EN13445 TWR Out

PV Elite® 2019
Project Data Page:

PV Elite® 2019
Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 14
Internal Pressure Calculations: 15
External Pressure Calculations: 30
Element and Detail Weights: 39
Nozzle Flange MAWP: 42
Natural Frequency Calculation: 43
Wind Load Calculation: 44
Wind/Earthquake Shear, Bending: 47
Wind Deflection: 48
Longitudinal Stress Constants: 49
Longitudinal Allowable Stresses: 50
Longitudinal Stresses due to: 51
Stress due to Combined Loads: 53
Center of Gravity Calculation: 59
Basering Calculations: 60
Conical Section: TRANSITION #1 64
Nozzle Summary: 66
Nozzle Calcs.: OUTLET 68
Nozzle Calcs.: MANHOLE #1 72
Nozzle Calcs.: CHEST 76
Nozzle Calcs.: INSTRUMENT DRAI 80
Nozzle Calcs.: New Nozzle 84
Nozzle Calcs.: CONDENSATE TAP 88
Nozzle Calcs.: VAPOUR SAMPLE 92
Nozzle Calcs.: BRIDLE #1 96
Nozzle Calcs.: BRIDLE #2 100
Nozzle Calcs.: OH #1 104
Nozzle Calcs.: AGITATOR 112
Nozzle Schedule: 116
Fatigue Stress Evaluation: 118
Vessel Design Summary: 119
Foundation/Support Summary: 121
Cover Page PV Elite® 2019
DESIGN CALCULATION
In Accordance with European Code EN-13445
Analysis Performed by : SPLM Licensed User
Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis : Mar 25,2021 1:23pm
PV Elite 2019 SP1, March 2019

Title Page PV Elite® 2019
® SPLM Licensed User
PV Elite 2019
PV Elite 2019 SP1 Licensee:
FileName : EN13445_Twr Page 3 of 122
Warnings and Errors: Step: 0 1:23pm Mar 25,2021
Class From To : Basic Element Checks.

==========================================================================
Note 10 20 The wind load will not be computed on this element.
Class From To: Check of Additional Element Data

==========================================================================
Warning: Element:30 to 40: Joint Efficiency is inconsistent with Testing Group.
Derivation of EN 13445-3 Allowable Stresses
Non Austenitic Steel:
The formula for deriving the allowable stress is as follows:

fd = min( Rp0,2/t / 1,5; Rm/20 / 2,4 )
Where:
Rm/20 = the lower of the tensile strengths at room temperature
Rp0,2/t = the 0,2% proof stress at design temperature
fd = the allowable stress
Austenitic Steel:
Elongation must be considered. The two elongation ranges below

usually refer the direct and transverse material directions.
When 30% <= A < 35%,

fd = Rp1,0/t / 1,5 (also the allowable for flanges)
When A >= 35%,
fd = max[(Rp1,0/t / 1,5) ; min( Rp1,0/t / 1,2; Rm/t / 3) ]
Where:
Rp1,0/t = the 1,0% proof stress at design temperature
Rm/t = the tensile stress at design temperature
Choosing the Elongation from the Material Specification.
This is an abridged sample of a fictitious material specification.
Steel Description:
Name Number 0,2% Proof 1,0% Proof Tensile Elong. Impact Energy
Stress Stress Stress aft. Fract.% (ISO-V) kV
XXX 1.2345 200 240 480 35 40 60

YYY 1.7777 210 250 490 35 45 55
ZZZ 1.8888 305 315 580 35 40 65
In the above table, there are two values for the elongation. PV Elite uses
the equation for the larger elongation.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite 2019
Input Echo: Step: 1 1:23pm Mar 25,2021
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 0.75 N/mm²

Design Internal Temperature 200.0 °C
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.0 °C
Testing Group 1a
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EQ+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BW
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+OW
Load Case 17 IP+VF+CW
Wind Design Code BS-6399 97

BS - 6399 Design Wind Speed 70 km/hr
Percent Wind load for Hydrotest 33.0
Site Elevation (delta s) 30000 mm
Upwind Building Height (Ho) 80000 mm
Upwind Building Spacing (X) 100000 mm
Vessel Location Town
Distance to Coastline ( in Kilometers) 20.0
External Pressure Coefficient (Cpe) 0.69999999
Factor Kb from Table 1 8.0
Annual Probability Factor Q 0.02000
Seasonal Factor Ss 1.0
Directional Factor Sd 1.000
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 1500 mm
PV Elite 2019
Skirt Inside Diameter 1500 mm

Diameter of Skirt at Base 1500 mm
Skirt Thickness 10 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Temperature Internal Pressure 100 °C
Design Temperature External Pressure 100 °C
Effective Diameter Multiplier 0.0
Material Name P235GH, EN 10028-2:1992
Allowable Stress, Ambient 150.01 N/mm²
Allowable Stress, Operating 126.67 N/mm²
Material Density 0.00784 kg/cm³
Efficiency, Longitudinal Seam 1.0
Efficiency, Head-to-Skirt or Circ. Seam 1.0
Weld is pre-Heated N/A

Element To Node 30
Element Type Elliptical
Description BOTTOM HEAD
Inside Diameter 1500 mm
Element Thickness 8 mm
Internal Corrosion Allowance 1.5 mm
Design Internal Pressure 0.75 N/mm²
Design External Pressure 0 N/mm²
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID OUTLET
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 10 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl P235GH

Element To Node 40
Element Type Cylinder
Description SHELL #1
PV Elite 2019


Detail Type Platform
Detail ID PLATFORM #1
Platform Start Angle (degrees) -45.0
Platform End Angle (degrees) 45.0
Platform Wind Area 1440000 mm²
Platform Weight 21907 N
Platform Railing Weight 4 N/mm
Platform Grating Weight 0.02 kg/cm²
Platform Width 800 mm
Platform Height 1500 mm
Platform Clearance or End Offset 150 mm
Platform Force Coefficient 1.2
Ladder Layout Angle -45.0
Ladder Start Elevation 0 mm
Ladder End Elevation 1550 mm
Unit Weight of Ladder 1 N/mm
Platform Length (top head platform) 0 mm

Detail Type Nozzle
Detail ID MANHOLE #1
Nozzle Schedule 40
Nozzle Class None
Layout Angle 0.0
Nozzle Matl P235GH

Element To Node 50
PV Elite 2019

Detail Type Nozzle
Detail ID CHEST
Nozzle Schedule 40
Nozzle Class None
Layout Angle 0.0
Grade of Attached Flange None
Nozzle Matl P235GH

Detail Type Nozzle
Detail ID INSTRUMENT DRAI
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 45.0
Blind Flange (Y/N) Y
Nozzle Matl P235GH

Element To Node 60

Element To Node 70
PV Elite 2019


Platform Start Angle (degrees) 225.0
Platform Grating Weight 1 kg/cm²
Ladder Layout Angle 225.0

Detail Type Nozzle
Detail ID New Nozzle
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) Y
Nozzle Matl P235GH

Element To Node 80
Element Type Conical
Description TRANSITION #1
Cone Diameter at "To" End 1000 mm
Design Length of Cone 800 mm
Half Apex Angle of Cone 17.354023 degrees
Toriconical (Y/N) N

PV Elite 2019
Detail Type Nozzle

Detail ID CONDENSATE TAP
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 45.0
Nozzle Matl P235GH

Element To Node 90

Detail Type Nozzle
Detail ID VAPOUR SAMPLE
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 90.0
Nozzle Matl P235GH

Element To Node 100
PV Elite 2019


Platform Start Angle (degrees) -90.0
Platform Grating Weight 1 kg/cm²
Ladder Layout Angle -90.0

Element To Node 110

Detail Type Nozzle
Detail ID BRIDLE #1
Nozzle Diameter 2.5 in.
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 74.4804
Nozzle Matl P235GH

Detail Type Nozzle
Detail ID BRIDLE #2
Nozzle Diameter 2.5 in.
Nozzle Schedule 40
PV Elite 2019
Nozzle Class 150

Layout Angle 15.5196
Nozzle Matl P235GH

Element To Node 120

Element To Node 130
Description TOP HEAD

Detail Type Nozzle
Detail ID OH #1
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 0.0
Nozzle Matl P235GH
PV Elite 2019

Detail Type Nozzle
Detail ID OH #2
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 90.0
Nozzle Matl P235GH

Detail Type Nozzle
Detail ID OH #3
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Nozzle Matl P235GH

Detail Type Nozzle
Detail ID OH #4
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 270.0
Nozzle Matl P235GH

Detail Type Nozzle
Detail ID AGITATOR
Nozzle Schedule 40
Nozzle Class None
Layout Angle 0.0
Nozzle Matl P235GH

Element To Node 140
Description INSTRUMENT DOME
Inside Diameter 428.65 mm
PV Elite 2019

Design External Pressure 0.1 N/mm²

PV Elite 2019
XY Coordinate Calculations: Step: 2 1:23pm Mar 25,2021
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
SKIRT ... 1500 ... 1500

BOTTOM HEAD ... 1550 ... 50
SHELL #1 ... 3050 ... 1500
SHELL #2 ... 4550 ... 1500
SHELL #3 ... 6050 ... 1500
SHELL #4 ... 7550 ... 1500
TRANSITION #1 ... 8350 ... 800
SHELL #5 ... 9350 ... 1000
SHELL #6 ... 10350 ... 1000
SHELL #7 ... 11350 ... 1000
SHELL #8 ... 12350 ... 1000
TOP HEAD ... 12400 ... 50
INSTRUMENT DOME ... 3250 ... 50

PV Elite 2019
Internal Pressure Calculations: Step: 3 1:23pm Mar 25,2021
Element Properties:
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
N/mm² mm mm mm N/mm²
SKIRT ... ... ... 1500 ...

BOTTOM HEAD 0.75 ... 1.5 1500 113.34
SHELL #1 0.75 ... 1.5 1500 96.339
SHELL #2 0.75 ... 1.5 1500 96.339
SHELL #3 0.75 ... 1.5 1500 96.339
SHELL #4 0.75 ... 1.5 1500 96.339
TRANSITION #1 0.75 ... 1.5 1500 96.339
SHELL #5 0.75 ... 1.5 1000 96.339
SHELL #6 0.75 ... 1.5 1000 96.339
SHELL #7 0.75 ... 1.5 1000 96.339
SHELL #8 0.75 ... 1.5 1000 96.339
TOP HEAD 0.75 ... 1.5 1000 96.339
INSTRUMENT DOME 0.75 ... 1.5 428.65 96.339
Calculation Results:
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
N/mm² N/mm² N/mm² mm mm
SKIRT ... No Calc No Calc 10 No Calc

BOTTOM HEAD 0.75 0.8631 1.43512 8 7.22239
SHELL #1 0.75 1.33671 2.02388 12 7.37332
SHELL #2 0.75 1.33671 2.02388 12 7.37332
SHELL #3 0.75 1.33671 2.02388 12 7.37332
SHELL #4 0.75 1.33671 2.02388 12 7.37332
TRANSITION #1 0.75 0.79199 1.29156 8 7.654
SHELL #5 0.75 1.24062 2.02388 8 5.41945
SHELL #6 0.75 1.24062 2.02388 8 5.41945
SHELL #7 0.75 1.24062 2.02388 8 5.41945
SHELL #8 0.75 1.24062 2.02388 8 5.41945
TOP HEAD 0.75 1.61914 2.81784 10 5.30975
INSTRUMENT DOME 0.75 5.42265 9.08931 14 3.12424
Minimum 0.792 1.292
MAWP: 0.792 N/mm², limited by: TRANSITION #1.
Internal Pressure Calculation Results :
European Std: EN 13445-3:2014 Issue 4 + A3:2017
Elliptical Head From 20 To 30 P235GH at 200 °C
BOTTOM HEAD
Design Stress at Ambient Temperature = 150.005 N/mm²
Required thickness = 7.222 mm

Required thickness in the crown = 5.974 mm
This is an Elliptical Head
The Material is Carbon Steel which affects value of fb:
Buckling Strs at ope. fb = Yield/1.5 = 170.009/1.5 = 113.34 N/mm²

Buckling Strs at amb. fb = Yield/1.5 = 235.008/1.5 = 156.672 N/mm²
PV Elite 2019
Ellipsoidal head find geometry for equiv. tori-head EN-13445 Equation 7.5.4:
Pressure including hydro head P : 0.7500 N/mm²

Inside Head Diameter (new) Di : 1500.0000 mm
Head Thickness (new) e : 8.0000 mm
Head Aspect Ratio (new) Di/2h : 2.0000
Head Corrosion Allowance Internal ci : 1.5000 mm
Head Corrosion Allowance External co : 0.0000 mm
Joint Efficiency Z : 1.0000
hi = 0.5 * Di/AR + c = 0.5 * 1500.00/2.000 + 1.50 = 376.5000 mm

K = Di / (2 * hi) = 1503.000 / (2 * 376.500) = 1.9960
r = Di((0.5 / K) - 0.08) = 1503.000((0.5/1.996)-0.08) = 256.2600 mm
R = Di(0.44*K + 0.02) = 1503.000 (0.44*1.996 + 0.02) = 1350.0653 mm
Y = min(e/R, 0.04) = Min(5.72239/1350.0653, 0.04) = 0.0042386

Z = Log10(1 / Y) = Log10(1 / 0.004) = 2.3728
X = r / Di = 256.2600 / 1503.0000 = 0.17050
N = 1.006 - 1 / ( 6.2+( 90 * Y )^4) )
= 1.006-1 / (6.2+( 90 *.0042)^4) = 0.84526
Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.845(-0.1833*2.373^3 + 2.2124*2.373^2 - 3.2937*2.373 + 1.8873)
= 0.983
Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.004 - 82.5 * 0.004^2), 0.5 )
= 0.5228
Beta = 10( ( 0.2 - X ) * Bets01 + ( X - 0.1 )Beta02

= 10( ( 0.2 - 0.1705 ) * 0.983 + ( 0.1705 - 0.1 ) 0.5228
= 0.6585
Thickness Due to Design Internal Pressure: e = max(es, ey, eb) - para 7.5.3.2
Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 0.75 * 1350.1/( 2 * 113.34 * 1.0 - 0.5 * 0.75 )
= 4.4743 mm
Computed Thickness [ey]:

= Beta * P(0.75*R+0.2*Di)/f
= 0.6585 * 0.75(0.75 * 1350.1 + 0.2 * 1503.0)/113.34
= 5.7224 mm
Computed Thickness [eb]:

= (0.75R+0.2Di)((P/111*fb)*(Di/r)^(0.825))^(1/1.5)
= (0.75*1350.07+0.2*1503.00) *
(.75/111*113.34)(1503.00/256.26)^(0.825))^(1/1.5)
= 5.3020 mm
Computed Head Thickness per EN13445 - 7.5.4:

= max(es,eb,ey) + c + cext
= max(4.4743,5.3020,5.7224) + 1.5000 + 0.0000
= 5.7224 + 1.5 + 0.0
= 7.2224 mm
The head is suitable for the design pressure.
Computed Stress at Design Pressure [Stres]:

= 98.897 N/mm²
Computed Maximum Allowable Working Pressure - Design [MAWP]:

PV Elite 2019
MAWP - Phydro = 0.8631 - 0.0 = 0.8631 N/mm²
Computed Maximum Pressure New and Cold [MAPNC]:

= 1.435 N/mm²
Elongation of the Extreme Fiber:

For a spun head per EN 13445-4 Para 9.2.1 [F]:
Assuming the blank is 20% larger than the head diameter.
= 100 * ln( 1819.2/1500.0 ) = 19.293%
For a segmented head per EN 13445-4 Para 9.2.5 [F]:

= 100 * e/R = 100 * 8.0/29.685 = 1.061%
If F exceeds 5% PWHT may be required. Please refer

to EN 13445 Part 4 Table 9.4.1
Required Thickness of Straight Flange = 6.489 mm
Impact Test Requirements per EN-13445 Part 2 Annex B
Min. Des. Temp. [TR] per EN-13445 Part 2: Thickness 8.0 mm at -28 °C:
Temperature Adjustment per Table B.2-12 [Ts]:= 15.0 °C
Adjusted Temperature [TR + Ts]:= -13.0 °C
Note: The Component is Post Weld Heat Treated.
Material Yield Stress 235.0 N/mm²
Selected Graph: B.2-1 per EN 13445-2
Note: Computed Impact Test Temp. Tkv: 60 °C.
Impact Temperature (60°C ) Exceeds 20°C, Impact Testing Not Required

However, this must be confirmed as meeting the Code Requirements.
Cylindrical Shell From 30 To 40 P235GH at 200 °C
SHELL #1
Thickness due to internal pressure [e]:

= P * Di / ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
= 0.75 * 1503.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 5.8733 + 1.5 + 0.0 = 7.3733 mm
The shell is suitable for the design pressure.
Maximum Working Pressure Hot and Corroded [MAWP]:

= ( 2 * f * ecor * z ) / (Di + ecor) - Phead
= ( 2 * 113.34 * 10.5 * 0.85 )/(1503.0 + 10.5)-0.0
= 1.337 N/mm²
Maximum Pressure New and Cold [MAPNC]:

