INSULATOR PAD 1 1
42 K6010500 CYLINDER HEAD ASSY. 1 1
43 K6320460 CYLINDER HEAD ASSY. KIT 1 1 REF. KIT LIST
43A K6011250 CYLINDER HEAD ASSY 1 1 1 BSVI
44 K6040970 GASKET CARBURETTOR 1 1 BSIV
45 R4060090 THERMAL SENSOR 1 1 BSVI
46 K6041230 BODY THROTTLE ASSY 1 1 BSVI
46A K6041320 BODY THROTTLE ASSY 1 1 ZX DISC ISG
46B K6041430 BODY THROTTLE ASSY 1 1 KEHIN (GEN-5)
47 K6041220 COVER INJECTOR 1 1 BSVI
47A R4040220 COVER INJECTOR 1 1 KEHIN (GEN-5)
48 K6060500 EFI INJECTOR 1 1 BSVI
48A KA060100 EFI INJECTOR 1 1 KEHIN (GEN-5)
49 K6041210 CAP INJECTOR 1 1 BSVI
49A KA040120 CAP INJECTOR 1 1 KEHIN (GEN-5)
50 M1200510 HEX FLANGE BOLT M6x25 1 1 BSVI
51 K6180690 GROMMET PPE INTAKE 1 1 BSVI
52 N2200470 HEX SOC. HEAD CAP SCREW M6x20 2 2 BSVI
CYLINDER HEAD ASSEMBLY 53 K6060580 CORD SET EARTH 1 1 ZX DISC ISG
FIG.No.02
CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

5A 1 R1011050 GASKET CYLINDER HEAD 1 1

2 S1200270 TUBULAR DOWEL 4 4
3 R1011040 CYLINDER BLOCK 1 1
3A K6011300 CYLINDER COMP 1 1 1 BSVI
3B K6011430 CYLINDER BLOCK 1 1 W/O E SAI
3B
4 K6180130 GROMMET TENSIONER ADJ 1 1
5 M7011370 ADJUSTER ASSY. 1 1
5A K6011330 ADJUSTER ASSY. 1 1
6 M1200510 HEX FLANGE BOLT M6x25 2 2
7 R1010930 GASKET CYLINDER 1 1
8 N2200340 CIRCLIP PIN PISTON 2 2
9 N2010690 PISTION PIN 1 1
9A K6020330 PISTION PIN 1 BSVI
10 N8020300 PISTON KIT STD 1 1 REF. KIT LIST
10.1 K6020290 PISTON KIT STD 1 1 BSVI
10A N8020340 PISTON KIT I O/S 1 1 REF. KIT LIST
10B N8020350 PISTON KIT II O/S 1 1 REF. KIT LIST
11 N8020310 RING SET PISTON STD 1 1 REF. KIT LIST
11A N8020320 RING SET PISTON I O/S 1 1 REF. KIT LIST
11B N8020330 RING SET PISTON II O/S 1 1 REF. KIT LIST
12 420702000 WOODRUFF KEY 1 1
13 R1020430 PIN GEAR OILPUMP DRIVE BEBEK 1 1
14 M1200770 HEX FLANGE NUT M12x1.25 1 1
15 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 1 1
16 K6080780 GEAR OIL PUMP DRIVE 1 1
17 F200230 OIL SEAL 1 1
18 K6200110 BALL BEARING 6205 25x52x15 1 1
CYLINDER BLOCK & CRANK SHAFT ASSY.
19 K6020030 CRANKSHAFT ASSY. 1 1
FIG.No.02
CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

20 M1200780 STUD BOLT CYL. HEAD 4 4

21 N3010860 CAMCHAIN 1 1
22 K6010540 TENSIONER CAMCHAIN 1 1
23 K6010550 GUIDE CAMCHAIN 1 1
24 S1200680 OILSEAL 30 x 40 x 7 1 1
25 K6180350 ENGINE ASSY. VARIO 1 1
3B 25A K6180750 ENGINE ASSY. VARIO 1 1
25B K6180760 ENGINE ASSY. VARIO 1 1 BSIV
25C K6180790 ENGINE ASSY SCOOTER BSVI 1 1 BSVI
25D K6180850 ENGINE ASSY. SCOOTER ISG 1 1 ZX DISC ISG
25E K6180870 ENGINE ASSY. SCOOTER 1
25F K6180890 ENGINE ASSY. SCOOTER 1 1 ASSY.3/CLASSI.
26 K6320350 CYLINDER BLOCK & PISTION KIT 1 1 REF. KIT LIST
26A K6322180 CYLINDER BLOCK & PISTION KIT 1 1 BSIV
26B K6322840 CYLINDER BLOCK & PISTION KIT 1 1 BSVI / WITH SAI
26C K6322910 CYLINDER BLOCK & PISTON KIT 1 1 BSVI W/O E-SAI

25E
26C 25F

CYLINDER BLOCK & CRANK SHAFT ASSY.

FIG.No.03 CLUTCH & VARIAMATIC ASSY. FIG.NO.03

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6070300 CLUTCH ASSY. 1 1

2 K6081130 SHEET MOVABLE DRIVEN FACE 1 1

3 K6081120 SPRING MOVABLE DRIVEN 1 1

4 K3200850 BALL BEARING 1 1

5 M1200730 CIRCLIP 3 3

6 K6070340 CLUTCH SHOE 3 3

7 K6070350 SPRING CLUTCH 3 3

8 K6070370 DAMPER CLUTCH SHOE 3 3

9 K6070330 PLATE COMP. CLUTCH DRIVE 1 1

10 K6070320 NUT CLUTCH 1 1

11 K6070310 HOUSING COMP. CLUTCH 1 1

11A K6070520 HOUSING CLUTCH COMP 1 1 BSVI
12 0330328 WAVE SPRING WASHER M10 1 1

13 420308700 HEX NUT M10 1 1

14 K3200090 NEEDLE ROLLER BEARING 1 1

15 K6081070 FACE COMP FIXED DRIVEN ASSY. 1 1

16 K3082510 V-BELT DRIVE (18x215x28) 1 1
16A K6070460 V BELT 1 1 BSVI
17 K6081080 FACE COMP. MOVABLE ASSY. 1 1
CLUTCH & VARIAMATIC ASSY. 18 K6081110 O RING MOVABLE DRIVEN 2 2
FIG.No.03
CLUTCH & VARIAMATIC ASSY. FIG.NO.03

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

19 K6081160 SEAL MOVABLE DRIVEN 2 2

20 K6081150 SPACER MOVABLE DRIVEN PIN 3 3

21 K6081140 PIN MOVABLE DRIVEN 3 3

22 K6080600 SPACER PLATE DRIVE 1 1

22A K6081570 SPACER PLATE DRIVE 1 1 BSVI
23 K6080990 O RING 15.2x 2.2 1 1

24 K6081170 DAMPER MOVABLE DRIVE PLATE 3 3

25 K6081040 PLATE MOVABLE DRIVE 1 1

26 K6080310 ROLLER COMP MOVABLE DRIVE 6 6

26A K6070430 ROLLER MOVABLE DRIVE COMP 6 6 BSVI
27 K4080050 FACE COMP MOVABLE DRIVE NEW 1 1

28 K6081030 SPACER MOVABLE DRIVE 17.0 1 1

28A K6070470 SPACER MOVABLE DRIVE 170 1 1 BSVI
29 K6080370 FACE COMP. FIXED DRIVE 1 1

30 K3081260 RATCHET NUT KICK STARTER 1 1

31 K6081090 COLLAR SPRING 1 1

32 K6081100 O-RING 38.70 2.00 1 1

33 K6080820 SPACER RATCHET NUT 1 1

34 K6081060 CVT DRIVEN ASSY. 1 1

34A K6070440 CVT SET DRIVEN 1 1 BSVI
35 M7070110 SPRING WASHER CLUTCH SHAFT 1 1

CLUTCH & VARIAMATIC ASSY.

FIG.No.04
CRANKCASE LH ASSEMBLY FIG.NO.04

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 0331748 CRPH SCREW M6x16 2 2

2 P1200050 WAVE SPRING WASHER M6 2 2

3 K6060200 STARTER MOTOR 1 1

3A K6060570 STARTER MOTOR 1 1 BSVI
4 N4320740 O RING & GASKET - FLAME 1 1

5 --- CRANKCASE KIT LH 1 1 K6321020

5A --- CRANKCASE KIT LH (GRAND VER.) 1 1 K6321290
6 K3060190 BUSH BINDIX RH 11x 9 2 2

7 K6080870 BENDIX DRIVE NP.015 1 1

8 0074010 DOWEL PIN 2 2

9 K6080950 BRKT BENDIX MTG COMP. 1 1

10 0332078 CRPH SCREW M6x30 1 1

11 N2200450 HEX FL BOLT - M6x50 1 1

12 F084010 GASKET OIL DRAIN 2 2

13 F085230 BOLT OIL DRAIN 2 2

14 S1090500 SILENT BLOC SHOCK ABSORBER 1 1

15 0339110 BALL BEARING 12x37x12 6301 1 1

16 420602000 BALL BEARING 12x32x10 - 6201 1 1

17 420518700 REC PAN HD SCREW M6X20 3 3

CRANKCASE RH & MAGNETO ASSEMBLY 18 K6030230 COVER BREATHER 1 1

FIG.No.04
CRANKCASE LH ASSEMBLY FIG.NO.04

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

19 K6200170 O-RING DIA 114X2 1 1

20 K6081020 GASKET COVER BREATHER 1 1

21 S1200680 OILSEAL 30 X 40 X 7 1 1

22 K6121720 HOOK STAND SPRING 1 1

23 K3090380 SILENT BLOC BUSH 1 1

24 M1200780 STUD BOLT CYL HEAD 2 2

25 R1010700 STUD CYLINDER HEAD 2 2

26 N2080920 PIPE BREATHER 1 1

27 420464700 HEX SCREW M6x16 1 1

28 K6170100 CABLE GUIDE REAR 1 1

29 K6030650 GASKET SENSOR 1 1

30 K6060370 SPEED SENSOR 1 1

31 M1200520 HEX BOLT M6x16 2 2

32 K6321020 SET CRANKCASE KIT LH & RH 1 1

32A K6321290 SET CRANKCASE KIT LH & RH 1 1 GRAND VER.

