Final MST Merged PDF Insem Exam
Final MST Merged PDF Insem Exam
Final MST Merged PDF Insem Exam
10-It is the angle between the face of the tool and a line parallel with base of the tool measured in
a perpendicular plane through the side cutting edge.
(A) Back rake angle
(B) Side rake angle
(C) End relief angle
(D) Side relief angle
11-This angle is provided on tool to provide clearance between work piece and tool so as to
prevent the rubbing of work- piece with end flake of tool.
(A) Back rake angle
(B) Side rake angle
(C) End relief angle
(D) Side relief angle
12-It is the angle that allows the tool to cut without rubbing on the work- piece.
(A) Back rake angle
(B) Side rake angle
(C) End relief angle
(D) Side relief angle
16. Which of the following process is not grouped under metal removal process?
(A) Boring
(B) Milling
(C) Tumbling
(D) Rolling
17. Which of the following is not groped under the surface finishing process?
(A) Sawing
(B) Tapping
(C) buffing
(D) polishing
18. Metal removal process gives poor contour on the compound.
(A) true
(B) false
19. In how many groups, metal removal process can be classified?
(A) 2
(B) 3
(C) 4
(D) 5
20. In which type of metal removal process, grinding is included?
(A) Conventional machining
(B) Abrasive process
(C) Nontraditional machining
(D) None of the mentioned
21. ______ metal removal process includes milling.
(A) Conventional machining
(B) Abrasive process
(C) Nontraditional machining
(D) None of the mentioned
22. In which type of metal removal process, thermal energy is included?
(A) Conventional machining
(B) Abrasive process
(C) Nontraditional machining
(D) None of the mentioned
23. Which of the following is the type of nontraditional machining?
(A)Turning
(B) Drilling
(C) Milling
(D) None of the mentioned
24. In which metal removal process, material is removed by particles?
(A) Conventional machining
(B) Abrasive process
(C) Nontraditional machining
(D) None of the mentioned
25. In which process, various energy forms other than sharp cutting tool is used to remove
materials?
(A) Conventional machining
(B) Abrasive process
(C) Nontraditional machining
(D) None of the mentioned
26. Metal removal process is also termed as primary production process.
(A) True
(B) False
27. Angle between the rake face and plane perpendicular to rake face is known as:
(A) Side rake angle
(B) Side relief angle
(C) End relief angle
(D) Back rake angle
28. Angle between the rake face flank of tool and perpendicular line drawn from cutting point to
base of tool is known as:
(A) Side rake angle
(B) Side relief angle
(C) End relief angle
(D) Back rake angle
29. Angle between side cutting edge and axis of tool is known as:
(A) Side rake angle
(B) Side relief angle
(C) Side cutting edge angle
(D) Back rake angle
30. Angle between end cutting edge and axis of tool is known as:
(A) Side rake angle
(B) Side relief angle
(C) End cutting edge angle
(D) Back rake angle
31. Angle between side cutting edge and end cutting edge in the top surface plane of tool.
(A) Side rake angle
(B) Side relief angle
(C) Side cutting edge angle
(D) Nose angle
32. With an increase in lip angle keeping side rake angle constant, strength of tool.
(A) Increases
(B) Decreases
(C) Remains constant
(D) None of the mentioned
33. For large positive back rake angle, tool will be
(A) Weaker
(B) Stronger
(C) Smoother
(D) Harder
34. For large negative back rake angle, tool will be
(A) Weaker
(B) Stronger
(C) Smoother
(D) Harder
35. Which of the following will give better chip flow?
(A) Positive back rake angle tool
(B) Negative back rake angle tool
(C) Zero back rake angle tool
(D) None of the mentioned
36. Which of the following will give large friction during chip flow?
(A) Positive back rake angle tool
(B) Negative back rake angle tool
(C) Zero back rake angle tool
(D) Small lip angle tool
37. Tool signature or Tool nomenclature has
(A) 4 elements
(B) 5 elements
(C) 6 elements
(D) 7 elements
40. As the tool advances, maximum stress is exerted ___ the shear plane.
(A) Along
(B) Perpendicular to
(C) Inclined to
(D) None of the above
46. Which of the following is correct about chip thickness ratio ‘r’?
(A) r<1
(B) r=1
(C) r>1
(D) None of the mentioned
47. If t1 denotes the uncut chip thickness and t2 denotes cut chip thickness ratio then, which of
the following equation is correct about chip thickness ratio ‘r’?