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 2.024 N/mm²
Stress at Design Pressure [Stres]:

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1503.0 + 10.5)/(2 * 10.5 * 0.85)
= 63.592 N/mm²
PV Elite 2019
Uncorrected (for liquid) Hydrotest Pressure per 6.2.2 stress limitation:

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 3.0 N/mm²
Elongation of the extreme fiber per EN 13445-4 Para 9.2.2 [F]

= 50*Max(e, enom)/Rm = 50*Max(12.0,12.0)/756.75 = 0.793%

SHELL #2

= 0.75 * 1503.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 5.8733 + 1.5 + 0.0 = 7.3733 mm

= ( 2 * 113.34 * 10.5 * 0.85 )/(1503.0 + 10.5)-0.0
= 1.337 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1503.0 + 10.5)/(2 * 10.5 * 0.85)
= 63.592 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(12.0,12.0)/756.75 = 0.793%

PV Elite 2019

SHELL #3

= 0.75 * 1503.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 5.8733 + 1.5 + 0.0 = 7.3733 mm

= ( 2 * 113.34 * 10.5 * 0.85 )/(1503.0 + 10.5)-0.0
= 1.337 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1503.0 + 10.5)/(2 * 10.5 * 0.85)
= 63.592 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(12.0,12.0)/756.75 = 0.793%

PV Elite 2019

SHELL #4

= 0.75 * 1503.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 5.8733 + 1.5 + 0.0 = 7.3733 mm

= ( 2 * 113.34 * 10.5 * 0.85 )/(1503.0 + 10.5)-0.0
= 1.337 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1503.0 + 10.5)/(2 * 10.5 * 0.85)
= 63.592 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 12.0 * 0.85 )/( 1500.0 + 12.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(12.0,12.0)/756.75 = 0.793%

Conical Section From 70 To 80 P235GH at 200 °C

PV Elite 2019
TRANSITION #1
Note: Junction analysis is included in full Cone Analysis where thickness

e2 is the final thickness is based on Dk, Dc, L1, L2 and other factors.
Thickness Due to Design Internal Pressure: e - para 7.5.2

= (( P * Dica ) / ( 2 * f * z - P ) ) * ( 1/Cosa ) Eqn 7.6-2
= ((0.75*1503.14)/(2*113.34*0.85-0.75))*(1/0.95)
= 6.1540 + 1.5000 + 0.0000 = 7.6540 mm
The cone is suitable for the design pressure
Maximum Allowable Working Pressure at Given Thickness [Pmax]:

= ( 2 * f * z * ecor * Cosa ) / ( Dica + (ecor * Cosa)) [MAWP]
= (2*113.34*0.85*6.5)/(0.95+(1503.14*6.5))-Phead
= 0.79 N/mm²
Maximum Allowable Pressure, New and Cold [PmaxNC]:

= ( 2 * fa * z * e * Cosa ) / ( D + (e * Cosa)) [MAPNC]
= (2*150.01*0.85*8.0*0.95)/(1500.0+(8.0*0.95))
= 1.29 N/mm²
Actual Stress at Given Thickness [Stres]:

= ( P * Dica / ( 2 * ecor * z * cos( angle )) [Stres]
= (0.75*1503.14)/(2*6.5*0.85*0.9545)
= 106.89 N/mm²
Hydrotest pressure no liquid pressure [Phyd]:

= 2 * ftest * e * z * cos(a) / ( D + e * cos(a) )
= 2 * 223.817 * 8.0 * 0.85 * 0.954/( 1500.0 + 8.0 * 0.954 )
= 1.9188 N/mm²

SHELL #5

= 0.75 * 1003.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 3.9195 + 1.5 + 0.0 = 5.4195 mm

PV Elite 2019

= ( 2 * 113.34 * 6.5 * 0.85 )/(1003.0 + 6.5)-0.0
= 1.241 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1003.0 + 6.5)/(2 * 6.5 * 0.85)
= 68.518 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(8.0,8.0)/504.75 = 0.792%

SHELL #6

= 0.75 * 1003.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 3.9195 + 1.5 + 0.0 = 5.4195 mm

= ( 2 * 113.34 * 6.5 * 0.85 )/(1003.0 + 6.5)-0.0
= 1.241 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 2.024 N/mm²
PV Elite 2019

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1003.0 + 6.5)/(2 * 6.5 * 0.85)
= 68.518 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(8.0,8.0)/504.75 = 0.792%

SHELL #7

= 0.75 * 1003.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 3.9195 + 1.5 + 0.0 = 5.4195 mm

= ( 2 * 113.34 * 6.5 * 0.85 )/(1003.0 + 6.5)-0.0
= 1.241 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1003.0 + 6.5)/(2 * 6.5 * 0.85)
= 68.518 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 3.0 N/mm²
PV Elite 2019

= 50*Max(e, enom)/Rm = 50*Max(8.0,8.0)/504.75 = 0.792%

SHELL #8

= 0.75 * 1003.0/( 2 * 113.34 * 0.85 - 0.75) + c + cext
= 3.9195 + 1.5 + 0.0 = 5.4195 mm

= ( 2 * 113.34 * 6.5 * 0.85 )/(1003.0 + 6.5)-0.0
= 1.241 N/mm²

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 2.024 N/mm²

= P( Di + ecor ) /(2 * ecor * z)
= 0.75(1003.0 + 6.5)/(2 * 6.5 * 0.85)
= 68.518 N/mm²

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.82 * 8.0 * 0.85 )/( 1000.0 + 8.0 )
= 3.0 N/mm²

= 50*Max(e, enom)/Rm = 50*Max(8.0,8.0)/504.75 = 0.792%

PV Elite 2019

TOP HEAD



hi = 0.5 * Di/AR + c = 0.5 * 1000.00/2.000 + 1.50 = 251.5000 mm

K = Di / (2 * hi) = 1003.000 / (2 * 251.500) = 1.9940
r = Di((0.5 / K) - 0.08) = 1003.000((0.5/1.994)-0.08) = 171.2600 mm
R = Di(0.44*K + 0.02) = 1003.000 (0.44*1.994 + 0.02) = 900.0678 mm
Y = min(e/R, 0.04) = Min(3.80975/900.0678, 0.04) = 0.0042327

Z = Log10(1 / Y) = Log10(1 / 0.004) = 2.3734
X = r / Di = 171.2600 / 1003.0000 = 0.17075
N = 1.006 - 1 / ( 6.2+( 90 * Y )^4) )
= 1.006-1 / (6.2+( 90 *.0042)^4) = 0.84526
Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.845(-0.1833*2.373^3 + 2.2124*2.373^2 - 3.2937*2.373 + 1.8873)
= 0.9832
Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.004 - 82.5 * 0.004^2), 0.5 )
= 0.5228
Beta = 10( ( 0.2 - X ) * Bets01 + ( X - 0.1 )Beta02

= 10( ( 0.2 - 0.1707 ) * 0.9832 + ( 0.1707 - 0.1 ) 0.5228
= 0.6575
PV Elite 2019
= P * R/( 2 * f * z - 0.5 * P )
= 0.75 * 900.1/( 2 * 113.34 * 0.85 - 0.5 * 0.75 )
= 3.5104 mm

= Beta * P(0.75*R+0.2*Di)/f
= 0.6575 * 0.75(0.75 * 900.1 + 0.2 * 1003.0)/113.34
= 3.8098 mm

= (0.75R+0.2Di)((P/111*fb)*(Di/r)^(0.825))^(1/1.5)
= (0.75*900.07+0.2*1003.00) *
(.75/111*113.34)(1003.00/171.26)^(0.825))^(1/1.5)
= 3.5327 mm

= max(3.5104,3.5327,3.8098) + 1.5000 + 0.0000
= 3.8098 + 1.5 + 0.0
= 5.3098 mm

= 46.818 N/mm²

MAWP - Phydro = 1.8111 - 0.0 = 1.8111 N/mm²

= 2.818 N/mm²

= 100 * ln( 1224.0/1000.0 ) = 20.212%

= 100 * e/R = 100 * 10.0/19.882 = 1.98%

Adjusted Temperature [TR + Ts]:= 11.0 °C

PV Elite 2019
INSTRUMENT DOME



hi = 0.5 * Di/AR + c = 0.5 * 428.65/2.000 + 1.50 = 108.6625 mm

K = Di / (2 * hi) = 431.650 / (2 * 108.663) = 1.9862
r = Di((0.5 / K) - 0.08) = 431.650((0.5/1.986)-0.08) = 74.1305 mm
R = Di(0.44*K + 0.02) = 431.650 (0.44*1.986 + 0.02) = 385.8632 mm
Y = min(e/R, 0.04) = Min(1.62424/385.8632, 0.04) = 0.0042094

Z = Log10(1 / Y) = Log10(1 / 0.004) = 2.3758
X = r / Di = 74.1305 / 431.6500 = 0.17174
N = 1.006 - 1 / ( 6.2+( 90 * Y )^4) )
= 1.006-1 / (6.2+( 90 *.0042)^4) = 0.84524
Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.845(-0.1833*2.376^3 + 2.2124*2.376^2 - 3.2937*2.376 + 1.8873)
= 0.9843
Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.004 - 82.5 * 0.004^2), 0.5 )
= 0.5229
Beta = 10( ( 0.2 - X ) * Bets01 + ( X - 0.1 )Beta02

= 10( ( 0.2 - 0.1717 ) * 0.9843 + ( 0.1717 - 0.1 ) 0.5229
= 0.6533
= P * R/( 2 * f * z - 0.5 * P )
= 0.75 * 385.9/( 2 * 113.34 * 0.85 - 0.5 * 0.75 )
= 1.5049 mm

= Beta * P(0.75*R+0.2*Di)/f
= 0.6533 * 0.75(0.75 * 385.9 + 0.2 * 431.6)/113.34
= 1.6242 mm

= (0.75R+0.2Di)((P/111*fb)*(Di/r)^(0.825))^(1/1.5)
PV Elite 2019
= (0.75*385.86+0.2*431.65) *
(.75/111*113.34)(431.65/74.13)^(0.825))^(1/1.5)
= 1.5110 mm

= max(1.5049,1.5110,1.6242) + 1.5000 + 0.0000
= 1.6242 + 1.5 + 0.0
= 3.1242 mm

= 13.842 N/mm²

MAWP - Phydro = 6.1422 - 0.0 = 6.1422 N/mm²

= 9.089 N/mm²

= 100 * ln( 547.98/428.65 ) = 24.56%

= 100 * e/R = 100 * 14.0/8.714 = 6.326%

Adjusted Temperature [TR + Ts]:= 22.0 °C

Hydrostatic Test Pressure Results:
= max( 1.43 * Design Pressure, 1.25 * Design Pressure * Stress ratio )

= max( 1.43 * 0.75, 1.25 * 0.75 * 1.323 )
= max( 1.071, 1.241 )
Stresses on Elements due to Test Pressure (N/mm²):
From To Pressure Stress Allowable Ratio
BOTTOM HEAD 1.255 131.2 223.8 0.586

PV Elite 2019
SHELL #1 1.255 93.1 223.8 0.416

SHELL #2 1.255 93.1 223.8 0.416
SHELL #3 1.255 93.1 223.8 0.416
SHELL #4 1.255 93.1 223.8 0.416
TRANSITION #1 1.255 145.1 223.8 0.648
SHELL #5 1.251 92.7 223.8 0.414
SHELL #6 1.251 92.7 223.8 0.414
SHELL #7 1.251 92.7 223.8 0.414
SHELL #8 1.251 92.7 223.8 0.414
TOP HEAD 1.251 74.3 223.8 0.332
INSTRUMENT DOME 1.250 23.3 223.8 0.104
Stress ratios for Pressurized Vessel Elements (N/mm²):
Description Ambient Operating Ratio
BOTTOM HEAD 150.01 113.34 1.324

SHELL #1 150.01 113.34 1.324
SHELL #2 150.01 113.34 1.324
SHELL #3 150.01 113.34 1.324
SHELL #4 150.01 113.34 1.324
TRANSITION #1 150.01 113.34 1.324
SHELL #5 150.01 113.34 1.324
SHELL #6 150.01 113.34 1.324
SHELL #7 150.01 113.34 1.324
SHELL #8 150.01 113.34 1.324
TOP HEAD 150.01 113.34 1.323
INSTRUMENT DOME 150.01 113.34 1.324
Minimum 1.323
Elements Suitable for Internal Pressure.

PV Elite 2019
External Pressure Calculations: Step: 4 1:23pm Mar 25,2021
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm N/mm²
10 20 No Calc ... ... No Calc No Calc

20 30 No Calc 1516 6.5 No Calc No Calc
30 40 11150 1524 10.5 No Calc No Calc
40 50 11150 1524 10.5 No Calc No Calc
50 60 11150 1524 10.5 No Calc No Calc
60 70 11150 1524 10.5 No Calc No Calc
70 80 11150 1516 6.5 No Calc No Calc
80 90 11150 1016 6.5 No Calc No Calc
90 100 11150 1016 6.5 No Calc No Calc
100 110 11150 1016 6.5 No Calc No Calc
110 120 11150 1016 6.5 No Calc No Calc
120 130 No Calc 1020 8.5 No Calc No Calc
130 140 No Calc 456.65 12.5 No Calc No Calc
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm N/mm² N/mm²
10 20 ... No Calc ... No Calc

20 30 8 No Calc ... 0.43308
30 40 12 No Calc ... 0.087889
40 50 12 No Calc ... 0.087889
50 60 12 No Calc ... 0.087889
60 70 12 No Calc ... 0.087889
70 80 8 No Calc ... 0.032952
80 90 8 No Calc ... 0.046308
90 100 8 No Calc ... 0.046308
100 110 8 No Calc ... 0.046308
110 120 8 No Calc ... 0.046308
120 130 10 No Calc ... 1.09222
130 140 14 2.31523 0.1 3.75355
Minimum 0.033
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
mm mm mm4 mm4
10 20 No Calc No Calc No Calc No Calc

30 40 11150 No Calc No Calc No Calc
PV Elite 2019
Elements Suitable for External Pressure.
Elliptical Head From 20 to 30
BOTTOM HEAD
Determination of the Nominal Elastic Limit per 8.4 [sigmae]:

= Rp0,2/T
= 170.0
= 170.003 N/mm²
Determine the Stress Yield point [Py]:

= 2 * f * ea / R
= 2 * 170.003 * 6.5/1500.17
= 1.473 N/mm²
Determine the Elastic Instability Pressure [Pm]:

= 1.21 * E * ea² / R²
= 1.21 * 199000.0 * 6.5²/1500.17²
= 4.520 N/mm²
External Allowable Pressure [Pmax]:

= (Pr/Py)/1.5 * Py
= 0.294 * 1.473
= 0.433 N/mm²
Cylindrical Shell From 30 to 40
SHELL #1

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 10.5/756.75
= 2.359 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 756.75/11150.0
= 0.213
Determine the ratio Pm/Py:

= Pm / Py
= 0.265/2.359
= 0.112
From the Curve, determine Pr/Py:

= 0.056
Determine the critical Strain [strain]:

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.213²/2)
[1/(2²/0.213²+1)²+10.5²/(12*756.8²(1-0.3²)
(2²-1+0.213²)²]
= 0.0000959
PV Elite 2019
Where n is the expected number of lobes [n]:

= 2

= E * ea * strain / R
= 199000.0 * 10.5 * 0.959E-04/756.75
= 0.265 N/mm²

= (Pr/Py)/1.5 * Py
= 0.037 * 2.359
= 0.088 N/mm²
SHELL #2

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 10.5/756.75
= 2.359 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 756.75/11150.0
= 0.213

= Pm / Py
= 0.265/2.359
= 0.112

= 0.056

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.213²/2)
[1/(2²/0.213²+1)²+10.5²/(12*756.8²(1-0.3²)
(2²-1+0.213²)²]
= 0.0000959

= 2

= 199000.0 * 10.5 * 0.959E-04/756.75
= 0.265 N/mm²

= (Pr/Py)/1.5 * Py
= 0.037 * 2.359
= 0.088 N/mm²
SHELL #3
PV Elite 2019

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 10.5/756.75
= 2.359 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 756.75/11150.0
= 0.213

= Pm / Py
= 0.265/2.359
= 0.112

= 0.056

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.213²/2)
[1/(2²/0.213²+1)²+10.5²/(12*756.8²(1-0.3²)
(2²-1+0.213²)²]
= 0.0000959

= 2

= 199000.0 * 10.5 * 0.959E-04/756.75
= 0.265 N/mm²

= (Pr/Py)/1.5 * Py
= 0.037 * 2.359
= 0.088 N/mm²
SHELL #4

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 10.5/756.75
= 2.359 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 756.75/11150.0
= 0.213
PV Elite 2019

= Pm / Py
= 0.265/2.359
= 0.112

= 0.056

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.213²/2)
[1/(2²/0.213²+1)²+10.5²/(12*756.8²(1-0.3²)
(2²-1+0.213²)²]
= 0.0000959