33 K6081440 PLUG 30 1 1 ZX DISC ISG

CRANKCASE RH & MAGNETO ASSEMBLY
FIG.No.05
CRANKCASE RH & MAGNETO ASSY. FIG.NO.05

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 S1125320 HOLDER HOSE 1 1

2 --- COVER FAN 1 1 REF. NO. 2A
2A K4180160 COVER FAN 1 1
3 S1201000 CRR PAN HD TAP SCR ST4.2x25 7 7
4 F200098 CRPH SCREW M6x16 3 3
5 P1200050 WAVE SPRING WASHER M6 4 4
6 0335558 PUNCHED WASHER 5.5x12.0x1.0 8 8
7 K6180230 BEADING RH 1 1
8 K3180280 FAN 1 1
9 M1200770 HEX FLANGE NUT M12x1.25 1 1
10 K6320990 ROTOR ASSEMBLY 1 1
10A K3322200 ROTOR ASSEMBLY 1 1 BSIV
10B K6322530 ROTOR ASSEMBLY 1 1 BSVI
11 K3060600 MAGNETO ASSEMBLY 1 1
11A K6060340 MAGNETO ASSEMBLY 1 1
11B K2060010 MAGNETO ASSEMBLY 1 1 BSIV
11C K6060490 MAGNETO ASSEMBLY 1 1 BSVI
11D KA060120 STARTER GENERATOR 1 1 ZX DISC ISG
12 K6180120 GROMMET PIPE INTAKE 1 1
13 420518700 REC.PAN HD SCREW M6X20 5 5
14 8200120 CRR FL PAN HEAD SCREW M5x12 2 2
15 K6180090 HOUSING FAN 1 1
15A K6180500 HOUSING FAN 1 1
15B K6180810 HOUSING FAN 1 1 BSVI
16 K3321520 STATOR PLATE ASSY. 1 1
16A K3322190 STATOR PLATE ASSY. 1 1 BSIV
16B K6322540 STATOR PLATE ASSY. 1 1 BSVI
CRANKCASE RH & MAGNETO ASSY. 16C K6322560 STATOR PLATE ASSY. 1 1 ZX DISC ISG
FIG.No.05
CRANKCASE RH & MAGNETO ASSY. FIG.NO.05

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

17 N5200270 OILSEAL 20x30x6 2 2

18 M1080400 O RING 1 1
19 K3082010 GAUGE OIL LEVEL 1 1
20 K6320340 KIT CRANKCASE ASSY. RH 1 1
21 F200230 OIL SEAL 1 1
22 K6180110 DEFLECTOR 1 1
22A K4180170 DEFLECTOR 1 1
22B KA180030 DEFLECTOR 1 1 BSVI
35 K6030210 O RING COVER OIL PUMP 1 1
23 K6180220 BEADING DEFLECTOR 1 1
24 R1010700 STUD CYLINDER HEAD 2 2
25 K3081750 OIL FILTER 1 1
26 K3200730 O RING DIA 37.5x3 1 1
27 K3081880 DRAIN PLUG 1 1
28 K3090380 SILENT BLOCK BUSH 1 1
29 K6030250 BUSH CENTER STAND 1 1
30 N5200500 HEX SCREW M6x25 2 2
31 N4080280 OIL PUMP ASSY. 1 1
32 R1200180 HEX FL BOLT M6x60 [CR.CASE L&R] 4 4
33 K3081720 PIPE INLET OIL PUMP 1 1
34 --- COVER OIL PUMP 1 1
34A K6030180 COVER OIL PUMP 1 1 BSIV / BSVI
35 K6030210 O RING COVER OIL PUMP 1 1
36 S1010390 PIN SPROCKET 1 1
37 0332248 REC CSK HD SCREW M6x20 3 3
38 P1200150 WAVE SPRING WASHER M5 3 3
39 N9060320 PULSAR COIL 1 1

CRANKCASE RH & MAGNETO ASSY.

FIG.No.06
GEAR & GEARCASE ASSEMBLY FIG.NO.06

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K200120 CIRCLIP 47x2 H IS:3075 1 1

2 K6200160 BALL BEARING 25 x 47 x 12 1 1

3 K6200200 OILSEAL 30 X 40 X 7 1 1

4 K6080460 SHAFT COMP. REAR WHEEL 1 1

5 N2200150 BALL BEARING 17x40x12 - 6203 1 1

6 0339110 BALL BEARING 12x37x12 6301 2 2

7 K6080450 GEAR INTERMEDIATE MC 1 1

8 K6080440 SHAFT INTERMEDIATE MC 1 1

9 420602000 BALL BEARING 1 1

10 K6200340 OILSEAL CLUTCH SHAFT 1 1

11 K3082470 SHAFT CLUTCH NEW PEP 1 1

12 K3081490 GASKET GEAR CASE 1 1

13 K6030140 GEARCASE COMP M/C 1 1

14 M1200470 HEX FLANGE BOLT M6x30 7 7

15 K1200040 BALL BEARING 1 1

GEAR & GEARCASE ASSEMBLY

FIG.No.07
COVER VARIATOR & KICKSTARTER ASSY. FIG.NO.07

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 0332248 REC CSK HD SCREW M6x20 6.8 4 4

2 K6080800 COVER FAN CVT 1 1

3 K6080750 GEAR COMP KICKSTARTER DRIVE 1 1

4 K3081320 GEAR COMP. KS IDLER 1 1

5 P080610 SHIM 11.2x18.5x0.5 1 1

6 K3081530 SPRING KICK STARTER SHAFT 1 1

7 K3082190 BUSH KICK STARTER SHAFT 1 1

8 P200270 CRPH SCREW M6x12 1 1

9 P1200050 WAVE SPRING WASHER M6 1 1

10 K6180170 COVER CVT AIR OUTLET 1 1

11 K60301607D COVER VERIATOR ASSY. 1 1

12 K3081500 SPRING KS 1 1

13 K3081240 GEAR KICK STATER DRIVEN 1 1

14 P200150 CIRCLIP 11x1 1 1

15 K3081950 TUBE INLET CVT 1 1

16 K3081970 FOAM FILTER 1 1

COVER VARIATOR & KICKSTARTER ASSY. 17 K3081960 HOLDER FILTER 1 1

FIG.No.07
COVER VARIATOR & KICKSTARTER ASSY. FIG.NO.07

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

18 K3082000 CLAMP TUBE INLET 1 1

19 K3082740 PEDAL LEVER 1 1
20 420701700 COTTER PIN 1 1
21 K60811805D KICK STARTER LEVER 1 1
22 420051000 SPRING WASHER 1 1
23 420307700 HEX NUT M7x 1 1 1
24 F084100 WASHER LEVER KICK STARTER 1 1
25 420919000 CIRCLIP 8.0 1 1
26 K3081590 SPRING KS LEVER 1 1
27 K3200380 BALL KICK LEVER 7/3 1 1
28 K6081390 LEVER ASSY. KICKSTARTER 1 1
29 K3082170 BUSH K S SUPPORT PLATE 1 1
30 0074010 DOWEL PIN 2 2
31 N2200450 HEX FLANGE BOLT M6x1x50 2 2
32 M1200470 HEX FLANGE BOLT M6x30 5 5

COVER VARIATOR & KICKSTARTER ASSY.

 CARBURETTOR ASSY. - UCAL FIG.NO.08

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6040640 CARBURETTOR ASSY. 1 1

2 K3320270 CAP THROTTLE & STARTER 1 1

3 K3320250 MIXING CAP ASSY. 1 1

4 K3320260 GASKET (PACKING) 1 1

5 K6320850 SPRING HOLDER 1 1

6 K6320870 RING HOLDER 1 1

7 K6320800 E RING JET NEEDLE 1 1

8 K6320760 JET NEEDLE 1 1

9 K6320100 PISTON VALVE 1 1

10 K3320540 OVER FLOW & AIR VENT HOSE 2 2

11 K6320840 AIR ADJUSTER 1 1

12 K3321540 SPRING AIR ADJUSTER 1 1

13 K3320500 WASHER AIR ADJUSTER 1 1

14 K3320490 O RING AIR ADJUSTER 1 1

15 K6320370 ADJUSTER 1 1

16 K3320400 SPRING ( IDLE ADJUSTER) 1 1

17 K3320300 O RING FLANGE 1 1

18 K3320330 FLOAT ASSY. 1 1

19 N4320400 PILOT JET 1 1

 CARBURETTOR ASSY. - UCAL FIG.NO.08

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

20 K6320770 JET HOLDER 1 1

21 K6320780 MAIN JET (JET) 1 1

22 K6320790 NEEDLE JET 1 1

23 K3320310 PIN FLOAT 1 1

24 K3320320 NEEDLE VALVE ASSY. 1 1

25 K6320190 GUIDE HOLDER ASSY. 1 1

26 K320710 O RING (PLUNGER) 1 1

27 K320720 SPRING (PLUNGER) 1 1

28 K6320390 PLUNGER 1 1

29 K3320360 SEAL FLOAT BODY 1 1

30 K3321500 FLOAT BODY ASSY. NEW 1 1

31 K3320530 SCREW SET FLOAT BODY 4 4

32 N5320400 CLIP 2 2

33 K320640 CAP STARTER 1 1

34 N2320610 HOLDER 1 1

35 K6321810 FILTER FUEL INLET 1 1

 CARBURETTOR ASSY. - SPACO/UCAL MAKE - BSIV FIG.NO.08A

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6040980 CARBURETTOR ASSY. BSIV 1 1 SPACO/UCAL

2 K6321800 RUBBER CAP 1 1 SPACO
2A K3320270 CAP THROTTLE & STARTER 1 1 UCAL
3 K6321690 MIXING CHAMBER COVER 1 1
3A K3320250 MIXING CAP ASSY. 1 1 "
4 P1320570 GASKET (PACKING) 1 1
4A K3320260 GASKET (PACKING) 1 1 "
5 N8320310 COMPRESSION SPRING RET. DISC 1 1
5A K6320850 SPRING HOLDER 1 1 "
6 N8320600 WASHER RETAINER DISC 1 1
6A K6320870 RING HOLDER 1 1 "
7 P1320530 CIRCLIP 1 1
7A K6320800 E RING JET NEEDLE 1 1 "
8 K6321780 JET NEEDLE 1 1
8A K6322090 JET NEEDLE 1 1 "
9 K6321710 THROTTLE VALVE TYPE29 1 1
9A K6322040 THROTTLE VALVE TYPE29 1 1 "
10 N8320460 RUBBER PIPE 2 2 SPACO/UCAL
11 K6321660 AIR ADJUSTER 1 1 "
12 N8320360 SPRING AIR ADJUSTER 1 1 SPACO
12A K3320510 SPRING AIR ADJUSTER 1 1 UCAL
13 N8320370 WASHER AIR ADJUSTER 1 1
13A K3320500 WASHER AIR ADJUSTER 1 1 "
14 N8320380 O RING AIR ADJUSTER 1 1
14A K3320490 O RING AIR ADJUSTER 1 1 "
15 P1320560 VALVE CONTROLLER 1 1
15A K6320370 ADJUSTER 1 1 "
16 K6321790 SPRING VALVE CONTROLLER 1 1
16A K3320400 SPRING ( IDLE ADJUSTER) 1 1 "
17 P6320420 O RING FLANGE 1 1
17A K3320300 O RING FLANGE 1 1 "
18 N8320500 FLOAT 1 1
18A R1320420 FLOAT ASSY. 1 1 "
19 K6321760 SLOW JET NO. 45 1 1
19A K4320400 PILOT JET 1 1 "
20 K6321680 NEEDLE JET HOLDER TYPE03 1 1
20A k6322060 NEEDLE JET HOLDER TYPE03 1 1
 CARBURETTOR ASSY. - SPACO/UCAL MAKE - BSIV FIG.NO.08A