(A) r=t1/t2
(B) r=t1/t2
(C) r=t1*t2
(D) None of the mentioned
48. Which of the following is the correct relation for chip thickness ratio ‘r’?
Given that: φ=shear angle
α=rake angle
(A) tan φ= cosα/(1-r*sinφ)
(B) tan φ= rcosα/(1-r*sinφ)
(C) tan φ= rcosα/(1-sinφ)
(D) tan φ= cosα/(r-r*sinφ)
51. Force exerted by work piece on chip in normal direction of shear plane is known as
(A) Cutting force
(B) Frictional resistance
(C) Backing up force
(D) Shear force
53. Which of the following assumption is not valid for merchant circle diagram?
(A) Continuous Chips
(B) Discontinuous chips
(C) Cutting edge remains sharp
(D) No built up edge
54. Which of the following assumption is not valid for the merchant circle diagram?
(A) Continuous Chips
(B) Sharpness of cutting edge reduces gradually
(C) Cutting edge remains sharp
(D) No built up edge
55. which of the following is correct equation for shear force FS=? φ is the shear angle?
(A) FS=FCcosφ-FTsinφ
(B) FS=FCcosφ/FTsinφ
(C) FS=FCcosφ*FTsinφ
(D) FS=FCcos&o#966;+FTsinφ
61. The value of chip reduction coefficient, ζ does not depend upon
(A) Cutting velocity
(B) Depth of cut
(C) Cutting tool material
(D) Tool rake angle
62. A single-point cutting tool with 120C rake angle is used to machine a steel work-piece. The
depth of cut, i.e., uncut thickness is 0.81 mm. The chip thickness under orthogonal machining
condition is 1.8 mm. The shear angle is approximately
(A) 220C
(B) 260C
(C) 560C
(D) 760C
63. In a single point turning tool, the side rake angle and orthogonal rake angle are equal. ϕ is the
principal cutting edge angle and its range is 00<ϕ<900. The chip flows in the orthogonal plane.
The value of ϕ is closest to
(A) 00
(B) 450
(C) 600
(D) 900
66. In determining the various forces on the chip, Merchant assumed that the
(A) cutting edge of the tool is sharp and it does not make any flank contact with the work piece
(B) only continuous chip without built up edge is produced
(C) cutting velocity remains constant
(D) all of the mentioned
67. Cutting forces can be measured using a
(A) Transducer
(B) Dynamometer
(C) Load cell
(D) All of the mentioned
68. Transducers have a much __________ natural frequency and stiffness than dynamometers.
(A) Higher
(B) Lower
(C) Equal
(D) None of the mentioned
69. In metal machining, the zone where the heat is generated due to friction between the moving
chip and the tool face is called
(A) friction zone
(B) work tool contact zone
(C) shear zone
(D) none of the mentioned
70. In metal machining, the zone where the maximum heat is generated due to the plastic
deformation of metal is called:
(A) friction zone
(B) work tool contact zone
(C) shear zone
(D) none of the mentioned
71. The ratio of the cutting force to the cross-sectional area being cut is called:
(A) Specific cutting force
(B) Thrust force
(C) Frictional force
(D) None of the mentioned
72. The specific cutting energy used for establishing the mach inability of the metal depends
upon its
(A) Coefficient of friction
(B) Micro-structure
(C) Work hardening characteristics
(D) All of the mentioned
73. For machining a mild steel work piece using carbide tool, the maximum material will be
removed at a temperature of
(A) 500
(B) 1000
(C) 1750
(D) 2750
74. For machining a mild steel work piece by a high speed steel tool, the average cutting speed is
(A) 5 m/min
(B) 10 m/ min
(C) 15 m/min
(D) 30 m/min
75. For machining a cast iron work piece by a high speed steel tool, the average cutting speed is
(A) 10 m/min
(B) 15 m/min
(C) 22 m/min
(D) 30 m/min
76. The machining of titanium is difficult due to
(A) High thermal conductivity of titanium
(B) Chemical reaction between tool and work
(C) Low tool-chip contact area
(D) None of the mentioned
77. The factor considered for evaluation of maintainability is
(A) Cutting forces and power consumption
(B) Tool life
(C) Type of chips and shear angle
(D) All of the mentioned
78. In machining metals, chips break due to _____________ of work material.
(A) Toughness
(B) Ductility
(C) Elasticity
(D) Work hardening
79. In machining metals, surface roughness is due to
(A) Feed marks or ridges left by the cutting tool
(B) Fragment of built up edge on the machined surface
(C) Cutting tool vibrations
(D) All of the mentioned
80. The tool material, for faster machining, should have
(A) wear resistance
(B) red hardness
(C) toughness
(D) all of the mentioned
81. Which of the following is not a constituent of High speed steel?
(A) V
(B) Cr
(C) W
(D) Ni
82. In a single point turning operation with a cemented carbide and steel combination having a
Taylor exponent of 0.25, if the cutting speed is halved, then the tool life will become
(A) Half
(B) Two times
(C) Eight times
(D) Sixteen times
83. A drill bit of 20mm diameter rotating at 500 rpm with a feed rate of 0.2 mm/revolution is
used to drill a through hole in Mild Steel plate of 20mm thickness. The depth of cut in this
drilling operation is
(A) 100 mm
(B) 20 mm
(C) 10 mm
(D) 0.2 mm
85. Match list I and II and select the correct answer using the codes given below the lists:
List I (Cutting tools) List II (Major constituent)
a. Stellite 1. Tungsten
b. HSS 2. Cobalt
c. Ceramic 3. Alumina
d. UCON 4. Columbium
5. Titanium
(A) a-5, b-1, c-3, d-4
(B) a-2, b-1, c-4, d-3
(C) a-2, b-1, c-3, d-4
(D) a-2, b-5, c-3, d-4
86. In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of 180
minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the cutting
speed will be
(A) 9 m/min
(B) 18 m/min
(C) 36 m/min
(D) 72 m/min
87. Match list-I (Cutting tool material) with List-II (Typical value of tool life exponent ‘n’ in the
Taylor’s equation V.T^n=C) and select the correct answer using the codes given below the lists:
List I List II
a. HSS 1. 0.18
c. Ceramic 3. 0.25
88. The cutting velocity in m/sec, for turning a work piece of diameter 100 mm at the spindle
speed of 480 rpm is
(A) 1.26
(B) 2.51
(C) 48
(D) 151
89. Which of the following tool materials have cobalt as a constituent element?
1. Tungsten carbide 2. CBN 3. Stellite 4. UCON
Select the correct answer using the codes given below
(A) 1 & 2
(B) 1 & 3
(C) 1 & 4
(D) 2 & 3
90. The approximately variation of the tool life exponent ‘n’ of cemented carbide tools is
(A) 0.03 to 0.08
(B) 0.08 to 0.20
(C) 0.20 to 0.48
(D) 0.48 to 0.70
92. Match List-I (Cutting tool materials) and List-II (Fabrication processes) and select the correct
answer using the codes given below the lists:
List I List II
a. HSS 1. Casting
b. Stellite 2. Powder metallurgy
c. Carbide 3. Forging
d. UCON 4. Extrusion
5. Rolling
(A) a-3, b-1, c-2, d-4
(B) a-1, b-5, c-3, d-4
(C) a-2, b-4, c-3, d-5
(D) a-3, b-1, c-2, d-5
93. Using the Taylor equation VT^n=c, calculate the percentage increase in tool life when the
cutting speed is reduced is reduced by 50% (n=0.5 and c=400)
(A) 300%
(B) 400%
(C) 100%
(D) 50%
95. Match List-I (Material) with List-II (Related Cutting Speed in m/min) and select the correct
answer using the codes given below the lists:
List I (Material) List II (Related cutting speed in m/min)
a. Plastics 1. 305
d. Aluminium 4. 450
5. 220
(A) a-1, b-3, c-2, d-4
(B) a-4, b-2, c-5, d-1
(C) a-1, b-2, c-5, d-4
(D) a-4, b-3, c-2, d-1
98. A milling cutter of 70 mm diameter with 12 teeth is operating at a cutting speed of 22 m/min
and a feed of 0.05 mm/tooth. The feed rate per minute is
(A) 110 mm/min
(B) 35 mm/min
(C) 6 mm/min
(D) 60 mm/min
Prepared By
Dr.Manisha Lande
Associate Professor, VPKBIET Baramati
Multiple Choice Questions
Unit II- Gear and Thread Manufacturing
1. Gear shaping is related to.......
A.Template
B.Form tooth process
C.Hob
D.Generating
8. In the process of gear cutting by hobbing, the angle between the hob’s spindle axis and
the work piece’s spindle axis is fixed.