= 2

= 199000.0 * 10.5 * 0.959E-04/756.75
= 0.265 N/mm²

= (Pr/Py)/1.5 * Py
= 0.037 * 2.359
= 0.088 N/mm²
Cone, (Evaluated as Cylinder) From 70 to 80
TRANSITION #1

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 6.5/754.75
= 1.464 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 754.75/11150.0
= 0.213

= Pm / Py
= 0.099/1.464
= 0.068

= 0.034

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(3²-1+0.213²/2)
[1/(3²/0.213²+1)²+6.5²/(12*754.8²(1-0.3²)
(3²-1+0.213²)²]
= 0.0000579

= 3
PV Elite 2019

= 199000.0 * 6.5 * 0.579E-04/754.75
= 0.099 N/mm²

= (Pr/Py)/1.5 * Py
= 0.023 * 1.464
= 0.033 N/mm²
SHELL #5

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 6.5/504.75
= 2.189 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 504.75/11150.0
= 0.142

= Pm / Py
= 0.139/2.189
= 0.064

= 0.032

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.142²/2)
[1/(2²/0.142²+1)²+6.5²/(12*504.8²(1-0.3²)
(2²-1+0.142²)²]
= 0.0000544

= 2

= 199000.0 * 6.5 * 0.544E-04/504.75
= 0.139 N/mm²

= (Pr/Py)/1.5 * Py
= 0.021 * 2.189
= 0.046 N/mm²
SHELL #6

PV Elite 2019
= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 6.5/504.75
= 2.189 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 504.75/11150.0
= 0.142

= Pm / Py
= 0.139/2.189
= 0.064

= 0.032

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.142²/2)
[1/(2²/0.142²+1)²+6.5²/(12*504.8²(1-0.3²)
(2²-1+0.142²)²]
= 0.0000544

= 2

= 199000.0 * 6.5 * 0.544E-04/504.75
= 0.139 N/mm²

= (Pr/Py)/1.5 * Py
= 0.021 * 2.189
= 0.046 N/mm²
SHELL #7

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 6.5/504.75
= 2.189 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 504.75/11150.0
= 0.142

= Pm / Py
= 0.139/2.189
PV Elite 2019
= 0.064

= 0.032

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.142²/2)
[1/(2²/0.142²+1)²+6.5²/(12*504.8²(1-0.3²)
(2²-1+0.142²)²]
= 0.0000544

= 2

= 199000.0 * 6.5 * 0.544E-04/504.75
= 0.139 N/mm²

= (Pr/Py)/1.5 * Py
= 0.021 * 2.189
= 0.046 N/mm²
SHELL #8

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= sigmae * ea / R
= 170.003 * 6.5/504.75
= 2.189 N/mm²
Strain Factor [Z]:

= pi * R / L
= 3.141 * 504.75/11150.0
= 0.142

= Pm / Py
= 0.139/2.189
= 0.064

= 0.032

= 1/(n²-1+Z²/2)[1/(n²/Z²+1)²+ea²/(12R²(.91))*(n²-1+Z²)²]
= 1/(2²-1+0.142²/2)
[1/(2²/0.142²+1)²+6.5²/(12*504.8²(1-0.3²)
(2²-1+0.142²)²]
= 0.0000544

= 2

PV Elite 2019
= 199000.0 * 6.5 * 0.544E-04/504.75

= 0.139 N/mm²

= (Pr/Py)/1.5 * Py
= 0.021 * 2.189
= 0.046 N/mm²
TOP HEAD

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= 2 * f * ea / R
= 2 * 170.003 * 8.5/1000.38
= 2.889 N/mm²

= 1.21 * E * ea² / R²
= 1.21 * 199000.0 * 8.5²/1000.38²
= 17.384 N/mm²

= (Pr/Py)/1.5 * Py
= 0.378 * 2.889
= 1.092 N/mm²
INSTRUMENT DOME

= Rp0,2/T
= 170.0
= 170.003 N/mm²

= 2 * f * ea / R
= 2 * 170.003 * 12.5/430.27
= 9.878 N/mm²

= 1.21 * E * ea² / R²
= 1.21 * 199000.0 * 12.5²/430.27²
= 203.227 N/mm²

= (Pr/Py)/1.5 * Py
= 0.38 * 9.878
= 3.754 N/mm²

PV Elite 2019
Element and Detail Weights: Step: 5 1:23pm Mar 25,2021
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg m3 kg m3 kg
10 20 953.405 ... 953.405 ... ...

20 30 185.566 0.53024 150.773 0.53325 ...
30 40 670.342 2.65119 587.133 2.66181 ...
40 50 670.342 2.65119 587.133 2.66181 ...
50 60 670.342 2.65119 587.133 2.66181 ...
60 70 670.342 2.65119 587.133 2.66181 ...
70 80 207.826 0.99502 169.069 0.99996 ...
80 90 198.621 0.78554 161.619 0.79026 ...
90 100 198.621 0.78554 161.619 0.79026 ...
100 110 198.621 0.78554 161.619 0.79026 ...
110 120 198.621 0.78554 161.619 0.79026 ...
120 130 108.159 0.1702 91.9354 0.17162 ...
130 140 33.3722 0.017528 29.7966 0.017848 ...
Total 4964 15.46 4389 15.53 0
Weight of Details:
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kg mm mm
20 Nozl 46.7459 ... -525 OUTLET

30 Plat 2234.03 497.517 ... PLATFORM #1
30 Nozl 23.6425 964.325 500 MANHOLE #1
40 Nozl 57.0147 964.325 200 CHEST
40 Nozl 2.65628 762.154 100 INSTRUMENT DRAI
60 Plat 16882 497.517 ... PLATFORM #2
60 Nozl 193.288 964.325 500.001 New Nozzle
70 Nozl 16.8259 827.026 500 CONDENSATE TAP
80 Nozl 16.8259 577.025 300.001 VAPOUR SAMPLE
90 Plat 14708.3 483.602 500 PLATFORM #3
100 Nozl 5.74448 531.356 199.999 BRIDLE #1
100 Nozl 5.74448 531.356 199.999 BRIDLE #2
120 Nozl 7.03465 ... 278.536 OH #1
120 Nozl 7.03465 350 278.536 OH #2
120 Nozl 7.03465 ... 278.536 OH #3
120 Nozl 7.03465 -350 278.536 OH #4
120 Nozl 7.93335 ... 350 AGITATOR
Total Weight of Each Detail Type:
Platforms 33824.4
Nozzles 404.6
Sum of the Detail Weights 34229.0 kg
Note:
Because some nozzles were attached to a head or flange, their weights include
the attached head or flange.
Weight Summation Results: (kg)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 4930.8 4930.8 4930.8 4930.8 4930.8 4930.8

Nozzles 404.6 404.6 404.6 404.6 404.6 404.6
PV Elite 2019
Platforms ... ... ... 33824.4 33824.4 33824.4

Test Liquid ... 15450.5 ... ... ... ...
Totals 5335.4 20785.8 5335.4 39159.8 39159.8 39159.8
Field Installation Options:
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 5335.4 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 20785.8 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 5335.4 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 39159.8 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 39159.8 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 39159.8 kg
Field Test Wt. - Empty Weight + Water (Full) 54610.2 kg
Mass of the Upper 1/3 of the Vertical Vessel 34969.0 kg
Outside Surface Areas of Elements:
Surface
From To Area
mm²
10 20 7162832
20 30 2729408
30 40 7181681
40 50 7181681
50 60 7181681
60 70 7181681
70 80 3335557
80 90 3191858
90 100 3191858
100 110 3191858
110 120 3191858
120 130 1287999
130 140 297773
Total 56307728.000 mm²
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg kg kg N-mm kg
10 20 953.405 953.405 953.405 ... 953.405

20 30 232.312 232.312 762.227 ... 232.312
30 40 2928.01 2928.01 5577.59 11127135 2928.01
40 50 730.013 730.013 3379.59 559219 730.013
50 60 670.342 670.342 3319.92 ... 670.342
60 70 17745.6 17745.6 20395.2 84223376 17745.6
70 80 224.652 224.652 1219.06 136510 224.652
80 90 215.446 215.446 1000.51 95244.7 215.446
90 100 14907 14907 15692 69778216 14907
100 110 210.11 210.11 995.169 59887.3 210.11
110 120 198.621 198.621 983.68 ... 198.621
120 130 144.231 144.231 314.327 48306.8 144.231
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg kg kg
PV Elite 2019
10 20 39159.8 39159.8 54592.7

20 30 38206.4 38206.4 53639.3
30 40 37974 37974 52877.1
40 50 35046 35046 47299.5
50 60 34316 34316 43919.9
60 70 33645.7 33645.7 40600
70 80 15900 15900 20204.8
80 90 15675.4 15675.4 18985.7
90 100 15459.9 15459.9 17985.2
100 110 552.961 552.961 2293.18
110 120 342.852 342.852 1298.01
120 130 144.231 144.231 314.327
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
N-mm N-mm N-mm
10 20 166027904 166027904 166027904

20 30 166027904 166027904 166027904
30 40 166027904 166027904 166027904
40 50 154900752 154900752 154900752
50 60 154341536 154341536 154341536
60 70 154341536 154341536 154341536
70 80 70118168 70118168 70118168
80 90 69981656 69981656 69981656
90 100 69886408 69886408 69886408
100 110 108194 108194 108194
110 120 48306.8 48306.8 48306.8
120 130 48306.8 48306.8 48306.8

PV Elite 2019
Nozzle Flange MAWP: Step: 6 1:23pm Mar 25,2021
Nozzle Flange MAWP Results:
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press PVP 50% DNV
N/mm² N/mm² °C N/mm²
OUTLET 1.40 1.97 200 150 GR 1.1 ... ... ... ...
INSTRUMENT DRA 1.40 1.97 200 150 GR 1.1 ... ... ... ...
New Nozzle 1.40 1.97 200 150 GR 1.1 ... ... ... ...
CONDENSATE TAP 1.40 1.97 200 150 GR 1.1 ... ... ... ...
VAPOUR SAMPLE 1.40 1.97 200 150 GR 1.1 ... ... ... ...
BRIDLE #1 1.40 1.97 200 150 GR 1.1 ... ... ... ...
BRIDLE #2 1.40 1.97 200 150 GR 1.1 ... ... ... ...
OH #1 1.40 1.97 200 150 GR 1.1 ... ... ... ...
OH #2 1.40 1.97 200 150 GR 1.1 ... ... ... ...
OH #3 1.40 1.97 200 150 GR 1.1 ... ... ... ...
OH #4 1.40 1.97 200 150 GR 1.1 ... ... ... ...
Min Rating 1.396 1.965 N/mm² [for Core Elements] 0.000 0.000 0.000
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

PV Elite 2019
Natural Frequency Calculation: Step: 7 1:23pm Mar 25,2021
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 3.05918 Hz.
The Natural Frequency for the Vessel (Ope...) is 3.05918 Hz.

PV Elite 2019
Wind Load Calculation: Step: 8 1:23pm Mar 25,2021
Wind Load Calculations per BS-6399 Part 2, 1997
Note: Includes Enquiry Case 5500/127: February 2000

The program was modified March, 2004 for 5500/127
Input values:
Vessel location: Town.
Design Wind Speed Vb 70.00 km/hr

Site Elevation DeltaS 30000.00 mm
Vessel Elevation above Site Hs 1500.00 mm
Vessel Wind Height (Hs + DeltaS + Hv) H 44160.00 mm
Building Type Factor Kb 8.00
Basic Vessel Shape type Cylindrical

Basic Vessel Surface type Rough
Average Upwind Structure Height Ho 80000.0 mm
Average Distance between structures X 100000.0 mm
Size effect factor Ca 0.70
Disance From the Coast Xc 20.000 km.
Annual Probability Factor per Annex D Q 0.02000
Seasonal Factor per Annex D Table D Ss 1.00
Direction Factor from Table 3 Sd 1.00
Basic Calculation Procedure:
Determine the Altitude Factor Sa (units are user chosen units):

= 1 meter + 0.001 * DeltaS (1 meter converted to user units below)
= 1000.0 + 0.001 * 30000.0
= 1030.0 mm ( 1.03 meters)
Terrain and Building Factor Sb from Table 4:

Wind Height = 32250.0 mm From Table 4 Sb = 1.737
Note: Wind pressure is very sensitive to the Sb factor.
Determine the Probability Factor [Sp]:

= sqrt((5-Ln(-Ln(1-Q)/(5-Ln(-Ln(0.98))
= sqrt((5-Ln(-Ln(1- 0.02)/(5-Ln(-Ln(0.98))
= 1.0
Determine the Site Wind Speed from 2.2.2.1 [Vs]:

= Vb * Sa * Sd * Ss * Sp
= 70.0 * 1.03 * 1.0 * 1.0 * 1.0
= 72.1 km/hr
Vessel effective diameter D = Area / Height

= 14480085/12660.0 = 1143.767 mm
H/D = 12660.0/1143.767 = 11.069
From Table 1 Case 5500/127 (use next higher value)

Cf = 1.0
Dynamic Augmentation Factor - BS 6399-2 Figure 3:

height is Vessel Ht + DeltaS + Site Elev.
Kb = 8.0 : Height = 44160.0 : Cr = 0.349
Sample Calculation for the lowest Vessel Segment (see table below):
Note: Because X < 2.Ho:

He = Max( Hr - 0.8*Ho, 0.40*Hr )
He = Max( 32250.0 - 0.8*80000.0, 0.40*32250.0) = 12900.0 mm
Compute the Effective Wind Speed [Ve]:

= Vs * Sb
PV Elite 2019
= 72.1 * 1.737
= 125.211 km/hr
Compute the Wind Pressure [qs]:

= 0.0473 * Ve²
= 0.0473 * 125.211²
= 741.592 N/m²
The Final Adjusted Wind Pressure [P]:

= Cf * q * (1 + Cr)
= 1.0 * 741.592 * (1 + 0.349)
= 1000.745 N/m²
Calculated Values:
Warning: The Boundary Condition of BS 6399 Figure 3 has been exceeded.

Cr is greater than the boundary value of 0.25
The height was reduced to stay within this boundary.
Calculated Altitude (elevation) Sa 1030.00 mm

Calculated Terrain and Building Factor Sb 1.82
Calculated Seasonal Probability Factor Sp 1.00
Nomenclature:
He - Effective Height from sea level - mm
Vs - Adjusted Wind Speed - km/hr
Ve - Final Adjusted Wind Speed - km/hr
qs - Initial wind pressure - N/m²
P - Final Calculated Wind Pressure - N/m²
Element He Cf Sb qs Ve P(final)
SKIRT 12900.0 1.000 1.737 741.59 125.211 1000.75

BOTTOM HEAD 13210.0 1.000 1.744 748.19 125.767 1009.65
SHELL #1 13520.0 1.000 1.752 754.69 126.312 1018.42
SHELL #2 14120.0 1.000 1.766 767.01 127.339 1035.04
SHELL #3 14720.0 1.000 1.780 779.00 128.331 1051.23
SHELL #4 15320.0 1.000 1.791 788.74 129.130 1064.37
TRANSITION #1 15769.3 1.000 1.798 794.59 129.608 1072.26
SHELL #5 16140.0 1.000 1.803 799.32 129.993 1078.65
SHELL #6 16540.0 1.000 1.809 804.34 130.401 1085.42
SHELL #7 16940.0 1.000 1.814 809.27 130.799 1092.07
SHELL #8 17340.0 1.000 1.820 814.11 131.190 1098.60
TOP HEAD 17593.5 1.000 1.823 817.13 131.434 1102.68
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(10^(4))
L - Total height of structure mm
Lc - Total length of conical section(s) of vessel mm
tb - Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure N
PV Elite 2019
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.000003 (High); 0.000003 < 0.000004 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
800.0/12400.0 = 0.065
#2 - ( D / L² ) * 10^(4) < 8.0 (English Units)

- ( 4.4/40.68² ) * 10^(4) = 26.581 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.000004 no chance. [Vp]:

= W / ( L * Dr²)
= 378697/( 12400.0 * 1292.509² )
= 0.18281E-04
Since Vp is > 0.000004 no further vibration analysis is required !
Platform Load Calculations
ID Wind Area Elevation Pressure Force Cf

mm² mm N/m² N
PLATFORM #1 1440000.00 3050.00 1009.93 1454.26 1.20

PLATFORM #2 1440000.00 7550.00 1057.80 1523.20 1.20
PLATFORM #3 1440000.00 11350.00 1085.42 1562.97 1.20
The Natural Frequency for the Vessel (Ope...) is 3.05918 Hz.
Wind Load Calculation:
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm mm² N/m² N
10 20 2250 ... ... 1000.75 ...