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
21 K6321670 MAIN JET (JET) NO.65 1 1 SPACO
21A K6322050 MAIN JET (JET) NO.65 1 1 UCAL
22 K6321770 NEEDLE JET 1 1 SPACO
22A K6320790 NEEDLE JET 1 1 UCAL
23 N8320490 ARM PIN FLOAT 1 1
23A K3320310 PIN FLOAT 1 1 "
24 P6320320 PETROL STOP NEEDLE 1 1
24A K3320320 NEEDLE VALVE ASSY. 1 1 "
25 N8320930 HOUSING CHOKE 1 1
25A K6320190 GUIDE HOLDER ASSY. 1 1 "
26 N8320730 O RING CHOKE 1 1
26A K320710 O RING (PLUNGER) 1 1 "
27 K6321820 SPRING CHOKE 1 1
27A K320720 SPRING (PLUNGER) 1 1 "
28 N8320950 VALVE SPINDLE CHOKE 1 1
28A K6320390 PLUNGER 1 1 "
29 P1320620 GASKET FC 1 1
29A K3322260 O RING 1 1 "
30 K6321830 F C COVER ASSY. 1 1 SPACO
30A K6322070 F C COVER ASSY. 1 1 UCAL
31 N8320450 SCREW ASSEMBLY 2 2
31A K3320530 SCREW SET FLOAT BODY 4 4 "
32 P320330 TUBE CLIP 2 2
32A N5320400 CLIP DRAIN 1 1 "
33 N8320270 CAP STARTER 1 1
33A K320640 CAP STARTER 1 1 "
34 P6320430 RETAINER DISC 1 1
34A N2320610 HOLDER 1 1 "
35 K6321720 SPRING FOR THROTTLE VALVE 1 1
35A K6320820 SPRING FOR THROTTLE VALVE 1 1 "
36 K6321810 FILTER FUEL INLET 1 1
36A K3322290 FILTER FUEL INLET 1 1 "
37 N8320780 O RING DRAIN PLUG 1 1
37A K3322280 O RING DRAIN PLUG 1 1 "
38 N8320470 DRAIN PLUG 1 1
38A K6322120 DRAIN PLUG 1 1 "
39 K3320540 HOSE DRAIN 1 1 SPACO/UCAL
40 K6320860 RING SHIM 1 1 SPACO/UCAL
 FIG.No. 09 AIR CLEANER ASSEMBLY FIG.NO. 09
1 1A 1B

20
24 NO. OFF
REF PART DESCRIPTION REMARKS
2A 3 NO. NO. DRUM DISC
7 8
2 14 1 K6040660 AIR CLEANER ASSY. 1 BSIV, **
1A K6041180 AIR CLEANER ASSY. 1 1 BSVI
1B K6041440 AIR CLEANER ASSY. 1 1 KEHIN (GEN-5)
5 6 2 0086010 HOSE CLIP DIA 41.5 2 2
2A S1200920 HOSE CLIP 1 1 BSVI
3 K6040710 HOSE OUT LET 1 1
13A 13 7
11
3A K6041190 HOSE OUT LET 1 1 BSVI
7 7
3A 3B 10 3B K6041450 HOSE OUT LET 1 1 KEHIN (GEN-5)
12 4 K6041350 CLAMP TUBE OUTLET 1 1
4A G4041110 CLAMP TUBE OUTLET 1 1 KEHIN (GEN-5)
9
5 0335578 PUNCHED WASHER 2 2
6 M1200470 HEX FLANGE BOLT M6x30 2 2
4 4A 7 K140820 HOSE CLIP 4 4
8 G4040330 DRAIN PIPE 1 1
9 K6040690 FILTER HOLDER COMP. 1 1
10 --- COVER HOLDER 1 1 1
11 --- COVER HOLDER 2 1 1
12 K6040770 DRAIN PIPE 1 1
16 13 K6040900 HOSE BREATHER PVC 1 1
15
17
13A K6041200 HOSE BREATHER PVC 1 1 BSVI
16
21 14 K6040680 SEAL AIR CLEANER BOTTOM 1 1
15 K6040730 SEAL AIR CLEANER 1 1
16 M1200660 CRR PAN HEAD SCREW M6x16 6 6
22 17 K6040700 COVER AIR CLEANER LH 1 1
18 P6040110 DRAIN PIPE SHORT 1 1
19 R1140440 HOSE CLIP DIA13 mm 1 1
23
20 K6040920 RESONATOR INTAKE 1 1
18
21 R1040460 CLIP HOSE BREATHER 1 1
19 22 K6040490 HOSE CRANKCASE BREATHER 1 1
AIR CLEANER ASSEMBLY 23 R1140340 HOSE CLIP DIA 1 1
24 0086010 CLAMP OUTLET CARB SIDE 1 1 BSVI
FIG.No.10
SECONDARY AIR INJECTION ASSY. FIG.NO.10

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6040400 HOSE AIR CUT VALVE 1 1

2 R1140350 HOSE CLIP DIA 7MM 3 3
3 0332048 CRPH SCR M5x55 6.8 2 2
4 N9041060 SEC AIR INJECTION VALVE 1 1
4A KA040010 SEC AIR INJECTION VALVE 1 1 BSIV
5 M1200660 CRPH SCREW M5x16 1 1
6 M1200520 HEX FLANGE BOLT M6x16 1 1
7 K3040620 COVER FILTER COMP. AIR INJ. 1 1
8 K3040640 SEAL AIR INJ. FILTER 1 1
9 K6040430 STICK COMP. AIR FILTER 1 1
10 K6040380 FOAM AIR INJECTION 1 1
11 K6040360 CASE FILTER AIR INJECTION 1 1
12 N2041150 HOSE CLIP 1 1
13 K3040670 HOSE AIR ENTRY 1 1
14 K3040650 GROMMET AIR INJECTION 1 1
15 K6040350 AIR FILTER ASSY. SAI 1 1
16 N2041160 HOSE CLIP No. 2 2 2
17 K3040230 HOSE AIR OUTLET 1 1
18 K6040320 PIPE COMP. AIR INJECTION 1 1
19 N8040340 O RING AIR INJECTION 1 1
20 0330408 WAVE SPRING WASHER M6 1 1
21 M1200520 HEX FLANGE BOLT M6x16 1 1
22 N4040560 TEE INSERT PIPE INTAKE 1 1
23 N8040370 HOSE CLIP VACUUM 2 2
24 N4040680 HOSE TEE INSERT 1 1
25 K6140180 HOSE VACUUM 1 1
26 N3160220 SPACER RC LAMP MTG 1 1

SECONDARY AIR INJECTION ASSY.

FIG.No.10
SECONDARY AIR INJECTION ASSY. FIG.NO.10

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

18 K6040320 PIPE COMP. AIR INJECTION 1 1

19 N8040340 O RING AIR INJECTION 1 1
20 0330408 WAVE SPRING WASHER M6 1 1
21 M1200520 HEX FLANGE BOLT M6x16 1 1
22 N4040560 TEE INSERT PIPE INTAKE 1 1
23 N8040370 HOSE CLIP VACUUM 2 2
24 N4040680 HOSE TEE INSERT 1 1
25 K6140180 HOSE VACUUM 1 1
26 N3160220 SPACER RC LAMP MTG 1 1
27 K4040380 HOSE AIR INLET 1 1 BSVI
28 K6041310 PIPE COMP SAI 1 1 1 BSVI
29 K6041300 HOSE AIR OUTLET 1 1 BSVI
30 --- ELECTRIC-SAI 1 1 BSVI
31 R2040400 HOSE CLIP NP.054 3 3 BSVI
32 K4040370 HOSE SAI INLET 1 1 BSVI
33 N9041670 CLEANER SAI UP.131 1 1 BSVI
34 K4040350 BOOT ELECTRIC SAI 1 1 BSVI
35 K6041340 ELECTRIC-SAI SUB ASSY. 1 1 BSVI
36 R1040960 PLUG COMP. SAI 1 1 W/O SAI

SECONDARY AIR INJECTION ASSY.

 MUFFLER ASSEMBLY FIG.NO.11

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6050410 MUFFLER GUARD 1 1

2 N9200100 HEX FLANGE BOLT M6x8.0 4 4

3 K6200310 PUNCHED WASHER 13x6.5x1.6 4 4 BSIV

4 M7200070 HEX FLANGE BOLT M8x1.25x55 2 2

5 0330318 WAVE SPRING WASHER M8 2 2

6 K6050430 MUFFLER GUARD FRONT 1 1

7 N3200210 PUNCHED WASHER 8.2x25x2 2 2

8 M1050310 GASKET EXHAUST PIPE 1 1

9 0334548 HEX NUT M8 2 2

10 K6050380 MUFFLER SUB ASSY. 1 1

10A K6050690 MUFFLER SUB ASSY. 1 1 BSIV

11 K6050390 MUFFLER COMP ASSY. 1 1

11A K6050710 MUFFLER COMP ASSY. 1 1 BSIV

12 M1200890 U NUT M8x1.25 2 2

13 K6222550 CVTI LOGO GUARD 1 1

 MUFFLER ASSEMBLY - BSVI FIG.NO.11A

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6050410 MUFFLER GUARD 1 1

2 N9200100 HEX FLANGE BOLT M6x8 4 4

3 K6200310 PUNCHED WASHER 13x6.5x1.6 4 4

4 P200480 HEX BOLT M10x45 2 2

5 N8200100 HEX SCREW M6x12 2 2

6 K6050830 GUARD EXHAUST FRONT 1 1 BSVI

7 0335628 PUNCHED WASHER 10.5x24x2.3 2 2

8 M1050310 GASKET EXHAUST PIPE 1 1

9 K6060530 OXYGEN SENSOR 1 2 BSVI

10 K6050770 MUFFLER SUB ASSY 1 1 BSVI

11 K6050780 MUFFLER COMPLETE 1 1 BSVI

12 M1200890 U NUT M8x1.25 2 2

13 K6226410 CVTI LOGO GUARD 1 1 BSVI

FIG.No. 12 HANDLE BAR & CABLE ASSY. FIG.NO.12
4A 6A

NO. OFF
REF PART DESCRIPTION REMARKS
1
4 NO. NO. DRUM DISC

2
7 1 R3150060 GRIP COMP THROTTLE 1 1
29 7 2 0332038 CRPH SCR M5x45 1 1
5
3 P1200150 WAVE SPRING WASHER M5 1 1
5
41 4 K6221890 MIRROR ASSY. RH 1 1
6
38 4A K6223720 MIRROR ASSY. RH 1 1 MIL.EDITION
39
13 37 5 K6222160 GROMMET MIRROR LH 2 2
31 40 35 7 6 K6221880 MIRROR ASSY. LH 1 1
36 8 6A K6223710 MIRROR ASSY. LH 1 1 MIL.EDITION
5 7 K6320910 NUT MIRROR RH 2 2
34 8 K6150280 HANDLE BAR COMP 1 1
9 9 R3150050 GRIP LH 1 1
33 10 K200570 U NUT 10 X 1.25 FLANGED 1 1
30 11 P1200180 PUNCHED WASHER A11 1 1
12 K6150190 CONTROL LEVER ASSY. LH 1
28 11 10 13 K3200420 PAN HEAD SCREW SPECIAL 2
48
32 14 N3320510 ASSY. SWITCH STOP LAMP 2
13
15 15 K6150200 BRKT LEVER LH 1
27 25
24 17 16 K3150270 CLAMP LEVER BRKTLH 1
12
19 17 K3150250 BRAKE LEVER LH 1
14 18 409047000 NYLON LOCK NUT M6X 8 2
19 K6170010 CABLE ASSY. FRONT BRAKE 1
16 20 N2110690 SPRING FRONT BRAKE CABLE 1
26 21 N2110680 DUST SEAL FRONT BRAKE CABLE 1
46
43 18 22 0254038 PIN FR.BR. LEVER - BREAK 2
23 0334268 NUT FR.BR. CABLE ADJ.- BREAK 2
21 47
42 24 K6170080 CABLE ASSY. CHOKE 1 1
22 22 44 25 K6170190 CABLE ASSY. THROTTLE 1 1
23 23 26 8200120 CRPH TAPPING SCREW M5*12 1 1
45 27 K6170180 CABLE ASSY. REAR BRAKE 1 1
20 28 420302700 HEX NUT M5x8 1 1
29 P1200150 WAVE SPRING WASHER M5 1 1
HANDLEBAR & CABLE ASSY. 30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1 1
FIG.No. 12
6A
HANDLE BAR & CABLE ASSY. FIG.NO.12
4A

