Industrial Automation & Instrumentation: November 16, 2017
Industrial Automation & Instrumentation: November 16, 2017
Industrial Automation & Instrumentation: November 16, 2017
Instrumentation
November 16, 2017
PLC
A TYPICAL CONTROL SYSTEM (ELECTROMECHANICAL)
INPUT DEVICES CONTROLLER OUTPUT DEVICES
RELAY
PUSHBUTTON MOTOR
COIL
LED DISPLAY
THUMB TIMER COIL
WHEEL 8 8
SWITCH
8 8 8
CLOCK
HEATER
LEVEL SWITCH COUNTER HEATER
CNT
LAMP
RESET
FLOW SWITCH
ELECTRONIC CARDS
MECHATRONICS
IS DEFINED AS THE SYNERGESTIC
INTEGRATION OF MECHANICAL, ELECTRICAL,
ELECTRONICS, AND INFORMATION
TECHNOLOGY TO PRODUCE INTELLIGENT
EQUIPMENT OR MACHINE AUTOMATION
INDUSTRIAL AUTOMATION (MECHATRONICS)
CORE COMPETENCIES
Certification Requirements Core Competencies Required Knowledge
NC IV + NC IV Competencies : NC IV Required Knowledge : -
Mechatronics and PRC Registered Engineer
Automation Engineer (REE, RME, RECE) -Develop PLC and HMI software Advanced PLC programming
+( MRSP Certification application program -Human machine interface (HMI)
Exams) - Intro to SCADA
Mechatronics and -Diagnose and Troubleshoot
Automation Specialist NC IV + Mechatronics and Automation
BS Engineering System
/Technology degree
Course , Vocational -Commission PLC and HMI-based
Course with 5 years Mechatronics and Automation
experience System
-Develop Mechatronics and -Basic PLC programming
Mechatronics and NC II –NCIII + Automation Control Circuits & PLC -Intermediate PLC Programming
Automation Master BS Engineering Software Application Programs -Motion control :
Technician /Technology Course + -Maintain and Repair PLC-based inverters and servo motors
Vocational Course with 2 Mechatronics and Automation
years relevant experience System
-Develop Motion Control and
System Configuration
-Install Mechatronics and - Electro pneumatics / hydraulics
Mechatronics NC II + Any Voctech Automation Devices - Industrial motor
Technician course -Configure & Test Mechatronics - Sensors
and Automation System -Intro to PLC
MECHATRONICS
INDUSTRIAL AUTOMATION
UNDERPINNING KNOWLEDGE
Electro Pneumatic / Hyrdaulics
Sensors
Basic PLC
Industrial Motor
ELECTRO-PNEUMATIC
Term is defined from words of electro, which
mean electrical and pneumatic, which mean
air pressure. The electro-pneumatic system
is an integration of electrical and
mechanical
Components with compressed air source.
YOU WILL FIND APPLICATION OF
ELECTROPNEUMATIC IN MOST
AUTOMATION SYSTEM
Intelligent plastic injection
molding machine
Electro-pneumatics plays a very
significant role in Mechatronics. It is the
ARM of Automation
SAMPLE SCREEN
INSTRUMENTATION
PROCESS AUTOMATION
INSTRUMENTATION & PROCESS CONTROL
1. Instrumentation
Definition of Instrumentation
Measuring
Measured Element
Variable
Primary Element /
Transducer
NCIII
-Loop-check instrumentation and control -Process measurements & control - Test and process control
loops -Process loop controllers Loop check technician
- loop diagram details
-Maintain and repair instrumentation and - Repair and maintenance
-Instruments function test
control devices -Control valve stroke check technician/supervisor
- Senior instrument
technician
NCIV
-Start-up commissioning instrumentation - Advance instrumentation - Testing and
and control devices - PID fine tuning commissioning
- Instrumentation system test
-Diagnosese and troubleshoot technician/engr.
and commissioning
instrumentation and control devices - Analytical instrumentation - Process automation
- DCS technician/
- Instrumentation Engineer
MAJOR COMPONENTS TO CREATE
AUTOMATIC CONTROL SYSTEM
■ PROCESS: Equipment or manufacturing process
to be controlled.
■ PRIMARY ELEMENT: Component that measures
the process and transmit signal proportional to
process condition to controller.
■ CONTROLLER: Decision making of the system
■ FINAL CONTROL ELEMENT: Directly regulates the
flow of energy or material to the process
INSTRUMENTATION ENGINEERING
UNDERPINNING KNOWLEDGE
Basic Instrumentation
Process & Instrumentation Diagram
Process Measurement
Calibration Techniques
Instrument Installation & Hook Up Details
WATER TREATMENT LINE
WATER TREATMENT LINE
WHAT
According to ISA…..
CALIBRATION is a comparison of
Measuring equipment against a standard
instrument of higher accuracy to detect,
correlate, adjust, rectify, and document the
accuracy of instrument being compared.
ACCURATE
For a calibration to be accurate it is
necessary to make sure that all
standard instrument to be use are
within known accuracy.
COMMON CALIBRATION
TERMS
UNIT UNDER TEST: The device or instrument
being compared to standard.
Example: Pressure Gauge, Sensors (RTD),
Pressure/Flow/Level/Temperature, Transmitter
COMMON CALIBRATION
TERMS
STANDARD TEST EQUIPEMNT: A standard
measuring device use to verify the correctness of a
test instrument. Also known as “Calibrators”.
WHY?
■ Instrument drift during time.
■ To keep high and consistent product quality.
■ Comply with regulations/quality systems.
■ Safety reasons.
■ Maintenance purpose.
WHERE?
Bench/Shop Calibration
Field/On-Site Calibration
I/P Transducer
Temperature Transmitter
Temperature Controller
LABORATORY # 1
+ Power Supply
-
24 Vdc
+ _
High Side
D/P
Transmitter
+ -
Ammeter
Pneumatic Calibrator
LABORATORY # 2
+
250 ohms
Power Supply
SMART
Pressure -
24 Vdc
Transmitter
+ _
High Side
+ -
Ammeter
SFC
Pneumatic Calibrator
LABORATORY # 3
+
I/P Transducer
-
Current
Output Generator
3-15 psi
Supply: 20 psi
24 Vdc
Temp. Transmitter-RTD
+ -
Input + -
A B B
Resistance Box
Ammeter
ICS NC III –NCIV
Conventional Control Panel
(WW Pumping Station)
Old Panel Indicators
Conventional Control System
Equipment
PLC-SCADA BASED SYSTEM
Picture Documentations
Manila
Waters
Sewerage,
Inc.
Lift Station
2005 March
RAYMOND RICOHERMOSO
Main Screen
Rockwell
Automation
Picture Documentations
INDUSTRIAL MECHATRONICS GLOBAL
CONTROLS TECHNOLOGIES TECHNICAL
CORPORATION CORPORATION MAINTENANCE
SERVICES
“The Automation and Instrumentation “The Mechatronics and Instrumentation
Training and Assessment Center” “The Plant Maintenance Specialist”
Systems Solutions Provider, General
Construction, General Engineering, MEPF”
END
THANK YOU!
GAMALIEL F. ITAO
[email protected]
09189119153