20 30 3025 1819.2 90960 1009.65 91.8353
30 40 3800 1828.8 2743200 1018.42 3960.9
40 50 5300 1828.8 2743200 1035.04 2839.26
50 60 6800 1828.8 2743200 1051.23 2883.67
60 70 8300 1828.8 2743200 1064.37 4305.27
70 80 9423.33 1519.2 1215360 1072.26 1303.16
80 90 10350 1219.2 1219200 1078.65 1315.06
90 100 11350 1219.2 1219200 1085.42 2886.28
100 110 12350 1219.2 1219200 1092.07 1331.42
110 120 13350 1219.2 1219200 1098.6 1339.38
120 130 13983.7 1224 311145 1102.68 343.086

PV Elite 2019
Wind/Earthquake Shear, Bending: Step: 9 1:23pm Mar 25,2021
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
mm N N N-mm N-mm
10 20 750 22599.3 ... 149688000 ...

20 30 1525 22599.3 ... 115775280 ...
30 40 2300 22507.5 ... 114647160 ...
40 50 3800 18546.6 ... 83844128 ...
50 60 5300 15707.3 ... 58143284 ...
60 70 6800 12823.6 ... 36736396 ...
70 80 7950 8518.38 ... 20723388 ...
80 90 8850 7215.22 ... 14427398 ...
90 100 9850 5900.16 ... 7867049 ...
100 110 10850 3013.89 ... 3408212 ...
110 120 11850 1682.47 ... 1059085 ...
120 130 12375 343.086 ... 45898 ...
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

PV Elite 2019
Wind Deflection: Step: 10 1:23pm Mar 25,2021
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
Cumulative Centroid Elem. End Elem. Ang.

From To Wind Shear Deflection Deflection Rotation
N mm mm
10 20 22599.3 0.01461 0.056148 0.71806E-04

20 30 22599.3 0.057964 0.059821 0.75102E-04
30 40 22507.5 0.12693 0.21354 0.00012715
40 50 18546.6 0.31674 0.43389 0.00016439
50 60 15707.3 0.56254 0.70049 0.0001892
60 70 12823.6 0.84571 0.99649 0.00020406
70 80 8518.38 1.07966 1.16558 0.00021784
80 90 7215.22 1.27767 1.39502 0.00023895
90 100 5900.16 1.51616 1.63985 0.00024928
100 110 3013.89 1.76519 1.89153 0.00025334
Critical Wind Velocity for Tower Vibration:
1st Crit. 2nd Crit.

From To Wind Speed Wind Speed
km/hr km/hr
10 20 ... ...
20 30 99.9049 624.406
30 40 100.432 627.701
40 50 100.432 627.701
50 60 100.432 627.701
60 70 100.432 627.701
70 80 83.4299 521.437
80 90 66.9548 418.467
90 100 66.9548 418.467
100 110 66.9548 418.467
110 120 66.9548 418.467
120 130 67.2184 420.115
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 62.000 Actual deflection : 2.145 mm

PV Elite 2019
Longitudinal Stress Constants: Step: 11 1:23pm Mar 25,2021
Longitudinal Stress Constants:
Metal Area Metal Area Section Modulus Section Modulus

From To New Corroded New Corroded
mm² mm² mm³ mm³
10 20 47438.1 47438.1 17790856 17790856

20 30 37900.1 30824.5 14213354 11582705
30 40 57001 49925.4 21378086 18761244
40 50 57001 49925.4 21378086 18761244
50 60 57001 49925.4 21378086 18761244
60 70 57001 49925.4 21378086 18761244
70 80 37909.7 30833.8 14217015 11587364
80 90 25333.8 20614.3 6334243 5169464
90 100 25333.8 20614.3 6334243 5169464
100 110 25333.8 20614.3 6334243 5169464
110 120 25333.8 20614.3 6334243 5169464
120 130 31730.1 27010.7 7934094 6773883

PV Elite 2019
Longitudinal Allowable Stresses: Step: 12 1:23pm Mar 25,2021
Longitudinal Allowable Stresses:
Hydrotest Hydrotest
From To Tensile Tensile Compressive Compressive
N/mm² N/mm² N/mm² N/mm²
10 20 126.673 211.504 -107.721 -177.745

20 30 113.34 211.504 -91.0857 -171.367
30 40 113.34 211.504 -97.7284 -182.145
40 50 113.34 211.504 -97.7284 -182.145
50 60 113.34 211.504 -97.7284 -182.145
60 70 113.34 211.504 -97.7284 -182.145
70 80 113.34 211.504 -91.8544 -172.799
80 90 113.34 211.504 -96.8566 -182.145
90 100 113.34 211.504 -96.8566 -182.145
100 110 113.34 211.504 -96.8566 -182.145
110 120 113.34 211.504 -96.8566 -182.145
120 130 113.34 211.504 -99.7373 -186.712

PV Elite 2019
Longitudinal Stresses due to: Step: 13 1:23pm Mar 25,2021
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Pressure Stresses due to:
Longitudinal Stress Longitudinal Stress Longitudinal Stress

From To Internal Pressure External Pressure Hydrotest Pressure
N/mm² N/mm² N/mm²
10 20 ... ... ...

20 30 43.1691 ... 57.8529
30 40 26.6531 ... 38.4666
40 50 26.6531 ... 38.4666
50 60 26.6531 ... 38.4666
60 70 26.6531 ... 38.4666
70 80 41.1995 ... 55.2055
80 90 28.7464 ... 38.4666
90 100 28.7464 ... 38.4666
100 110 28.7464 ... 38.4666
110 120 28.7464 ... 38.4666
120 130 21.9391 ... 30.7123
Longitudinal Stresses due to Weight Loads for these Conditions:
Wght. Str. Wght. Str. Wght. Str. Wght. Str. Wght. Str.
From To Empty Operating Hydrotest Emp. Mom. Opr. Mom.
N/mm² N/mm² N/mm² N/mm² N/mm²
10 20 -8.09545 -8.09545 ... 9.32922 9.32922

20 30 -12.1554 -12.1554 ... 14.3295 14.3295
30 40 -7.45923 -7.45923 ... 8.84668 8.84668
40 50 -6.88408 -6.88408 ... 8.25378 8.25378
50 60 -6.74068 -6.74068 ... 8.22398 8.22398
60 70 -6.60901 -6.60901 ... 8.22398 8.22398
70 80 -5.05707 -5.05707 ... 6.04932 6.04932
80 90 -7.45723 -7.45723 ... 13.5332 13.5332
90 100 -7.35474 -7.35474 ... 13.5148 13.5148
100 110 -0.26306 -0.26306 ... 0.020923 0.020923
110 120 -0.1631 -0.1631 ... 0.0093417 0.0093417
120 130 -0.052366 -0.052366 ... 0.007129 0.007129
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
Wght. Str. Bend. Str. Bend. Str. Bend. Str. Bend. Str.
From To Hyd. Mom. Oper. Wind Oper. Equ. Hyd. Wind Hyd. Equ.
N/mm² N/mm² N/mm² N/mm² N/mm²
10 20 ... 8.41107 ... ... ...

20 30 ... 9.99233 ... ... ...
30 40 ... 6.10889 ... ... ...
40 50 ... 4.46758 ... ... ...
50 60 ... 3.09812 ... ... ...
60 70 ... 1.95747 ... ... ...
70 80 ... 1.78787 ... ... ...
80 90 ... 2.78999 ... ... ...
90 100 ... 1.52134 ... ... ...
100 110 ... 0.65909 ... ... ...
110 120 ... 0.20481 ... ... ...
120 130 ... 0.0067736 ... ... ...
PV Elite 2019
Longitudinal Stresses due to: Step: 13 1:23pm Mar 25,2021
Longitudinal Stresses due to these Conditions:
Vortex Shedding Vortex Shedding Vortex Shedding Earthquake

From To Operating Case Empty Case Test Case Empty Case
10 20 ... ... ... ...

20 30 ... ... ... ...
30 40 ... ... ... ...
40 50 ... ... ... ...
50 60 ... ... ... ...
60 70 ... ... ... ...
70 80 ... ... ... ...
80 90 ... ... ... ...
90 100 ... ... ... ...
100 110 ... ... ... ...
110 120 ... ... ... ...
120 130 ... ... ... ...
Longitudinal Stresses due to Applied Axial Forces:
Longitudinal Stress Longitudinal Stress

From To Y Forces Wind Y Forces Seismic
N/mm² N/mm²
10 20 ... ...
20 30 ... ...
30 40 ... ...
40 50 ... ...
50 60 ... ...
60 70 ... ...
70 80 ... ...
80 90 ... ...
90 100 ... ...
100 110 ... ...
110 120 ... ...
120 130 ... ...
Longitudinal Stresses due to User Forces and Moments:
Wind For/Mom Earthquake For/Mom Wind For/Mom Earthquake For/Mom

From To Corroded Corroded No Corrosion No Corrosion
10 20 ... ... ... ...

20 30 ... ... ... ...
30 40 ... ... ... ...
40 50 ... ... ... ...
50 60 ... ... ... ...
60 70 ... ... ... ...
70 80 ... ... ... ...
80 90 ... ... ... ...
90 100 ... ... ... ...
100 110 ... ... ... ...
110 120 ... ... ... ...
120 130 ... ... ... ...

PV Elite 2019
Stress due to Combined Loads: Step: 14 1:23pm Mar 25,2021
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
For EN-13445 the computed stress intensity is compared

to the design stress fd for wind cases and the compressive
stress is compared to the fTest for earthquake cases.
See EN-13445 in table 22-1 for more information.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From f1-f2 f2+0.5p Hoop+.5p Rat 1 Rat 2 Rat 3 Rat 4
Node - - - - - Stress Intensities - - - - - - - - - - Stress Ratios
10 25.836 25.836 0.000 0.204 0.204 0.000 0.240

20 36.477 36.477 0.000 0.322 0.322 0.000 0.400
30 22.415 22.415 0.000 0.198 0.198 0.000 0.229
40 19.605 19.605 0.000 0.173 0.173 0.000 0.201
50 18.063 18.063 0.000 0.159 0.159 0.000 0.185
60 16.790 16.790 0.000 0.148 0.148 0.000 0.172
70 12.894 12.894 0.000 0.114 0.114 0.000 0.140
80 23.780 23.780 0.000 0.210 0.210 0.000 0.246
90 22.391 22.391 0.000 0.198 0.198 0.000 0.231
100 0.943 0.943 0.000 0.008 0.008 0.000 0.010
110 0.377 0.377 0.000 0.003 0.003 0.000 0.004
120 0.066 0.066 0.000 0.001 0.001 0.000 0.001
Analysis of Load Case 2 : NP+EW+EQ+FS+BS

PV Elite 2019

10 17.425 17.425 0.000 0.096 0.096 0.000 0.113

20 26.485 26.485 0.000 0.164 0.164 0.000 0.204
30 16.306 16.306 0.000 0.101 0.101 0.000 0.117
40 15.138 15.138 0.000 0.093 0.093 0.000 0.108
50 14.965 14.965 0.000 0.092 0.092 0.000 0.107
60 14.833 14.833 0.000 0.092 0.092 0.000 0.106
70 11.106 11.106 0.000 0.069 0.069 0.000 0.085
80 20.990 20.990 0.000 0.130 0.130 0.000 0.152
90 20.869 20.869 0.000 0.129 0.129 0.000 0.151
100 0.284 0.284 0.000 0.002 0.002 0.000 0.002
110 0.172 0.172 0.000 0.001 0.001 0.000 0.001
120 0.059 0.059 0.000 0.000 0.000 0.000 0.000
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 25.836 25.836 0.000 0.204 0.204 0.000 0.240

20 36.477 36.477 0.000 0.322 0.322 0.000 0.400
30 22.415 22.415 0.000 0.198 0.198 0.000 0.229
40 19.605 19.605 0.000 0.173 0.173 0.000 0.201
50 18.063 18.063 0.000 0.159 0.159 0.000 0.185
60 16.790 16.790 0.000 0.148 0.148 0.000 0.172
70 12.894 12.894 0.000 0.114 0.114 0.000 0.140
80 23.780 23.780 0.000 0.210 0.210 0.000 0.246
90 22.391 22.391 0.000 0.198 0.198 0.000 0.231
100 0.943 0.943 0.000 0.008 0.008 0.000 0.010
110 0.377 0.377 0.000 0.003 0.003 0.000 0.004
120 0.066 0.066 0.000 0.001 0.001 0.000 0.001
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 17.425 17.425 0.000 0.096 0.096 0.000 0.113

20 26.485 26.485 0.000 0.164 0.164 0.000 0.204
30 16.306 16.306 0.000 0.101 0.101 0.000 0.117
40 15.138 15.138 0.000 0.093 0.093 0.000 0.108
50 14.965 14.965 0.000 0.092 0.092 0.000 0.107
60 14.833 14.833 0.000 0.092 0.092 0.000 0.106
70 11.106 11.106 0.000 0.069 0.069 0.000 0.085
80 20.990 20.990 0.000 0.130 0.130 0.000 0.152
90 20.869 20.869 0.000 0.129 0.129 0.000 0.151
100 0.284 0.284 0.000 0.002 0.002 0.000 0.002
110 0.172 0.172 0.000 0.001 0.001 0.000 0.001
120 0.059 0.059 0.000 0.000 0.000 0.000 0.000
Analysis of Load Case 5 : NP+HW+HI

10 0.000 0.000 0.000 0.000 0.000 0.000 0.000

20 0.000 0.000 0.000 0.000 0.000 0.000 0.000
30 0.000 0.000 0.000 0.000 0.000 0.000 0.000
40 0.000 0.000 0.000 0.000 0.000 0.000 0.000
50 0.000 0.000 0.000 0.000 0.000 0.000 0.000
60 0.000 0.000 0.000 0.000 0.000 0.000 0.000
70 0.000 0.000 0.000 0.000 0.000 0.000 0.000
80 0.000 0.000 0.000 0.000 0.000 0.000 0.000
90 0.000 0.000 0.000 0.000 0.000 0.000 0.000
100 0.000 0.000 0.000 0.000 0.000 0.000 0.000
110 0.000 0.000 0.000 0.000 0.000 0.000 0.000
PV Elite 2019
120 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Analysis of Load Case 6 : NP+HW+HE

10 0.000 0.000 0.000 0.000 0.000 0.000 0.000

20 0.000 0.000 0.000 0.000 0.000 0.000 0.000
30 0.000 0.000 0.000 0.000 0.000 0.000 0.000
40 0.000 0.000 0.000 0.000 0.000 0.000 0.000
50 0.000 0.000 0.000 0.000 0.000 0.000 0.000
60 0.000 0.000 0.000 0.000 0.000 0.000 0.000
70 0.000 0.000 0.000 0.000 0.000 0.000 0.000
80 0.000 0.000 0.000 0.000 0.000 0.000 0.000
90 0.000 0.000 0.000 0.000 0.000 0.000 0.000
100 0.000 0.000 0.000 0.000 0.000 0.000 0.000
110 0.000 0.000 0.000 0.000 0.000 0.000 0.000
120 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 25.836 25.836 0.000 0.204 0.204 0.000 0.240

20 80.395 55.711 87.462 0.709 0.492 0.772 0.000
30 59.354 34.524 63.967 0.524 0.305 0.564 0.000
40 56.545 32.865 63.967 0.499 0.290 0.564 0.000
50 55.002 31.610 63.967 0.485 0.279 0.564 0.000
60 53.730 30.601 63.967 0.474 0.270 0.564 0.000
70 78.584 44.355 107.264 0.693 0.391 0.946 0.000
80 63.552 37.987 68.893 0.561 0.335 0.608 0.000
90 62.163 36.803 68.893 0.548 0.325 0.608 0.000
100 40.715 29.538 68.893 0.359 0.261 0.608 0.000
110 40.149 29.172 68.893 0.354 0.257 0.608 0.000
120 30.627 22.276 52.875 0.270 0.197 0.467 0.000
Analysis of Load Case 8 : IP+OW+EQ+FS+BW

10 17.425 17.425 0.000 0.096 0.096 0.000 0.113

20 70.402 45.718 87.462 0.435 0.282 0.540 0.000
30 53.245 28.416 63.967 0.329 0.175 0.395 0.000
40 52.077 28.398 63.967 0.322 0.175 0.395 0.000
50 51.904 28.511 63.967 0.321 0.176 0.395 0.000
60 51.772 28.643 63.967 0.320 0.177 0.395 0.000
70 76.796 42.567 107.264 0.474 0.263 0.662 0.000
80 60.762 35.197 68.893 0.375 0.217 0.425 0.000
90 60.641 35.281 68.893 0.375 0.218 0.425 0.000
100 40.056 28.879 68.893 0.247 0.178 0.425 0.000
110 39.944 28.968 68.893 0.247 0.179 0.425 0.000
120 30.620 22.269 52.875 0.189 0.138 0.327 0.000
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 25.836 25.836 0.000 0.204 0.204 0.000 0.240

20 36.477 36.477 0.000 0.322 0.322 0.000 0.400
30 22.415 22.415 0.000 0.198 0.198 0.000 0.229
40 19.605 19.605 0.000 0.173 0.173 0.000 0.201
50 18.063 18.063 0.000 0.159 0.159 0.000 0.185
60 16.790 16.790 0.000 0.148 0.148 0.000 0.172
70 12.894 12.894 0.000 0.114 0.114 0.000 0.140
80 23.780 23.780 0.000 0.210 0.210 0.000 0.246
PV Elite 2019
90 22.391 22.391 0.000 0.198 0.198 0.000 0.231

