Reviewed By

NA VSEA Technical PubDcation

UIRE E S FOR FABRICATION LDING

. AND INSPECTION, AND CASTING INSPECTION

D REPAIR F R CHINERY, PIPING,

AND PRESSURE VESSELS

1I1I1III

III

1 AUGUST 1995

NA VSEA TECHNICAL PUBUCATION CERTIFICA nON SHEET I of I

~ Applia to: New Dccumem rEI Revision 0 CUnge 0
Applicable T'MINSIPub. No. SWZ+AB-GDHPJQlUa

Publi~ Daf: (Me. Da. Yr) AIlmls:I !.I99§

TttIe: REQUIREMENTS roB FABRICADON WELDING AND INSPECIlON. AND CASTING

INSPECt lOt{ Aml REPAIR EaS MACRlNEBl::1 ;elPlN'G. A.w2 e&&-<;SU'RE VF.SSE~




CHANGES-AND REVISIONS: ---
--_. __ --_
~: This document is im.J::rn:k4 to lSIW MIL-srp..v8 Rev f II incm;p9I'1Ue-s mjous darifigtjons Illd

J.Wd1Ue5 tp MIkSID-m Rev F. Il1d Idds new requirements for tiwJiym nickel-based allov llNS 10276. and

duplg; 1tIml~ steellll~ lJNS II Q:Ql

TMDatJACN Nm:nbers ~ued: NJA


~"",~RtkttrBJdd~63~
CERTIFICA nON ST A TEMEl'IT
This is to certify that responsible NAVSEA activities have reviewed the above identified.
document for technical adequacy and suitability for the intended use. This form is for internal
NA VSEA management use only, and does not imply contractual approval or acceptance of the
technical publication by the Government.
Name III / ,..,.,,In ,f/l Org lIJ1 ization Code ~
7-'" -
C. L Null 111t~fl/l I/Ui[! NAVSEA 03M1 ~I!/f~
.. -, I I -r ~-

S9074-AR·G1B-OIO/278 RECMD OF R£VISIONS

REVISION NO.

e

.~-

Original i

00'ER8) BY Complete Reprint -Incorporated

S9014·AR-~B·OIO/218 LIST Of EFFECTIVE PAG£S

f&&

Title Page

; through x 1 through 142

REVISION IN EFfECT OMgina 1 (1 August 1995) OM gina 1 (1 August 1995) OM gi M 1 (1 August 1995)

(

Original i;

PARAGRAPH

l.

1.6

1.7

2.

2.1 2.1.1 2.1.2 2.2

3.

3.1

3.2 3.2.1 3.3 3.3.1 3.3.1.1 3.3.1.2 3.3.1.3 3.3.1.4 3.3.1.5 3.3.1.6 3.3.1.7 3.3.1.8 3.3.l.9 3.3.l.10 3.3.1.11 3.3.1.12 3.3.1.13 3.3.1.14 3.3.1.15 3.3.1.16 3.3.1.17 3.3.1.18 3.3.1.19 3.3.1.20 3.3.1.21

"3.3.1.22 3.3.2

4.

4.1 4.1.1 4.1.2 4.1.2.1 4.1.2.2

4.1.3

S9074·AR·GIB·OI0/278 CONTENTS

SCOPE . . . . . . . . . . . . . . . . . . • .

Requi reeerrts subject to NAVSEA approval Docunent precedence .

1 1 1

3 3 3 8 9

14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 16 16 16 16 16 16 16 16 16 16 16 17 17

21 21 21 21 21

21 21

REFERENCED DOCUMENTS . • • . • • •

Goverrment docueerrts .....

Specifications and standards Other Govemnent publications Other publications

GENERAL REQUIREMENTS ••••• Responsibility .•.•.•. Engineering drawings Referencing this document . Nomenclature and definitions Definitions . . . .

Activity ..

Approved (approval) .

Arc·strike .

Authori zed represerrtat'i ve . . . . . Diving life support piping systems Dissimilar metal welds

Essenti ale 1 emeots ..

Fabrication welds ...

Goverment inspector .

Letha 1 f1 ut ds . . . . . Organization inspector

Pressure containing ..

Procedure qualification

Qualified .

Seal welds .

Tube-to-header ·seal· welds Welding deposited buttering . Weld-deposited overlay cladding Weld deposited hard surfacing .. Welded fabrication or weldment

Welding procedure .

Straw (color) .

C1 ass i fi cation .

CtlALITY ASSURANCE Am) QUALIFICATION PROVISIONS

Quality assurance .

General .. . . .

Material control .

Qua 1 ity assurance system .

Material Control· special requirements for MIl-120 and

MIL-140 series filler materials .

Records· applicable to classes A-F. A-I. A-2. A·3. A-LT. p. 1. P - LT. H - 1. and T -I . . . . . . . . . . . . . . . . .

Original iii

4.1.3.1 4.1.3.2 4.1.4 4.2

4.2.1 4.2.1.1 4.2.1.2 4.2.1.3

4.3 4.3.3

4.4 4.5 4.6

5.

5.1 5.2 5.2.1 5.2.2 5.2.3 5.3 5.3.1 5.3.2

6.

6.1 6.1.1

6.2 6.2.1 6.2.2 6.2.3 6:2.4 6.2.5 6.2.5.1 6.2.6 6.2.7 6.2.8 6.3 6.3.1 6.3.1.1 6.3.2 6.4 6.4~1 6.4.2

S9074·AR·GIB·010/278 COKrENTS • conti need

Record form . . . . . . . . . . . . . . . . . . . . . . .

Maintenance of records ........•••....•

Nonconformance ............."."....

Welding qualification (procedure. welder. and operator'

requi reeerrts) • . . . . . • • • • . . • • • • • • • • •

We 1 di ng procedure . . . . . . . . . . . • • • . . . . . . . ._ .

Conditions governing welding procedure qualification tests Approval of procedure qualification data •..•...... We 1 dt ng procedure qual i fi cation • spec; a 1 requi rements for

HIL·120 and HIL·l40 series filler mterials .

Welder. tack welder. and welding operator qualification Welder and welding operator performance qualification· special requirements for HIL·120 and MIL·l40 series

fi 11 er materi a 1 s .

We 1 di ng equt pment . . . . . • . • • • • • • • • • • • . NOT personnel. . . . . . . . . . . . . . . . . . . . . Approval for fabrication and welding of titanium and

titanium alloys ....

~1lE1<I~ . . . . . . . . . • . . .

General . . . . " _

Genera 1 requt resents .

Material substitution approval Specification deviations

Exceptions .

Haterial inspection .

Hateri ali dent; fi catt on . . Filler material inspection

WELD ING REcur REMENTS AND CONTROLS • • • .

Genera 1 . . . . . . . . . . . . . . . . . . . . . . . . . .

Gas metal·arc welding· short circuiting transfer (~ short

arc) restri cti on .

We 1 di ng processes and fi 11 er uteri a 1 s .

Oxyacetyl ene restM cti ons . . . . . . . . . . . . .

Class P material thickness lilrttation .

Covered electrodes for class P-l carbon steel pipe

Prohibited electrodes .

Selection of filler materials .

Filler materials for steam service applications Number of weld passes . . . . . .. . . . .

Weld back side shielding .

Age hardenab le alloys .

Preheat and i rrterpass temperatures .

Methods of preheating and trrterpass temperature control Titanium and titanium alloys

Veri fyi ng temperatures

Postheating ..

Nickel alloys ..

A 1 urni rum alloys . .

Origi nal i v

)
PAGE
22
22
23
23
23
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24
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24
25
25
26
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26 }.
47
47
48
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48
49
49
49
49
49
49
49
49
53
53
54
54
54
54
60
60
61
61
69
69 PARAGRAPH

.p~ .

6.4.3 6.4.4 6.4.5 6.4.6 6.4.6.1 6.4.6.2 6.4.6.3 6.5

6.5.1 6.6 6.6.1 6.6.1.1

6.6.2 6.6.2.1 6.6.2.2 6.6.2.3 6.6.2.3.1 6.6.2.4 6.6.3 6.6.3.1 6.6.3.2 6.6.4

6.6.4.1 6.6.4.2 6.6.5

6.7

7.

7.1

7.2

7.2.1 7.2.2 7.2.3

7.3

7.4

7.5

7.6

7.7

7.8

7.9

7.10 7.10.1 7.10.2

S9074-AR·GIB-OIO/278 CONTENTS • conti nued

Alloys not specifically covered 69

Age hardenable alloys . . . . . . 69

Copper alloys . . . . . . . . . • . 69

Titanium and titanium alloys ..• 70

Genera 1 heat treat; rig requi rements . . . . 70

Stress relieving . . . . . 70

Annea 1 i ng . . . . . . . . . . . . . . . . • . . . . . . . " . 70

Speci a 1 requt resents for we 1 di ng and formi ng S ·11 steel s and

special treatment steels (STS) •••••••••••••••• 70

Special requirements for welding with HIL·120 and HIL·I40 series

fi 11 er materi a 1 s 70

El ectrode handl i rig and storage ...•.•...•...... 10

General . . . . . . . . . . . . . . . • . . . . . . . . . . .. 10

Covered electrodes (excluding MIL-types 9018. 10018. 11018.

12018. 100I8-Nl. and 410NiHo) . . . . . . . . . . . . . . . . 71

Conditioning electrodes (MIL-types 901S. 10018. 11018. 1201S.

1001S·Nl. and 410NiHo and type E2209-15/16 11

Exposed electrodes .... . . . . 71

Storage in holding ovens . . . . . . 11

Bakt ng . . . . . . 11

Rebaking . ~_._. . 71

Mei sture test . . . . . . . . . . . . . . . . . . .-.-.-~ . 71

Submerged arc granular flux-for general welding . . . . 71

Storage . . . . . . . . . . . • . . . . . . . . . . . . . 71

Reuse . . . . . . . . . . . . . . . . . . . . . . 72

Submerged-arc granular flux for welding high hardenable

alloys 72

Preparat t on for use . . . . . . . . . . . . . . . . . 12

Reuse . . . . . . . . . . . . . . . . . . . . . . . . 72

Titanium and titanium alloy electrodes 72

Production bend test for titanium and ti~anium alloys 72

WORJ<JWlSHIP REQUIREMENTS • • . . • • • • • . • • • • •

Genera 1 .. . . . . . . . . . . . . . . . . . . .

Cleaning prior to and during welding .

Seal welding in areas having threaded connections Titanium,preweld preparation

Ti tan; LIil i rrterpass c 1 eant ng

Peening of welds .

8utt welds .

Thermal cut surfaces

Ali grrnent of joi nt lle!rbers Repat rs . . . . . . . . . .

Marking .

Defect removal .

Titanium and titanium alloy welds Thenna 1 gougi ng . . . . . . . . . In process color inspection ...

73 73 73 13 73 73 73 74 74 74 74 75 75 76 76 76

Original v

PARAGRAPH

8.

8.1

8.2 8.2.1 8.2.2

8.3

8.4

8.5 8.5.1 8.5.2 8.5.3 8.5.4 8.5.5 8.5.6 8.5.7 8.6 8.6.1 8.6.2

8.6.~~ 8.6.4 8.7

8.8

8.9 8.9.1 8.9.2 8.9.3 8.9.4

9.

9.1

9.2

9.3 9.3.1 9.3.1.1

9.3.1.2 9.3.2 9.3.2.1 9.3.2.1.1 9.3.2.1.2 9.3.2.2

10.

10.1

10.2

10.3 10.3.1 10.3.2

S9074-AR·G1B·OIO/278 COHT'ENTS • conti !'WEd

POST WELD HEAT TREA THENT . . .

Genera 1 . . . • • .

Special requirements .

Dissimilar metal joints _ . . . . . . . . . . . .. . .

Post·weld heat treatment for different thidcnesses of plate in

. pressure vessels _ -. .

Ferrous materi a 1 .

Nonferrous materi a 1 . . . . . . • • . . . . .

Post-weld heat treatment procedures (fl..lJ'Tlace) . . • . Loadi ng t~rature . . . . . . . • . . . • . . . . . . Rate of heating . . . . . . . . . . . . . . . . • . . Temperature variation during heating and cooling cycles Holding temperature variation . . . . . . . . . • • . . .

Preventing oxidation and distortion _ ..

Rate of furnace cooling .

Special considerations (heating or cooling rates)

Post-weld heat treatment procedures (local) .

Heati ng method .

Heating rate. holding temperature variation. and cooling

rate .

Postheating piping welds .

Postbeat t ng pressure vessel s .

Postheating repaired welds in pressure vessels and piping Heat treatment of titanium and titanium alloys

Temperature measuring methods

Pyrometric equipment .

Locating themocouples .

Installing thermocouples .

Pyrometrically controlled furnaces

DESIGN REQUIREMENTS Frn WELDED JOINTS

General. . .

Jo; nt des; gn .

Joi nt effi ci ency . . . .

Fillet welds .

Conti noous daub 1 e fi 11 et tee or cerrtt ruous daub 1 e fi 11 et 1 ep

we 1 ded joi nts .. . . . . . . .. . . . . .

Fi 11 et joi rrts wel ded all around . . . . . . . . .

Joints other than fillet welds .

Full penetration joints .

Full penetration joints welded from both sides Full penetration joints welded fra:l one side

Partial penetration joints .

INSPEmoo REQUIREMENTS .

General .

Performing NDT .