NO. OFF
1 REF PART DESCRIPTION REMARKS
4 NO. NO. DRUM DISC
2
7
31 K3150260 BRAKE LEVER RH 1 1
29 7
5 32 K3200660 HEX FLANGE BOLT M10x1.25x45 1 1
5 33 S1150500 BUSH ROUND 1 1
41
6 34 K3150280 CLAMP LEVER BRKT RH 1 1
38
39 35 K6150380 BRKT LEVER RH 1 1
13 37
36 420957700 PHILIPS HD SCREW M4x15 1 1
31 40 35 7
37 0330448 WAVE SPRING WASHER M4 1 1
36 8 38 K3150570 CASE THROTTLE UNDER 1 1
5
39 0254096 PIECE THROTTLE CABLE END 1 1
34 40 K6150140 CONTROL LEVER ASSY. RH 1 1
9
33 41 K150420 CASE THROTTLE UPPER 1 1
42 K3110690 SPRING BRAKE CABLE REAR 1 1
30 43 --- SCREW M3 1 1
28 44 K6150210 STOPPER PARKING BRAKE COMP. 1 1
11 10
48 45 S1200820 CIRCLIP 2.3 E CLIP 1 1
32
13 46 K6150250 HINGE PARKING BRAKE 1 1
15
27 25
24 47 K6150249 SPRING PARKING BRAKE 1 1
17 12
19

14

16
26
46
43 18

21 47
42
22 22 44
23 23
45
20

HANDLEBAR & CABLE ASSY.

FIG.No. 12A HANDLE BAR & CABLE ASSY. - SBS FIG.NO.12A

4 4A
1 1A NO. OFF
REF PART DESCRIPTION REMARKS
48 NO. NO. DRUM DISC
6 6A
1B
2
7 1 R3150040 GRIP COMP THROTTLE 1 1 CLASSIC
3
1A K6150830 GRIP COMP THROTTLE DISC 1 BSVI
5 1B K6150870 GRIP COMP THROTTLE 1 1 AOL VER.
41 7
2 0332038 CRPH SCR M5x45 1 1
38
39 3 P1200150 WAVE SPRING WASHER M5 1 1
13 37 5A
5 4 K6221890 MIRROR ASSY. RH 1 1
31 40 35
4A K6226990 MIRROR ASSY. RH 1 1 AOL VER.
36 8 8A 8B 5 K6222160 GROMMET MIRROR LH 2 2
9 9A 9B 6 K6221880 MIRROR ASSY. LH 1 1
34
6A K6226980 MIRROR ASSY. LH 1 1 AOL VER.
33 7 K6320910 NUT MIRROR RH 2 2
30 8 K6150630 HANDLE BAR COMP 1 CLASSIC
9C
8A K6150750 HANDLE BAR COMP DRUM 1 BSVI
28 10
29 11 8B K6150790 HANDLE BAR COMP DISC 1 BSVI
32
12 9 R3150030 GRIP LH 1 1 CLASSIC
27 25 25A 9A N9221070 GRIP LH DRUM 1 BSVI
24
15 13A 9B K6150820 GRIP LH DISC 1 BSVI
19B
48 9C K6150860 GRIP LH DISC 1 AOL VER.
19
16 10 K200570 U NUT 10 X 1.25 FLANGED 1 1
19A
11 P1200180 PUNCHED WASHER A11 1 1
18 12 K6150400 CONTROL LEVER ASSY LH 1 1 SBS
26
46 13 K3200420 PAN HEAD SCREW SPECIAL 2 2
17 43 13A K6150450 SPECIAL SCREW 1 1 SBS
14
21 44 14 K160240 ASSY. SWITCH STOP LAMP 2 2
45
22 22 15 K6150430 BRKT LEVER LH 1 1 SBS
47 16 K6150570 CLAMP LEVER BRKT LH 1 1 ,,
23
17 K6150550 SUPPORT BRAKE LEVER 1 1 ,,
42
20 18 409047000 NYLON LOCK NUT M6X 8 2 2
19 K6170210 CABLE ASSY BRAKE FRONT LH 1 SBS
HANDLEBAR & CABLE ASSY. - SBS 19A K6170220 CABLE ASSY BRAKE FRONT RH 1 ,,
19B K2170010 CABLE ASSY BRAKE FRONT TOP 1 ,,
FIG.No. 12A HANDLE BAR & CABLE ASSY. - SBS FIG.NO.12A

4 NO. OFF
1 1A REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
6
2 20 N2110690 SPRING FRONT BRAKE CABLE 1 1 SBS
7 21 N2110680 DUST SEAL FRONT BRAKE CABLE 2 2
3
22 0254038 PIN FR.BR. LEVER - BREAK 2 2
5
41 23 0334268 NUT FR.BR. CABLE ADJ.- BREAK 2 2
7 24 K6170080 CABLE ASSY. CHOKE 1 1
48 38
39
13 37 5A 25 K6170300 CABLE ASSY. THROTTLE 1 1
5
31 40 35 25A K4170090 CABLE ASSY. THROTTLE 1 1 KEHIN (GEN-5)
36 8 8A 8B 26 8200120 CRPH TAPPING SCREW M5*12 1 1

9 9A 9B 27 K6170180 CABLE ASSY. REAR BRAKE 1 1

34 28 420302700 HEX NUT M5x8 1 1
33 29 0330308 WAVE SPRING WASHER M5 1 1
30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1 1
30
31 K3150260 BRAKE LEVER RH 1 1
28 10 32 K3200660 HEX FLANGE BOLT M10x1.25x45 1 1
29 11
32 33 S1150500 BUSH ROUND 1 1
12
48
27 25 25A 34 K3150280 CLAMP LEVER BRKT RH 1 1
24
13A 35 K6150380 BRKT LEVER RH 1 1
19B 15
19 36 420957700 PHILIPS HD SCREW M4x15 1 1
16 37 0330448 WAVE SPRING WASHER M4 1 1
19A
38 K3150570 CASE THROTTLE UNDER 1 1
18 39 0254096 PIECE THROTTLE CABLE END 1 1
26
46 40 K6150140 CONTROL LEVER ASSY. RH 1
17 43
14 41 K150420 CASE THROTTLE UPPER 1 1
21 44
45 42 --- SCREW M3 1 1 SBS
22 22
43 K6321540 KIT PARKING BRAKE 1 1 ,,
23 47 K6150580 KIT BRAKE LEVER ASSY RR ,,
44 1 1
42 45 K6111390 SPRING BRAKE CABLE REAR 1 1
20
46 K6111340 SPRING BRAKE RETURN DRUM 1 1 SBS
HANDLEBAR & CABLE ASSY. - SBS 47 K6111350 BRAKE ADJUSTER 2 2 ,,
48 K6150650 DAMPER HANDLE BAR 2 CLASSIC
FIG.No. 13
FUEL TANK & AUTO FUEL COCK ASSY. FIG.NO.13
1
21
NO. OFF
REF PART DESCRIPTION REMARKS
20 6
NO. NO. DRUM DISC

7 7A
1 R1200380 HEX FLANGE BOLT M5x14 4 4
2 22
2 K6160520 FUEL SENDER UNIT 1 1
3 G5141700 UPPER CUP BREATHER 1 1
4 G5141710 LOWER CUP BREATHER 1 1
3
5 K6140300 FUEL TANK COMP. 1 1
4 8 9 10 6 R1200280 CRR PAN HEAD SCREW M4x20 3 3
23 7 K6140160 FUEL TANK CAP ASSY. 1 1

5
7A K6140460 CAP FUEL TANK 1 1 REF.
8 P1200050 WAVE SPRING WASHER M6 2 2
9 420011700 WASHER 6.4 2 2
10 420462700 HEX BOLT M6x20 2 2
11 R1140410 FUEL FILTER 1 1
12 K140820 HOSE CLIP 2 2
11 13 K6140320 HOSE FUEL TUBE 1 1
14
12 14 N2200500 HEX FLANGE BOLT M6x1.25 1 1
12
15 15A 15 K3140060 AUTO FUEL COCK 1 1
13
15A K6140540 AUTO FUEL COCK 1 1 BSIV
18
16 17 16 N8040370 HOSE CLIP VACUUM 4 4
17 K3140240 HOSE FUEL CARBURETTOR 1 1
18 K3140260 SPRING VACUUM HOSE 2 2
18
19 19 K3140620 HOSE VACUUM 1 1
20 K6140290 FUEL TANK ASSY. 1 1
21 K6320480 COVER CAP FUEL TANK 1 1
22 K6140470 LOGO FUEL TANK LOCK 1 1 REF.
23 K6123140 BRKT FUEL TANK MTG 1 1
FUEL TANK & AUTO FUEL COCK ASSY.
 FUEL TANK ASSEMBLY - BSVI FIG.NO.13A

NO. OFF
10A REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 N2200500 HEX FLANGE BOLT M6x1.25 2 2 BSVI

2 NE200020 CUP WASHER 60 110 1 1 "
3 K6140800 GROMMET 1 1 "
4 K6140420 SEAL 1 1 REF.SIB/06 01 21
5 K6161190 FUEL SENDER ASSY EFI 1 1 "
6 K6140680 FUEL TANK COMP 1 1 "
7 K6123490 BRKT FUEL TANK COMP RR 1 1 "
8 R1200380 HEX FLANGE BOLT M5X14 4 4 "
8A N8200060 HEX FLANGE BOLT M6X10 6 6 "
9 K6140400 FLANGE TOP FUEL PUMP MTG 1 1 "
10 K3140870 FUEL PUMP MODULE ASSY 1 1 "
10A K6140690 FUEL PUMP MODULE ASSY 1 1 KEHIN (GEN-5)
11 R3200010 O-RING 6260 350 1 1 "
12 K6140390 FLANGE BOTTOM FUEL PUMP MTG 1 1 REF.SIB/06 01 21
13 K6320480 BODY COVER TANK LOCK 1 1 "
14 K6140760 HOSE CANISTER 1 1 "
15 K6140730 CAP FUEL TANK ASSY 1 1 "
15A K6140870 CAP FUEL TANK ASSY 1 1 ZX DISC ISG
15B K6140840 CAP FUEL TANK ASSY 1 1
16 R1200280 CRR PAN HEAD SCREW M4X20 3 3 "
17 P1200050 WAVE SPRING WASHER M6 1 1 "
18 K6060520 VALVE CANISTER PURGE 1 1 "
19 N9141650 HOSE AIR INLET 1 1 "
20 R2040400 HOSE CLIP NP.054 1 1 "
21 K2140320 HOSE DRAIN CANISTER 1 1 "
22 0335928 PUNCHED WASHER 6.5x18.0x1.6 ZNB 1 1 "
23 K6140950 HOSE ASSY 1 1 "
24 NB140110 HOSE CLAMP 120 2 2 "
25 420462700 HEX SCREW M6X20 8.8 ZNB 1 1 "
 FUEL TANK ASSEMBLY - BSVI FIG.NO.13A