100 0.943 0.943 0.000 0.008 0.008 0.000 0.010
110 0.377 0.377 0.000 0.003 0.003 0.000 0.004
120 0.066 0.066 0.000 0.001 0.001 0.000 0.001
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 17.425 17.425 0.000 0.096 0.096 0.000 0.113

20 26.485 26.485 0.000 0.164 0.164 0.000 0.204
30 16.306 16.306 0.000 0.101 0.101 0.000 0.117
40 15.138 15.138 0.000 0.093 0.093 0.000 0.108
50 14.965 14.965 0.000 0.092 0.092 0.000 0.107
60 14.833 14.833 0.000 0.092 0.092 0.000 0.106
70 11.106 11.106 0.000 0.069 0.069 0.000 0.085
80 20.990 20.990 0.000 0.130 0.130 0.000 0.152
90 20.869 20.869 0.000 0.129 0.129 0.000 0.151
100 0.284 0.284 0.000 0.002 0.002 0.000 0.002
110 0.172 0.172 0.000 0.001 0.001 0.000 0.001
120 0.059 0.059 0.000 0.000 0.000 0.000 0.000
Analysis of Load Case 11 : HP+HW+HI

10 0.000 0.000 0.000 0.000 0.000 0.000 0.000

20 73.377 58.481 131.858 0.328 0.261 0.589 0.000
30 54.587 39.094 93.681 0.244 0.175 0.419 0.000
40 54.587 39.094 93.681 0.244 0.175 0.419 0.000
50 54.587 39.094 93.681 0.244 0.175 0.419 0.000
60 54.587 39.094 93.681 0.244 0.175 0.419 0.000
70 89.871 55.833 145.704 0.402 0.249 0.651 0.000
80 54.223 39.092 93.315 0.242 0.175 0.417 0.000
90 54.223 39.092 93.315 0.242 0.175 0.417 0.000
100 54.223 39.092 93.315 0.242 0.175 0.417 0.000
110 54.223 39.092 93.315 0.242 0.175 0.417 0.000
120 43.587 31.338 74.924 0.195 0.140 0.335 0.000
Analysis of Load Case 12 : HP+HW+HE

10 0.000 0.000 0.000 0.000 0.000 0.000 0.000

20 73.377 58.481 131.858 0.328 0.261 0.589 0.000
30 54.587 39.094 93.681 0.244 0.175 0.419 0.000
40 54.587 39.094 93.681 0.244 0.175 0.419 0.000
50 54.587 39.094 93.681 0.244 0.175 0.419 0.000
60 54.587 39.094 93.681 0.244 0.175 0.419 0.000
70 89.871 55.833 145.704 0.402 0.249 0.651 0.000
80 54.223 39.092 93.315 0.242 0.175 0.417 0.000
90 54.223 39.092 93.315 0.242 0.175 0.417 0.000
100 54.223 39.092 93.315 0.242 0.175 0.417 0.000
110 54.223 39.092 93.315 0.242 0.175 0.417 0.000
120 43.587 31.338 74.924 0.195 0.140 0.335 0.000
Analysis of Load Case 13 : IP+WE+EW

10 17.425 17.425 0.000 0.138 0.138 0.000 0.162

20 70.402 45.718 87.462 0.621 0.403 0.772 0.000
30 53.245 28.416 63.967 0.470 0.251 0.564 0.000
40 52.077 28.398 63.967 0.459 0.251 0.564 0.000
50 51.904 28.511 63.967 0.458 0.252 0.564 0.000
PV Elite 2019
60 51.772 28.643 63.967 0.457 0.253 0.564 0.000

70 76.796 42.567 107.264 0.678 0.376 0.946 0.000
80 60.762 35.197 68.893 0.536 0.311 0.608 0.000
90 60.641 35.281 68.893 0.535 0.311 0.608 0.000
100 40.056 28.879 68.893 0.353 0.255 0.608 0.000
110 39.944 28.968 68.893 0.352 0.256 0.608 0.000
120 30.620 22.269 52.875 0.270 0.196 0.467 0.000
Analysis of Load Case 14 : IP+WF+CW

10 8.095 8.095 0.000 0.064 0.064 0.000 0.075

20 53.804 33.658 87.462 0.475 0.297 0.772 0.000
30 43.473 20.495 63.967 0.384 0.181 0.564 0.000
40 42.969 20.999 63.967 0.379 0.185 0.564 0.000
50 42.843 21.124 63.967 0.378 0.186 0.564 0.000
60 42.728 21.239 63.967 0.377 0.187 0.564 0.000
70 69.803 37.461 107.264 0.616 0.331 0.946 0.000
80 45.840 23.053 68.893 0.404 0.203 0.608 0.000
90 45.756 23.137 68.893 0.404 0.204 0.608 0.000
100 39.986 28.907 68.893 0.353 0.255 0.608 0.000
110 39.904 28.989 68.893 0.352 0.256 0.608 0.000
120 30.605 22.270 52.875 0.270 0.196 0.467 0.000
Analysis of Load Case 15 : IP+VO+OW

10 17.425 17.425 0.000 0.138 0.138 0.000 0.162

20 70.402 45.718 87.462 0.621 0.403 0.772 0.000
30 53.245 28.416 63.967 0.470 0.251 0.564 0.000
40 52.077 28.398 63.967 0.459 0.251 0.564 0.000
50 51.904 28.511 63.967 0.458 0.252 0.564 0.000
60 51.772 28.643 63.967 0.457 0.253 0.564 0.000
70 76.796 42.567 107.264 0.678 0.376 0.946 0.000
80 60.762 35.197 68.893 0.536 0.311 0.608 0.000
90 60.641 35.281 68.893 0.535 0.311 0.608 0.000
100 40.056 28.879 68.893 0.353 0.255 0.608 0.000
110 39.944 28.968 68.893 0.352 0.256 0.608 0.000
120 30.620 22.269 52.875 0.270 0.196 0.467 0.000
Analysis of Load Case 16 : IP+VE+OW

10 17.425 17.425 0.000 0.138 0.138 0.000 0.162

20 70.402 45.718 87.462 0.621 0.403 0.772 0.000
30 53.245 28.416 63.967 0.470 0.251 0.564 0.000
40 52.077 28.398 63.967 0.459 0.251 0.564 0.000
50 51.904 28.511 63.967 0.458 0.252 0.564 0.000
60 51.772 28.643 63.967 0.457 0.253 0.564 0.000
70 76.796 42.567 107.264 0.678 0.376 0.946 0.000
80 60.762 35.197 68.893 0.536 0.311 0.608 0.000
90 60.641 35.281 68.893 0.535 0.311 0.608 0.000
100 40.056 28.879 68.893 0.353 0.255 0.608 0.000
110 39.944 28.968 68.893 0.352 0.256 0.608 0.000
120 30.620 22.269 52.875 0.270 0.196 0.467 0.000
Analysis of Load Case 17 : IP+VF+CW

10 8.095 8.095 0.000 0.038 0.038 0.000 0.046

20 53.804 33.658 87.462 0.254 0.159 0.414 0.000
PV Elite 2019
30 43.473 20.495 63.967 0.206 0.097 0.302 0.000

40 42.969 20.999 63.967 0.203 0.099 0.302 0.000
50 42.843 21.124 63.967 0.203 0.100 0.302 0.000
60 42.728 21.239 63.967 0.202 0.100 0.302 0.000
70 69.803 37.461 107.264 0.330 0.177 0.507 0.000
80 45.840 23.053 68.893 0.217 0.109 0.326 0.000
90 45.756 23.137 68.893 0.216 0.109 0.326 0.000
100 39.986 28.907 68.893 0.189 0.137 0.326 0.000
110 39.904 28.989 68.893 0.189 0.137 0.326 0.000
120 30.605 22.270 52.875 0.145 0.105 0.250 0.000
Absolute Maximum of the all of the Stress Ratio's 0.9464
Governing Element: TRANSITION #1

Governing Load Case 7 : IP+OW+WI+FW+BW

PV Elite 2019
Center of Gravity Calculation: Step: 15 1:23pm Mar 25,2021
Shop/Field Installation Options :
Platform(s) installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Platforms 7405.192 mm

Center of Gravity of Nozzles 5962.155 mm
Center of Gravity of Bare Shell New and Cold 4933.034 mm

Center of Gravity of Bare Shell Corroded 4755.123 mm
Vessel CG in the Operating Condition 7088.831 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 7077.175 mm
Vessel CG in the Test Condition 6750.319 mm

PV Elite 2019
Basering Calculations: Step: 16 1:23pm Mar 25,2021
Skirt Data :
Skirt Outside Diameter at Base SOD 1520.0000 mm
Skirt Thickness STHK 10.0000 mm
Skirt Internal Corrosion Allowance SCA 0.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material P235GH, EN 10028-2:1992
Basering Input: Type of Geometry: Basering W/Gussets & Chair Cap
Thickness of Basering TBA 40.0000 mm

Design Temperature of the Basering 199.98 °C
Basering Matl P235GH, EN 10028-2:1992
Basering Operating All. Stress BASOPE 113.34 N/mm²
Basering Yield Stress 170.01 N/mm²
Inside Diameter of Basering DI 1420.0000 mm
Outside Diameter of Basering DOU 1800.0000 mm
Nominal Diameter of Bolts BND 50.8000 mm

Bolt Corrosion Allowance BCA 0.0000 mm
25CrMo4, EN 10269:1999
Bolt Operating Allowable Stress SA 249.71 N/mm²
Number of Bolts RN 8
Diameter of Bolt Circle DC 1660.0000 mm
Ultimate Comp. Strength of Concrete FPC 20.7 N/mm²

Allowable Comp. Strength of Concrete FC 8.3 N/mm²
Modular ratio Steel/Concrete 0.000
Thickness of Gusset Plates TGA 20.0000 mm

Width of Gussets at Top Plate TWDT 100.0000 mm
Width of Gussets at Base Plate BWDT 100.0000 mm
Gusset Plate Elastic Modulus E 203402.8 N/mm²
Gusset Plate Yield Stress SY 240.0 N/mm²
Height of Gussets HG 220.0000 mm
Distance between Gussets RG 75.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 37.5000 mm
Number of Gussets per bolt NG 2
Thickness of Top Plate or Ring TTA 45.0000 mm

Radial Width of the Top Plate TOPWTH 120.0000 mm
Circum. Width of the Top Plate CMWTH 115.0000 mm
Anchor Bolt Hole Dia. in Top Plate BHOLE 53.9750 mm
External Corrosion Allowance CA 0.0000 mm
Dead Weight of Vessel DW 384000.5 N

Operating Weight of Vessel ROW 384000.5 N
Earthquake Moment on Basering EQMOM 0.0 N-mm
Wind Moment on Basering WIMOM 149688000.0 N-mm
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Neutral Axis Shift
Calculation of Load per Bolt [W/Bolt],

W = TW M = Test Moment
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 0/1660.0) - 0 )/8
= 0.0000 N [** No Uplift ** ]
PV Elite 2019
Area Available in all the Bolts (Corr) 11870.9434 mm²
Concrete Contact Area of Base Ring CCA 961013.19 mm²

Concrete Contact Section Modulus of Base Ring 0.3508E+09 mm³
Concrete Load (Simplified method), Wind in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.0(11870.9434*250+384000)/961013) + 0.14969E+09/.35080E+09
= 3.91 N/mm²
Note: N. A. Shift Calculations not performed due to low bending moment.
Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss), Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt ))½ + CA
T = ( 6 * 3474856/( 170 * 69.2 ))½ + 0.0
T = 42.0906 mm
Required Thickness of Top Chair Cap Plate per Moss:

P = (Sa*Abss) Bolt Allowable Stress * Area
e = (Topwth-Bhole)/2 Distance to Edge of Hole
Sb Allowable Bending Stress
b = Cg Gusset Plate Dimension
db = Bhole Bolt Hole Diameter
Top Chair Cap Plate Required Thickness [Tc]

= ( P /( Sb * e ) * ( 0.375 * b - 0.22 * db ))½ + CA
= (370501/(170*23.013)*(0.375*75.0-0.22*53.975))½+0.0
= 39.2308 mm
Stress in the Top Plate at given Thickness [Stpl]

= P * ( 0.375 * b - 0.22 * db ) / e / ( Tta - Ca )²
= 370501 * (0.375*75.0 - 0.22*53.975)/23.013/(45.0-0.0)²
= 129.212 N/mm², must be less than 170.009 N/mm²
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1 38.1045
Factor Cc Per E2-1 129.3415
Allowable Buckling Str. per E2-1 129.42 N/mm²
Actual Buckling Str. at Given Thickness 92.63 N/mm²
Required Gusset thickness, + CA 15.1280 mm
2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 50.3760
Factor Cc Per E2-1 129.3415
Allowable Buckling Str. per E2-1 122.86 N/mm²
Act. Buckling Str. at Calculated Thickness 122.47 N/mm²
Summary of Basering Thickness Calculations:

Required Basering Thickness (N.A. Shift) 0.0000 mm
Actual Basering Thickness as entered by user 40.0000 mm
Required Top Ring/Plate Thickness as a Fixed Beam 42.0906 mm

Required Thickness of Chair Cap per Moss/AISI 39.2308 mm
Actual Top Ring Thickness as entered by user 45.0000 mm
PV Elite 2019
Required Gusset thickness, + CA 15.1280 mm

Actual Gusset Thickness as entered by user 20.0000 mm
Local Stress at the Top Plate per AISI, including axial Stress [S]:
= Wmax*e/t²[1.32*Z/(1.43*Cmwth*(Hg+Tta)²/(R*Tskirt)
+ (4(Cmwth)(Hg+Tta)²)^(.333) + 0.031 /(R*Tskirt)½
= 0*70.0/10.0²[1.32*0.14/(1.43*115.0*(240.0)²/(750.0*10.0)
+ (4*115.0(220.0+20.0)²)^(.333) + 0.031/(750.0*10.0)½
= 0.0 N/mm²
Where:
Z = 1/[(0.177*Wgp*Tba/(R*t)½)*(Tba/t)² + 1]
Z = 1/[(0.177*115.0*40.0/(750.0*10.0)½)*(40.0/10.0)²+1]
Z = 0.144
e = ( Dc - Ds ) / 2
e = ( 1660.0 - 1520.0 )/2
e = 70.0 mm
Local Stress in the Skirt due to the Gussets 0 N/mm²

Weight plus Bending Stress in the Skirt (Highest) 25 N/mm²
Comb. loc. + bending stress Worst Load Case 25 N/mm²
Allowed membrane+bending stress( 1.5* Skirt All.) 190 N/mm²
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 25.836 * ( 10.0 - 0.0 )
= 258.34 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 258/[( 0.4 * 170 ) * 2 * 0.707]
= 2.687 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 370501.1/( 115.0 + 2 * ( 220.0 + 45.0 ) )
= 574.42 N/mm
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 370501.1 * 70.0/(115.0 * (265.0) + 0.6667 * (265.0)² )
= 335.547 N/mm
Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 574.42² + 335.55²)½
= 665.245 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 665.24/[( 0.4 * 170 ) * 2 * 0.707]
= 6.919 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )
= 370501.1/( 2 * 100.0 )
= 1852.506 N/mm
PV Elite 2019
Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )
= 370501.1 * 70.0/( 2 * 265.0 * 100.0 )
= 489.341 N/mm
Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 1852.51² + 489.34²)½
= 1916.046 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 1916.05/[( 0.4 * 190 ) * 2 * 0.707]
= 17.83 mm
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 4.7625 mm
Required Gusset to Skirt Double Fillet Weld Size 6.9189 mm
Required Top Plate to Skirt Weld Size 17.8303 mm
Required Gusset to Top Plate Double Fillet Weld Size 17.8303 mm

PV Elite 2019
Conical Section: TRANSITION #1 Cone: 1 1:23pm Mar 25,2021
Conical Reinforcement Calculations, EN-13445
Conical Section From 70 To 80 P235GH
TRANSITION #1
Large End Cone Calculations:
Without a knuckle radius in accordance with:EN 13445 Equations 7.6.6.
Cone Geometry and Geometry Factors:
Mean Large End Diameter [Dc]:

= Di + ej + ci
= 1500.0 + 4.142 + 1.5
= 1505.642 mm
Note: Analysis based on constant cone thickness and iterating

on the large end cylinder thickness.
Final required thickness of the Cone [e]:

= max( ej, ecyl, econ ) + ci + co
= max( 4.142, 5.873, 6.154 ) + 1.5 + 0.0
= 7.654 mm
The detailed calculation follows:
Iterated intermediate value [Beta]:

= (1/3)*sqrt(Dc/ej)*tan(a)/(1+1/sqrt(cos(a))-0.15
= (1/3)*sqrt(1505.642/4.142)*tan(17)/(1+1/sqrt(cos(17))-0.15
= 0.8314
Required Thickness [ej]:

= P * Dc * Beta / (2 * f * z) + ci + cext
= 0.75 * 1505.642 * 0.831/(2 * 113.34 * 0.85) + 1.5
= 4.1422 + 1.5000 + 0.0000 = 5.6422 mm
Required thickness of the cylinder [ecyl]:

= p * Di / ( 2 * f - p )
= 0.75 * 1503.0/( 2 * 113.34 - 0.75 )
= 5.8733 mm
Required thickness of the cone [econ]:

= p * Di / Cos(a) * ( 2 * f * z - p ) )
= 0.75*1503.0/(cos(17.35)*(2*113.34* 0.85- 0.75))
= 6.154 mm
Required Large End Thickness [e1]:

= max( ecyl, ej, econ ) + ci + co
= max( 5.8733, 4.1422, 6.154 )+ 1.5 + 0.0
= 7.654 mm
Distance [1.4 * L1]:

= 1.4 * sqrt(Dc * ( e1 - ci - cext ))
= 1.4 * sqrt(1505.642 * ( 7.373 - 1.5 - 0.0 ))
= 131.653 mm
Junction MAWP based upon corroded thickness:

= 0.792 N/mm²
Junction MAPnc based upon new thickness:

= 1.288 N/mm²
Actual Stress at Design Conditions:

PV Elite 2019
Conical Section: TRANSITION #1 Cone: 1 1:23pm Mar 25,2021
= 106.328 N/mm²
Uncorrected hydrotest pressure (liquid ignored):

= 1.921 N/mm²
Allowable Stress used to determine hydrotest pressure:

= 150.0 N/mm²
Small End Cone Calculations:
Note: Analysis based on constant cone thickness and iterating on

on the small end cylinder thickness.
Iterated Mean Diameter of the Cylinder at the Cone Small End [Dc]:
= Di + e + ci
= 1000.0 + 4.9125 + 1.5
= 1007.915 mm
Thickness ratio based on final iterated Small End Thickness [s]:

= e2/e1 = 6.5/4.912
= 1.322
Intermediate value [Tau]:

= 1 + sqrt( s * ( 1 + s² ) /( 2 * cos( Alpha ) ) )
= 1 + sqrt(1.322*(1 + 1.322²)/( 2 * cos(17.354) ) )
= 2.38
Iterated intermediate value [BetaH]:

= 0.4 * sqrt( Dc / e1 ) * tan( Alpha ) / Tau + 0.5
= 0.4 * sqrt( 1007.915/4.912 ) * tan( 17.354 )/2.38 + 0.5
= 1.2521
Small End Cylinder Required Thickness [e1]:

= max( P * Dc * BetaH / ( 2 * f * Z ) + ca + cext, e )
= max( 0.75 * 1007.9 * 1.25/( 2 * 113.3 * 0.85 ) + 1.5, 5.419 )
= max( 6.412, 5.419)
= 6.412 mm
Required Length along the Small End Cylinder [L1]:

= sqrt( Dc * ( e1 - ci - cext ) )
= sqrt( 1007.915 * ( 6.412 - 1.5 - 0.0 ) )
= 70.366 mm

PV Elite 2019
Nozzle Summary: Step: 33 1:23pm Mar 25,2021
Nozzle Calculation Summary:
Per EN 13445 Section 9:
Pressure Pmax(Long) Pmax(Trans)

Description Area Result N/mm² N/mm²
OUTLET Passed 1.063 1.063

MANHOLE #1 Passed 0.971 1.811
CHEST Passed 0.971 1.811
INSTRUMENT DRAI Passed 1.483 2.960
New Nozzle Passed 0.971 1.811
CONDENSATE TAP Passed 0.799 1.625
VAPOUR SAMPLE Passed 0.907 1.947
BRIDLE #1 Passed 1.235 2.301
BRIDLE #2 Passed 1.235 2.301
OH #1 No Calc No Calc No Calc
AGITATOR Passed 1.240 1.240
Minimum 0.799 1.063
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate Layout Angle Mean Radius

mm deg mm
20 OUTLET 0.000 0.000 129.731

30 MANHOLE #1 550.000 0.000 222.213
40 CHEST 1750.000 0.000 222.213
40 INSTRUMENT DRAI 1650.000 45.000 15.177
60 New Nozzle 5050.000 90.000 222.213
70 CONDENSATE TAP 6549.999 45.000 81.331
80 VAPOUR SAMPLE 7150.000 90.000 81.331
100 BRIDLE #1 9049.999 74.480 34.684
100 BRIDLE #2 9049.999 15.520 34.684
120 OH #1 0.000 0.000 42.457
120 OH #2 0.000 90.000 42.457
120 OH #3 0.000 180.000 42.457
120 OH #4 0.000 270.000 42.457
120 AGITATOR 0.000 0.000 158.269
If any interferences/violations are found, they will be noted below.
Note: Items not derived explicitly will be found in the individual nozzle
calculation. These items include such values as Afls etc.
Nozzles OH #1 and AGITATOR are a Group per EN 13445 para 9.6.4

Warning: There is a problem with at least one of the nozzle pair
Please check the computation for the individual nozzle
Either OH #1 or AGITATOR


PV Elite 2019
Nozzle Summary: Step: 33 1:23pm Mar 25,2021

No interference violations have been detected !
Please refer to the nozzles treated as isolated openings for more information

PV Elite 2019
Nozzle Calcs.: OUTLET Nozl: 1 1:23pm Mar 25,2021
Input, Nozzle Desc: OUTLET From: 20
Pressure for Reinforcement Calculations P 0.7500 N/mm²

Temperature for Internal Pressure Temp 200 °C
Shell Material P235GH, EN 10028-2:1992

Shell Allowable Stress at Temperature f 113.34 N/mm²
Shell Allowable Stress At Ambient fa 150.01 N/mm²
Inside Diameter of Elliptical Head Di 1500.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness ea 8.0000 mm
Head Internal Corrosion Allowance c 1.5000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
Type of Element Connected to the Shell : Nozzle
Nozzle Material P235GH, EN 10216-2:2002

Allowable Stress at Temperature fn 113.34 N/mm²
Allowable Stress At Ambient fna 150.01 N/mm²
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter deb 10.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness eb 80
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 1.5000 mm
Outside Projection ho 200.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle No Pad, no Inside projection
Isolated Nozzle Calculation per EN 13445, Description: OUTLET
Actual Inside Diameter Used in Calculation 9.562 in.

PV Elite 2019
Actual Thickness Used in Calculation 0.594 in.
Required Thickness of Nozzle Neck due to Internal Pressure:

= P * Di / ( 2 * f * z - P ) + c EN-13445 Equation: 7.4.2:
= 0.75 * 245.875/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.316 mm
EN-13445 Section 9 - Pressure Area Design Method:
Opening to Diameter ratio [d/De]:

= d/De
= 245.875/1516.0
= 0.162
Along surface minimum distance from the knuckle edge to the nozzle edge [dMin]:
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 6.5 * 256.26 )
= 102.032 mm
Axial distance from Knuckle Edge to Nozzle Edge : 477.684 mm

Axial distance from dMin to Nozzle Edge : 385.059 mm
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Head Depth [h]:

= D/2 * Ar + c
= 2 * 1500.0 + 2.0
= 376.50 mm
Compute the spherical radius per 9.5.1 [ris]:

= Di(0.44 * Ar + 0.02)
= 1503.0( 0.44 * 2.0 + 0.02 )
= 1352.700 mm
Credit Distance along the Shell per 9.5.1 [Iso, l's]:

= sqrt(( 2 * ris + ec,s )ec,s )
= sqrt(2*1352.7 + 6.5)6.5 ) (where ec,s is ea,s)
= 132.77 mm
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Credit Distance Along the Nozzle outside per 9.5.2.4.4 [Ibo]:

= min( sqrt( ( deb - eb )eb ), ho (outside projection) )
= min( sqrt((273.05 - 13.59)13.59, 200.0 )
= 59.38 mm
Credit Distance Along the Nozzle inside per 9.5.2.4.4 [l'bi]:

= min( hi (inside projection), 0.5 * Ibo)
= min( 0.0, 0.5 * 59.38 )
= 0.00 mm
Mean radius of Head [rms]:

= ris + 0.5 * ea,s
= 1352.7 + 0.5 * 6.5
= 1355.95 mm
Determine Angle [delta]:

= deb / ( 2 * rms )
= 273.05/( 2 * 1355.95 )
= 0.1007 radians
The distance as depicted in figure 9.5-3 [a]:

= 136.76 mm
PV Elite 2019
Pressure area inside shell/head per 9.5-56 [Aps]:

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 1352.7²(132.768+136.757)/(0.5 * 6.5 + 1352.7)
= 181856.14 mm²
Area in the nozzle [Apb]:

= 0.5 * dib( l'b + eas )
= 0.5 * 245.87( 59.38 + 6.5 )
= 8098.58 mm²
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = l's * eas = 132.768 * 6.5 = 863.0 mm²
Afb = eb( l'b + l'bi + e's )
= 13.59( 59.38 + 0.0 + 6.5 )
= 895.09 mm²
Afp = Ip * min( ea,p ; ec,s ) = 0.0 * 0.0 = 0.0 mm²
Afw = (wshell² + wpad² + winside²) / 2
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²
Note: The welds are considered to be corroded.
Note: There is no Reinforcing Pad.

Calculation per paragraph 9.5.2.1.1 [fob, fop]:
fob = min(fs, fb) = min( 113.34, 113.34) = 113.34 N/mm²
fop = min(fs, fp) = min( 113.34, 0.00) = 0.00 N/mm²
Force Term per 9.5.2.1.1 [Pa]:

= P( Aps + Apb + 0.5 * Appsi )
= 0.75( 181856.14 + 8098.58 + 0.5*0.0)
= 142.45 x 10^3 N
Force requirement per paragraph 9.5.2.1.1 [Fa]:

= (Afs+Afw)(fs-0.5P) + Afp(min(fs,fp) - 0.5P) + Afb(min(fs,fb) - 0.5P)
= (863.0 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(895.1(min(113.34, 113.34) - 0.50 * 0.75)
= 202.2 x 10^3 N
Since Fa >= Pa, Code Requirements are satisfied.
Determination of Maximum Pressure in this Plane (9.5-10) [Pmax]:

= (( Afs + Afw )fs + Afb * fob + Afp * fop ) /
(( Aps + Apb + 0.5 * Appsi ) + 0.5( Afs + Afw + Afb + Afp ))
= ((862.99+32.0)73115.99+895.09*113.34+0.0*0.0)/
((181856.14+8098.58+0.5*0.0)+0.5(5.95+32.0+895.09+0.0))
= 1.063 N/mm²
Nozzle Pmax including Liquid Pressure: 1.063 = 1.063 - 0.0 N/mm²

= 132.77 mm
The Drop for this Nozzle is : 6.8882 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 214.8882 mm
For possible nozzle interference - See Nozzle Summary

PV Elite 2019

PV Elite 2019
Nozzle Calcs.: MANHOLE #1 Nozl: 2 1:23pm Mar 25,2021
Input, Nozzle Desc: MANHOLE #1 From: 30


Inside Diameter of Cylindrical Shell Di 1500.00 mm

Shell Finished (Minimum) Thickness ea 12.0000 mm
Shell Internal Corrosion Allowance c 1.5000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 550.00 mm






Isolated Nozzle Calculation per EN 13445, Description: MANHOLE #1

PV Elite 2019

= 0.75 * 431.65/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.933 mm
Dist from Center of Nozzle to Nearest Circ. Seam: 500.000 mm

= 126.06 mm
Inside Radius per paragraph 9.5-3 [ris]:

= ( Di + 2 * c ) / 2
= ( 1500.0 + 2 * 1.5 )/2
= 751.50 mm
Credit Distance Along the Nozzle per 9.5-76 [Ibo]:

= min( sqrt( ( deb - 2 * cext - eab)eab), ho )
= min( sqrt((457.2-2*0.0-12.77)12.77),152.4)
= 75.35 mm
Credit Distance Along the Nozzle per 9.5-77 [Ibi]:

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 75.35 )
= 0.00 mm
Compute area in the re-pad [Afp]:

= Ip * min( ea,p ; ec,s )
= 0.0 * 0.0
= 0.0 mm²
Calculate the Pressure Area per 9.5-60 [Aps]:

Note: a (nozzle OD/2) taken as the diameter of the hole in the shell.
= ris(l's + a )
= 751.5(126.062 + 228.6)
= 266.5288 x 10^3 mm²
Pressure Area of Nozzle using dib and Ibo [Apb]:

= 0.5 * dib(I'b + ea,s)
= 0.5 * 431.65(75.35 + 10.5)
= 18.5283 x 10^3 mm²
Afs = l's * ea,s = 126.06 * 10.5 = 1323.66 mm²
Afb = eb(l'b + l'bi + e's) = 12.77(75.35 + 0.0 + 10.5)
= 1096.70 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²
Note: There is No Reinforcing Pad.

PV Elite 2019

= 0.75( 266528.84 + 18528.33 + 0.5*0.0)
= 213.77 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((266528.84+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
= 0.971 N/mm²
Checking the Nozzle Reinforcement in the Transverse direction:
Determine Shell/Head mean Radius [rms]:

= ris + 0.5 * ea,s
= 751.5 + 0.5 * 10.5
= 756.75 mm
Determine intermediate Angle [delta]:

= deb / ( 2 * rms )
= 457.2/( 2 * 756.75 )
= 0.3021 radians
Determine Opening Length [a]:

= rms * asin( delta )
= 756.75 * asin( 0.3021 )
= 232.23 mm
Determine Pressure Loaded Area [Aps]:

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 751.5²( 126.06 + 232.23 )/( 0.5 * 10.5 + 751.5 )
= 133693.58 mm²

= 0.75( 133693.58 + 18528.33 + 0.5*0.0)
= 114.16 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((133693.58+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
PV Elite 2019
= 1.811 N/mm²


PV Elite 2019
Nozzle Calcs.: CHEST Nozl: 3 1:23pm Mar 25,2021
Input, Nozzle Desc: CHEST From: 40







Isolated Nozzle Calculation per EN 13445, Description: CHEST


= 0.75 * 431.65/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.933 mm
PV Elite 2019

Note: Check distance to seam requirements per 9.4.8.

= 126.06 mm

= ( Di + 2 * c ) / 2
= ( 1500.0 + 2 * 1.5 )/2
= 751.50 mm

= min( sqrt((457.2-2*0.0-12.77)12.77),152.4)
= 75.35 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 75.35 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris(l's + a )
= 751.5(126.062 + 228.6)
= 266.5288 x 10^3 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 431.65(75.35 + 10.5)
= 18.5283 x 10^3 mm²
Afs = l's * ea,s = 126.06 * 10.5 = 1323.66 mm²
Afb = eb(l'b + l'bi + e's) = 12.77(75.35 + 0.0 + 10.5)
= 1096.70 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²


= 0.75( 266528.84 + 18528.33 + 0.5*0.0)
PV Elite 2019
= 213.77 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((266528.84+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
= 0.971 N/mm²

= ris + 0.5 * ea,s
= 751.5 + 0.5 * 10.5
= 756.75 mm

= deb / ( 2 * rms )
= 457.2/( 2 * 756.75 )
= 0.3021 radians

= 756.75 * asin( 0.3021 )
= 232.23 mm

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 751.5²( 126.06 + 232.23 )/( 0.5 * 10.5 + 751.5 )
= 133693.58 mm²

= 0.75( 133693.58 + 18528.33 + 0.5*0.0)
= 114.16 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((133693.58+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
= 1.811 N/mm²

PV Elite 2019


PV Elite 2019
Nozzle Calcs.: INSTRUMENT DRAI Nozl: 4 1:23pm Mar 25,2021
Input, Nozzle Desc: INSTRUMENT DRAI From: 40









Isolated Nozzle Calculation per EN 13445, Description: INSTRUMENT DRAI

PV Elite 2019

= 0.75 * 27.308/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.591 mm

= 126.06 mm

= ( Di + 2 * c ) / 2
= ( 1500.0 + 2 * 1.5 )/2
= 751.50 mm

= min( sqrt((33.4-2*0.0-3.05)3.05),50.0)
= 9.62 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 9.62 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris(l's + a )
= 751.5(126.062 + 16.701)
= 107.2864 x 10^3 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 27.31(9.62 + 10.5)
= 274.67 mm²
Afs = l's * ea,s = 126.06 * 10.5 = 1323.66 mm²
Afb = eb(l'b + l'bi + e's) = 3.05(9.62 + 0.0 + 10.5)
= 61.29 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²

PV Elite 2019

= 0.75( 107286.38 + 274.67 + 0.5*0.0)
= 80.66 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(61.3(min(113.34, 113.34) - 0.50 * 0.75)
= 160.05 x 10^3 N

= ((1323.66+32.0)73115.99+61.29*113.34+0.0*0.0)/
((107286.38+274.67+0.5*0.0)+0.5(9.13+32.0+61.29+0.0))
= 1.483 N/mm²