Extent of inspect i on and methods Class H machinery

Class P piping

Original vi

PAGE
-.......
n
n
n
n
tr
rt
n
n
rt
rr
78
78
78
78
78
78
78
78
78
79 (
79
79 j'"- .-
I
79
79
79
80
80
81
81
85
85
85
85
85
85
85
85
85
86
87
87
87
87
87
88 PARAGRAPH

10.3.3 10.3.4 10.3.5 10.3.6 10.3.7 10.3.8 10.3.9 10.3.10 10.3.11 10.3.12

10.3.13 10.4 10.4.1 10.4.1.1 10.4.1.2 10.4.1.3 10.4.2 10.4.2.1 10.4.3. 10.4.4

-----10.4.4.1 10 .4.4.1.1

10.5

10.6

11.

11.1 11.2 11.3 11.3.1 11.4 11.5 11.5.1 11.5.1.1 11.5.1.2 11.5.1.3 11.5.2 11.5.3 11.5.4 11.5.5 11.6 11.6.1 11.6.2 11.6.3 11.7

S9074·AR-GIB-OIO/278 eotrrOOS • centt nued

Class A pressure vessels and class T turbines ....•... Repat red welds ...............•.•.

Base metal repat r . . . . . . . . . . . . . . • • • •

Weld deposited cladding, hardsurlacing. and OOttering

loss of preheat and i rrterpass . • • •

T ack welds . • . • • • • . .

Seal welds . ..•

Substi tuti on of vr i nspectt on • . . .

Non-structural welds .....•...•..••••... .;.

~ inspection for MIl·120S and MIl-12018 welds in class A-F.

A·l. A-2, A-lT, pol. pelT and M·l (category A and B) .....

Titanium and titanium alloy welds . • • •

Acceptance standards

Visual examination .

General . . . . . . .

Welds .

Base material .

~ and PT inspection .... Adjacent casting base material

Radiography . . . . . . . . . ....

lIT i nspectt on . . . . . . . . . . . . .

lIT i nspect t on of weld depost ted butteri ng . . . . • . . . . Calibration for inspecting weld depostted buttering for both we 1 d metal defects and 1 ack of bond . . . . . _ . . .

Disposition of rejected welds .

Hardness testing of tiwiWl and titanil.Jll alloy flame

cut surfaces . . . . . . . .

ALLIED PROCESSES . . .

General . • • • . Therma 1 spray; ng

Thermal cutting .

Titanium and titanium alloys Resistance welding

Stud welding .

General .... ... Bend testi ng

Torque testing .

Rejection procedure .

Pressure containing applications Nonpressure containing applications

Temporary at.tacreerrts .

Repair to studs .

Hard surfacing valve parts .

Preheating and heat treatment of carbon and alloy steel

Inspection .

Acceptance .

Pipe and tube bending

Or; gi na 1 vi;

"

91 93 93 94 94 95 95 95 95

95 95 96 96 97 97 97 97 97 98 98 98

98

100

100 101 101 101 101 101 101 101 101 101 102 103 104 104 104 104 104 104 104 104 104

12.

12.1 12.2 12..2.1 12.2.2 12.3 12.3.1 12.3.2 12.3.2.1 12.3.3 12.3.4 12.3.5 12.4 12.4.1 12.4.2 12.4.2.1 12.4.2.2 12.4.3 12.4.4 12.5 12.5.1 12.5.2 12.5.3 12.5.4 12.5.5

12.5.6 12.6 12.6.1 12.6.2 12.6.3 12.6.3.1 12.7 12.8

13.

• 13.1 13.1.1 13.1.2 13.2 13.2.1 13.2.2 13.2.3 13.2.4 13.2.5 13.2.5.1 13.2.6 13.2.7 13.2.7.1

S9074·AR·G1B·010/278 wrrEHTS • conti nued

CASTING INSPECTION General ... Definitions .

Pressure contat ni fig • • • • • • • • • Sub- category

Inspection details .

General . . . . . • .

Visual examination .•

I nspectt on qual; fi catt on .

fIlT .. .. .. .. .. . . . .. .. ..

.. $ .. .. • ..

Radi ographi c standard shooti fig sketches • . . . . . . . .

Substitution of tests ....

Acceptance eM ten a . . . . . .

Vi sual examination .

MT. PT and RT . . . .

RT evaluations

Investment castings .

Pressure test .

l1T' .. .. .. ..

Extent 0 f NDT • • • • • • • • • • •

VT •.•••••• • • • • •

Pressure tests . . . . . . . . .

Extent of radiography . . . • . . . . . . . . . . . Extent of MT or PI inspection for ferrous castings

Extent of PT for nonferrous castt ngs Records for N:>T of cast; ngs

NOT responsibilities

Designer responsibility .

Contractor responsibility

Approval s . . . . . . . . . .

Eng; neeri ng drawl ngs

Weldabil ity tests

Sample castings

REP Al R OF CAST! NGS .• •••••

Impregnation ..

Impregnation authority I~regn.at; on procedure Repair II!r'elding

General .

Hinor repairs .

Nomi na 1 repat rs . . . . . . . .

Special repairs .

Autrori ty for rep.ai r of castt ngs Repai r procedures and report

Heat treated weld repairs ..

Stress relief of weld repairs .

Alternate temperature measuring methods for furnace and local

stress relief .

Or; gi na 1 vi i i

(
PAGE
105
105
105
105
lOS
111
III
111
111
111
III
112
112
112
112
118
118
118
118
118
118
118 (
118 (1->
119
119
119
119
119
119
120
120
120
120
121
121
121
121
121
121
121
122
122
122
122
122
123
123 PARAGRAPH

,.;..

13.2.8

·13.2.8.1 13.2.8.2 13.2.8.3 13.2.9 13.2.10 13.2.10.1 13.2.11

14.

14.1

14.2 14.2.2 14.3 14.3.2 14.4 14.4.1 14.4.2 14.4.3 14.5

14.6

15.

15.1

15.2

15.3

15.4 15.4.1 15.4.2 15.5

15.6

16.

16.1

16.2

16.3 16.3.2 .i6.4 16.4.1 16.4.2 16.4.3 16.5

16.6

17.

17.1

A

S9074-AR-GIB·010/278 CONTENTS • corrtt nued

Inspection of repai r welds Exploration and repair of cracks

Surface passes ........•...••.

Radiography of completed repair ••. Acceptance standards for repair welds .•..

Records . . . . . . . . . • • . . . .

Maintenance of records ......•.•.

Repair welding on existing shipboard castings

NOT REOOlREMENTS FCR ruRBINE PARTS • • • • • • • •

Genera 1 ....• . . . . . . • . . . . • .

Inspect! on requi reeerrts . • • • • • • • • . Radiography of castings and steam chests Performi ng NOT i nspectt on . . . . . . . . . • • Radiographic standard shooting sketches Acceptance standards for NOT inspection

Radi ography . . . . . . . . . . . . . .

MT and PT i nspecti on of we 1 as . . . . . .

MT and PT inspection of castings ....

UT inspection . . . . . . . . . . . . . . . . Additional inspection for ferritic materials

NOT INSPEmOO REQUIREMENTS FOO PROPULSION REDUCTION GEARS AND STEAM TURBINE DRIVEN AUXILIARY GEARS

Genera 1 . . . . . . . . . . .

I nspect i on requi reeents . . . . . . . . .

Performing NOT inspection .

Acceptance standards for NOT i n.specti on MT and PT inspection of welds ..... MT and PT i nspectt on of castt ngs

UT i nspect i on . . . . . . . . . . . . . . . Additional inspection for ferritic materials

NOT INSPEmOO REQUIREMENTS FCR FCRCED DRAFT BlJlI/ERS •

Genera 1 .

I nspect i on requi reeerrts . . . . . . . . . Perfcrert ng NOT i n.specti on . . . . . . . . Radiographic standard shooting sketches Acceptance standards for HOT inspection Radi ocraphy . . . . . . . . . . .

HT and PT inspection of welds ..... HT and PT inspection of castings

lIT i nspect ion . . . . . . . . . . . . . . . . Additional inspection for ferritic materials

NOTES ...........•...

Cancelled specifications. . ..

APPENDIX

Additional requirements for welding titanium and titanium alloys

Original tx

123 123 123 124 124 125 126 126

127 127 128 129 129 129 129 129 129 129 129 129

130 130 130 131 131 131 131 131 131

132 132 132 132 132 132 132 132 132 133 133

134 134

136

TABLE I. II. III. IV.

V.

VI. VII. VIII. IX.

X.

XI. XII. XIII.

XIV. XV. XVI. XVII. XVIII.

XIX. XX. XXI. XXII.

XXIII.

FIGURE 1.

2.

3.

4".

S9074·AR-GIB-010/278 TABLES

Grouping of base materials (welding) .•...•••..•. Grouping of filler materials (welding) . . . .. _ •..•.•... Welding filler eatertal chart ..•... _ ...•........ Preheat and i rrterpess temperature for welded ferrous alloyS . Preheat and trrterpass teqlerature for welded nonferroos alloyS

Post heat requirements for welded ferrous alloys .. -

Approved weld joi nt des; gns .....•. . . .

Cl ass H mch; nery i nspectt on requi rements .... _ _ . .

Class P piping inspection requirements. . . . . . ...

Class A pressure vessel inspection ~rements .•..•.•... Acceptance standards and classes . . . . • . . • . . . • _ . . . Torque-tension lDininuu values (BO percent of yield strength) Category 1. non-pressure containing castings in mchinery or pressure vessel s . . . . . . . . . . . . . . . . . . . . . . . . . Category 2. pressure containing castings . machinery or pressure vesse 1 castt ngs ....................•. Category 3, pressure containing castings· piping system

cast; ngs . valves. fi tti ngs, f1 anges and auxt 1 i ary equi peerrt . Acceptance criteria for HI and PT . . . . . . . . . . . . . .

RT acceptance criteria for aluminum castings .

RT acceptance criteria for steel (carbon, alloy-and- corrosion _

resistant), titanium. and titanium alloy castings .

RT acceptance criteria for nonferrous castings .

RT acceptance criteria for tin-bronze castings .

NOT inspection of turbine parts .

NOT inspection of propulsion reduction gear parts (including steam

turbi ne dri yen auxt 1 t ary gears) .

NOT inspection requirements for forced draft blowers .

FIaru:s

Examples of acceptable weld joint locations .

Maximum acceptable ultrasonic indication length for weld

deposited buttering .

Device for testing welded studs .

Illustration of welded joint location

Origirul x

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50
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58
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88
91
96
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106
108
109
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113
114
116 r~~··0
117
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130
132 PAGE

81 100 102 142

S9074-AR·GIB-OIO/278 1. SCOPE

1.1 This doa.ment contains the welding and allied processes (except brazing) and casting requirements including inspection for the fabrication. alteration. or repair of any item or component of machinery. piping. and pressure vessels in ships of the United States Navy.

1.2 Requirements for welding and inspection of HY and HSLA steel sutmarine structure and surface ship structure are contained in HIL-STD-l688. HIL·STD·l~9 and HIL-STD-1681. as applicable.

1.3 We 1 dments made pri net pa 11 y of sheet metal (such as e 1 ectri cal boxes ; ventilation and air conditioning ducts; and protective covers for gears. belts. and chain drives) are excluded from the requirements of this docieent , Weldments of vents. overflows, and drains are also excluded.

1.4 This dcceeerrt contains both mandatory reqUirements and guidance information. The mandatory requirements, indicated by the words "shal l " or "is required·, are designed to serve as standards applicable to materials. workmanship. inspection. and quality control. Guidance information is indicated either by the word "should" or "may". Where specific approval by the Naval Sea Systems COOJIIand (NAVSEA) is required, it is so noted (see 1.6).

1.5 Reference in this docurerrt to a particular paragraph or sectton.runoer shall include all applicable subparagraphs under that paragraph or section number. For example: The reference to paragraph 4.4 shall include subparagraphs 4.4.1 and 4.4.2.

1.6 Requirements subject to NAVSEA approval. Any requtreeents contained in this document specifically requiring NAVSEA approval shall be forwarded to Naval Sea Systems Command, 2531 Jefferson Davis Highway. Arlington. VA 22242-5160 via the authorized representative. Subcontractors shall submit such items to the contracting activity in accordance with the contract or purchase order. Contracting act; vi ti es and autbor i zed represerrtat'i ve shall thoroughly rev; ew and make reccemendat t ons as to the acceptant 1 i ty of the recut resent sub:ni tted.

l. 7 Document precedence. Unless otherwi se spec; fi ed here; n . ; n the event of confl i ct between thi s dociment and other docunents. the fo 11 owi ng order of p~ecedence shall apply:

(a) Ship specifications for a particular ship or class. or Deep Diving General Overhaul Ship Specifications (DOGOSS). as appropriate (this includes plans and drawings).

(b) Equt ~nt or component spec; fi cati ons.

(c) Th; s dorunent.

(d) Other referenced doct.mi€nts.

Or; gi na 1 1

S9074-AR-GIB-010/278

1.8 Upon acceptance by an act; vi ty. thi s ; ssue of the doa.ment shall be used in its entirety. Previously approved deviations from earlier issues are not

app 11 cable unless approved for use with thi s 1 ssee.

1.9 For naval rwclear propulsion plant applications. the requirements of NAVSEA 250-1500-1 my be used in lieu of the requirements of this doaDent provided:

(a) Base and filler aateMals and ~lding processes normally allowed by NAVSEA 250-1500-1 are used, except, HY·80 and HY-100 welding shan be in --accordance with this doanent.

(b) All the requirements of NAYS£A 250-1500-1 are art.

(

<'!: .

OrigiMl 2

S9074·AR-GIB-OIO/278

2. REFERENCED DOCUMENTS

2.1 Government documents.

2.1.1 Specifications and standards. The following specifications and standards form a part of this docunent to the extent specified herein. Unless otherwise specified. the issues of these docuserrcs are those listed in the issue of the Department of Defense Index of Specifications and Standards (OoOISS) and

sUPP 1 anent thereto, ct ted in the soli ct tati on form a pe rt of thi s document to the

extent specified herein. .