A. True
B. False
9. For spur gear manufacturing, angle between the hob’s spindle axis and the workpiece’s
spindle axis should be equal to____
A. (helix angle of the hob)/2
B. 2*(helix angle of the hob)
C. (helix angle of the hob)
D. (helix angle of the hob)2
10. For helical gears, the angle between hob’s spindle axis and workpiece’s spindle axis
must be _____ as the helix angle of the helical gear.
A. increased by the same amount
B. increased by the half amount
C. decreased by the same amount
D. decreased by the half amount
12. 5in (125 mm) capacity machine can generate gears upto_____ pitch diameter.
A. 5in
B. 10in
C. 15in
D. 20in
13. The gear hob is a formed tooth milling cutter with helical teeth.
A. True
B. False
14. As the number of threads on the hob increases, it’s accuracy_____
A. increases
B. decreases
C. remains same
D. can’t say
16. Ideally how many gear threads should be there or each hob thread?
A. 20
B. 30
C. 45
D. 10 times the number of hob threads
17. Which of the following methods delivers the better rolling performance and higher
strength of the manufactured bevel gear?
A. Face milling completing and hard finishing by grinding
B. Face hobbing and hard finishing by lapping
C. Face milling with five-cut and hard finishing by lapping
D.Face milling completing and hard finishing by lapping
19. A certain tooth depth taper is applied in all face milled completing bevel gears.
A. True
B. False
24. Clapper block is connected to the clapper box by means of hinge pin.
A. True
B. False
26. In draw type shaper, the metal is removed when the ram moves towards the machine.
A. True
B. False
27. In travelling head type shaper, ram can move only in vertical direction.
A. True
B. False
29. What will be the cutting time for machining the work piece of width 1000 mm when
the bull wheel is rotating at 150 rpm with the feed of 2 mm per stroke?
A. 90 sec
B. 120 sec
C. 200 sec
D. 500 sec
30. The gears are used to connect two parallel shafts except
A.Spur gear
B.Helical gear
C.Double helical gears
D.Bevel gears
33. The gear used to convert rotary motion into translating motion is
A.Worm and wheel
B.Crown gear
C.Rack and pinion
D.Spiral Bevel gear
38. Which of the following does not give velocity ratio of gears?
A.ω2/ω1
B.N1/N2
C.D1/D2
D.T1/T2
40. Which of the following pressure angle (in degrees) is commonly used for gears?
A.15
B.20
C.25
D.30
41. The portion of the gear tooth between the pitch circle and outer circle is called
A) Top land
B) Face
C) Flank
D) Bottom land
43. When the velocity ratio is high and space is limited, use
44. The angle through which a gear turns from the beginning of contact of a pair of teeth
until the contact arrives at the pitch point is known as
50. Which of the following option is true about an analytical method of inspection of
gears?
A. Analytical method is widely used for industries
B. This method is fast
C. All individual elements of gear teeth are checked
D. More accurate
52. Which of the following option is correct for given statements about gear
measurement?
Statement 1: Improper alignment of each teeth will cause high bearing stresses.
Statement 2: Gear blank should be tested for dimensional accuracy.
A. T, F
B. F, F
C. F, T
d) T, T
53. Which of the following is not determined by the functional type of inspection?
a) Lead
b) Noise level
c) Variation in action
d) Vibration
56. If reference circle of gear is eccentric then which error is reflected by this
eccentricity?
a) Cyclic error
b) Periodic error
c) Pitch error
d) Undulation
57. Which of the following option is true for given statements about gear measurement?
Statement 1: There is no effect of cutter accuracy on the accuracy of gear.
Statement 2: Accuracy of individual elements is necessary for precision gears.
a) T, F
b) F, F
c) T, T
d) F, T