= ris + 0.5 * ea,s
= 751.5 + 0.5 * 10.5
= 756.75 mm

= deb / ( 2 * rms )
= 33.4/( 2 * 756.75 )
= 0.0221 radians

= 756.75 * asin( 0.0221 )
= 16.70 mm

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 751.5²( 126.06 + 16.7 )/( 0.5 * 10.5 + 751.5 )
= 53271.54 mm²

= 0.75( 53271.54 + 274.67 + 0.5*0.0)
= 40.16 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(61.3(min(113.34, 113.34) - 0.50 * 0.75)
= 160.05 x 10^3 N

= ((1323.66+32.0)73115.99+61.29*113.34+0.0*0.0)/
((53271.54+274.67+0.5*0.0)+0.5(9.13+32.0+61.29+0.0))
PV Elite 2019
= 2.960 N/mm²


PV Elite 2019
Nozzle Calcs.: New Nozzle Nozl: 5 1:23pm Mar 25,2021
Input, Nozzle Desc: New Nozzle From: 60









Isolated Nozzle Calculation per EN 13445, Description: New Nozzle

PV Elite 2019

= 0.75 * 431.65/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.933 mm

= 126.06 mm

= ( Di + 2 * c ) / 2
= ( 1500.0 + 2 * 1.5 )/2
= 751.50 mm

= min( sqrt((457.2-2*0.0-12.77)12.77),117.4)
= 75.35 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 75.35 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris(l's + a )
= 751.5(126.062 + 228.6)
= 266.5288 x 10^3 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 431.65(75.35 + 10.5)
= 18.5283 x 10^3 mm²
Afs = l's * ea,s = 126.06 * 10.5 = 1323.66 mm²
Afb = eb(l'b + l'bi + e's) = 12.77(75.35 + 0.0 + 10.5)
= 1096.70 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²

PV Elite 2019

= 0.75( 266528.84 + 18528.33 + 0.5*0.0)
= 213.77 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((266528.84+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
= 0.971 N/mm²

= ris + 0.5 * ea,s
= 751.5 + 0.5 * 10.5
= 756.75 mm

= deb / ( 2 * rms )
= 457.2/( 2 * 756.75 )
= 0.3021 radians

= 756.75 * asin( 0.3021 )
= 232.23 mm

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 751.5²( 126.06 + 232.23 )/( 0.5 * 10.5 + 751.5 )
= 133693.58 mm²

= 0.75( 133693.58 + 18528.33 + 0.5*0.0)
= 114.16 x 10^3 N

= (1323.7 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(1096.7(min(113.34, 113.34) - 0.50 * 0.75)
= 277.01 x 10^3 N

= ((1323.66+32.0)73115.99+1096.7*113.34+0.0*0.0)/
((133693.58+18528.33+0.5*0.0)+0.5(9.13+32.0+1096.7+0.0))
PV Elite 2019
= 1.811 N/mm²


PV Elite 2019
Nozzle Calcs.: CONDENSATE TAP Nozl: 6 1:23pm Mar 25,2021
Input, Nozzle Desc: CONDENSATE TAP From: 70


Inside Diameter of Cone at Nozzle Location Di 1187.50 mm

Cone Half Apex Angle Alpha 17.35 Degrees






Isolated Nozzle Calculation per EN 13445, Description: CONDENSATE TAP

PV Elite 2019

= 0.75 * 157.051/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.021 mm
Compute outside diameter of cone at nozzle location [De]:

= Di + 2(en_new-co)/cos(Alpha)
= 1187.5 + 2(8.0-0.0)/cos(17.35)
= 1204.26 mm
Compute per equation 9.5-3 [ris]

= De/( 2 * cos( alpha )) - eas
= 1204.26/( 2 * cos(17.35) ) - 6.5
= 624.35 mm
Compute the credit distance along the cone per 9.5-32 [Iso]:
= sqrt(((De/cos(alpha)-2*eas)+eas)eas)
= sqrt(((1204.26/cos(17.354)-2*6.5)+6.5)6.5)
= 90.33 mm

= min( sqrt((168.27-2*0.0-5.61)5.61),152.4)
= 30.21 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 30.21 )
= 0.00 mm
Compute Cone pressure area per Equation 9.5-36 [Aps]:

= 0.5(l's+a)*(2*ris+(l's+a)*tan(alpha))
= 0.5(90.33+84.14)*(2*624.35+(90.33+84.14)*tan(17.35))
= 113681.70 mm²

= 0.0 * 0.0
= 0.0 mm²
Compute triangular area [Appsi]:

= dib² * tan(psi) / 2
= 157.051² * tan(0.0)
= 0.00 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 157.05(30.21 + 6.5)
= 2.883 x 10^3 mm²
Afs = l's * ea,s = 90.33 * 6.5 = 587.12 mm²
Afb = eb(l'b + l'bi + e's) = 5.61(30.21 + 0.0 + 6.5)
= 206.04 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²
PV Elite 2019


= 0.75( 113681.7 + 2882.96 + 0.5*0.0)
= 87.42 x 10^3 N

= (587.1 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(206.0(min(113.34, 113.34) - 0.50 * 0.75)
= 93.21 x 10^3 N

= ((587.12+32.0)73115.99+206.04*113.34+0.0*0.0)/
((113681.7+2882.96+0.5*0.0)+0.5(4.05+32.0+206.04+0.0))
= 0.799 N/mm²

= ris + 0.5 * ea,s
= 624.35 + 0.5 * 6.5
= 627.60 mm

= deb / ( 2 * rms )
= 168.27/( 2 * 627.6 )
= 0.1341 radians

= 627.6 * asin( 0.1341 )
= 84.39 mm

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 624.35²( 90.33 + 84.39 )/( 0.5 * 6.5 + 624.35 )
= 54259.80 mm²

= 0.75( 54259.8 + 2882.96 + 0.5*0.0)
= 42.85 x 10^3 N

= (587.1 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(206.0(min(113.34, 113.34) - 0.50 * 0.75)
= 93.21 x 10^3 N
PV Elite 2019

= ((587.12+32.0)73115.99+206.04*113.34+0.0*0.0)/
((54259.8+2882.96+0.5*0.0)+0.5(4.05+32.0+206.04+0.0))
= 1.625 N/mm²


PV Elite 2019
Nozzle Calcs.: VAPOUR SAMPLE Nozl: 7 1:23pm Mar 25,2021
Input, Nozzle Desc: VAPOUR SAMPLE From: 80








User Defined Nozzle/Shell Centerline Angle 120.0000 deg.

Isolated Nozzle Calculation per EN 13445, Description: VAPOUR SAMPLE

PV Elite 2019

= 0.75 * 157.051/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 2.021 mm

= 81.00 mm
Nozzle Angle from vessel normal to surface used: 30.000 deg.

= ( Di + 2 * c ) / 2
= ( 1000.0 + 2 * 1.5 )/2
= 501.50 mm

= min( sqrt((168.27-2*0.0-5.61)5.61),152.4)
= 30.21 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 30.21 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris( l's + a/cos( psi ) )
= 501.5( l's + 81.0/cos( 168.27 ) )
= 89.3464 x 10^3 mm²
Slant Angle Area per 9.5-112 [Appsi]

= di²/2 * tan(psi)
= 157.051²/2 * tan(30.0)
= 7120.18 mm²

= 0.5 * dib(I'b + ea,s/cos(psi))
= 0.5 * 157.05(30.21 + 6.5/cos(30.0))
= 2.9619 x 10^3 mm²
Afs = l's * ea,s = 81.0 * 6.5 = 526.53 mm²
Afb = eb(l'b + l'bi + e's/cos(psi) = 5.61(30.21 + 0.0 + 7.51)
= 211.68 mm²
= (8.0² + 0.0² + 0.0²)/2
= 32.00 mm²
PV Elite 2019


= 0.75( 89346.36 + 2961.92 + 0.5*7120.18)
= 71.9 x 10^3 N

= (526.5 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(211.7(min(113.34, 113.34) - 0.50 * 0.75)
= 87.0 x 10^3 N

= ((526.53+32.0)73115.99+211.68*113.34+0.0*0.0)/
((89346.36+2961.92+0.5*7120.18)+0.5(3.63+32.0+211.68+0.0))
= 0.907 N/mm²

= ris + 0.5 * ea,s
= 501.5 + 0.5 * 6.5
= 504.75 mm

= deb / ( 2 * rms )
= 168.27/( 2 * 504.75 )
= 0.1667 radians

= 504.75 * asin( 0.1667 )
= 84.53 mm

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 501.5²( 81.0 + 84.53 )/( 0.5 * 6.5 + 501.5 )
= 41241.07 mm²
Pressure Area of Nozzle per using dib and Ibo, Transverse Plane [Apb]:
= 0.5 * dib(I'b + ea,s)
= 0.5 * 157.05(30.21 + 6.5)
= 2882.96 mm²
Pressure Loaded Area [Afb]:

= eb(l'b + l'bi + e's)
= 5.61(30.21 + 0.0 + 6.5)
= 206.04 mm²

PV Elite 2019

= 0.75( 41241.07 + 2882.96 + 0.5*0.0)
= 33.09 x 10^3 N

= (526.5 + 32.0)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(206.0(min(113.34, 113.34) - 0.50 * 0.75)
= 86.36 x 10^3 N

= ((526.53+32.0)73115.99+206.04*113.34+0.0*0.0)/
((41241.07+2882.96+0.5*0.0)+0.5(3.63+32.0+206.04+0.0))
= 1.947 N/mm²


PV Elite 2019
Nozzle Calcs.: BRIDLE #1 Nozl: 8 1:23pm Mar 25,2021
Input, Nozzle Desc: BRIDLE #1 From: 100



Distance from Cylinder/Cone Centerline L1 250.0000 mm






Isolated Nozzle Calculation per EN 13445, Description: BRIDLE #1

PV Elite 2019


= 0.75 * 65.713/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.718 mm

= 81.00 mm

= ( Di + 2 * c ) / 2
= ( 1000.0 + 2 * 1.5 )/2
= 501.50 mm

= min( sqrt((73.03-2*0.0-3.66)3.66),83.17)
= 15.93 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 15.93 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris(l's + a )
= 501.5(81.005 + 36.513)
= 58.9348 x 10^3 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 65.71(15.93 + 6.5)
= 736.82 mm²
Afs = l's * ea,s = 81.0 * 6.5 = 526.53 mm²
Afb = eb(l'b + l'bi + e's) = 3.66(15.93 + 0.0 + 6.5)
= 81.99 mm²
= (9.52² + 0.0² + 0.0²)/2
= 45.36 mm²

PV Elite 2019


= 0.75( 58934.84 + 736.82 + 0.5*0.0)
= 44.75 x 10^3 N

= (526.5 + 45.36)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(82.0(min(113.34, 113.34) - 0.50 * 0.75)
= 73.86 x 10^3 N

= ((526.53+45.36)73115.99+81.99*113.34+0.0*0.0)/
((58934.84+736.82+0.5*0.0)+0.5(3.63+45.36+81.99+0.0))
= 1.235 N/mm²
Checking the Nozzle in the Transverse plane:

= deb / ( 2 * rms )
= 73.03/( 2 * 504.75 )
= 0.0723 radians

= 0.5 * rms( asin( delta + sin(psi) ) + asin( delta - sin(psi)))
= 0.5 * 504.75( asin( 0.072 + sin( 0.518 ) ) + asin( 0.072 - sin( 0.518 )))
= 42.13 mm
Angle between nozzle centerline and head centerline [psi]:

= asin( Offset / rms )
= asin( 250.0/504.75 )
= 0.5182 radians (29.689 degrees)
Area due to Nozzle Obliquity [Appsi]:

= 0.5 * dib² * tan(psi)
= 0.5 * 65.713² * tan( 0.518)
= 1230.97 mm²

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 501.5²(81.005+42.127)/(0.5 * 6.5 + 501.5)
= 30676.39 mm²
Available Metal Area [Afb]:

= eb(l'b + l'bi + e's/cos(psi))
= 3.66(15.93 + 0.0 + 6.5/cos( 0.5182))
= 85.58 mm²
Pressure Area of Nozzle [Apb]:

= 0.5 * 65.71(15.93 + 6.5/cos( 0.518))
= 769.10 mm²

PV Elite 2019
= 0.75( 30676.39 + 769.1 + 0.5*1230.97)

= 24.04 x 10^3 N

= (526.5 + 45.36)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(85.6(min(113.34, 113.34) - 0.50 * 0.75)
= 74.27 x 10^3 N

= ((526.53+45.36)73115.99+85.58*113.34+0.0*0.0)/
((30676.39+769.1+0.5*1230.97)+0.5(3.63+45.36+85.58+0.0))
= 2.301 N/mm²


PV Elite 2019
Input, Nozzle Desc: BRIDLE #2 From: 100



Distance from Cylinder/Cone Centerline L1 250.0000 mm






Isolated Nozzle Calculation per EN 13445, Description: BRIDLE #2

PV Elite 2019


= 0.75 * 65.713/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.718 mm

= 81.00 mm

= ( Di + 2 * c ) / 2
= ( 1000.0 + 2 * 1.5 )/2
= 501.50 mm

= min( sqrt((73.03-2*0.0-3.66)3.66),83.17)
= 15.93 mm

= min( hi, 0.5 * Ibo )
= min( 0.0, 0.5 * 15.93 )
= 0.00 mm

= 0.0 * 0.0
= 0.0 mm²

= ris(l's + a )
= 501.5(81.005 + 36.513)
= 58.9348 x 10^3 mm²

= 0.5 * dib(I'b + ea,s)
= 0.5 * 65.71(15.93 + 6.5)
= 736.82 mm²
Afs = l's * ea,s = 81.0 * 6.5 = 526.53 mm²
Afb = eb(l'b + l'bi + e's) = 3.66(15.93 + 0.0 + 6.5)
= 81.99 mm²
= (9.52² + 0.0² + 0.0²)/2
= 45.36 mm²

PV Elite 2019


= 0.75( 58934.84 + 736.82 + 0.5*0.0)
= 44.75 x 10^3 N

= (526.5 + 45.36)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(82.0(min(113.34, 113.34) - 0.50 * 0.75)
= 73.86 x 10^3 N

= ((526.53+45.36)73115.99+81.99*113.34+0.0*0.0)/
((58934.84+736.82+0.5*0.0)+0.5(3.63+45.36+81.99+0.0))
= 1.235 N/mm²
Checking the Nozzle in the Transverse plane:

= deb / ( 2 * rms )
= 73.03/( 2 * 504.75 )
= 0.0723 radians

= 0.5 * rms( asin( delta + sin(psi) ) + asin( delta - sin(psi)))
= 0.5 * 504.75( asin( 0.072 + sin( 0.518 ) ) + asin( 0.072 - sin( 0.518 )))
= 42.13 mm
Angle between nozzle centerline and head centerline [psi]:

= asin( Offset / rms )
= asin( 250.0/504.75 )
= 0.5182 radians (29.689 degrees)
Area due to Nozzle Obliquity [Appsi]:

= 0.5 * dib² * tan(psi)
= 0.5 * 65.713² * tan( 0.518)
= 1230.97 mm²

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 501.5²(81.005+42.127)/(0.5 * 6.5 + 501.5)
= 30676.39 mm²
Available Metal Area [Afb]:

= eb(l'b + l'bi + e's/cos(psi))
= 3.66(15.93 + 0.0 + 6.5/cos( 0.5182))
= 85.58 mm²
Pressure Area of Nozzle [Apb]:

= 0.5 * 65.71(15.93 + 6.5/cos( 0.518))
= 769.10 mm²

PV Elite 2019
= 0.75( 30676.39 + 769.1 + 0.5*1230.97)

= 24.04 x 10^3 N

= (526.5 + 45.36)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(85.6(min(113.34, 113.34) - 0.50 * 0.75)
= 74.27 x 10^3 N

= ((526.53+45.36)73115.99+85.58*113.34+0.0*0.0)/
((30676.39+769.1+0.5*1230.97)+0.5(3.63+45.36+85.58+0.0))
= 2.301 N/mm²


PV Elite 2019
Nozzle Calcs.: OH #1 Nozl: 10 1:23pm Mar 25,2021
Input, Nozzle Desc: OH #1 From: 120









Isolated Nozzle Calculation per EN 13445, Description: OH #1

PV Elite 2019

= 0.75 * 80.927/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.769 mm

= d/De
= 80.927/1020.0
= 0.079
Note: This is a Hillside Nozzle (Offset)
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 8.5 * 171.26 )
= 95.384 mm

Axial distance from dMin to Nozzle Edge : -69.897 mm
Warning: The nozzle seems to be too close to the knuckle. Check paragraph 7.7.2.
Note:
The Nozzle + credit limit or Reinforcing Pad is outside the Spherical Diameter Limit!
As the head thickness is required to account for this, the pressure/area calculation
is not required. Refer to 7.7.2 of EN-13445 and paragraph 9.1 of EN-13445.

Warning: PMax was zero. Local load calculations not possible.