SPECIFICATIONS FEDERAL 00-1\-200

J~,

00-A-200/1 00-1\-200/4 00-1\-200/5

--

OO-A-200/6

00-A·200/7 oo-A-225

00-A·225/1 OO-A-225/2 OO-A-2:25n OO-A-250 OO-A·250/1 OO-A-250/2 OO-A-250/6 OO-A-250!8 OO-A-250/10 QQ-B-639

00-C-390

· Alt.mrinum Alloy, Bar. Rod. Shapes. Structural Shapes. Tube and Wire. Extruded: General Specification for.

o Aluminum Alloy 3003. Bar. Rod. Shapes, Tube and Wire. Extruded.

· Altmim.rn Alloy 5083. Bar. Rod. Shapes. Tube and Wi reo Extruded.

· Aluminum Alloy 5086. Bar. Rod. Shapes. Tube and Wi re, Extruded.

- A 1 umi m.rn Alloy 5454. Bar. Rod. Shapes. Tube and Wire. Extruded.

· AluminWl Alloy 5456. Bar. Rod. Shapes. Tube and Wire. Extruded.

· Aluminum and Aluminum Alloy Bar, Rod. Wire. or Special Shapes: Rolled. Drawn. or Cold Finished; General Specification for.

- AluminlJ'D Alloy Bar. Rod. and Wire: Rolled.

Drawn. or Cold Finished. 1100.

o A1W1inWl Alloy Bar. Rod. and Wire: Rolled.

Drawn. or Cold Finished. 3003 .

. A1Wlinw Alloy 5052. Bar. Rod. and Wire:

Rolled. Drawn. or Cold Finished.

- AlumimJl'l and Aluminun Alloy Plate and Sheet:

General Specification for.

o Aluminum 1100, Plate and Sheet.

- Aluminum Alloy 3003. Plate and Sheet. o Aluminum Alloy 5083, Plate and Sheet. - A 1 umi nun A 11 oy 5052, Pl ate and Sheet.

- Aluminum Alloy 5454, Plate and Sheet.

- Brass . Naval: F1 at Products (P] ate, Bar,

Sheet. and Strip) .

. Copper Alloy Castings (Including Cast Bar).

Original 3

FEDERAL (Conti nued) OQ-C-450

OQ-N-2Bl

QQ-5--763 \iiW·P-404 W-T·700 W·T·700fl W-T-700/2 W·T·700/5

MILITARY MIL-T·1368 MIL-T-3595 MIL·T·6736 MIL·W·6858 MIL- T -8504

MIL·T-9046 MIL·T·9047 MIL-T-15005 MIL-C-lS726

MIL-S·16216 MIL-T·16286 MIL-T-16420 MIL-R-17131 MIL-N-l7163

MIL-I-17563

S9074·AR·GI8-010/278

• Copper-A1Lm1inlll1 Al10y (Alt..m1run Bronze) Plate.

Sheet. Strip. and Bar (Copper Alloy Numbers 606, 610. 613. 614. and 630),

• Nickel-Copper Alloy Bar. Rod. Plate. Sheet.

Strip. Wire. Forgings. and Structural and Special Shaped Sections.

• Steel Bars. Wire. Shapes. and Forgings. _Corrosion-Resisting.

- Pipe. Steel. (Seamless and Welded. Black and Zinc-Coated (Galvanized».

• Tube. Allll1inun and AlwrinlJll Alloy. Drawn.

Seamless, General Specification for.

o Tube, A 1 wri rusn. Drawn. Seamless. 1100.

- Tube. Aluminum. Alloy. Drawn. Seamless. 3003. • Tube. Alwrinun Alloy. Drawn. Seamless. 5086.

• Tube and Pipe. Nickel-Copper Alloy. Seamless and Welded.

• Tubing-;_'Phosphor Bronze:~(CDA No. SU)) Round.

Seamless.

• Tubing, Chrome-Holybdentlll. 4130 Steel.

Seamless and Welded. Aircraft Quality.

• Welding. Resistance: Spot and Seam.

• Tubing. Steel. Corrosion-Resistant (304), Aero-space Vehicle Hydraulic Systems. Annealed. Seamless and Welded.

• Titanium and Titanium Alloy. Sheet. Strip and Plate.

• Titanium and Titanium Alloy Bars (Rolled or Forged) and Reforging Stock. Ai rcrert Qual t ty. - Tubes. 70-30 and 90-10 Copper Nickel Alloy, Condenser and Heat Exchanger.

- Copper-Nickel Alloy. Rod. Flat Products (Flat Wire. Strip. Sheet. Bar. and Plate) and Forgings.

• Steel Plate. Alloy, Structural. High Yield Strength (HY -80 and HY -100).

- Tube. Steel. Seamless. Marine Boiler Application.

- Tube. Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Nurbers 715 and 706).

- Rods and Powders, We 1 di ng. Surf'ac i nq.

· Nickel·Copper Alloy, ~rought: (55-60 Percent Nickel) Low Permeability.

Impregnants for Aluminum. Copper. Iron. Hagnesiurn. and Zinc Alloy Castings.

Original 4

(

r._--"

S9074-AR-GIB-OIO/278

MILITARY (Continued)

HIL-S-IB728 • Steel Plate. Sheet and Strip. Alloy 8630.

Aircraft Quality.

MIL-S-IB729 • Steel Plate. Sheet, and Strip. Alloy 4130.

Aircraft Quality.

MIL-E-19933 - Electrodes and Rods • Welding. Bare .. Chromill'll

and Chrom"i lB- Ni eke 1 Steel s .

MIL·F-20236 • Fittings. Tube and Pipe. Butt-Welding. 300

P.S.I. and nsoF. MaxillUll.

MIL·F·20670 • Flanges. Pipe. Carbon Steel. 150 P .5.1.. .

W.S.P. (for Naval Shipboard Use).

MIL·A·211BO - A1l.InimJn·Alloy Castings. High Strength.

MIL-E·21562 • Electrodes and Rods • Welding. Bare. Nickel

Alloy.

HIL·S·219S2 • Steel (HY·80 and HY·IOO) Bars. Alloy.

MIL· E· 22200 • El ectrodes. We 1 dt ng. Covered: General

Specification for.

MIL·E-222001l - Electrodes. Welding. Mineral Covered. Iron-

Powder. Low-Hydrogen Medi IJiI and Hi gh Tenst 1 e Steel. As Welded or Stress-Relieved Weld Application.

MIL·E·2220012 • Electrodes. Welding. Covered (Austenitic

--ChromilJil-Niekel Steel).

MIL·E·22200/3 • Electrodes. Welding. Covered: Nickel Base-~

Alloy: and Cobalt Base Alloy.

MIL·E·22200/4 • Electrodes. Welding. Covered. Copper-Nickel

Alloy.

MIL-E·22200/S - Electrodes. Welding. Mineral Covered. Iron-

Powder, Low-Hydrogen. Low·Alloy Steel for Hardening and Tempering Heat Treatment Applications Only.

HIL·E·22200/6 - Electrodes, \1e1ding, Mineral Covered. Low

Hydrogen. HedilJil and High Tensile Steel.

HIL·E·2220017 • Electrodes. Welding, Covered. Molybdenum Alloy

Steel Application.

HIL·E-22200/8 • Electrodes. Welding. Covered. Low-Hydrogen,

and Iron Powder Low-Hydrogen. ChromitJll-HolybdernJ'll Alloy Steel and Corrosion Resisting Steel.

MIL-E-22200/10 • Electrodes. Welding, Mineral Covered,

Iron· Powder. Low-Hydrogen Medium, High Tensile and Higher·Strength Low Alloy Steels.

MIL-S-22698 - Steel Plate and Shapes. Weldable Ordinary

Strength and Higher Strength: Hull Structural.

MIL-S-23008 - Steel Castings, Alloy, High Yield Strength

(HY-80 and HY-IOO).

MIL-S-23009 - Steel Forgings. Alloy, High Yield Strength

(HY-80 and HY·IOO).

MIL·S-23193 Steel. Corrosion Resistant Castings.

Original 5

MILITARY (Continued) MIL·S-23l.94 MIL·S-23195 MIL·S-23196

MIL·T·23226 HIL·T·23227 MIL-N·23228

MIL·N-23229 MILoS-23284

HIL·I·23413 MIL-F·23467

MIL·P·23508 MIL·F·23509

~ --~HlL· T· 23520

MIL·E·23765 MIL·E·23765/1

HlL-E-23765/2 MIL·E-23765/3 MIl·E·23765/4

MIL·S-24093 MIl·N·24106 MIl·L·24l2S

MIl·S-24238 MIL-N·24271 MIl-P·24338 HIl·F -24339

MIL·F-24342

S9074-AR·GIB·OIO/278

-

_0'

• Steel Forgings. Carbon and Alloy,

· stee 1 Bars and Forgi ngs. corrcst on Rest starrt ,

• Steel Plate. Sheet and Strip. Corrosion Resistant.

• Tube and Pipe. Corrosion-Resistant Steel.

Seamless.

• Tube and Pipe. Nickel Chromil.ln Iron Alloy,_

• Ni eke 1 • Chromi t.m. I ron Alloy Pl ate. Sheet and Strip. Air Melted or Vacuun Remelted.

• Nickel·Chromiun- Iron Alloy Bars and Forgings.

• Steel Forgings. Carbon and Alloy. for Shafts.

Sleeves. Couplings, and Stocks (Rudders and Diving Planes):

• Inserts. Welding, Filler Material. Coiled and So 1 i d Ri ngs .

• Fitti ng and F1 anges. Wrought, Seaml ess. Butt and Socket Welding. Austenitic

Corrosion-Res; stant Steel.

• Plating. Tin-Cadmium (Electrodeposited).

• Fi tti ngs and F1 anges. Wrought. Seaml ess. 8utt and Socket Welding, Nickel Copper Alloy.

• Tube and Pipe. Nickel-Copper Alloy, Seamless Air Melted.

• Electrodes and Rods • Welding. Bare. Solid and Alloyed Cored. General Specification for,

- Electrodes ~md Rods > Welding, Bare. Solid and Alloy Cored. Ordinary Strength and low Alloy Steel.

e El ectrodes and Rods: We 1 di ng. Bare. Soli d. or Alloyed Cored. Low Alloy Steel.

• Electrodes. Welding, Bare, Copper and Copper Alloy.

• Electrodes-Welding, Bare. Solid: and Fluxes.

St..tOOerged Arc Welding. Carbon and low Alloy Steels.

- Steel Forgings. Carbon and Alloy Heat Treated.

Nickel-Copper Alloy Bars. Rods. and Forgings.

• low Carbon Ch~iLl1l Steel Bars, Rods. and Forgings.

Steel Plate Carbon and Low Alloy.

a Nickel·ChrexnLll'l-Iron Alloy Castings. • Pipe, Carbon Steel. Seaal ess ,

- Fittings and Flanges. Wrought. Seamless. Butt and Socket Welding Carbon Steel.

• Fi tti ng and F1 ange. Wrought. Seamless. Butt and Socket Welding. 70-30 Copper Nickel Alloy-

Original 6

HILITARY (Continued) HIL-E-24355

HIL-S-24371
HIL-E·24403
HIL-E-24403/1
HIL-E-24403/2
HIL-S·24451
HIL·B-24480
HIL-C-24615
MIL·S·24645
--_--- OOO-F·24669/1
OOO-F-24669/2
OOO-F-24669/6
OOO-F ·2466917
MIL-F-24669/8
HIL-N-24687
MIL-P-24691/1
MIL-P-24691/2
MIL-P-24691/3
MIL-C-24707/1
MIL-C-24707/2
MIL-C·24707/3 S9074·AR-GIB-OIO/278

. Electrodes. Welding. Bare, Solid.

Nickel-Hanganese-Chrornrium- Molybdenum Alloy Steel for Produci ng HY -130 We 1 ciDents for As-Welded Applications .

. Steel Plate. Alloy. Structural. High Yield Strength (HY-130).

- Electrodes - Welding. Flux Cored. General Specifications for.

Electrodes - Welding. Flux Cored. Ordinary Strength and Low Alloy Steel.

Electrodes . Welding. Flux Cored. Low Alloy Steel.

Steel Heat Treated Heads. Alloy Structural. High Yield Strength CHY·80 and HY·IOO). Bronze. Nickel-Aluminum CONS No. C95800) Casti ngs. for Seawater Servi ce.

castings. Nickel -Chromium-Molybdenum-Coll.mlbium Alloy.

Steel Plate. Sheet. or Coil. Age-Hardening Alloy, Structural. High Yield Strength (HSLA·80) .

Forgings and Forging Stock. Steel (carbon and--=Alloy) Blooms. Bars. Billets and Slabs.

(Metric)

Forgings and FOrging Stock. Steel Bars and Billets· Chromium-Molybdenum Alloy. (Metric) Forgings and Forging Stock. Steel Bars and Billets. Corrosion Resisting; for Reforging. (Metric)

Forgings and Forging Stock. Steel Bars and Billets. Corrosion Resisting; Naval Steam Turbine Parts Use. (Metric)

Forgings and Forging Stock. Steel for Integral Steam Turbine Rotors. Nickel-Chromium·Molybdenum-lron-Columbium Alloy Bars and Forgings

Pipe and Tube. carbon Steel. Stainless. Pipe and Tube. Chrooium-MolybdernJ'll Steel. Seamless.

