BURNING

EQUIPMENTS
YANBU
CEMENT PLANT
BY
SINOMA
 Scope of supply
! ROTARY KILN FIRING EQUIPMENT

! 1 + 1 Novaflam burner for heavy oil firing

! 1 MY skid heavy oil regulating valve train

! 1 Primary air fan

! 1 Stand-by air fan (supply by SINOMA)

! 1 Emergency cooling air fan specification

! 1 Gas electric igniter

! PRECALCINER FIRING EQUIPMENT

! 4 + 2 Calciner burners for oil firing

! 1 MY skid heavy oil valve train for flow regulation

and measuring
! 4 skid heavy oil valve train
! FUEL OIL HEATING SYSTEM
! 1 loop low pressure regulating set for oil

! 2 Duplex pumps of oil high pressure pump

! 2 Heaters for heavy oil

! 4 Electrical heaters for heavy oil

! Thermal oil storage : tank & 2 filling pumps

! Thermal oil circulation : 2 circulating pumps,

! 1 Expansion tank

! 2 Thermal oil boiler with control cabinet

! PUMPING ROOM (storage area)

!2 circulating pumps for heavy oil low pressure

loop
! 2 transfer pumps for power plant

! 2 + 1 booster pumps for diesel oil low pressure

loop
! 36 MW HOT GAS GENERATOR

! 1 Hot gas generator Diesel oil / HFO firing

! 1 ZV2 skid fuel oil valve train for flow regulation

and measuring
! 1 ZV2 oil gun with tips

! 2 HP pumps

! 1 electrical heater for heavy fuel oil

! 1 control cabinet
NOVAFLAM KILN BURNER
Air circuits burner kiln
 Air circuits and supply oil
PRIMARY
AIR

- TO BE COMPLETED DURING COMMISSIONING -

CENTRAL
AIR

COOLING SECONDARY
AIR OIL
OUTLET PRIMARY
OIL
 Burner tip
Primary
air

- TO BE COMPLETED DURING COMMISSIONING -

Width
air

Central
air
 Tip Novaflam
Primary air channel

Central air

Gun heavy oil Igniter gas

 Connecting heavy oil and gas burner
Supply primary
air
Cooling air jacket
gun oil
Igniter gas

Supply gas igniter

Supply primary
heavy oil
Supply air igniter

Supply secondary
heavy oil
 Gun MY burner for kiln &
calciner
Jacket tube gun Tip pulverizing

Circuit Primary Circuit Secondary

 Gun MY for burner
Circuit Secondary

Atomizer 2

Atomizer 1

Spray plate

Cap
Circuit Primary

Jacket tube
 Set MY atomiser

Flow oil

Number set

Pressure oil
 Atomizer MY
Ring inlet primary flow heavy oil Inlet secondary flow heavy oil

Atomizer : 1 Atomizer : 2
 Set atomizer MY
Spray plate Spray plate Atomizer : 2

Outlet heavy oil

Atomizer : 1
 Igniter gas
Ionisation electrode Tip igniter Flame gas igniter

Injector gas

Ignition electrode
 Igniter gas
Electrode ignition Electrode detection of flame Light flame OK

Level detection flame

Detector flame

Light red transformer Transformer ignition

in progress

Light control
 Train valve igniter gas

Solenoide valve gas 2

Manual valve gas igniter

Filter gas

Solenoide valve gas 1

Pressure gauje

Pressure adjustment gas

 Igniter gas

Electrode detection of flame Detector flame

Injector gas

Electrode ignition
Adjustment : 3 ~ 4 mm

Transformer

Connector electric

Supply gas

Supply air
 Cabinet igniter gas

Ligth authorized start Ligth ignitor fault

Button fault acknowledg

Button start igniter

Button stop igniter
Flame shape adjustment
Indication position tip

Flame shape

Boolt of block
Ajustment flame burner kiln
 MY valve train burner kiln
Circuit Secondary Regulation valve air
compressed

Circuit Primary

Purging valves

Manual valve
adjust secondary

Safety valves Flow meter oil

Return oil Inlet oil Filter oil

 valves train MY burner kiln
Circuit Secondary Circuit Primary Circuit air purging
Manual valve
Adjust secondary Regulation valve

Filter oil

Safety valves
Flow meter oil

Return oil Inlet oil

MY in circulating burner to stop

Manual valve close

Safety valves open

Manual valve circulating open

 MY burner to stop
Circuit Secondary Circuit Primary air compressed

Safety valves close

Return heavy oil Inlet heavy oil

 valve train MY in operating
Circuit Secondary Circuit Primary Circuit air purging
Manual valve
Regulation valve
adjust secondary

Safety valves open Flow meter oil

Circulating
valve close
 MY burner operating in manual
Circuit Secondary Circuit Primary
Manual valve Manual valve adjust
adjust secondary primary

Manual
valve close

Safety valves open Flow meter oil

Return oil Inlet oil

MY in purging burner to stop
Secondary in purging Primary in purging Supply air purging