PV Elite 2019










PV Elite 2019

= 0.75 * 80.927/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.769 mm

= d/De
= 80.927/1020.0
= 0.079
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 8.5 * 171.26 )
= 95.384 mm

Note:


PV Elite 2019










PV Elite 2019

= 0.75 * 80.927/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.769 mm

= d/De
= 80.927/1020.0
= 0.079
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 8.5 * 171.26 )
= 95.384 mm

Note:


PV Elite 2019










PV Elite 2019

= 0.75 * 80.927/( 2 * 113.341 * 1.0 - 0.75 ) + 1.5
= 1.769 mm

= d/De
= 80.927/1020.0
= 0.079
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 8.5 * 171.26 )
= 95.384 mm

Note:


PV Elite 2019
Nozzle Calcs.: AGITATOR Nozl: 14 1:23pm Mar 25,2021
Input, Nozzle Desc: AGITATOR From: 120









Isolated Nozzle Calculation per EN 13445, Description: AGITATOR

PV Elite 2019

= 0.75 * 309.225/( 2 * 113.341 * 1.0 - 0.75 ) + 3.0
= 4.026 mm

= d/De
= 309.225/1020.0
= 0.303
= 2.5 * sqrt( ea * r )
= 2.5 * sqrt( 8.5 * 171.26 )
= 95.384 mm

Axial distance from dMin to Nozzle Edge : 162.628 mm
The nozzle is not too close to the knuckle. See paragraph 7.7.2.
Head Depth [h]:

= D/2 * Ar + c
= 2 * 1000.0 + 2.0
= 251.50 mm
Compute the spherical radius per 9.5.1 [ris]:

= Di(0.44 * Ar + 0.02)
= 1003.0( 0.44 * 2.0 + 0.02 )
= 902.700 mm

= 124.17 mm
Credit Distance Along the Nozzle outside per 9.5.2.4.4 [Ibo]:

= min( sqrt( ( deb - eb )eb ), ho (outside projection) )
= min( sqrt((323.85 - 7.31)7.31, 100.0 )
= 48.11 mm
Credit Distance Along the Nozzle inside per 9.5.2.4.4 [l'bi]:

= min( hi (inside projection), 0.5 * Ibo)
= min( 0.0, 0.5 * 48.11 )
= 0.00 mm
Mean radius of Head [rms]:

= ris + 0.5 * ea,s
= 902.7 + 0.5 * 8.5
= 906.95 mm

= deb / ( 2 * rms )
= 323.85/( 2 * 906.95 )
= 0.1785 radians

= 162.80 mm
PV Elite 2019

= 0.5 * ris²( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 902.7²(124.17+162.798)/(0.5 * 8.5 + 902.7)
= 128915.90 mm²
Area in the nozzle [Apb]:

= 0.5 * dib( l'b + eas )
= 0.5 * 309.23( 48.11 + 8.5 )
= 8752.74 mm²
Afs = l's * eas = 124.17 * 8.5 = 1055.4 mm²
Afb = eb( l'b + l'bi + e's )
= 7.31( 48.11 + 0.0 + 8.5 )
= 413.96 mm²
= (9.52² + 0.0² + 0.0²)/2
= 45.36 mm²
Note: There is no Reinforcing Pad.


= 0.75( 128915.9 + 8752.74 + 0.5*0.0)
= 103.24 x 10^3 N

= (1055.4 + 45.36)(113.34 - 0.5 * 0.75) +
(.0(min(113.34, 0.0) - 0.50 * 0.75) +
(414.0(min(113.34, 113.34) - 0.50 * 0.75)
= 171.1 x 10^3 N

= ((1055.44+45.36)73116.21+413.96*113.34+0.0*0.0)/
((128915.9+8752.74+0.5*0.0)+0.5(7.28+45.36+413.96+0.0))
= 1.240 N/mm²

= 124.17 mm


PV Elite 2019

PV Elite 2019
Nozzle Schedule: Step: 32 1:23pm Mar 25,2021
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type in mm mm mm mm
AGITATOR 12.000 in 40 WNF 12.750 10.312 ... ... 124.55 ...

BRIDLE #1 2.500 in 40 WNF 2.875 5.156 ... ... 115.63 150
BRIDLE #2 2.500 in 40 WNF 2.875 5.156 ... ... 115.63 150
CHEST 18.000 in 40 None 18.000 14.275 ... ... 200.09 ...
CONDENSATE TAP 6.000 in 40 WNF 6.625 7.112 ... ... 166.39 150
INSTRUMENT DRAI 1.000 in 80 WNF 1.315 4.547 ... ... 62.19 150
MANHOLE #1 18.000 in 40 WNF 18.000 14.275 ... ... 200.09 ...
New Nozzle 18.000 in 40 WNF 18.000 14.275 ... ... 165.09 150
OH #1 3.000 in 40 WNF 3.500 5.486 ... ... 130.81 150
OH #2 3.000 in 40 WNF 3.500 5.486 ... ... 130.81 150
OH #3 3.000 in 40 WNF 3.500 5.486 ... ... 130.81 150
OH #4 3.000 in 40 WNF 3.500 5.486 ... ... 130.81 150
OUTLET 10.000 in 80 WNF 10.750 15.088 ... ... 214.89 150
VAPOUR SAMPLE 6.000 in 40 WNF 6.625 7.112 ... ... 167.53 150
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
AGITATOR P235GH, EN 10216-2: 8.000 9.525 ... ... ...

BRIDLE #1 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
BRIDLE #2 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
CHEST P235GH, EN 10216-2: 8.000 8.000 ... ... ...
CONDENSATE P235GH, EN 10216-2: 8.000 8.000 ... ... ...
INSTRUMENT P235GH, EN 10216-2: 8.000 8.000 ... ... ...
MANHOLE #1 P235GH, EN 10216-2: 8.000 8.000 ... ... ...
New Nozzle P235GH, EN 10216-2: 8.000 8.000 ... ... ...
OH #1 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
OH #2 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
OH #3 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
OH #4 P235GH, EN 10216-2: 8.000 9.525 ... ... ...
OUTLET P235GH, EN 10216-2: 8.000 8.000 ... ... ...
VAPOUR SAMP P235GH, EN 10216-2: 8.000 8.000 ... ... ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm deg mm mm
AGITATOR ... 0.0 100.00 0.00 TOP HEAD

BRIDLE #1 10550.000 74.5 83.17 0.00 SHELL #7
PV Elite 2019
Nozzle Schedule: Step: 32 1:23pm Mar 25,2021
BRIDLE #2 10550.000 15.5 83.17 0.00 SHELL #7

CHEST 3250.000 0.0 152.40 0.00 SHELL #2
CONDENSATE TAP 8049.999 45.0 152.40 0.00 TRANSITION #1
INSTRUMENT DRAI 3150.000 45.0 50.00 0.00 SHELL #2
MANHOLE #1 2050.000 0.0 152.40 0.00 SHELL #1
New Nozzle 6550.000 90.0 117.40 0.00 SHELL #4
OH #1 ... 0.0 100.00 0.00 TOP HEAD
OH #2 ... 90.0 100.00 0.00 TOP HEAD
OH #3 ... 180.0 100.00 0.00 TOP HEAD
OH #4 ... 270.0 100.00 0.00 TOP HEAD
OUTLET ... 0.0 200.00 0.00 BOTTOM HEAD
VAPOUR SAMPLE 8650.000 90.0 152.40 0.00 SHELL #5

PV Elite 2019
Fatigue Stress Evaluation: Step: 34 1:23pm Mar 25,2021
Currently there are no Code rules to perform fatigue calculations for nozzles on blind flanges
or nozzles on flat covers.
Cyclic Pressure Fatigue Stress Evaluation per EN-13445 Section 17
Main Component: TOP HEAD Attachment/Nozzle: AGITATOR

Class: 90 Eta: 3.000
Thickness correction factor Ce per EN 13445 17.6.2.1:

Because ecorr <= 25.0 mm : Ce = 1.0
Temperature correction factor Ct per EN 13445 17.6.2.2:

Material type: Carbon Steel
Because temperature > 100.0 (calculation in metric units):
Ct = 1.03 - 1.5 * 10e-4 * T* - 1.5 * 10e-6 * T*
= 1.03 - 1.5 * 10e-4 * 199.983 - 1.5 * 10e-6 * 199.983²
= 0.94
Maximum Allowable Pressure per EN 13445 17.6.1 [Pmax]:

= 1.24 N/mm²
User Input Data:

P1 P2 DeltaP No Cycles
0.000 1.200 1.200 20.

0.250 0.750 0.500 15000.
0.650 0.720 0.070 30000.
0.000 0.330 0.330 32000.
0.550 0.600 0.050 28000.
Calculated Results:
Pmax DeltaP Stress* =DeltaP*Eta*f/Pmax Max Cycles
1.240 1.200 349.978 34043.

1.240 0.500 145.824 470606.
1.240 0.070 20.415 100000000.
1.240 0.330 96.244 1636916.
1.240 0.050 14.582 100000000.
Damage Evaluation:
Input Cycles Max Cycles Damage Factor:
20. 34043. 0.0006

15000. 470606. 0.0319
30000. 100000000. See Note 1
32000. 1636916. 0.0195
28000. 100000000. See Note 1
------
Total Damage Factor: 0.0520
Passed: Damage Factor <= 1.0
Note 1: see section 17.6.4.1

The stress used to compute the number of cycles for this geometry
was below the endurance limit for the material. This low stress
will not be damaging in fatigue and therefore need not be considered.

PV Elite 2019
Vessel Design Summary: Step: 35 1:23pm Mar 25,2021
Diameter Spec : 1500.000 x 1000.000 mm ID

Vessel Design Length, Tangent to Tangent 10900.00 mm
Distance of Bottom Tangent above Grade 3000.00 mm

Distance of Base above Grade 1500.00 mm
Specified Datum Line Distance 0.00 mm
Skirt Material P235GH, EN 10028-
Internal Design Temperature 200 °C

Internal Design Pressure 0.750 N/mm²
External Design Temperature 200 °C

External Design Pressure 0.100 N/mm²
Maximum Allowable Working Pressure 0.792 N/mm²

External Max. Allowable Working Pressure 0.033 N/mm²
Hydrostatic Test Pressure 1.241 N/mm²
Wind Design Code BS6399-97

Earthquake Design Code No Seismic
Element Pressures and MAWP (N/mm² & mm):
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
BOTTOM HEAD 0.750 0.00 0.863 1.5000 No ...

SHELL #1 0.750 0.00 1.337 1.5000 N/A ...
SHELL #2 0.750 0.00 1.337 1.5000 N/A ...
SHELL #3 0.750 0.00 1.337 1.5000 N/A ...
SHELL #4 0.750 0.00 1.337 1.5000 N/A ...
TRANSITION #1 0.750 0.00 0.792 1.5000 N/A ...
SHELL #5 0.750 0.00 1.241 1.5000 N/A ...
SHELL #6 0.750 0.00 1.241 1.5000 N/A ...
SHELL #7 0.750 0.00 1.241 1.5000 N/A ...
SHELL #8 0.750 0.00 1.241 1.5000 N/A ...
TOP HEAD 0.750 0.00 1.619 1.5000 Yes ...
INSTRUMENT DOME 0.750 0.10 5.423 1.5000 Yes ...
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm mm mm mm mm mm
Skirt 1500.0 1500.0 ... 10.0 ... ... 1.00 1.00

Ellipse 1550.0 50.0 8.0 8.0 7.2 ... 1.00 1.00
Cylinder 3050.0 1500.0 12.0 12.0 7.4 ... 0.85 0.85
Cylinder 4550.0 1500.0 12.0 12.0 7.4 ... 0.85 0.85
Cylinder 6050.0 1500.0 12.0 12.0 7.4 ... 0.85 0.85
Cylinder 7550.0 1500.0 12.0 12.0 7.4 ... 0.85 0.85
Conical 8350.0 800.0 8.0 8.0 7.7 ... 0.85 0.85
Cylinder 9350.0 1000.0 8.0 8.0 5.4 ... 0.85 0.85
Cylinder 10350.0 1000.0 8.0 8.0 5.4 ... 0.85 0.85
Cylinder 11350.0 1000.0 8.0 8.0 5.4 ... 0.85 0.85
Cylinder 12350.0 1000.0 8.0 8.0 5.4 ... 0.85 0.85
Ellipse 12400.0 50.0 10.0 10.0 5.3 ... 0.85 0.85
Ellipse 3250.0 50.0 14.0 14.0 3.1 2.3 0.85 0.85
PV Elite 2019
Vessel Design Summary: Step: 35 1:23pm Mar 25,2021
Wind/Earthquake Shear, Bending:
Distance to Cumulative Earthquake Wind Earthquake

From To Support Wind Shear Shear Bending Bending
mm N N N-mm N-mm
10 20 750 22599.3 ... 149688000 ...

20 30 1525 22599.3 ... 115775280 ...
30 40 2300 22507.5 ... 114647160 ...
40 50 3800 18546.6 ... 83844128 ...
50 60 5300 15707.3 ... 58143284 ...
60 70 6800 12823.6 ... 36736396 ...
70 80 7950 8518.38 ... 20723388 ...
80 90 8850 7215.22 ... 14427398 ...
90 100 9850 5900.16 ... 7867049 ...
100 110 10850 3013.89 ... 3408212 ...
110 120 11850 1682.47 ... 1059085 ...
120 130 12375 343.086 ... 45898 ...
Abs Max of the all of the Stress Ratio's : 0.9464

PV Elite 2019
Foundation/Support Summary: Step: 36 1:23pm Mar 25,2021
Basering Data : Basering W/Gussets & Chair Cap

Thickness of Basering 40.0000 mm
Inside Diameter of Basering 1420.0000 mm
Outside Diameter of Basering 1800.0000 mm
Nominal Diameter of Bolts 50.8000 mm
Diameter of Bolt Circle 1660.0000 mm
Number of Bolts 8
Thickness of Gusset Plates 20.0000 mm

Average Width of Gusset Plates 100.0000 mm
Height of Gussets 220.0000 mm
Distance between Gussets 75.0000 mm
Thickness of Top Plate or Ring 45.0000 mm
Circumferential Width of the Top Plate 115.0000 mm
Radial Width of the Top Plate 120.0000 mm
Basering Sketch for Cylindrical Skirts:
----->| |<----- 10.0000 mm

1520.00 mm ----------->|
_
1500.00 mm --------->| |
| |_____________ _
| _____________| _ 45.0000 mm
| | |
| | |
| | |
| | |
| | |
| | |
______| |__ _ ___|____ _
1420.00 mm --->|___________|_|________| _ 40.0000 mm
1660.00 mm ---------------->| |
1800.00 mm -------------------------->|
Basering Cross Section View
Loads for Foundation/Support Design:
Total Wind Shear on Support 22599. N

Wind Moment on Support 149688000. N-mm
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Local Stress Analysis Results:
Analysis Max Stress Pass

Description Type Ratio Fail
Local Skirt Jawad & Farr 0.136 Passed
Weights:
Fabricated - Bare W/O Removable Internals 5335.4 kg
Shop Test - Fabricated + Water ( Full ) 20785.8 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 5335.4 kg
PV Elite 2019
Foundation/Support Summary: Step: 36 1:23pm Mar 25,2021
Erected - Fab. + Rem. Intls.+ Insul. (etc) 39159.8 kg

Empty - Fab. + Intls. + Details + Wghts. 39159.8 kg
Operating - Empty + Operating Liquid (No CA) 39159.8 kg
Field Test - Empty Weight + Water (Full) 54610.2 kg

EN13445 TWR Out

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PV Elite® 2019

Project Data Page:

In Accordance with European Code EN-13445

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE

Date of Analysis : Mar 25,2021 1:23pm

PV Elite 2019 SP1, March 2019

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

Derivation of EN 13445-3 Allowable Stresses

Non Austenitic Steel:

The formula for deriving the allowable stress is as follows:

Elongation must be considered. The two elongation ranges below

When 30% <= A < 35%,

Choosing the Elongation from the Material Specification.

This is an abridged sample of a fictitious material specification.

XXX 1.2345 200 240 480 35 40 60

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0.75 N/mm²

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code BS-6399 97

Seismic Design Code No Seismic

Design Pressure + Static Head Y

Complete Listing of Vessel Elements and Details:

Element From Node 10

Skirt Inside Diameter 1500 mm

Element From Node 20

Element From Node 20

Element From Node 30

Design Internal Pressure 0.75 N/mm²

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 50

Element From Node 60

Material Name P235GH, EN 10028-2:1992

Element From Node 60

Element From Node 60

Element From Node 70

Element From Node 70

Detail Type Nozzle

Element From Node 80

Element From Node 80

Element From Node 90

Efficiency, Longitudinal Seam 0.85

Element From Node 90

Element From Node 100

Element From Node 100

Element From Node 100

Nozzle Class 150

Element From Node 110

Element From Node 120

Element From Node 120

Element From Node 120

Element From Node 120

Element From Node 120

Beta01 = N( -0.1833Z^3 + 1.0383Z^2 - 1.2943*Z + 0.837 )