Pipe and Tube. Corrosion-Resistant. Stainless Steel. Seamless or Welded.

castings. Ferrous. for Machinery and Structural Applications.

Castings. for Pressure Containing Parts Suitable for High Temperature Service. Castings. Ferrous. Corrosion-Resistant. Austenitic. Chromium-Nickel.

Original 7

• Welded Joint Design.

s Welded and Brazing Procedure and Performance Qualification.

s Nondestructive Testing Requirements for Metals.

• Impregnati on of Porous Nonferrous Metal Castings.

• Schedule of Piping. Valves, Fittings. and Associ ated Pi pi ng Components for Subma ri ne Service.

- Schedule of Piping. Valves. Fittings. and Associated Piping Components for Naval Surface

~'-Shi ps. ~-~-

- Bending of Pipe or Tube for Ship Piping Systems.

- Fillet Weld Size. Strength. and Efficiency Determ nati on .

• Fabrication. Welding. and Inspection of HY-130 Submarine Applications.

. The~l Spray Processes for Naval Ship Hachi nery and Ordnance App 1 ; cat; ons .

- Fabrication. Welding. and Inspection of HYBO/IOO SUbmarine Applications

- Fabrication, Welding, and Inspection of Ships Structure

- Nondestructi ve Test; ng Acceptance CM teri a

- Repair Welding, Weld Cladding. Straightening

and Cold Rolling of Hain Propulsion Shafting . Ketal Sprayed Coating Systems for Corrosion Protection Aboard Naval Ships. (Metric)

2.1. 2 Other Govemnerrt pub 1 i cat; ens. The fo 11 M ng other Goverl"lnent publications form a part of this doctDent to the extent specified herein.

MILITARY (Continued) MIL-C· 2470116

MIl-C-24723 MIl-H-81200

STANDARDS

MILITARY MIL-STD·22 HIl·STD-248

HIL-STD·271 MIL·STD·276 HIL-STD-438

MIL·STD·m

MIL-STD-1627

MIL· STD-I681

MIL·STD-I687

MIL·STD-l688

MIL-STD-l689

MIl-STD-2035 MIL-STD·2191

DOO-STD·2138

S9074-AR-GIB-OIO/278

..

. "

• Casti ngs. Ferrous. Chrcm lID Steel. for Pressure-Containing Parts Suitable for High Temperature $em ce .

• Castings, Nickel-Copper Alloy.

- Heat Treatment of TitanillD and Titanil.D Alloys.

Or i gi nal 8

S9074·AR·GIB-OIO/278

PUBLICATIONS

NAVAL SEA SYSTEMS COHHAHD (NAVSEA)

0900·LP-QOl-7000 0951·LP·031·8010 0951-LP-038-6030

• Fabrication and Inspection of Brazed Piping Systems.

• Repair and Overhaul. Main Boilers. 1200 PSI Steam Propulsion Pl ant.

o 1200 PSI Pressure Fired Boiler and Supercharger. Vol. 3. Repair and Overhaul.

• Seal We 1 dt ng Manua 1.

- Repair and Overhaul Main Propulsion Boilers.

• Welding Standard.

392-0755 0910-LP-331-5300

NAVSEA 250-1500-1

(Copies of specifications. standards. and publications required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.)

2.2 Other publications. The following doctments form a part of this document to the extent spect fi ed here; n. un 1 ess otberwi se speci fi ed, the issues of the doctments which are DoD adopted shall be those listed in the issue of the DoOISS specffied--;n the solicitation. Unless otherwise spectffed. the issues of docurerrts not listed in the OOOISSare--issues of the docueerrts cited in the solicitation.

AMERICAN SOCIm F~ TESTING AND ~TERIALS (ASTH)

A 167

A 176 A 178 A 182

A 213 A 216

A 217

A 234

- Standard Specification for Stainless and Heat ReSisting ChromiWl • Nickel Steel Plate

- Standard Specification for Stainless and Heat·Resisting Chromiun Steel Plate. Sheet. and Strip. (DoD adopted)

· Standard Specification for Electrical-Resistance-Welded carbon Steel and carbon·Manganese Steel Boiler Tubes

· Standard Specification for Forged or Rolled Alloy·Steel Pipe Flanges. Forged Fittings. and Valves and Parts for High-T~rature Service. (DoD adopted)

- Standard Specification for Seamless Ferritic and Austenitic Alloy·Steel Boiler. Superheater. and Heat-Exchanger Tubes.

· Standard Specification for Steel castings. carbon, Suitable for Fusion Welding. for High·Temperature Service (DoD

. adopted)

· Standard Specification for Steel castings. Martensitic Stainless and Alloy. for Pressure·Containing Parts Suitable for High-Temperature Service. (DoD adopted)

- Standard Specification for Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures. (DoD adopted)

Original 9

A 240 - Standard Specification for Heat-Resisting Chromium and

Chromrium-NicKel Stainless Steel Plate. Sheet. and Strip for Pressure Vessels. (DoD adopted)

A 276 - Standard Specification for Stainless and Heat Resisttng

Steel Bars and Shapes.

A 302 . Standard Specification for Pressure Vessel Plates. Alloy

Steel. Manganese-Molybdenun and Manganese-Molybdenuu-Hid<el. (000 adopted)

• Standard Specification for Steel Forgings. Alloy. for Pressure and High-Temperature Parts.

Standard Specification for Steel castings Suitable for Pressure Sem ce.

Standard Specification for castings. Hickel and Hidel Alloy.

Standard Specification for Pressure Vessel Plates. Carbon Steel. for Intermediate- and Higher-Temperature Service. (000 adopted)

Standard Specification for Pressure Vessel Plates. Carbon Steel. for Moderate- and Lower·Temperature Service. (000 adopted)

Standard Specification for Pressure Vessel Plates.

Heat- Treated. Carbon-Manganese-Silicon Steel. (000 adopted) Standard Specification for Castings. Iron-Chromium. lron-Chromium-Nid::el. Hickel·Base. Corrosion-Resl:rtant, for Genera 1 App 1 i cat t on. (DoD adopted)

Standard Specification for Castings. Iron-Chromium-Nickel. Nickel-Base. Corrosion Resistant. for Severe Service. (000 adopted)

Standard Specification for Steel Castings, Ferritic and Martensitic Steel. for Pressure-Containing and Other App 1 i catt ons . for Low - Temperature servt ce.

Standard Specification for Naval Brass Rod, Bar. and Shapes. (DoD adopted)

Standard Specification for AllDinLJl1-Alloy Sand Castings. (DoD adopted)

Standard Specification for Copper-Silicon Alloy Rod. Bar , and Shapes. (DoD adopted)

Standard Specification for Copper and Copper-Alloy Forging Rod. Bar. and Shapes. (000 adopted)

Standard Spect fi cat; on for Manganese Bronze Rod. Bar. and Shapes. (000 adopted)

Standard Speci fication for Pbcspbor Bronze Rod. Bar. and Shapes. (000 adopted)

Standard Specification for Alwirun Bronze Rod, Bar. and Shapes. (000 adopted)

Standard Specification for Copper Sheet, Strip. Plate. and Rolled Bar. (Dctl adopted)

A 336

A 487

A 494

A 515

A 516

A 537

A 743

A 744

A 757

B 21

B 26

B 98

B 124

B 138

B 139

B 150

B 152

S9074-AR-G1B-OI0/278

Original 10

( ,~~-.

S9074-AR·GIB-OIO/278 AMERICAN SOCIETY FOR TESTING AMJ MATERIALS (ASTM) (Continued)

B 166
B 169
B 209
B 265
B 337
B 338
B 348
B 363
B 367
8 369
8 381
. ~'$ 8 443
8 444
8 446
8564
8 574
B 575
B 622
E38
E 155
El86
E 192
E272 - Standard Specification for Nickel·Chromil.lll-lron Alloys (UNS N06600 and N06690) Rod. Bar, and Wire. (DoD adopted)

o Standard Specficiation for AltJDirn.m Bronze Plate. Sheet, Stri p. and ReI 11 ed Bar. (DoD adopted)

· Standard Specification for AllJ'1lirun and Ahmnum·Alloy Sheet and Pl ate. (DoD adopted)

· Standard Specification for Titanium and Titanium Alloy

Strip. Sheet. and Plate. .

· Standard Specification for Seamless and Welded Titanium and Titanium Alloy Pipe.

· Standard Specification for Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers.

· Standard Specification for Titanium and Titanium Alloy Bars and Billets.

· Standard Specification for Seamless and Welded Unalloyed Titanium and Titanium Alloy Welding Fittings.

· Standard Speci fi cat; on for Ti tan; l.1li and Ti tam um A 11 oy Castings.

- Standard Specification for Copper-Nickel Alloy Castings. (DoD adopted)

- Standard Specification for Titanium and Titanium Alloy

Forgi ngs . - _ .. _- .

Standard Specification for NicKel-Chromium-HolybdenumColumbium Alloy (UNS N06625) Plate. Sheet. and Strip.

- Standard Specification for NicKel-Chromium-MolybdenumColtJnbium Alloys CONS N06625) Pipe and Tube.

· Standard Specification for Nickel-Chromit..rn-HolybdenumColLmbium Alloy (UNS N06625)· Rod and Bar.

· Standard Specification for Nickel Alloy Forgings. (DoD adopted)

· Standard Specification for Low-carbon NicKel-MolybdentJTIChroeri t..rn A 11 oy Rod.

· Standard Specification for Low-carbon Nickel-Holybdem . .tnChromium Alloy Plate. Sheet and Strip.

e Standard Specification for Seamless Nickel and Nickel Cobalt Alloy Pipe and Tube.

Standard Methods for Chemi ca 1 Anal ysi s of Ni eke 1 - Chromi LIt! and NicKel·Chromiurn-lron Alloys.

· Standard Reference Radiographs for Inspection of Al imtmm and Magnesium Castings.

- Standard Reference Radiographs for Heavy-Walled (2 to 4-1/2-in. (51 to 114-mm)) Steel Castings. (000 adopted)

- Standard Reference Radiographs of Investment Steel Castings for Aerospace Applications. (DoD adopted)

· Standard Reference Radiographs for High-Strength Copper-Base and Nickel ·Copper Alloy castings.

Original 11

S9074-AR·GIS·OIO/278 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTH) (Continued)

E 280 • Standard Reference Radiographs for Heavy-Walled (4-112 to

12-in. (114 to 305-m» Steel castings. (DoD adopted)

E 310 • Standard Reference Radiographs for Tin Bronze castings.

E 446 • Standard Reference Radiographs for Steel Castings up to 2

in. (51 11m) in Thickness. (000 adopted)

(Application for copies should be addressed to the .-rican Society for Testing

and Materials. 1916 Race Street, Philadelphia, PA 19103.) .

.-j

AMERICAN WELDING SOC! m CAWS)

A2.4
A3.0
AS.Ol
AS.I
AS.2
AS.4
.. ~-.
AS.5
AS.6
AS.7
AS.B
AS.9
AS.IO
AS.ll
AS.D
AS.14
AS.16
AS.23
AS.27
AS.28 - Symbols for Welding and Nondestructive Testing Including Srazi ng . (000 adopted)

. Welding Terms and Definitions Including Terms for Brazing.

Soldering, Thermal Spraying, and Thermal Cutting. (DoD adopted)

• F; 11 er Metal Procurement Gui del i nes .

- Spect fi catt on for Covered carbon Steel Arc We 1 dt ng E1 ectrodes .

(DoD adopted) .

- Specification for Iron and Steel Oxyfuel Gas Welding Rods. (000 adopted)

• Specification for Covered Corrosion-Resisting ChromilJTl and ChromilJll·Nickel Steel Welding Electrodes~-'(OoD adopted)

• Specification for Low Alloy Steel Covered Arc Welding El ectrodes. (DoD adopted)

• Specification for Covered Copper and Copper Alloy Arc Welding El ectrodes , (DoD adopted)

• Specification for Copper and Copper Alloy Bare Welding Rods and Electrodes. (DoD adopted)

· Specification for Filler Metals for Brazing and Braze Welding.

· Speci fi cat t on for corrost on Res; st i ng Chromi I.I!I and Chromil.lll-Nickel Steel Bare and Composite Metal Cored and Stranded Welding Electrodes and Welding Rods. (DoD adopted)

- Specification for Alt.mrintllJ and A1LGil'Ull Alloy Bare Welding Rods and El ectrodes , (DoD adopted)

- Specification for Nickel and Nickel Alloy Covered Welding E1 ectrodes .

- Specification for Solid Surfacing Welding Rods and Electrodes.

COoD adopted)

· Specification for Nickel and Nickel Alloy Bare Welding Rods and E1 ect rodes .

· Specification for Titaniw and Titanium Alloy Bare Welding Rods and E1 ectrodes . (DoD adopted)

• Spect fi cat t on for Low A 11 oy Steel El ectrodes and Fl uxes for Sutmerged Arc Welding. (DoD adopted)

· Specification for Covered Copper and Copper Alloy Gas Welding El ectrodes. (DoD adopted)

Specification for Low Alloy Steel Filler Metals for Gas Shielded Arc ~elding. (DoD adopted)

(

.~~:". '

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S9074-AR-GIB-010/278

C4.1·G - Oxygen Cutting Surface Roughness Gauge.

(Application for copies should be addressed to the American Welding Society, Inc .. 550 NW LeJeune Road, P.O. Box 351040. Miami. FL 33135.>

SOCIETY OF AlJTOt(}l1VE ENGINEERS (SAE)

- Steel Tubing. Seamless 0.5OCr - 0.S5Ni - 0.20Ho (0.28 - O.33C) (SAt: 8630). (DoD adopted)

(Application for copies should be addressed to Society of Automotive Engineers. 400 Commonwealth Drive. Warrendale. PA 15096.)

