This Question Paper Contains 02 Pages
This Question Paper Contains 02 Pages
This Question Paper Contains 02 Pages
2. a) Explain the working principle of Talysurf. Draw an arbitrary rough profile of a 5+5
surface on a graph sheet and calculate the surface roughness value in Ra.
b) Explain the ‘two wire’ method of measurement of effective diameter of a screw 10
thread.
3. a) Control charts for ̅ X and R are maintained for control of an important dimension of a 10
component. The sub-group size is settled as 6. Draw the control charts and comment on
the state of process from the 26 consecutive sub-groups data collected and tabulated below.
All dimensions are in mm.
sub-group 𝑋̅ R sub-group 𝑋̅ R sub-group 𝑋̅ R
1 22.65 2.47 10 23.93 3.43 19 22.07 2.41
2 23.32 3.19 11 22.49 2.62 20 22.45 3.07
3 23.49 2.73 12 23.36 4.89 21 22.48 4.18
4 23.23 3.13 13 22.51 3.56 22 23.85 1.39
5 23.38 2.09 14 23.96 3.28 23 23.60 1.55
6 22.79 3.37 15 23.49 4.58 24 21.60 1.69
7 23.69 4.21 16 23.47 4.13 25 23.60 3.07
8 23.27 3.30 17 23.03 4.10 26 23.34 3.14
9 23.65 3.14 18 23.05 1.75
b) The lower specification limit and upper specification limit for the component in 5+5
4. a) Design a single sampling inspection plan by attribute using Poisson distribution 5+5
which will meet or nearly meet the following requirements:
=0.05 p1=0.01
=0.10 p2=0.05
Draw the operating characteristic curve for the selected plan.
b) A double sampling plan with N=10,000, n1=100, c1=0, n2=200, c2=3 has been 10
employed for acceptance inspection of a product. Determine the probability that a lot
containing 1% defective will be rejected using Poisson distribution.
5. a) A system has the following configuration with the component reliabilities are stated 5+5
in the diagram below:
6. a) What are the three important considerations for lot formation? 4x5
b) If the number of factors = 3 and number of levels for each factor = 2, then estimate
the total number of runs in full factorial design and state the design matrix.
c) What is the importance of interchangeability with respect to engineering assembly?
d) If α=0.05, what is the probability of that five consecutive points on a p-chart will fall
outside control limits assuming the process is under control?
e) Draw ‘bath tub’ curve of failure rate of components and explain its various phases.
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