NO. OFF
10A REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

26 K4140140 CANISTER COMP 1 1 BSVI

27 0332068 CRPH SCR M6x12 6.8 ZNB 2 2 "
28 7130130 WASHER - CUP ZnC 2 2 "
29 K6140710 GUIDE HOSE 2 2 "
30 K6140770 HOSE INDUCTION 1 1 "
31 414147000 HOSE CLIP 2 2 "
32 K6140740 PLATE GUIDE COMP 1 1 "
33 K6140750 HOSE PURGE VALVE 1 1 "
34 R1040460 CLAMP BREATHER HOSE 1 1 "
35 N8040370 HOSE CLIP VACUUM 2 2 "
36 K4140150 BOOT CANISTER 1 1 "
37 K4141260 HOSE GUIDE 1 1

37
FIG.No.14
HEAD LAMP ASSY. HOUSING ASSY. FIG.NO.14

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 --- HOUSING HEAD LAMP FRONT 1 1 REF. COL. Mat.
2 K6320430 GROMMET HEAD LAMP 2 2
3 K3161510 POSITION BULB HEAD LAMP 2 2
4 K6160480 CORD SET POSITION LAMP 1 1
5 K6321070 P CLAMP 2 2
6 K200300 S T SCREW 3.5x16 2 2
7 K6221430 HEAD LAMP ASSY. 1 1
7A --- HEAD LAMP ASSY. - Alt K6225580 1 1 GRAND EDITION
7B K6225580 HEAD LAMP ASSY. LED 1 BSVI
8 M7160190 BULB HEAD LAMP 1 1
9 K6320720 SPRING CLIP + SPRING BRKT 1 1
10 --- SCREW 2 2
11 N8324800 BOOT HEADLAMP HOLDER 1 1
12 --- AIR VENT 1 1
13 K6320720 SPRING CLIP + SPRING BRKT 1 1
14 K6320420 CLIP NUT M6 1 1
15 0336088 PUNCHED WASHER 4.3x9x1 4 4
16 R1160190 SWITCH LIGHTING 1 1
16A K6224020 HOUSING HEAD LAMP REAR CAP 1 BSIV
17 K6221410 HOUSING HEAD LAMP REAR (BLACK) 1 1
17A K6223040 HOUSING HD LAMP RR COL. MAT. (BEIGE) 1 1 (Limit.Edi.) / ZX
17B K6222390 HOUSING HEAD LAMP REAR (BEIGE) 1 1 BSIV DISC
17C K6224840 HOUSING HEADLAMP REAR (BLACK) 1 CLASSIC
17D K6225720 HOUSING HEADLAMP REAR (BEIGE) 1 1 ZX INTELLIGO
17E K6227090 HOUSING HEADLAMP REAR 1 1 AOL VER.
18 R1160200 SWITCH START 1 1
18A KA160400 SWITCH ENGINE START STOP 1 ZX DISC ISG
19 K6160470 BEAM CONTROL CUM PASS SWITCH 1 1
HEAD LAMP ASSY & HOUSING ASSY. 20 R1200280 CRR PAN HD SCREW M4x20 4 4
21 R1160210 SWITCH TSL 1 1
FIG.No.14
HEAD LAMP ASSY. HOUSING ASSY. FIG.NO.14

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

21A K6160400 SWITCH TSL 1 1 BSIV

22 R1160230 SWITCH HORN 1 1
23 M1200670 CRR PAN HEAD SCREW M6x16 2 2
24 0335608 PUNCHED WASHER 6.5x16x1.2 1 1
25 420464700 HEX SCREW M6x16 1 1
26 K200320 CRR PAN HEAD S TAP SCREW 4.2x16 7 7
27 K6321090 HEAD LAMP W/O BULB 1 1 N.I
28 K6321100 TSL LH W/O BULB 1 1 "
29 K6321110 TSL RH W/O BULB 1 1 "
30 K6224880 MIRROR ASSY. RH 1 CLASSIC
31 K6224870 MIRROR ASSY. LH 1 "
32 K6224930 WIND SHIELD MTG 2 "
33 N7202230 HEX SOCKET CAP SCREW M5 2 "
34 K6225040 GROMMET MIRROR RH 1 "
35 K6224940 BRACKET 2 "
36 0334548 HEX NUT M8 2 "
37 K2200080 TRUSS HEAD CAP SCREW M6x16 2 "
38 K6225020 WINDSHIELD ASSY. (WITH MTG) 1 "
38A K6226580 WINDSHIELD ASSY. (WITH MTG) 1 BSVI
39 K6225030 GROMMET MIRROR LH 1 CLASSIC
40 N3120130 GROMMET HEAD LAMP 4 "
40A N8220180 GROMMET HEAD LAMP 4 BSVI
41 N9051860 CUP WASHER 4 CLASSIC
42 KL160070 ENGINE KILL SWITCH 1 AOL VER.

HEAD LAMP ASSY & HOUSING ASSY.

FIG.No.15
SEAT ASSEMBLY FIG.NO.15

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6130150 SEAT ASSEMBLY 1 1

1A K6130190 SEAT ASSEMBLY (NEW) 1 1 TWIN COLOUR
1B K6130220 SEAT ASSEMBLY (NEW) 1 1 MIL.EDITION
1C K6130320 SEAT ASSEMBLY 1 1 CLASSIC
1D K6130350 SEAT ASSEMBLY 1 1 GRAND EDITION
1E K6130420 SEAT ASSEMBLY 1 1 CLASSIC-BSVI
1F K6130470 SEAT ASSEMBLY 1 1 ZX - BSVI
1G K6130520 SEAT ASSEMBLY 1 1 AOL VER.
2 K6130140 COVER COMP SEAT 1 1
2A K6130180 COVER COMP SEAT (NEW) 1 1 TWIN COLOUR
2B K6130230 COVER COMP SEAT - MIL. EDITION 1 1 ZX - BSIV&BSVI
2C K6130330 COVER COMP SEAT 1 1 CLASSIC-BSVI
2D K6130370 COVER COMP SEAT 1 1 GRAND EDITION
2E K6130530 COVER COMP SEAT 1 1 AOL VER.
3 K6130130 SEAT FOAM 1 1 ZX - BSIV&BSVI
3A K6130440 SEAT FOAM 1 1 BSVI
4 K6130120 SEAT BASE 1 1 ZX - BSVI
4A K6130430 SEAT BASE 1 1 CLASSIC-BSVI
5 R1130090 BOLT PLATE COMP SEAT 1 1
6 R1130110 HEX SCREW M6 1 1
7 M1200900 HEX FLANGE NUT M6x1 1 1
8 R1130100 HINGE COMP. SEAT 1 1
9 K6130160 PACKING SEAT 1 1
10 K210800 O RING 1 1
11 K6130100 CUSHION SEAT REAR 2 2
12 K6130170 PACKING SEAT BASE FRONT 2 2
SEAT ASSEMBLY
 FRAME & FOOTREST ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 K6150270 IGNITION LOCK 1 1
2 K3100590 CUP BOTTOM 1 1
3 S1125290 RACE STEERING INNER 1 1
4 0332238 REC CSK HD SCREW M6x12 2 2
5 N3200190 HEX FL. BOLT M6x30 2 2
6 P1200050 WAVE SPRING WASHER M6 2 2
7 K6122300 BUSH FOOTREST 2 2
54 8 0335605 PUNCHED WASHER 2 2
9 K6122650 PILLION FOOTREST RH 1 1
10 3030515 SPRING KS LEVER 2 2
11 0339204 BALL KICK STARTER 2 2
12 K6122760 FRAME COMP. 1 1
12A K6123970 FRAME COMP. 1 1 BSVI
13 K6210100 REAR LATCH ASSY. 1 1
14 0335558 PUNCHED WASHER 5.5x12x1.0 2 2
15 0331708 CRPH SCREW M5X12 2 2
16 U2200010 HEX FL. BOLT M8x30 4 4
17 K6221600 PILLION HANDLE COMP. 1 1
18 420496700 HEX BOLT M10x40 1 1
19 K6090530 TOGGLE LINK ASSY. 1 1
20 K6122660 PILLION FOOTREST LH 1 1
21 K6121480 FOOTREST ASSY. PILLION 1 1
21A K61214807D FOOTREST ASSY. PILLION 1 1
22 N9200030 HEX FL . BOLT M845 2 2
23 K3122840 COTTER PIN FOOTREST FOLDABLE 1 1
24 K3122830 PIN FOOTREST FOLDABLE 1 1
25 K3122800 SPRING FOOTREST FOLDABLE 1 1
26 K3122850 COTTOR PIN FOOTREST FOLDABLE 1 1
27 K3123140 PAD FOOTREST FOLDABLE 1 1
28 K6121490 FOOTREST COMP. PILLION 1 1
 FRAME & FOOTREST ASSEMBLY FIG.NO.16

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
29 K3122820 PIN FOOTREST FOLDABLE 1 1
30 N5111200 AXLE 10x221.5 1 1
31 K6090640 SHOCK ABSORBER 1 1
31A K6090740 SHOCK ABSORBER 1 1 GRAND EDITION
31B K6090770 SHOCK ABSORBER 1 SMW & HS1 HEAD LAMP

32 K6200060 HEX BOLT M10x1.5x250 1 1

33 0330328 WAVE SPRING WASHER M10 2 2
34 K200160 HEX NUT M10 1 1
35 K6090700 TOGGLE LINK ASSY. 1 1 BSVI
36 K6090680 SILENT BLOCK 2 2
37 K6090590 SPACER ASSY. TOGGLE LINK 1 1
38 K6090510 BUMP STOPPER TOGGLE LINK 1 1
39 0330318 WAVE SPRING WASHER M8 2 2
40 0335528 PUNCHED WASHER 10.5x18x1.6 2 2
41 K6225060 BACK REST PILLION ASSY. 1 CLASSIC
42 K6224810 PILLION HANDLE ASSY. 1 "
43 K6225050 END CAP 1 "
44 0334146 HEX FLANGE NUT M6 2 "
45 K6225070 COVER BACKREST PILLION 1 "
46 K3200840 RETAINER CLIP COMP. 2 "
47 P3200010 CRR PAN HEAD SCREW M6x12 2 "
48 K4090060 ARRESTOR PLATE 1 1 BSVI
49 K4090070 STOPPER TOGGLE LINK 1 1 BSVI
50 M1200530 HEX FL. BOLT M6x20 1 1 BSVI
51 K2320430 CAP OUTER IGNITION LOCK 1 1
51A KL320020 CAP OUTER IGNITION LOCK 1 1 ZX INTELLIGO
52 K6123050 COVER CONTROL CABLE 1 1
53 8200120 CRPH SCREW M5*12 3 3
54 K6123140 BRKT FUEL TANK MTG 1 1
FIG.No.17
CENTER STAND & PROP STAND ASSY. FIG.NO.17

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6121040 CENTER STAND ASSY 1 1

1A K6121470 CENTER STAND COMP - WEGO 1 1 BSVI

2 N8110710 SPLIT PIN 3 3

3 K6200080 CLEVIS PIN CENTER STAND 2 2

4 K6121470 CENTER STAND COMP 1 1

5 S1125310 CUSHION 1 1

6 K3124270 LEVER COMP. CENTER STAND 1 1

7 K3122140 SPRING CENTER STAND 1 1

8 0334548 HEX NUT M8 1 1

9 K6121090 PROP STAND COMP. 1 1

10 N9200010 HEX BOLT M8 x 1.25 x 30 1 1

11 N8121890 SPRING PROP STAND 1 1

12 K6320450 PROP STAND KIT 1 1

13 K6170090 CABLE GUIDE FRONT 1 1

CENTER STAND & PROP STAND ASSY.