AHS 6530

MANUFACTURERS STANDARDIZATION SOCIETY OF TIiE VN..VE AND FITTINGS INDUSTRY. INC.

SP·55 - Quality Standard for Steel Castings for Valves. Flanges. and

Fittings: and Other Piping ~nents (Visual Method).

(Application for copies should be addressed to the Manufacturers Standardization Society of the Valve and Fittings Industry. 127 Park Street. H.E .• Vienna. Va 22180.)

~ .. "

(KongoveN'l'Dent standards are generally available for reference from libraries.

They are also distributed among oongovennent standards bodies and using Federal agencies. )

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S9074-AR·GIB·OIO/Z78

3. GENERAL REQUIREMENTS

3.1 Resoonsi bili tv. Each actt vi ty that ac~ 1 i shes work '1 n accordance wi th this ooament shall be familiar with its provisions and referenced specifications to the extent that they apply to the work being performed.

3.2 Eng; neer; ng draw; nqs . Draw; ngs sba 11 i ndi cate esserrtt a 1 fabri catt on details. Weld joints shall be identified by s~ls in accordance with AMS Al.4 and joint design selection shall be in accordance with section 9. Nondestructive tests for welded joints shall be identified by symbols in accordance with ~ A2.4 except that single symbol PT may be used in lieu of OPT (dye penetrant) or FPT (fluorescent penetrant) .

3.2.1 Referencing this document. Drawings shan carry a note stating that we 1 dt ng and i nspectt on sna 11 be in accordance wi th thi s doonent and gi ve the app 1 i cable we 1 dt ng class, except those draw; ngs related to components for whi en

i nspect i on requt reeerrts are covered by sectt ons 14 and 15.

3.3 Nomenclature and definitions. Welding nomenclature and definitions used in the preparation of drawings, welding procedure specifications. and correspondence related to welding shall be accordance with AWS A3.0.

3.3.1 Definitions. The following definitions are applicable to this oocuserrt: 3.3.1.1 Activity. Activity refers to all sites of an organization under the same quality assurance management and using the same quality assurance plan

perform; ng 'WOrk to whi ch thi s document is app 1; cab 1 e.

3.3.1.2 Approved (approval). Approval refers to when the ; ten under consideration has been accepted by NAVSEA or its authorized representatives.

3.3.1. 3 Arc· rtr; ke , An arc rtri ke is any inadvertent heat affected zone or change in the contour of the finished weld or base ~1 resulting from an arc or heat generated by the passage of electrical current between the .surfece of the finished weld or base metal and a current source. e.g. welding electrode or MT prod.

3.3.1.4 Author; zed representati ve. Authori zed represerrtat t ve is any c,;overrrnent representati ve spec; fi ce 11 y author; zed to approve equi peerrt . mater; a 1. or procedures within the scope of this oocueerrt for NAVSEA. They are as follows:

(a) For Govemnent shipyards: The delegated representative of the shipyard coorna nder .

(b) For coeeerctal shipyards: The delegated representative of the Supervisor of Shipbuilding. Conversion. and Repair (SUPSHIP) or the American Bureau of Shipping when specified in the ship's specifications for a particular ship. This includes all applicable areas in the shipyard and applicable items furnished to the shipyard by subcontractors.

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S9074·AR·GIB-010/278

(c) For soverment purchase items (other than soverreerre shipyards): The delegated representative of the Commanding Officer. Naval Ship Systems Engineering Station (NAVSSES). Philadelphia.

(d) When delegated by (a), (b), or (c) above, the representative of Defense Contract Acmni strati on Services Management Area (CCASMA).

(e) Technical representative specifically authorized by NAVSEA.

3.3.1.5 Oi vi n9 1; fe support pi pi n9 systems. Dt vi ng 1 i fe support pi pi ng systems are piping systems for breathing gases (delivery and exhaust) for divers.

3.3.1.6 Dissimilar metal welds. Dissimilar metal welds are welds between two metals which differ suffiCiently in metallUrgical and physical properties to require special consideration in welding qualification and inspection. Welds made by either direct joining of the dissimilar metals or by use of weld deposited buttering are considered dissimilar metal welds.

3.3.1.7 Essential elements. -Essential elements· is defined as the essential elements specified in HIL·STD·248.

3.3.1.8 Fabrication welds. Fabri~_ation welds are welds required to fabricate a weldment or welded system. These welds include designed weld joints; weld buildups; overlay cladding for corrosion resistance, hararaCing for wear resistance: and weld deposited buttering.

3.3.1.9 Govemnent inspector. Govemnent inspector is a Govemnent offi ct a 1 who is charged with the responsibility for assuring that the materials. processes, fabrication techniques. inspections, tests. and testing personnel meet specification and contractual requirements. In this regard. he shall be the authorized representative or the following:

(a) When delegated by the authorized representative. the DCASMA inspector. (b) For forces afloat: The Squadron Coomander or hi s del egated representative.

(c) For Naval repair facilities: The commanding officer or his delegated representative.

3.3.1.10 Lethal fluids. Lethal fluids are poisonous gases or liquids of such nature that a very small amount of the gas or vapor of the 1 i qui d Ill; xed or LImJi xed with air is dangerous to human life when inhaled. For purposes of piping system classification. lethal includes substances of this nature which are stored under pressure or which may generate a pressure if stored in a closed vessel. Some such substances are hydrocyanic acid. carbonyl chloride. cyanogen chloride gas. and xyly1 bromide. For the piping system classification purposes of this document. ammonia. ch] orafl urocarbon refri gerants. natural or manufactured gas. any 1 i quefi eel petroleum

Or; gi na 1 15

gas (such as propane. butane. or butadiene) and vapors of any other petroleLl'll products are not classified as lethal substances.

3.3.1.11 Organization inspector. The organization inspector shall be the inspector of a contractor. Naval sht pyard. or Goverruent agency who has been authori zed by the organi zatt on to inspect and accept or reject mater; a 1 s and workmanship and to witness tests and validate test data. In process. visual inspectors can be production personnel.

3.3.1.12 Pressure contai ni ne. Pressure contat rn ng shall refer to that area of a component or weld which prevents contained liquid or gas from escaping.

3.3.1.13 Procedure QUalification. A welding procedure qualification is an action by which test assembl tes are prepared in accordance with a proposed procedure and evaluated either by destructive or nondestructive tests or both.

3.3.1.14 Qualified. The term "qualified- !leans that the item under

const derat t on has been approved as requt red by thi s docunent.

3.3.1.15 Seal welds. Seal welds are welds provi ded for a fl ut d corrtat ment function only, as in a closure where strength is provided by a separate device.

This definition does not apply to boiler. economrtzer. and superheater tube-to-header "seal" welds.

(

3.3.1.16 Tube-to-header "seal" welds. Tube-to-beader "seal" welds are welds ~.

between various types of boiler tubes and their respective headers (or drtms), such

as economizer headers, superheater headers, and so forth. These welds are located

on the interior of the header (or dn.D). Integrity of the tube-to-beader connection

is provided by a combination of welding and rolling the tube. Tube-to-header "seal"

welds shall be performed in accordance with NAVSEA 0951·LP·031-8010 in addition to

the requt rements specified herein.

3.3.1.17 We1 ding-deoosited buttering. Welding-deposited buttering is wel d metal deposited on base metal prior to ~let;ng the weld to permit the final portion of a dissimilar metal weld to be completed as a similar metal weld.

3.3.1.18 Weld-deposited overlay cladding. Weld-deposited overlay cladding is we,ld retal which is deposited for the purpose of corrosion protection only.

3.3.1.19 Weld-deposited hard surfacing, Weld deposf ted hard surfacing is weld metal which is deposited for the purpose of providing wear resistance.

3.3.1.20 Welded fabrication Qr welcbent. Welded fabrication or welclnent is any assemly where cocponent parts are joined by welding.

3.3.1.21 We 1 di ng procedure, We 1 di ng procedure is wri tten i nstructi ons designed for use in production welding and repair welding. delineating all the essential elements and guidance to produce acceptable welds.

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3.3.1.22 Straw (color). Straw is a color occurring on titanium welds from slight contamination whose hue ranges from pale yellow through brass.

3.3.2 Classification. The following classifications are applicable to this doament:

(a) Machinery. class M.

(1) Class M·1. Class H·1 machinery includes welds in moving parts. such as gears. rotors. impellers and shafting (except propulsion shafting and rudder stocks) that transmit torque or thrust. Welding of propulsion shafting and rudder stocks shall conform to MIl·STD-2191.

(2) Class M-2. Class M·2 machinery includes welds in stationary non-pressurized assemblies or structures, such as suo-bases for turbt nes. eng; nes. motors. and Plll'lps.

Each of these sub-classes shall be further categorized as to criticality in accordance with the following:

a. Category A. Safety and mission of the ship.

Safety. Includes machinery forming part of. or directly supporting. watertight integrity or machinery the failure of which would cause loss of ship control. propulsion. or weight handling equipment.

Mission. Machinery essential to the mission of the ship. such as weapon and fire control systems. navigation coeamtcattcn systems. and major auxt 1 i ary support systems.

b. Category S. Normal operation of the ship. Machinery essential to the normal operation of the Ship.

c. Category C. Non-essential items. Includes parts of components in categories A and B having welded joints that do not transmit the

pri net pa 1 operatt ng load or support any type of pressure boundary.

(b) Piping, class P. Class P piping includes all piping. tubing. and fittings for conveying fluids. Classes p.l, P·2. and P-LT apply to welded systems. Class P-3 applies to brazed systems.

(1)

Class pol. Class pol includes fabrication welds for design pressures exceeding 300 pounds per square inch (lb/i~) or design temperatures exceeding 650 degrees Fahrenheit (OF). or both. such as steam lines, hydraulic systems. boiler generating tubes. superheater and economizer elements. other pressure retaining tubes and piping (excluding rozzl e or root connecti ons to pressure vessels. whi en are covered under the appropriate classification). and all piping systems for conveying oxygen. gasoline. and lethal gases or liquids regardless of pressure and temperature. This class also includes fabrication welds

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S9074·AR·GIB·QIO/278

in piping systems which transmit o;Qgen. helilllJ. mixed gases. air, water and exhaust of di vi ng 1 i fe support systems. A 1 so included are any structural welds made to the internal or external surfaces of iii fluid botmdary subject to system pressure but which do not form a part of the fluid boundary. This includes any weld made to a weld deposited pad or cladding on the fluid boundary as well as the weld depost ted pad or c 1 addi ng beneath the weld i tse 1 f. This does not incli.lde cladding other than cladding beneath the weld nor does it include welds which join clips, nameplates. insulation supports. or other renstructura 1 members to the fl ut d boundary. spect fi ca 11 y excluded are pipe joints meeting the classification criteria of class P·LT.

(2) Class P-2. Class P-2 includes fabrication welds for design pressures and design temperatures not exceeding 300 lb/irr and 650°F. Also included are fabrication welds in all open ended vent. drain and steam escape piping that has no isolation capability from its origin to its terminus regardless of the design temperature or pressure. Specifically excluded are pipe jOints meeting the classification criteria of class P-LT.

(3) Class P·LT. Class P-LT includes fabrication welds for all piping of design pressures greater than50-1b/irr and service temperatures of

mnus 20°F and below. (

~

(4) Class P-3. Class P·3 piping includes all brazed piping of unlimited pressures and 425°F maximun deSign temperature. Fabrication and inspection of brazed piping systems shall be in accordance with NAVSEA 0900-LP-OOl-7000.

(c) Pressure vessels and tanKs, class A. Class A pressure vessels and tanks include the fabrication welds for parts of dn.ru. tanks. or closed receptacles (including nozzle artecrmerrts) and valves which are designed to contain gases or liquids. This includes all feed tanks, lubricating oil storage tanks. and sillilar vessels which contain only the static head of the obtained liquid. It does not include tubing or piping that joins to the pressure vessel, whi ch are subject to the recut reeerrts of class P piping. Valves to be installed in class P-l piping system shall be fabricated and inspected in accordance with class A-2 pressure vessel requirements. Valves to be installed in other classes of piping systems shall be fabricated and inspected in accordance with the appropr-t ate pressure vessel category as oetermred by design temperatures and pressures.

(1) Class A·F. Class A-F includes fabrication welds for fired and unfired pressure vessels for all pressures and temperatures that are specifically designed for a finite fatigue life and. as a consequence. are required to undergo low cycle fatigue evaluations. Also included are any structural welds nade to the internal or externa 1 surfaces of a fl ui d boundary subject to system pressure but

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S9074·AR·GIB·OIO/278

which do not form i! part of the fluid boundary. This includes any weld made to a weld deposited pad or cladding on the fluid boundary as well as the weld deposited pad or cladding beneath the weld itself. This does not include cladding other than cladding beneath the weld nor does it include welds which join clips, nameplates. insulation supports. or other ronstructurel members to the fluid boundary. Examples of pressure vessels in this class are all submergence pressure sea water cooled submarine heat exchangers and catapult steam receivers.

(2) Class A-1. Class A·1 includes fabrication welds for fired pressure vesse 1 s, drums. and headers, in whi ch steam is generated by the application of heat resulting from the combustion of fuel. It includes economizer and superheater headers. Specifically excluded are welds of pressure vessels meeting the classification criteria of classes A·2. A·3. A·4, or A·LT.

