SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure
1.1 Specifications/Welding Procedure SAIC-W-2075 SAIC-W-2075 RH RH
Qualification Record (WPS/WPQR)

Welder & Welding Operator

1.2 SAIC-W-2035 SAIC-W-2035 RH RH
Certifications (and Issuance of JCC)

Method Statement & WPS for Weld

1.3 SAIC-W-2076 SAIC-W-2076 RH RH
Repair

1.4 Weld Joint Identification System SAIC-W-2008 SAIC-W-2008 RH RH

Post Weld Heat Treatment (PWHT) SAIC-W-2078

1.5 SAIC-W-2078 RH RH
Procedure SATR-W-2004

Production Weld Hardness Testing

1.6 SAIC-W-2012 SAIC-W-2012 RH RH
Procedure

Positive Material Identification Procedure

1.7 SAIC-L-2004 SAIC-L-2004 RH RH
(Alloy Verification)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,

1.8 Non-Destructive Testing Procedures See Remarks See Remarks
LPT-01 MPT-01, RT-01)

Review of Procedure for Control of

1.9 SAIC-W-2080 SAIC-W-2080 RH R
Welding Consumables

2.0 MATERIAL RECEIVING

Receiving Inspection and Verification of S. Aramco shall verify and inspect the first batch of
2.1 Welding Consumables-(Properties, Type, SAIC-W-2081 SAIC-W-2081 H W delivered consumables, then random inspection
approve source, storage, etc.) thereafter.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SAIC-W-2082
Welding Equipment Calibration Random witnessing by S. Aramco at each calibration
2.2 SAIC-W-2082 SATR-W-2009 H W
Verification cycle.
SATR-W-2011

Positive Material Identification of Low SAIC-L-2010 Refer to Note 1 General Notes for SA Inspection
2.3 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SATR-L-2012 H W responsibility, after which pre-arranged witness is agreed
Based Materials (If Required) SATR-L-2013 upon.

3.0 INSTALLATION

Welding of Overlays & Clad Materials

3.1 See SATIP-W-014-01
(If Required)

Welding of Strip Linings See SATIP-W-016-01 or other SATIP-W series as

3.2
(If Required) required

Welding of Special Corrosion-Resistant

3.3 Materials See SATIP-W-016-01
(If Required)

3.4 Welding of piping appurtenances See SATIP-W-011-01

Control of Welding Consumables- SAIC-W-2083

3.5 SAIC-W-2083 H S
Storage, Handling, Issue, Conditioning SATR-W-2010

Use SATR-W-2006 - Saudi Aramco inspection

responsibility varies from H to W:
a) "W" -for build-up thickness not exceeding 1/3
3.6 Buttering or Weld Build-Up of Joints SAIC-W-2084 SAIC-W-2084 H W/H of the metal thickness or 10mm whichever is
less.
b) "H" - for build-up thickness exceeding the above and
requiring CSD's approval.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

S. Aramco's responsibilities varies as follows:

a) "W" - for Welding on normal services at normal
W/H
SAIC-W-2085 conditions, refer to Note 1 of the General Notes.
3.7 Pre-Welding Inspection SAIC-W-2085 H See
SATR-W-2006 b) "H" - for critical welds, i.e..; Tie-Ins, buttering, Hot
remarks
Taps, NDE-In-Lieu of Hydro & others as determined by
project requirements.

S. Aramco's responsibilities varies as follows:

a) "S" - Generally is a surveillance activity for Saudi
SAIC-W-2086 S/W Aramco, except in welding of stainless steel piping and
3.8 In-Process Weld Inspection SAIC-W-2086 SATR-W-2007 W See piping in low temp service.
Remarks b) "W" - S. Aramco inspects and verifies Heat Input at
random or on routine basis for low temp service and for
stainless steel welding.

3.9 Post-Welding Visual Inspection SAIC-W-2087 SAIC-W-2087 H W

Selection of Weld Joints for NDE (Tanks) SAIC-W-2088

3.10 SAIC-W-2088 H R S. Aramco reviews on weekly basis.
SATR-W-2007

Refer to Note 1 General Notes for S.Aramco Inspection

Post Weld Heat Treatment Inspection (If SAIC-W-2089
3.11 SAIC-W-2089 H W/R responsibility, after which pre-arranged witnessing shall
Required) SATR-W-2005
be agreed upon.

* Use the applicable SATIPS & NDE Process Control

Procedures:
Verify NDE Method Application and a) SATIP-D-100-01
3.12 Evaluation, Documentation & Reporting See Remarks See Remarks W/RH* W/R* b) SATIP-NDE-LPT-01
of Results* c) SATIP-NDE-MPT-01
d) SATIP-NDE-RT-01
e) SATIP-NDE-UT-01

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Weekly Reporting of the following:

SAIC-W-2090
a) Production Weld and Welder
SATR-W-2013
3.13 b) Welder Repair Rate SAIC-W-2090 H R SA reviews on weekly basis.
SATR-W-2018
c) Welder Repair Assessment & Tracer
SATR-W-2019
Welds

Refer to Note 1 General Notes for SA Inspection

3.14 Weld Repair Verification & Inspection SAIC-W-2091 SAIC-W-2091 H W/ R responsibility, after which pre-arranged witnessing shall
be agreed upon.

Refer to Note 1 General Notes for SA Inspection

Verification of Hardness Testing SAIC-W-2014
3.15 SAIC-W-2014 H W/ R responsibility, after which pre-arranged witnessing shall
Application and Results (If Required) SATR-W-2012
be agreed upon.

Positive Material Identification (PMI) of SAIC-L-2010 Refer to Note 1 General Notes for SA Inspection
3.16 Deposited Weld for alloyed materials SAIC-L-2010 SATR-L-2012 H W/ R responsibility, after which pre-arranged witness is agreed
within the scope of SAES-A-206. SATR-L-2013 upon.

4.0 PRE-COMMISSIONING

Final Welding Insp & Documentation Refer to Applicable SATIP for Pressure Testing. Test
SAIC-W-2008
4.1 (Database Report, Welding Summary/ SAIC-W-2008 H R Pkg Documentation (per weld) shall contain final welding
SATR-W-2008
Record & Weld Map) per SAEP-1160 & special process acceptance docs.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of API Tanks SATIP-W-017-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use