FIG.No. 18
15 16 FRONT FORK ASSEMBLY FIG.NO.18
34
17
7 NO. OFF
18 REF PART DESCRIPTION REMARKS
1 23 NO. NO. DRUM DISC
8 22
9 19 1 K6101000 LEG ASSY. RH FRONT FORK 1
10 20
1A K61008207D LEG ASSY FRONT FORK R - TITAN GREY 1 DISC REF.
21
11 24 25 26 2 K6100880 INNER TUBE 2 2

2 28 3 U1100120 PIECE OIL LOWER 2 2

4 K6101010 OUTER TUBE RH 1

12
28 27 4A K61008407D OUTER TUBE R TITAN GREY 1 REF.

13 5 N8101220 PACKING 2 2
33 33A
6 N8101230 HEX ALEN BOLT 2 2
3 29
7 K6100960 NUT FRONT FORK 2 2
14
30
8 N3102410 SEAL DUST FRONT FORK 2 2
4
9 N3100290 SNAP RING 2 2
31
30A
32 10 N3102420 OIL SEAL 1 1

31A 11 K6100900 SPRING - 1 2 2

5
12 N3100330 RING DAMPER PISTON 2 2

6 13 K6100870 CYLINDER FORK 2 2

24 26 14 K6320560 REBOUND SPRING 2 2

1A
25
15 410058700 LOCK NUT STEERING 1 1

16 K3100830 WASHER STEERING STEM 1 1

FRONT FORK ASSEMBLY 17 K3100800 ARRESTER STEERING STEM 1 1

FIG.No. 18
15 16 FRONT FORK ASSEMBLY FIG.NO.18
34
17
7 NO. OFF
18 REF PART DESCRIPTION REMARKS
1 23 NO. NO. DRUM DISC
8 22
9 19
18 M7101170 DUST SEAL 1 1
10 20 19 420404000 STEERING BALL 22 22
20 K3200450 BALL CAGE COMP. LOWER 1 1
21 21 K3100600 CONE BOTTOM 1 1
11 24 25 26 22 K3101080 CONE TOP 1 1
23 K6100890 LOWER BRKT COMP. 1 1
2 28 24 0335578 PUNCHED WASHER 6.5x13x1 2 2
25 P1200050 WAVE SPRING WASHER 2 2
26 420464700 HEX SCREW M6x16 2 2
12 27 K6170140 CABLE GUIDE FRONT TOP 1 1
28 27
28 R1200160 HEX BOLT M10x1.25x40 4 4
29 N3200220 HEX FLANGE BOLT M6x1.25x16 4 4
13 30 K6100990 LEG ASSY. LH FRONT FORK 1
33 33A 30A K61008107D LEG ASSY FRONT FORK LH - TITAN GREY 1 DISC REF.
3 29 31 K6101020 OUTER TUBE LH 1
31A K61008307D OUTER TUBE LH - TITAN GREY 1 REF.
14 32 K6170130 CABLE GUIDE FRONT LH 1 1
30
33 K6100980 FRONT FORK ASSY. 1
33A K61008507D FORK ASSY FRONT - TITAN GREY 1 DISC REF.
4 34 K6101040 CAP LOCK NUT COMP. BRKT 1 1
31 35 K3100740 REFLEX FEFLECTOR 2 2
30A
32

31A
5

24 26
1A
35 25

FRONT FORK ASSEMBLY

FIG.No.19
FRONT WHEEL ASSEMBLY (DRUM) FIG.NO.19

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 2

3 K6110830 SPACER COMP FRONT AXLE 1

4 K3200770 BALL BEARING 6201 2

5 K6111170 WHEEL ASSY. FRONT 1

6 K6111160 TYRE 90/90-12 1

7 K4110140 VALVE TUBE 1

7A N9112880 VALVE TUBELESS TYRE 1 BSVI
8 K61108705D ALLOY WHEEL FRONT 1.85*12 1

9 K6110730 SPACER COMP. FRONT HUB 1

10 K6110920 SEAL BRAKE PANEL 2 1

11 K6110490 GEAR SPEEDO 1

12 N5110790 WASHER SPEEDOMETER GEAR THR 1

13 K61110605D PANEL SUB ASSY. FRONT BRAKE 1

14 K6320590 SHOE SET BRAKE 130 DIA 1

15 N2110130 CAM BRAKE 1

16 K61110505D PANEL COMP. FRONT BRAKE 1

16A K6111510 BRAKE PANEL FRONT SBS 1 WITH SPEEDO PRO.
FRONT WHEEL ASSEMBLY 16B K6111310 BRAKE PANEL FRONT SBS 1 W/O SPEEDO PRO.
FIG.No.19
FRONT WHEEL ASSEMBLY (DRUM) FIG.NO.19

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

17 N3110120 SHIM 5.7x10x0.4 OILED 1

18 K6110480 PINION SPEEDO 1

19 N8111570 BUSHING SPEEDO GEAR PINION 1

20 N8200240 OIL SEAL 4.8x15x4.8 1

21 0335078 SHIM 5.1x9x0.4 1

22 N3110990 AXLE FRONT 1

23 0331718 CRPH SCREW M5x16 6.8 1

24 0335558 PUNCHED WASHER 5.5x12.0x1.0 1

25 420305700 HEX NUT M6 8 1

26 420001700 PUNCHED WASHER A6.6 1

27 N3110400 LEVER FRONT BRAKE CAM 1

27A K6111330 LEVER CAM BRAKE 1 SBS
28 0335698 PUNCHED WASHER 14.5x22x1.6 1

29 0178030 O RING BRAKE CAM-BR 1

30 0331248 HEX BOLT M6X1.0X33 4.8 1

31 3230515 SPRING BRAKE SHOE 2

FRONT WHEEL ASSEMBLY

FIG.No. 19A
FRONT WHEEL ASSEMBLY (DISC) FIG.NO.19A

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 0331718 CRPH SCREW M5x16 1

2 0335558 WASHER 1
3 S1111170 SHIM SPEEDO DRIVE 2
4 S1111180 ARRESTOR SPEEDO DRIVE 1
5 --- PINNION SPEEDO DRIVE 1
6 K6111000 SPEEDO HUB DRIVE ASSY. 1
7 S1111190 DUST SEAL 1
8 --- GEAR SPEEDO WHEEL DRIVE 1
9 K3110680 RETAINER RING SPEEDO GEAR 1
10 K3110670 SHIM 7.5x15x0.5 1
11 K3200770 BALL BEARING 6201 2
12 K6110730 SPACER COMP. FRONT HUB 1
13 K61110105D WHEEL ASSY. FRONT 1
13A K6111660 WHEEL ASSY. FRONT 1 GRAND EDITION

14 K6111160 TYRE 90/90 - 12 1

15 K4110140 VALVE TUBELESS TYRE 1
16 K61109705D ALLOY WHEEL FRONT 12x90 5SPOKE 1
16A K6111650 ALLOY WHEEL FRONT 12x90 5SPOKE 1 GRAND EDITION

17 R1110430 DISC FRONT WHEEL 1

18 K6110830 SPACER HUB FRONT AXLE 1
19 M7110280 HEX FLANGE BOLT M8x30 4
20 0335538 PUNCHED WASHER 12.5x22x2.3 2
21 N3110990 AXLE FRONT 12x221.5 1
22 0334158 U NUT M12x1.25 1
23 K6111290 SPACER COMP 1

FRONT WHEEL ASSEMBLY (DISC)

FIG.No. 19B
FRONT WHEEL ASSY. (SHEET MET.) FIG.NO.19B

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 0334158 NUT REAR SWING ARM PIVOT 1
2 0335538 PUNCHED WASHER 12.5x22x2.3 2
3 K6111150 TYRE TUBELESS 12 9000 FRONT 1
4 K6111900 VALVE TUBELESS TYRE 1 SHEET MET./HS1 HL

5 K6111780 WHEEL ASSY FRONT 1 SHEET MET.

6 --- U NUT M8x1.2 5
7 K6111910 WHEEL SUB ASSY. 1 SHEET MET.
8 K6110730 SPACER COMP FRONT HUB - WEGO 1
9 0339100 BALL BEARING 12x32x10 6201Z 2
10 N3110990 AXLE FRONT 12x221 5 1
11 --- SCREW SPECIAL M8 x 1.25 5
12 K6110730 SPACER COMP FRONT HUB - WEGO 1
13 3230515 SPRING, BRAKE SHOE 2
14 K6320590 SHOE SET BRAKE 130 DIA 1
15 N2110130 CAM BRAKE 1
16 K6111510 BRAKE PANEL MC FRONT 1
17 N3110120 SHIM 5.7x10x0.4 OILED 1
18 K6110480 PINION SPEEDO 1
19 N8111570 BUSHING SPEEDO GEAR PINION 1
20 N8200240 OIL SEAL 4.8x15x4.8 1
21 0335078 SHIM 5.1x9x0.4 1
22 P1200140 PUNCHED WASHER A5.5 ZNG (TSDS-0003) 1
23 0331718 CRPH SCR M5x16 6.8 ZNB 1
24 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 1
25 420305700 HEX NUT M6 8 1
26 420001700 PUNCHED WASHER A6.6 1
27 K6111330 LEVER CAM BRAKE 1
28 0335698 PUNCHED WASHER 14.5x22x1.6 ZNB 1
29 0178030 O RING BRAKE CAM-BR 1
FRONT WHEEL ASSEMBLY (SHEET MET.) 30 0254038 PIN FR.BR. LEVER - BREAK 2
FIG.No.20
REAR WHEEL ASSEMBLY FIG.NO.20

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 S1200910 FLANGE U NUT M16x1.5 1 1

2 S1111430 PUNCHED WASHER A6.6 1 1
3 K6111160 TYRE 90/90-12 1 1
4 K6111190 WHEEL ASSY. REAR 1 1
4A K6111690 WHEEL ASSY. REAR 1 GRAND EDITION
4B K6111840 WHEEL ASSY REAR 1 SHEET MET.
5 K4110140 VALVE TUBE 1 1
5A N9112880 VALVE TUBELESS TYRE 1 1
6 K61108805D ALLOY WHEEL REAR 2.15*12 1 1
6A K6111680 ALLOY WHEEL REAR 1 GRAND EDITION
6B K6111920 REAR WHEEL SUB ASSY. 1 SHEET MET.
7 1110020 SHOE SET BRAKE 130 DIA 1 1
8 K6110840 BRAKE CAM REAR NP.015 1 1
9 0178030 O RING BRAKE CAM 1 1
10 3230515 SPRING BRAKE SHOE 2 2
11 0331248 HEX BOLT M6x1.0x33 4.8 1 1
12 K6110800 LEVER COMP. BRAKE REAR 1 1
13 420001700 PUNCHED WASHER16.5x33.2x3.15 1 1