(3) Class A-2. Class A-2 consists of fabrication welds for unfired pressure vessels with design pressures or design temperatures exceeding 400 lblirt or 650°F. respectively, for liquids at 300°F or higher. and for lethal gases and liquids at any temperature or pressure. Class A-2 also includes valves to be installed in class P-1 piping systems. Specifically excluded are welds of pressure vessels meeting the classification criteria of classes A-3, A-4. or A-LT. -_-

(4) Class A-3. Class A·3 consists of fabrication welds for unfired pressure vessels with design pressures and design temperatures not exceeding 400 lb/irt and 650°F. Specifically excluded are welds of pressure vessels meeting the classification criteria of classes A-4 or A·LT.

(5) Class A·4. Class A·4 consists of fabrication welds for unfired pressure vessels with design pressures or design temperatures not exceeding 150 lb/irt and 450°F. including tanks subject only to the static head or the liquid contained. Specifically excluded are welds for pressure vessels meeting the classification criteria of class A·LT.

(6) Class A·LT. Class A-LT consists of fabrication welds for pressure vessel s wi th des; gn pressures greater than 50 1 b/i rt and servt ce temperatures of minus 20°F and below.

Cd) Steam turbines, Class T. Class T steam turbines consist of fabrication welds for steam turbine components or parts (except piping) listed in table XXI. Since steam turbines consist of components subject to service conditions varying from high pressure to vacuum. class T is broken down as follows:

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S9074-AR-Gl8·010/278

(1) Class T·1. Class T·l consists of fabrication welds subject to operating pressures of 300 lb/irr or greater.

(2) Class T·2. Class T·Z consists of fabrication welds subject to less than 300 lb/1rr and fabrication welds in structural aembers.

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4. QUALITY ASSURANCE AND QUALIFICATION PROVISIONS

4.1 Quality assurance.

4.1.1 General. This section contains the mininun requirements for assuring that components and systems meet inspection criteria specified in this doament.

4.1.2 Materi a 1 control. The ectt vi ty is responst b 1 e to inspect materi a 1 upon receipt to assure that it meets the specified mechanical and chemical requirements. Receipt inspection shall consist of. but not be restricted to. comparing the . contractor's data with the specified requirements and s~ling of the received material to establish a reasonable confidence in the reliability of the contractor's data. An identification system shall be established and maintained which includes the specification number and type or grade of the material. Periodic internal

audits of the inventories. stocking facilities. and shops shall be performed to assure that materi a 1 s are correctly i denti fi ed. A system shall be estan 1 i shed that requires visual verification prior to fabrication or installation to ensure that the identification of the material corresponds to that specified by the applicable

drawi ng or dcceeerrt ,

4.1.2.1 Quality assurance system. Each organization shall maintain a quality assurance system adequate to assure NAVSEA or its authorized representative. or the Governnent inspector that a 11 of the recut resents of thi s document have been and are

conttnccus ly being met. Written procedures shall be prepared to assign ----

If. responst hi 1 t ty and provi de eccountabt 1 i ty for perform ng work and ; nspecti ons.

4.1.2.2 Material Control· special requirements for HIL·120 and HIL-140 series filler materials. In addition to the requirements of 4.1.2. all MIL-120 and MIL-140 seri es fi 11 er mater; a 1 s sha 11 be recet pt inspected in accordance wi th the requirements of paragraph 6.5.1 except for MIL-STD·2191 applications (shafting repairs).

4.1.3 Records· applicable to classes A-F, A-I. A-2. A-3. A·LT, pol, P·LT, H·I. and T-l. The quality control system shall include preparing and maintaining written records of at least the following items for each welded joint that undergoes nondestructive test nIDn inspection. excluding hydrostatic tests. of weld classes A·F. A-I. A-2. A-3. A-LT. pol. P-LT. M-l. and T-1. The records shall be traceable to the hardware or weld joint and from the harc:tl'fare or weld joint to the records.

(a) Joint identification

(b) Joint design.

(c) Base material type (including heat or lot or level I identification when requi red by the app 1 i cab 1 e system or component sped fi cat; on) .

(d) Filler ~ter;al type (including heat or lot or level I identification for titanium ~terials, and ~n required by the applicable system or component specification for other materials).

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S9074-AR-GIS-010/278

(e) Fit-up.

(f) We 1 di ng procedure i denti fi catt on.

(g) . Heat treatments (including preheat. tnterpass. and post-weld heat treatment temperatures).

(h) Welder identification.

(i) NOT methods and results.

(j) Disposition of welds.

(I() Cycles of repairs to weld. (1 ) I nspecti on procedures.

(m) NOT personnel identification.

NOTES: 1. See sections 10 and 13 for inspection and record requirements for base ~terial weld repairs.

2. For~the we'd~li!sses listed above. a signed inspection record is required for each weld or weld repair in S-S1. S-52. and S·S3base metals. The record shall include the following additional information:

a. Verifications that the weld jOint was cleaned before welding and that inert shielding and purge gas of the required dew point was used.

b. Identification of the welders for each pass. Results of the in process inspection of 7.10.2 lind the responsible welder's (or inspector' s) st gnature and date.

c. Identification of any pass that failed the visual inspection and hQ!H that pass was repaired.

d. Postweld heat parameters, if applicable.

4.1.3.1 Record form. A record fOnD sha 11 be prepared pri or to the

coeeenceeent of the operation which it covers. Operet'tons shall be recorded prior to the coamencement of the next operation. Items (i). (j), (1). and (11) of 4.1.3 sha 11 be si gned or stamped by the act; vi ty' s qual ifi ed t{JT personnel and dated except that 5X magnification visual inspections of weld root layers may be performed by qualified production personnel. All other items shall be signed and dated by production personnel or inspection personnel. When a specific item on the record form is not applicable. the letters ~N.A.- (Not Applicable) shall be entered. Final acceptance of a weldment shall not be permitted until all items on the record formats are marKed as specified above.

4.1.3.2 Maintenance of records. Unless otherwise specified. all required records shall be maintained by the activity and be available to NAVSEA or its author; zed representati ve throughout the 1; fe of the contract and for 3 years after delivery. At the expiration of the record retention period, NAVSEA or its

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S9074·AR·GIB·010/218

authorized representatives shall be given a written notification. Disposition of records she 11 be as agreed upon by NAVSEA and the contractor.

4.1.4 Nonconformance. If NAVSEA or the Goverrment inspector has evidence that the requirements of this doa.m!ent are not being met. they can suspend upon written notification the use of any questionable materials. equipment. procedures,

personnel. and -so forth. on work covered by this document until conformance with the requt reeerrts of thi s docuserrt is judged satt sfactory by NAVSEA or the Goverrwent inspector.

4.2 Welding qualification (procedure. welder. and operator requirements). 4.2.1 Welding procedure. Prior to production welding. welding procedures in accordance with the requirements of HIL·STD·248 and this document shall be prepared by the activity. Welding procedures shall assure conformance with this doa.Inent and shall be submitted for information when procedure qualification test data are submitted to the authorized representative for approval (see 4.2.1.2) or whenever the welding procedures are revised. Procedures qualified in accordance with NAVSEA 392·0755 may be used for welding of seal welds without separate qualification in accordance with HIL·STD·248.

4.2.1.1 Conditions governing welding procedure qualification tests. Welding

procedure qualification tests are required where fabrication drawings or

spect fi cafi ons invoke thi s doa.nent. except qual i fi cat i on -tests are not mandatory where both of the-roll owi ng condi ti ons are met.

(a) Either classes H-I category C. H-2 category C. A-4. P-2 (except for joint designs welded from one side only with no backing). or T-2 weldments are involved. and the base materials being joined are of the same ·S-rn..mberR group ( except SellA. 5-118. S-lIC. 5-51 to 5-53) listed in table I (or a comparab 1 e ASME p , mJtlber group. if approved) and the corresponding fi 11 er mater; a 1 s 1 i sted in table I II are used wi th the fo 11 M ng manual or

semi - autceatt c processes.

(1) Shielded metal-arc.

(2) Gas tungsten-arc.

(3) Gas metal-arc.

(4) Flux core.

(5) Submerged-arc.

(6) Oxyacetylene where group $-1 materials 3/16 inch or less in thickness are joined.

(b) Fabrication entails welding of assemblies. the possible failure of wnich is remote and would not result in danger to ship personnel. shipboard COfllXJnents or equi pment. or shi p structure. I terns in thi 5 category

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include but are not limited to name plates. galley equipment. furniture. fixtures. and tack welds.

4.2.1.2 Approval of procedure QUalification data. Procedure qualification test data obtained in accordance with MIL·SiD·248 shall be submitted for approval. Approval shall be obtained prior to production welding. The welding procedure upon llthi en the qua 1 i fi cat; on test assemb 1 i es are made shall also be submi tted for revt ew (see 4.2.1).

4.2.1.3 Welding procedure QUalification· special requirements for MIL-120 and MIL·140 series filler materials. Welding procedure qualification requirements for MIL·120 and MIL-l40 series filler materials shall be as approved by NAVSEA. except for MIL-STD·2191 applications (shafting repairs).

4.3 We 1 der! tack welder, and we 1 di nq operator QUal i fi cat; on. Welders. tack welders. and we 1 di ng machi ne operators shall be qual i fi ed in accordance wi th HlL-STD-24B.

4.3.1 For welding of internal tube to header (or drw) welds in boiler components the fo 11 ow; ng shall apply:

(a) Welders who have not performed internal tube·to·header welding within 6 mnths shall perform one tube-to-header weld in accordance with MIL-STD·248 except that the subject test assembly need only be subJected to visual inspection of the root pass and visual and PT inspection of the finished weld.

(b) Any reject will require full recertification in accordance with MIL-STD-248.

(c) Certification of ~letion of this test or identification of performed work with the preceding 6-lIOnth period shall be added to MIL·STD-27S weld joi rrt hi story records.

4.3.2 Tt tanum welders and welding operators qualified outside of a chamber shall be trained in chanoer operation prior to the initial performance of chamber welding.

4.3.3 Welder and welding operator performance qualification - special requirements for MIL-120 and MIL-140 series filler materials. Welder and welding operator performance qualification requirements for MIL·120 and MIL-140 series filler materials shall be as approved by NAVSEA, except for MIL·STU-2I91 applications (shafting repairs).

4.4 Welding eguipment. Welding equipment in the hands of qualified welders. tack welders. and welding operators shall produce welds that meet the applicable acceptance criteria under production conditions.

4.4.1 If the authorized representative doubts the capability of any particular i tern of we 1 di ng equi pment. he sha 11 for a stated cause requi re it to be tested in

Original 24

accordance with the applicable equipment specification or joint welding procedure tests. I f the requt rements cannot be met. the equi pment shall not be used for product; on work unti 1 sat; sfactory repat rs or adjustments have been made.

4.4.2 The fabricator shall devise. direct. and supervise the testing of any item of equipment (see 4.4.1) and shall bear the expense of conducting these tests. The fabricator shan notify the Government and arrange a tiE and place for conducting the tests so the Govenmerrt inspector may be present.

4.5 NOT personnel. NOT procedures and personnel shall be qual i fi ed in accordance with MIL-STO·27!. In addition. inspectors working with S-51. S-52. and 5-53 materials shall be qualified to perform the color inspection required for these materials.

4.6 Approval for fabrication and welding of titanium and titanium alloys. See 30. in appendix A.

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S9074·AR-GIB-010/278 5. *TERIALS

5.1 General. This section contains requirements for base and filler materials fabricated under this doaaent.

5.2 General requirements. Base EteMals fabMcated under this doaDent and fi 11 er mat eM a 1 s used in we 1 di ng shall be. n accordance wi th tables I and II.

respectt vel y • unless otherwi se approved in accordance wi th 5.2.1. .

TABLE I. Groupi ng of base mater; a 1 s (we 1 di ng) . 1/

letter Applicable Class or type
00. OoctDent
Carbon Steel
ASTM A 178 Grade A (tube)
Grade C
ASTH A 216 WCB
ASTH A 515 Grade 55 (plate)
Grade 60 (plate)
Grade 65 (plate)
Grade 70 (plate)
--- .•.. --.--~-- ASTH A 516 _
Grade 70 (plate)
W9J-P-404 Pipe seamless and welded
MIL-S-l5083 Grade 70·36 (cast)
Grade 65-35 (cast)
Grade QJ (cast)
Grade B (cast)
S-l MIL-T-16286 Class a (tube seamless)
Class 9 (tube seamless)
MIL-T-l7188 Tubes welded
MIL-S-24093 F o_r:gi r1<Js
MIL-T·20157 Ttpe E (tube and pi pe)
MIL-S-24412 Grade HT (shape)
,
MIL-F-20236 F1 anoes. pi pe
MIL-F-20670 F1 anges. pi pe
MIl·S-22698 Plate and shapes
Mll·S·23194 Composition C (forgings)
MIL-S-23284 Class 3
Class 4
MIL-S-24238 Cornoositi on C (plate) See footnotes at end of table.