Valves purging open

Safety valves close

 Primary & cooling air fans kiln

Automatic valve primary

circuit air

Primary
Automatic valve
Stand-by air
emergency circuit
fan
air

Primary air fan

Emergency air fan

Primary air line : normal operation
Manual valve radial Manual valve axial

Central air
Valve close

Primary air Automatic Emergency air

fan run valve open fan stop
Cooling air line : cooling operation

Valve open

Primary air Automatic Emergency air

fan stop valve close fan run
Calciner equipment
4 + 2 Calciner burners for heavy oil
1 MY heavy oil valve train
4 skid heavy oil valve train
 Burner calciner
Gun oil

Circuit Primary air

Manuel valve
central air
Manuel valve
primary air
Circuit Central air
MY valve train burner calciner
Primary air fan burner calciner
valve train MY Calciner
Skid valve train MY Calciner
Safety valves

Secondary
adjusting valve

Secondary
Primary oil oil

Purging
valve
FUEL OIL LINE
Circulating pumps heavy oil

Booster pump heavy oil

To boiler house
end loop

From HFO
thank
 End loop heavy oil regulation set
Automatic valve

Supply oil from pump

Pressure gauge
Return oil tank

Pressure transmitter

By-pass regulation manual

Regulation circulating loop heavy oil
Pressure transmetter Automatic Return oil to tank
regulation valve
Supply oil

Pressure loop oil

By-pass valve close

 Regulation by manual valve
Pressure loop oil regulation off
Return oil to tank
order

Manual valve close

Adjustment pressure with

by-pass manual valve
 Duplex HP pump oil : 40bar
Return oil to intlet Pressure transmetter

Valve regulation pressure Pump HP heavy oil

Pump stand by

Supply oil from tank

 HP pump regulation automatic
Valve regulation pressure Valve open Outlet oil to heater

Manual valve regulation pressure

return oil
HP Pump runing
to intlet

Supply oil
 HP pump regulation manual
Valve regulation pressure Valve close Outlet oil to burner

Manual valve regulation pressure Valve open

return oil HP Pump runing

to intlet

Supply oil
Thermal oil line
 Heating set : thermal oil line
Heater heavy oil
Automatic valve
regulation temperature oil

Intlet Heavy
oil

Outlet thermal oil

Outlet heavy oil

Valve by pass close

Inlet thermal oil
 Heating set : thermal oil line
Heater heavy oil 1 Automatic valve
regulation temperature oil

Heater heavy oil 2

Outlet heavy oil

Intlet heavy oil from HP pump

Outlet thermal oil Intlet thermal oil

 Supply diesel for boilers
By-pass closed

Duplex diesel Pressure

booster pump adjusting valve
 Boiler thermal oil
Outlet thermal oil

Cabinet boiler

Inlet thermal oil

Burner

Flow control safety

HP pump
 Boiler control panel
Pressure gauje inlet Pressure gauje outlet
Control flow thermal oil 1

Control flow thermal oil 2

Adjust value thermal

Control flow thermal oil 3
oil cold > 0.07 bar
Adjust value thermal
oil hot > 0.27 bar
 Boiler electric panel

Controler temperature
thermal oil Light safety fault boiler

Selector diesel
or heavy oil
Light operating boiler
Thermal oil circulation pump
Valve purging

Pump circulating 1

Filter thermal oil

Pump circulating 2

Drain valve filter

 Thermal oil : tank expension vessel
Level tank very high
Safety pressure low

Safety pressure high

Level tank high

Level thermal oil

Level tank low

Pressure gauge

Level tank very low

 Filling pump thermal oil

Valve filling plant

Valve inlet tank

Valve outlet tank

Filter

Pump filling
Tank supply thermal oil

Level tank high

Level thermal oil in tank

Level tank low

Supply thermal oil in starting
Purge oil
Kiln supply
Temperature gauje
Heater supply
Pressure gauje Manual valve
by pass open Tank supply

Tracing supply
 Supply thermal oil in operating

Kiln return
Return thermal Manual valve supply thermal
Heater return oil to pump by pass close oil from boiler

Tank return Tracing return

START BURNER KILN
 Adjustment pressure air for
ignition burner kiln
Pressure gauge Central 50 mbar

Pressure gauge primary 70 mbar

Flamme Width 0 mm
 Adjustment valves air before
ignition burner kiln
Manual valve primary 70 mbar
Manual valve central 50 mbar

Cooling air oil

gun 50%

Air Ignitor gas adjusting during

commissioning
Heavy oil flow > 500 kg/hour

Kiln is cold
 Adjustment pressure air for
burner in product
Pressure gauge Primary >160 mbar
Pressure gauge Central >100 mbar

Central position
10 mm

Flamme Width + 15 mm
 Adjustment valves air burner kiln
in product
Manual valve Primary 100% open

Manual valve Central 100% open

Cooling air oil gun 100% open

 Kiln in product
Heavy oil flow > 8500kg/hour

Kiln is hot

Secondary air is > 1000 °C

 The End
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