REAR WHEEL ASSEMBLY

FIG.No.21
TAIL LAMP & REAR FENDER ASSEMBLY FIG.NO.21

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 --- TAIL COVER CENTER 1 1 REF. COLOUR

MATRIX
2 0332275 CRR PAN HEAD SCREW 2 2

3 K200320 CRR PAN HD TAPPING SCREW 2 2

4 K6220620 RETAINER CLIP 2 2

5 K6221460 TAIL LAMP ASSY. 1 1

5A K6226440 TAIL LAMP ASSY. BULB VER. 1 1

6 0332275 CRPH SCREW M6x20 6.8 2 2

7 N8122610 CUP WASHER 4 4

8 N3120130 GROMMET 6 6

9 M1200820 CRPH SCREW M6x20 6.8 2 2

10 K3160450 BULB TSL AMBER 2 2

11 K6321080 CORD SET TSL REAR 1 1

12 --- NPL WIRE ASSY. 1 1

13 --- BULB NPL 3W 1 1

14 K6221590 FENDER REAR 1 1

14A K6225670 FENDER REAR SUB ASSY.(WITH REFLECTOR) 1 1 BSVI
15 N4221270 RUBBER TOOL BOX 1 1

16 M7160120 REFLEX REFLECTOR 1 1

TAIL LAMP & REARFENDER ASSEMBLY 17 --- COVER BOTTOM TAIL CENTER 1 1 REF. COLOUR
MATRIX
FIG.No.21
TAIL LAMP & REAR FENDER ASSEMBLY FIG.NO.21

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

18 N3200220 HEX FLANGE BOLT M6x1.25x16 2 2

19 K3200840 RETAINER CLIP NUT M6 2 2

20 0332275 CRR PAN HEAD SCREW 2 2

21 D127420 LICENSE PLATE PAINTED 1 1

22 P1200050 WAVE SPRING WASHER M6 2 2

23 P1200060 HEX NUT M6 ZNG 2 2

24 0330408 WAVE SPRING WASHER M6 2 2

25 0334560 HEX NUT M5 1 1

26 0335558 PUNCHED WASHER 5.5x12x1 1 1

27 F160490 BULB RC LAMP 12V P21/5W 1 1

TAIL LAMP & REARFENDER ASSEMBLY

FIG.No.22
SPEEDOMETER ASSEMBLY FIG.NO.22

NO. OFF
1G
9 REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 1A 1D 1F

1 K6221420 SPEEDOMETER ASSY. 1 1

2

1B 1C 1E 1A K6224860 SPEEDOMETER ASSY. 1

3 1B K6161100 SPEEDOMETER ASSY. DIGI 1 GRAND EDITION
1C K6161290 SPEEDOMETER ASSY. DIGI 1 "

1D K6225710 SPEEDOMETER ASSY. CLASSIC 1 1 BSVI

1E K6161180 SPEEDOMETER ASSY. DIGI ZX 1 BSVI

IF K6226600 SPEEDOMETER ASSY. BASIC 1 1 BSVI

1G K6227070 SPEEDOMETER ASSY BASIC 1 1 AOL VER.
2 K6221959 TOP COVER SPEEDO METER 1 1

3 --- SPEEDO COVER DIAL 1 1

4 K6170120 SPEEDO CABLE ASSY. 1 1

5 7
4

4A 4A K3170040 CABLE ASSY. SPEEDO 1 1 REF.

5 N5320860 BULB 12V 1.7W 5 5

6
6 K6160530 CORD SET SPEEDOMETER 1 1

7 K6320880 INNER SPEEDO CABLE 1 1

8 K3110700 O RING SPEEDO 1 1

8
9 K6322860 MODE BUTTON SPEEDOMETER 1 1

SPEEDOMETER ASSEMBLY
FIG.No.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 N8200220 CRR PAN HD TAP SCREW ST4.2x16 1 1
2 N3211120 LICENCE PLATE FRONT 1 1
3 420462700 HEX SCREW 2 2
4 K6221110 BRKT LICENCE PLATE FRONT 1 1
5 K6221450 TURN SIGNAL LAMP ASSY FR RH 1 1
6 K6321110 TURN SIGNAL LAMP FR RH W/O BULB 1 1
7 K3160450 BULB TSL AMBER 2 2
8 K6160500 CORD SET TSL FRONT RH 1 1
9 K6160490 CORD SET TSL FRONT LH 1 1
REF. COLOUR
10 --- PANEL FRONT TOP 1 1 MATRIX
10A --- PANEL FRONT TOP 1 1 MIL.EDITION
11 7130020 NUT SEAT TAIL COVER CENTRE 8 8
12 N3200340 CRR FL. PAN HD TAP SCRST4.2x13 18 18
13 K3220870 RETAINER HINGE PEP+ REF 1 1
13A KA220870 RETAINER HINGE 1 1 CLASSIC VER.
14 K6221500 PANEL REAR 1 1
14A K6223050 PANEL REAR (COLOUR MAT. BEIGE) 1 1 LI.E
14B K6224690 PANEL REAR ASSY. 1 CLASSIC VER.
14C K6226100 PANEL REAR ASSY. (BEIGE) 1 1 BSVI
14D K6226500 PANEL REAR ASSY. (BLACK) 1 1 BSVI
14E K6226020 PANEL REAR ASSY. (SIL.OAK) 1 1 BSVI
15 K6222180 GROMMET, DASHBOARD 1 1
16 --- PIN BAG HOOK 1 1
17 K3220860 BAG HOOK 1 1
17A KA220500 BAG HOOK 1 1 CLASSIC VER.
18 N3200220 HEX FL BOLT M6x16 ZNG 1 1
19 K6221790 GRILL PANEL FRONT 1 1
FRONT & REAR PANEL ASSEMBLY 20 --- PANEL FR BOTTOM UNPAINTED BLACK 1 1 REF. COLOUR
FIG.No.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

21 K6221440 TURN SIGNAL LAMP ASSY FR LH 1 1

22 K6321100 TURN SIGNAL LAMP FR LH W/O BULB 1 1
23 --- FRONT FENDER 1 1 REF. COLOUR
23A --- FRONT FENDER 1 1 MATRIX
24 0331748 CRR PAN HEAD SCREW 1 1
25 K6222230 MUD FLAP 1 1
26 K6222000 FENDER FRONT REAR 1 1
26A K6223820 FENDER FRONT REAR 1 REF.
27 N3200220 HEX FLANGE BOLT M6x1.25x16 4 4
28 N8200060 HEX FLANGE BOLT M6x40 2 2
29 K6221800 GLOVE BOX 1 1
29A K6225080 GLOVE BOX 1 CLASSIC VER.
30 K6226130 GLOVE BOX BEIGE 1 1 BSVI
30A K6226560 GLOVE BOX BLACK 1 1 BSVI
30B K6226000 GLOVE BOX FRONT SIL. OAK 1 1 BSVI
31 K6223350 COVER BACK 1 1 "
32 K6222470 LOGO TVS 3D 1 1 "
33 K6222450 LOGO JUPITER SIDE PANEL 3D 1 LE
34 K6223300 DOME STICKER 1 LE
35 K6224950 STICKER SPECIAL 1 CLASSIC VER.
36 K6223290 SCOOTER OF THE YEAR 1 LE
37 N3100230 CLIP 1 1 REF.
38 P6100030 GUIDE CABLE 1 1 REF.
39 K6227060 LID DASHBOARD 1 1 AOL VER.
40 K6227050 DASHBOARD 1 1 AOL VER.

FRONT & REAR PANEL ASSEMBLY

 PANEL SIDE LH, RH & REAR ASSY. FIG.NO.24

NO. OFF
REF PART DESCRIPTION REMARKS
48 49 NO. NO. DRUM DISC
1 K6221940 COVER FUEL TANK 1 1
2 P200270 CRPH SCR M6x12 6.8 2 2
3 K6221810 UTILITY BOX 1 1
3A K6225980 UTILITY BOX SUB ASSY. 1 1 BSVI
4 N3200210 PUNCHED WASHER 8.2x25.0x2 4 4
5 K200320 CRR PAN HEAD TAP SCREW 4.2x16 4 4
6 0331748 CRPH SCREW M6x16 6.8 3 3
7 P3200010 CRPH SCREW M6x12 6.8 2 2
8 U2200010 HEX FLANGED BOLT M8x27 2 2
9 --- SIDE PANEL LH 1 1 REF.COLOUR PAGE

10 N8220400 CUSHION FUEL TANK 2 2

11 K6222280 COVER FRONT ASSY. RH 1 1
11A K6223160 COVER FRONT ASSY. RH (COL. MAT. BEIGE) 1 1 LE
11B K6224770 COVER FRONT ASSY. RH 1 CLASSIC VER.
12 N3200340 CRR FL PAN HD TAP SCREW 4.2x13 16 16
13 --- SIDE TRIM FLOOR L H 1 1 REF.COLOUR PAGE

14 K3200840 RETAINER CLIP NUT M6 2 2

15 K6222170 BAGHOOK 1 1
16 K6221580 COVER FRONT 1 1
16A K6223070 COVER FRONT (COLOUR MAT. BEIGE) 1 1 LE
16B K6224720 COVER FRONT 1 CLASSIC VER.
17 K3200320 CRR PAN HD TAP SCREW 4.2x16 1 1
18 K6220870 LID UTILITY BOX 1 1
19 0332275 SCREW - CRPH M6x16 6.8 7 7
20 K6210140 SEAT LOCK ASSY. 1 1
21 --- SIDE PANEL RH 1 1
22 P1200070 HEX SCREW M6x16 2 2
23 --- COVER REAR TOP RH 1 1 REF. COLOUR
23A K6224790 COVER REAR TOP RH 1 CLASSIC VER.
24 --- SIDE TRIM FLOOR RH 1 1
25 K3200860 CRR PAN HEAD SCREW M6X30 2 2
26 K3200840 RETAINER CLIP NUT M6 2 2
27 M1200530 HEX FLANGED BOLT M8x20 6 6
 PANEL SIDE LH, RH & REAR ASSY. FIG.NO.24