Original 26

S9074-AR-GIB-OI0/Z78

TABLE I. Grouping of base materials (welding) .. !I . Cantinued

Letter Applicable elass or type
00. doc!.!llent
MIL-P-Z4338 Pipe
HIL-F-24339 Fi tti ngs and f1 anges
ASTM A 234 WP8 (Fittings)
S-l HlL-P-24691/1 Grade B (tube and pipe)
HIL-e-24707/1 ASTH A757. grade AlQ (castings)
gradeA2Q
ASTH A216. grade WCA (castings)
grade weB
grade wce
S-2 Quenched and t._~red carbon steel
ASTM A 537 Class Z
Carbon 100 1 ~enl!Tl steel
MIL-S-870 Oio (cast)
MIL-S-872 CMo cl ass a (forgings)
CMo class b (forgings)
5-3 MIL - T -l6286-~ ~ CMo class d (tube)
MIl-S-16974 CrN; tYJ)e 8620 (bar and forgi ngs)
MIL·T-Z0155 Ok> (tube and pipe)
DOO-F·24669/1 erNi type 8620 (bar and forgings)
MIL·P-24707/2 ASTM A2.17 grade WCl (cast; n95)
Alloy steels (Cr content not to exceed 3/4 percent. total alloy
not to exceed 2 percent).
ASnf A 302 Mr&. grade B (pl ate)
S-3A Comp A. types Ia. lb. and II
MIL·S-23l94
MIL-S-24238 NiMnMo. comp A (plate)
Alloy steels (er content 3/4 percent· 2 percent. total alloy
content 2-3/4 percent max;mLrl'l)
S-4 AXS 6530 CrNHIo (tube)
MIL-T-6736 CrHo, type 4130 (tube)
MIL-S-l54f>4 CrHo class 1 (casting) See footnotes at end of table.

Original 27

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TABLE I. Groupi ng of base mater; al s (we 1 di ng). 1/ - Conti need

Letter Applicable Class or type
no. doo.nent
ASTM A 182 Fll
ASTM A 213 Grade nl (tube)
HIL·S-16974 CrHo type 4130 (bar)
HIL-T·18165 CrHo class 1 (tube and pipe) --
S-4 HIL-S·18410 CrHo class a (forgings)
HIL·S·18728 CrNiMo type 8630 (plate)
HIL-S-18729 CrHo type 4130 (pl ate)
IXX)-F·24669/2 CrHo.~sition r-n (forgings)
HIL-C-24707/2 ASTH. A2.17. grade WC6 (casting)
Alloy steel s (total alloy content 10 percent maximtmJ)
ASTM A 182 F22
ASTM A 213 T22
HIL-S·860 CrMoV. grade F (forgings)
HIL·S·l5464 CrMa class 2 (casting)
HIL-T·16286 CrHo class e (tube)
S-S HIL·T·1816S CrHo class 2 (tube and pipe)
HlL-S-18410 CrMa class b (forging)
DOO-F·24669/2 CrHo. coeoostt tcn F·22 (forgings)
HIL-F-24669/8 CrMaV. grade F (forgi ngs)
HIL-P-24691/2 CrMo. grade P-22 (tube and pipe)
HIL-C-24707/2 A.Sni A2.17. grade WC9 (casting)
ASTH A 336 CrMa class F5 (bar and forgings)
High alloy steels (martensitic)
MIL-L-24128 403 (ba is . rods. forgings)
00-S-763 403 ( boa is . rods, forgings)
410
S-6 414
420
ASTM A 176 410 and 4105 (plate. sheet. strip)
ASni A 240
HIL-5-861 403 (bars)
410 See footnotes at erd of table.

Original 28

(

R:.

59074-AR-GIB-OIO/278

TABLE 1. Grouping of base !5Iterial s (welding). II . Continued

Letter Applicable Class or type
no. OOClIDent
HIL-S-B62 403 (bars)
410
414
420
HIL-5-16993 12 percent Cr class 1 (casting).
12 percent Cr cl ass 2 (casting)
Dal-F-24669/6 403 (bars)
S-6 410
414
420
DOO·F-2466917 403 (bars)
410
MIL-C·24707/6 ASTM A2l? grade CA-15 (casting)
ASTM A487. grade CA ·15M class A
S-6A ASTM A 182 F6NH (forgings)
ASTM A 487 CA6NM (casti_l1gs)
5-7 High alloy steels (Fe~itic)
QQ-5-763 --_.,_-_ [--405 (bar. shapes. forgings)
-
430
ASTH A 176 405 and 430 (plate. sheet. str-t p)
ASTM A 240
High alloy steels (austenitic)
QQ-5-763 304 (bars. shapes, forgings)
304L
309
5-8 310
316
316L
321
347
ASTH A 167 309 (plate. sheet. strip)
310 See footnotes at end of table.

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TABLE 1. Grouping of base materials (welding). 11 • Continued

Letter Applicable Class or type
00. doruDent
ASTH A 240 304 (plate. sheet. strt p)
304L
309
310
316
316L
321
347
HIL-S-867 Class I (castings)
Class II
Cl ass III
HIl-P-l144 304 (pipe)
304L
316
316L
321
347
HIl·T -8504 304 (tubi ng)
HIl·T·16286 Class c (tube seamless)
S-S HIl-S-17509 Class I. II. III
HIl-S-Z3193 Composition A 19-9
Composition B 19-10
ComPosition C 19·10
HIl-S-Z3195 304 (bar and forgings)
304L
347
348
HIl-S-23196 304 (plate. sheet. strip)
304L
347
348
, HIL-T-23226 304 (tube and pipe)
304L
347
348
HIL-F-23467 304 (fittings and flanges)
304L
347
348 See footnotes at end of table.

Original 30

~

'<,

S9074-AR-GIB·OIO/278

TABLE 1. Grouping of base materials (welding). 11 - Continued

Letter Applicable Class or. type
00. docuserrt
HIL-P-24691/3 304 (pipe)
304L
316
316L
5-8 321
347
HIL·C·24707/3 ASTM /4.744. grade CF·8 (castings)
ASTM /4.744. grade CF-&
ASTM A744. grade CF·8M
ASTH A 744 01· 1M. cs- 7MS (castings)
High Alloy Steel (Duplex Stainless)
S-lOH ASTH A 240 Alloy 2205. UNS 31803 (plate) 51
ASTH A 276 Alloy 2205. UNS 31803 (bar) 51
Quenched and tempered alloy steels
HIL-S'16216 HY-&) (plate)
-~ HY-I0D
HIL-S-20154 Special treatment steel (plate)
MIL-S-23008 HY.&) (castings)
HY·IOO
s-nx 5.1 MIL-S-21952 HY ·80 (bars)
HY·100
MIL-S-23009 HY-80 (forgings)
MIL-S-232S4 Class 1
Class 2
MIl-L-24451 HY -80 (heads)
HY-lOO
Quenched and tempered alloy steels
S-l18 5.1 MIL-S-24371 HY·130 (plate, castings, bars,
forgings, extrusions and shapes)
Age hardening alloy steel
s-ue 5.1 MIL·S-24645 HSLA-80 (_pl ate and sheet)
Alu:nintEll and a'luntrum base alloys
OO-A-2001l 3003 (extruded bars, rods)
S-21 OO-A-22Sfl 1100 (bars. rods)
OO-A-225f2 3003 (bars. rods) See footnotes at end of table.

Ori gi na 1 31

S9074-AR·GIB-OIO/278

TABLE 1. Grouping of base uterials (welding). II . Continued

.(

letter Applicable Class or type
no. doo.nent
OO-A-250/1 1100 (plate)
S-21 OO-A-250/2 3003 (plate and sheet)
W-T-700/1 1100
W-T-700/2 3003
Ahmrim.a and alUlirun base alloys
OO-A·200/6 5454 (extruded bar. rods)
S-22 OO-A-225n 5052 (bar. rod)
OO-A-250/B 5052 (plate)
OO-A-250/10 5454
Aluniru.lll and alt.mriwn base alloys
OO-A-200/5 5086 (extruded bar. rod)
OO-A-200/4 5083
.- - - --,----"._---.- ---_-_--
S-25 OO-A-200n 5456
OO·A-250/6 5083
ASTM B 209 5086
ASTM B 209 5456
WW·T·700/S 5086 (seamless tube)
S-26 AlLlrrintlll and alt..mirun base alloys
ASTM 826 Alloy A03550 (castings)
Alloy A03560
Alloy A05140
A 11 o)'_ A24430
OO-A-601 8443
514
355
356
~ MIl-A- 211M A 356 (castings) See footnotes at end of table.

Origi nal 32

S9074-AR-GIB-OIO/278

TABLE 1. Grouping of base materials (welding). 1/ . Continued

Letter Applicable Class or type
00. ooceserrt
S-31 Copper and copper base alloys
A.Sn1 B152 Alloy CI0200 (plate. bar)
Alloy Cl0400 .
Alloy ClOSOO
Alloy cnooo
Alloy C11300
Alloy C11400
Alloy C12200
Alloy C12300
00-C-576 99.9 Cu (Q_late. bar)
Brass
ASTM 821 Alloy C46400 (rod/bar/shapes)
ASTM B124 Alloy C46400 (forging rod/barf
sha~s)
5-32 00-C-390 Alloy C85700 (casting)
~- 00-8-637 Naval brass (alloy 464)
- ~------ (rod. bar. and forging)
00·8·639 Naval brass alloy (rod. bar. and
forging) Alloy 462
Alloy 464
S-33 Silicon bronze
ASTM B98 Alloy C65500 (rod/barlshapes)
ASTM B124 Alloy C65500 (forging rod/bar!
sha~s)
00-C-390 Alloy C87200 (castings)
00-C-591 Alloy 655 (rod. sha~s. f1 ats)
Copper ni dee 1
ASTM 8369 Alloy C96200 (castings)
Alloy C96400
HIL - T -15005 70/30 (tube)
90/10
S-34 HIL-C-15726 70/30 (plate. bar. rod)
90/10
HIL·T·16420 70/30 (tube)
90/10
HIL-C-20159 C%400
C%200 See footnotes at end of table.

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TABLE 1. GroUPing of base materials (welding). 1/ - Continued

Letter 00_

S·34

S-35

Applicable doament

HIL-P-24342

A 11.Di fUll bronze

Class or type

70/30 (fitti_ngs and flarlges)

ASTH B124 ASTH B150

ASTH B169

OQ-C·390

OQ-C-450

OO·C·465

NicKel·alumrinum bronze

A 11 oy C54200 (forgi ng rod. bar. and shapes)

Alloy C60600 (rod. bar. and shapes) Alloy C61400

Alloy C54200

Alloy C61400 (plate. sheet. strip. and rolled bar)

Alloy C95200 (castings) A 11 oy C95400

Alloy 606 (plate. bar) Al1~ 612. 614

(Rod. bar. plate.

and forgings) Alloy C60600 Alloy C61400 Alloy C54200

strip. flats.

Alloy 13 (castings) All oy 15

S-36A

S-368

S-37A

ASTH B124 ASTM B150

Alloy C63000 (forging rod/bar/shapes)

Alloy C63000 (rod/bar/shapes)

OO-C·390

OO-C-465

A 11 oy C95500 (cest i ngs)

Alloy C63000 (bar. rod. plate. stri_p. forgi_~)

MIL-C-l5345

MIL-B·24480

Alloy 14 (castings) A110)' 15

Castings

Manganese-nickel-alLminun bronze

Manganese bronze

MIL·B-21230 Alloy 2 (cast incs)

Alloy C67000 (rod. bar. and shapes) AlloY C67500

Class A Class B

See footnotes at end of table.

Original 34

ASTM 8138

00-8-728

(

S9074-AR·GI8-010/278

TABLE 1. Groyping of base materials (welding). 1/ . Continued

Letter Applicable Class or type
ro. doct.ment
OO·C-390 Alloy C86100
. Alloy C86200
S-37A Alloy C86300
Alloy C86400
Alloy C86S00
S-378 Nickel manganese bronze
OO·C-390 Alloy C86800
Tin bronze
HIL-8'16541 Castings
OO-C-390 Alloy C90300 (castings)
5-38 Alloy C90S00
Alloy C90700
Alloy C92200
A 11 oy C92300
Alloy C92500
Alloy C94700
Alloy C94BOO ~-----
Phosphor bronze ---.----~.-~
ASTM 8139 Alloy C51000 (rod. bar, and shapes)
5-39 A 11 oy_ C52400
00-B-750 Comp::!sition A
ComPosition D
HIL· T -3595
Nickel-copper
M94 Comp. H·30C (casting)
QQ-N-281 NiCu, class A (bar, plate, rod.
forging)
Class B
MIL-N-24106 NiCu. class A (bar, rods. forgings)
S-42 OO-N·288 NiCuS;Cb.~sition E (casting)
MIL· T ·1368 NiCu (tubing)
HIL-T·23520 NiCu (tube and pipe)
MIl-C-15345 NiCuSiCb. alloy 19 (casting)
HIL-N-17163 NiCu (bar. rod. plate. forging. and
so forth)
HIL-F-23509 Fi tti ngs and fl anoes See footnotes at end of table.

Original 35

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TABLE 1. firouping of base materi al s (welding). 11 . Contiooed

letter Applicable Class or type
no. doa.aent
S-42 Hll-C·24723 Coolp. H·30C (casting)
Nick:el·chromiun-iron and nickel·chromiLm-molybdemlll-coltnbiLm
MIl-F·23508 Fittings and fiaf1geS
ASnf B 166 Rod and bar
ASnf B 564 Forgings
HIL·N·23227 Tube and pi_pe_
MIL·N·23228 Condition A (plate)
S-43 HIL·N·23229 Condi ti on A (hot worked and
annealed)
HIL·N-24271 Castings
MIL·N·24687 NiCrMoCb (bars. forgings)
ASnf B 443 UNS N06625 (p 1 ate)
-------- ASTM B 444 UNS N06625--(pipe and tube)
ASTM B 446 UNS N06625 (bar and rod)
HIL·C-24615 NiCrMoCb (casting)
Hi ck:el-Molybdem.ll'l-Chromi I.Ji1 A 11 oy
ASTM B 574 lMS NI0276 (rod)
2/ 'J./ S-44 ASnf B 575 UNS Nl0276 (plate. sheet. strip)
ASTM B 622 UNS NI0276 (_pi pe. tube)
Titanium and titanium allor,s
HIL-T-9046 ep·3 (sheet. strip. plate)
ep·4 (sheet. strip. plate)
ASTM B 265 Grade 7 (sheet. strip .p_l ate)
, 'J./ S-Sl ASTM B 337 Grade 1 (pipe)
Grade 2 (pipe)
Grade 7 (pipe)
ASTM B J3.8 Grade 1 (tub; ng)
Grade 2 (tubing)
Grade 7 (tub; ng) See footnotes at end of table.