NO. OFF
REF PART DESCRIPTION REMARKS
48 49
NO. NO. DRUM DISC
28 N5200430 PUNCHED WASHER 8.5x16.0x1.2 4 4
29 K6221510 FLOOR BOARD 1 1
29A K6223060 FLOOR BOARD (COLOUR MAT. BEIGE) 1 1 L.E
29B K6224710 FLOOR BOARD 1 CLASSIC VER.
30 7130020 NUT SEAT TAIL COVER CENTER 2 2
31 K6222270 COVER FRONT ASSY. LH 1 1
31A K6223150 COVER FRONT ASSY.LH (COL.MAT.BEIGE) 1 1 L.E
31B K6224740 COVER FRONT ASSY. LH 1 CLASSIC VER.
32 K6221610 COVER REAR TOP LH 1 1
32A K6224760 COVER REAR TOP LH 1 CLASSIC VER.
33 K6220260 COVER BOTTOM FLOOR - WEGO 1 1
33A KA220670 COVER BOTTOM FLOOR 1 1 ZX DISC ISG
34 K6150360 CAM SEAT LOCK 1 1
35 K6170160 CABLE SEAT LOCK 1 1
36 K6170150 CABLE FUEL TANK 1 1
37 K6222240 BRKT SIDE PANEL LH 1 1
38 K6222250 BRKT SIDE PANEL RH 1 1
39 M1200520 HEX FLANGED BOLT M6x30 1 1
40 M1121060 CUP WASHER 1 1
41 K6220130 MUDGUARD REAR 1 1
42 M1200470 HEX FL. BOLT M8x45 1 1
43 K6223790 SIDE PANEL TOP L PURPLE T.SET (3D) 1
44 K6223800 SIDE PANEL TOP R PURPLE T.SET (3D) 1
45 K6222450 LOGO JUPITER SIDE PANEL 3D 1 1 L.E
46 K62218702R FLOOR MAT BROWN GOLD BEIGE 1 1 BSIV
46A K6224830 FLOOR MAT KIT 1 CLASSIC VER.
47 K6224420 UTILITY BOX CAP 1
48 K6225420 SIDE PANEL LOGO LH 1 GRAND EDITION
49 K6225430 SIDE PANEL LOGO RH 1 GRAND EDITION
50 K4221620 COVER UTILITY BOX LIGHT 1
51 KA170010 CABLE SEAT LOCK 1 ZX DISC ISG
52 KA170020 CABLE FUEL TANK 1 ZX DISC ISG
53 K6161320 UTILITY BOX LIGHT 1 1
54 K4160200 NON CONTACT SWITCH UTILITY BOX 1 1
 WIRING HARNESS & ELECTRICALS ASSY. FIG.NO.25

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6060240 CORD SET MOTOR 1 1

2 K6160440 CORD SET SWITCHES 1 1
2A K6160880 CORD SET SWITCHES 1 1 BSIV
2B K6161140 CORD SET SWITCH 1 GRAND EDITION
2C K6161250 CORD SET SWITCH 1 BSVI
2D K6161530 CORD SET SWITCH BASIC 1
2E KA160380 CORD SET SWITCH 1 1 ISG +ISS
2F KL160200 CORD SET SWITCH 1 1 AOL VER.
3 M1160600 FUSE 10 AMPS 1 1
3A G5160550 FUSE 15 AMPS 1 1
4 N9160380 ELECTRONIC FLASHER UNIT 1 1
5 R2160100 STARTER RELAY ASSY 1 1
6 K6160430 WIRING HARNESS 1 1
6A K6160770 WIRING HARNESS 1 1 BSIV
6B K6161130 WIRING HARNESS 1 GRAND EDITION
Conti./Analog Speedometer
6C K6161170 WIRING HARNESS EFI BASIC/CLASSIC 1 1
Conti./Digital Speedometer
6D K6161270 WIRING HARNESS EFI PLUS ZX 1
6E K6161480 WIRING HARNESS EFI 2 / CLASSIC 1 KEIHIN
6F K6161300 WIRING HARNESS EFI ZX 1 ISG
6G K6161520 WIRING HARNESS BASIC 1 SMW, AHO,Conti EMS
6H K6161590 WIRING HARNESS EFI BASIC/CLASSIC 1 1 W/O E SAI
6I K6161600 WIRING HARNESS EFI PLUS ZX 1 1 W/O E SAI
6J K6161610 WIRING HARNESS EFI 2 / CLASSIC 1 W/O E SAI
6K K6161720 WIRING HARNESS 2 PLUS 1 AOL VER.
7 K3160270 HORN ASSY. 1 1 K6161150
7A N9160840 HORN ASSY. 1 1 BSVI
8 G5200380 HEX SCREW M8x 20 1 1
9 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1 1
10 K3060590 REGULATOR CUM RECTIFIER 1 1
10A K6060470 REGULATOR CUM RECTIFIER 1 GRAND EDITION
10B K4060100 REGULATOR CUM RECTIFIER 1 BSVI
10C K6060610 REGULATOR CUM RECTIFIER 1
11 K6060360 TCI UNIT 1 1
 WIRING HARNESS & ELECTRICALS ASSY. FIG.NO.25

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

12 K6160510 CORD SET STARTER RELAY 1 1

13 0332275 SCREW CRPH M6x16 1 1
14 K6210480 LOCK SET 1 1
14A K6150760 LOCK SET 1 1 BSVI
14B KA150050 LOCK SET 1 1 ZX DISC ISG
15 K6122670 BATTERY HOLDER COMP. 1 1
16 N3160060 BAND BATTERY 1 1
17 R3160090 BOOT STARTER RELAY 1 1
18 K06012000 BATTERY (CHARGED) 1 1
19 K3160990 MOBILE CHARGER PORT 1 1
19A ND160350 MOBILE CHARGER PORT 1 1 BSVI
20 K6060120 IGNITION COIL 1 1
20A K6060260 CDI & IGNITION COIL COMP. 1 1
20B K6060440 COMBINED IDI & IGNITION COIL 1 1 BSIV
20C K6060550 IGNITION COIL ASSY. 1 1 BSVI
20D N9060770 IGNITION COIL COMP. (K6060550 - ASSY) 1 1 BSVI
20E K4060170 IGNITION COIL ASSY. 1 1 KEHIN (GEN-5)
21 R1060200 SEAL HT CORD 1 1
22 N8060170 SUPPRESSOR CAP ASSY. 1 1
23 S1060310 SEAL SPARK PLUG 1 1
24 K3160190 BEEPER 1 1
25 K6321060 KIT IGNITION SWITCH BASE 1 1
26 K6124050 BRKT HORN MTG COMP 1 1 BSVI
27 K6123930 BATTERY HOLDER BOT COMP 1 1 BSVI
28 K6123940 CLAMP BATTERY 1 1 BSVI
29 N9051860 CUP WASHER 4 4 BSVI
31 NF160590 CONTROL RELAY EFI 1 1 BSVI
32 KA160420 BOOT CONTROL RELAY 1 1 BSVI
33 K6161230 CORD SET DIAGNOST COUPLER 1 1 BSVI
 WIRING HARNESS & ELECTRICALS ASSY. FIG.NO.25

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

34 KA060130 CONTROL UNIT 1 1 ZX DISC ISG

34A K6060620 CONTROL UNIT 1 1 ISG+ISS
35 P7160150 CABLE STRAP 3 3 ZX DISC ISG
36 K6060549 ECU UNIT BSVI 1 1 KEHIN (GEN-5)
37 K6124240 BRKT IGN MTG COMP 1 1 KEHIN (GEN-5)
38 K4121460 BRKT ELECTRICAL BOX FR 1 1 KEHIN (GEN-5)
39 K6124250 BRKT ELECTRICAL BOX COMP RR 1 1 KEHIN (GEN-5)
40 K2160560 CORD SET IGNITION COIL 1 1
41 KA150060 KEY 1 1 AOL VER.
 FIG.No.26 DISC BRAKE ASSEMBLY FRONT FIG.NO.26

4A
8A 12A NO. OFF
REF PART DESCRIPTION REMARKS
1A
NO. NO. DRUM DISC REF. KIT. No.
7A
46A 14A 1 --- BOOTS ASSEMBLY 1 N9321490
2A
1A --- BOOTS ASSEMBLY (GR. EDITION) 1 K6322340
2 --- CIRCLIP 1 K6320950
47A 2A --- CIRCLIP (GR. EDITION) 1 K6322330
48A 3 --- S CUP 1 "
15A
4 --- PISTON 1 N9321490
4A --- PISTON ( GR. EDITION) 1 K6322340
17A 5 --- P CUP 1 N9321490
6 --- SPRING 1 N9321490
7 --- HAND LEVER BOLT 1 R1320240
7A --- HAND LEVER BOLT 1 K6322350
8 --- SCREW RESERVOIR CAP 2 N9321530
8A --- SCREW RESERVOIR CAP (GR. EDITION) 2 K6322300
9 --- RESERVOIR CAP 1 "
10 R1150820 DIAPHRAGM PLATE 1 N9321490
11 --- PROTECTOR 1 "
12 --- HOLDER 1 N9321510
12A --- HOLDER (GR. EDITION) 1 K6322320
13 --- HOLDER BOLT 2 "
14 R1150390 MASTER CYLINDER ASSY. 1
14A K2110300 MASTER CYLINDER ASSY. 1 GRAND EDITION
15 --- LEVER RH 1 R1320240
15A --- LEVER RH (GR. EDITION) 1 K6322350
16 --- FLANGE NUT 1 "
17 --- SWITCH ASSY. 1 N9321520
17A --- SWITCH ASSY. (GR. EDITION) 1 K6322310
18 --- SCREW & WASHER 2 "
19 --- SUB HARNESS 1 "
20 K6111070 HOSE COMP BRAKE 1 WITH CLAMP
21 N9111330 WASHER BANJO 4
22 N9111320 BANJO BOLT 2
DISC BRAKE ASSEMBLY FRONT 23 --- CLAMP HOSE UNDER BRACKET 1
24 P200270 CRR PAN HEAD SCREW M6x12 1
 FIG.No.26 DISC BRAKE ASSEMBLY FRONT FIG.NO.26

4A
8A 12A NO. OFF
REF PART DESCRIPTION REMARKS
1A
NO. NO. DRUM DISC
7A
46A REF. KIT. No.
2A 14A
25 0330408 WAVE SPRING WASHER 1

26 K6111470 CALIPER ASSY. 1 REF.

47A
27 --- COTTER PIN 2 K6321860
48A
15A 28 --- BRKT COMP FRONT 1 K6321880
29 --- PAD COMP. OUTER 1 K6321900
17A 30 --- SPRING PLATE 1 K6321860
31 --- PAD SPRING 1 "
32 --- PAD COMP. INNER 1 K6321900
33 --- PLUG PIN 1 K6321880
34 --- PISTON CALIPER 1 K6321860
35 --- DUST SEAL 1 K6321870
36 --- SEAL PISTON 1 "
37 --- BUSH BOOT PIN 1 K6321890
38 --- PINT BOLT A 1 K6321880
39 --- BODY CALIPER FRONT 1 K6321860
40 --- BLEEDER 1 K6321910
41 --- CAP BLEEDER 1 "
42 --- BOOT B 1 K6321890
43 --- PIN HANGER 1 K6321860
44 --- PIN BOLT B 1 K6321880
45 --- SPRING WASHER 1 "
46 --- PLATE DIAPHRAGM 1 N9321530
46A --- PLATE DIAPHRAGM (GR. EDITION) 1 K6322300
47 --- GUAGE COMP LEVEL 1 N9321490
47A --- GUAGE COMP LEVEL (GR. EDITION) 1 K6322340
48 ---- O RING 1 N9321490
48A ---- O RING (GR. EDITION) 1 K6322340
DISC BRAKE ASSEMBLY FRONT
49 --- KIT LEVER SPRING COMP. 1 K6322380
FIG.No. 27
TOOL KIT ASSY. FIG.NO.27

NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC

1 K6210090 TOOL KIT NP.015 1 1

2 --- TOOL BAG 1 1

3 --- BIT (+) ( - ) 1 1

4 --- GRIP DRIVER 1 1

5 --- SPANNER DIA 10x12 1 1

PARTS CATALOGUE JUPITER

6 K6321120 PARTS CATALOGUE JUPITER - REV.01

TOOL KIT ASSEMBLY