Original 36

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S9074-AR·GIB·OIO/278

TABLE r. Grouping of base materials (welding). II - Continued

Letter Applicable Class or type
00. document .
ASTH B 348 Grade 1 (bars. billets)
Grade 2 (bars. billets)
Grade 7 (bars. billets)
~I 5-51 ASTH B 363 WPT 1 (fittings)
WPT 2 (fittings)
WPT 7 (fittings)
ASTH B 381 Grade F-l (forgings)
Grade F· 2 (forgi ncs)
Titanium and titanium base alloys
HIL·T-9046 CP-1 (sheet. strip. plate)
CP-2 (sheet. strip. plate)
HIL-T-9047 CP-70 (bars. reforqinq stock)
~I S-52 ASTM B 337 Grade 3 (pipe)
ASTM B 338 Grade 3 (tubing)
ASTM B 363 WPT 3 (fittings)
- .. _--
-_- ASTM B 367 GraCie-C-2 (castings)
Grade C-3 (castings)
Titanium and titanium base alloys
MIL-T-9046 AB-I (sheet. strip. plate)
AB-2 (sheet. strip. plate)
HIL-T-9047 6Al-4V (bars. forgings)
~/ S-53 6Al-4V (ELI) (bars. forgings)
ASTM B 265 Grade 5 (sheet. strip. plate)
ASTM B 367 Grade-5 (castings)
ASTM B 381 Grade F-5 (forgings) .V

If material of similar chemistry and mechanical properties not listed under an "5" group is to be used. it nay be considered as a part of a group upon approval.

Approval of welding procedure qualifications for these materials shall be obtained from NAVSEA.

2.,1

~I

The use of titanium or Nickel-Molybdenum-Chromium Alloy for applications covered by this document requires specific approval from NAVSEA.

- ~;ginal 37

S9074·AR-G1B·OID/218

!

~/ See 6.5.

~I Wi th addi ti ona 1 requi reaents for toughness. composi ti on. heat treatment and other items as approved by NAVSEA.

Original 38

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TABLE II. Grouping of filler materials <welding). 11 ~I

Group App 1 i cab 1 e document Filler material type 51
Low and l1edi LIfI carbon steel (covered electrodes)
~AS.l 6010
6011
A-lA 6012
6013
6{l20
6027
7024
Low and !nedi I.ITf carbon steel (bare rod)
A-18 AWS AS.2 R60
R65
Carbon and low alloy steel (covered electrode)
MIL-E-222001l MIL-7018
MIL·E·22200/6 MIL·701S
MIL-7016
A·2A MIL-E-22200!7 MIL·7010-AI
MIL-7011·AI
MIL· 7018-Al---
MIL-7020-Ai
MIL-E·22200/10 21 MIL-70laH
Carbon and low alloy steel (bare electrode. rod. and inserts)
MIL·E-23765/1 MIL-70S-l
MIL-70S-2
MIL-70S-3
A-28 MIL-70S-4
MIL-70S-S
MIL-70S-6
MIL-I-23413 MIL-MS-1
(inserts) MIL-MS-2
Carbon and low alloy steel (bare electrode and flux)
MIl-E-23765/1 MIL -70S· 7 (wi re)
~/ MIL-70S-8 (wire)
~/ MIL·70S-9 (wire)
MIL-70S-1 (wire)
A-2e MIL-70S-2 (wire)
MIL-70S·3 (wire)
MIL-70S-4 (\!fire)
MIL-70S·S (wire)
MIL-70S-6 (wire)
MIL-70S-F (flux) See footnotes at end of table.

Original 39

S9074·AR·GIB-OIO/278

TABLE II. Grouping of filler Hterials (welding). 1/ 9,1 - Continued

GrouP ~p 1 i cable doament Filler material type 51
HIL·E-Z376S/4 HlL·F6A2·EL12 (wire and flux)
MIl·F6A2·EM12K
1'41 l· F7 AZ • EHl2K
MIL· F7 A2. EMl2K
low alloy steel (flux cored el ectrodes)
!I MIl-E·24403/1 MIL·70T·l
MIL-71T·l
MIl·70T-S
A-20 MIL·70T·S
MIL·7OT·8
MIl·71T·8
MIL- 71T·SA
MIL· 71T8·K6
MIL- 71T8-Nil
Carbon and low alloy steel (low hydrogen covered electrodes)
HIL·E·2Z200/6 MIL·8015·C3
A·3A MIL·8016·C3
MIL-I00lS
---~---"-.- MIL-IOO16
HIL-E·2Z200/I MIL-SOI8·C3
A-3B Carbon and low alloy steel (bare electrode)
HIl-E-Z3765/2 MIl·80S·3
Carbon and low alloy steel (bare electrode and flux)
A-3C HIL-E-Z3765/2 MIL·80S·1 (wire)
MIL -805 ·IF (fl ux)
MIL-BOS·2 (wire)
MIl·SOS·2F (flux)
Carbon and low alloy steel (f1 ux cored electrodes)
!I MIL·E-24403/1 MIL-8OTl·Nil
A·3D MIl·80TI·Ni2
MIL·SlTI-Nil
MIL·81TI·Ni2
Low alloy. high-yield steel (covered electrodes)
A-4A HIL·E·22200/S MIL-IOOI8·NI
Low alloy. high yiel d steel (covered electrode)
HIL-£-2Z200/1 MIL-90l8-M
A-SA II MIL-IOO18-M
MIL-1l018-M
MIL-E·22200/10 MIL-IOOI8-MI
MIL . 120I8·M.2 See footnotes at end of table.

Original 40

(

<:

S9074-AR-GIB-OIO/27B

TABLE II. Grouping of filler materials (welding). II 9.1 _ Continued

Group A.pp 1 i cab 1 e document Filler material type 51
Low a 11 oy. hi_gh_ yje 1 d steel (bare electrode)
MIL-E-23765/2 MIL-lOOS-l
A·5B 11 MIL-IOOS-2
MIL-120S·l
MIL'E-24355 MIL·l40S-1
Low alloy, high strength steel (bare electrode and flux)
MIL·E·23765/2 MIL-IOOS-l (wire)
A·5C 11 MIL-lOOS·lF (flux)
MIL-loaS·2 (wire)
MIL·IOOS·2F (flux)
HIL-120S-1 (wire)
MIl·120S·lF (flux)
low alloy. high yield steel (flux cored electrode)
HIL-E-24403/2 MIl-lOOTC
MIl·lOOTH
A-SOIl MIL· lOOTS
MIL-lOITC
Mll-IOITH
---_"---- MIl-lOITS
MIL· 11 ore
CrMa steel (1. 0 to 2.5 percent Cr. 0.4 to 1. 2 percent He) (covered
electrooe)
A-6A HIL-E-22200IB MIL·80XX·B2 and -B2l
MIL-90XX·83 and ·83L
~ AS.5 [8018-82 and -82L
E9018-83 and -83L
CrMa steel (1. 0 to 3.0 percent Cr. 0.4 to 1. 2 percent Me) (bare
electrode. rod and ; nsert)
A-58 MIL-I·23413 MIL-S1S
MIL-521
foJ;1S AS. 28 ERBOS·B2 and ·B2l
ER90S-B3 and -B3L
CrMa Steel. (1.0 to 3.0 percent Cr. 0.4S to 1.10 percent Me) (bare
electrode and flux)
A·6C foJ;1S AS. 23 F8PX-EB2-B2H8
F9PX-[B3-B3H8 See footnotes at end of table.

Original 41

S9074·AR·G1B·OI0/Z78

TABLE II. Growing of filler aterials (welding). II p/ . Continued

.(

GroUI'_ ~ 1 i cable doo.ment Filler Eterial type 51
A·7A CrHO steel (4.0-13.5 percent Cr, 0-5.0 percent Hi, o .4-1. 4 percent
Mo) (covered electrode)
HIl-E-22200/8 MIl-50Z-XX
A·7A-1 MIl·50Z·XX·l
MIL-5OS-XX
HIl-E-22200/8 HIL·410-XX ,-
A-7A·Z MIl·410 Hi Mo· XX
A-78 CrHO steel (4.0-13.5 percent Cr. 0-5.0 percent Hi. 0.4·1.4 percent
Mo) (bare electrode. rod. and inserts)
A·78·1 HIl·I-23413 MIL-50S
A·78-2 HIl·E-l9933 MIL·410
AWS AS.9 ER410NiMo
High alloy steel (ferritic) ( chroet I.D 15 ·18 percent) (covered
A·7C electrode)
AJ.IS AS.4 E430-XX
High alloy steel (ferritic) (chromium 15-1B percent) (bare elec·
A-7D trade and rod) ,· ___ CC·
AWS AS.9 I ER-430
High alloy steel (austenitic) (covered electrode)
MIL-E·2220012 HIl-16.B.2-XX
HIl-308-XX
HIl-30Bl-XX
MIL-308HC-XX
MIL-309L-XX
MIL·309-XX
MIl-309Cb·XX
MIL·3IO·XX
A·SA MIL-312·XX
MIL·316-XX
MIL-316L-XX
MIL·317·XX
MIL·3IB-XX
MIL-nO-XX ,
MIL-347-XX
MIL-347HC-XX
MIL-349-)(X
~ AS.4 020- xx See footnotes at end of table.

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TABLE II. Grouping of filler materials (welding). 1/ 9./ . Continued

Group App 1 i cab 1 e doa.Inent I Filler material type 51
High alloy steel (austenitic) (bare electrode rod and insert)
HIl·E·I9933 MIl-30B
MIl-30Bl
MIL-30BHC
MIL-309
MIl·3I0
MIl-312
MIl-316
MIl-316l
MIL-3I7
A-as MIL·3IB
MIl·32I
MIl·347
W3 AS.9 OO09l
0020
HIl·!-23413 MIl-308
(inserts) MIL-308l
MIl·3l0
MIl-312
-~.-- MIL-316
~----- MIL·316L '.-~-~--
MIl·348
A·9A High alloy steel (duplex stainless) (covered electrode)
W3 AS.4 101 E2209-15/16
A-9B High alloy steel (duplex stainless) (bare electrode and rod)
IWlS AS.2B 101 ER2209
Aluminum alloy (bare electrode. rod, and insert)
AWS AS.I0 R1l00
A·2IB AWS AS.I0 ERllOO
HIl-I-23413 (insert) MIL-llOO
Aluminum alloy (bare electrode. rod. and insert)
I>MS AS.I0 RSl83
RS356
R5554
RS556
A·22B R5654
I>MS M.10 00183
ER5356
ER5554
ER5556
ER5654 See footnotes at end of table.

Original 43

S9074-AR-GIS·OIO/278

TABLE II. Grouping of filler materials (welding). 11 9/ . Continued

.. y

Group ~p 1 i cable doa.ment Filler material type 51
A-22B MIl·I·23413 (inserts) HIL·5356
Ahmirun alloy (bare electrode. rod and insert)
A-238 ~ /45.10 ER·4043
MIL·I-23413 (inserts) HIL-4043
A·24B Ahmint.ml alloy (bare electrode and rod)
~ /45.10 ER 2319
A-318 Copper alloy (bare electrode and rod)
AWS /45.7 ERCu
A-32A Copper alloy (silicon bronze covered electrode)
AWS /45.6 E·CuSi
A·32B Copper alloy (5111 con bronze bare electrode and rod)
HIL·E·Z3765/3 HIL·CuSi
Copper tin alloy (covered electrode)
A·33A AWS M.6 ECuSn·A
---~ ECuSn·C
A-338 Co_Qper tin allo.Y_ (phosphor bronze) (bare electrode and rod)
HIL·E·23765/3 MIL·CuSn-C
A·34A Copper nickel (covered electrode)
MIL-E·22200/4 MIL·GuNi (70/30)
Copper nickel (bare electrode, rod. and insert)
A·34B MIL·E·21562 HIL·EN67
HIL·RN67
MIL·I·23413 (insert) MIL·67
Copper-Zinc all~_ (bare rod)
HIL-E·23765/3 HIL·CuSn-C
~ A·358 I<J,lS A 5.8 RECuIn-B
RBCuln-C
RBCuZn·D
A·36B Copper e lumnon a11oJ'.. (eluntrum bronze) (bare electrode and rod)
HIL-E-23765/3 HIL-CuAl-A2. See footnotes at end of table.

Original 44

S9074·AR-GIB-OIO/278

TABLE II. Grouping of filler materials (welding). 1/ §./ • Continued

Group Applicable document Filler material type 51
Copper aluminum alloy (alumirun bronze) (covered electrode)
AWS AS.6 ECuAl-A2
A·37A ECuAl·B
AWS AS.13 ECuAl·C
ECuAl·D
ECuAl-E
Copper-aluminum-nickel alloys (NiAl and HnNiAl bronze)
A·37B (bare electrode and rod)
HIL-E-23765/3 MIL·GuNiAl
MIL-CuHnNiAl
Surfacing alloys (bare rod)
A·388 MIL·R·17131 MIL·RNiCr-B
.- MIL-RNiCr·C
MIL·PNiCr-B·2
MIL·PNiCr-C·2
Surfacing alloys (covered electrode)
----A-39A AWW.13 ECoCr-A
ECoCr-C - -
Surfacing alloys Cbare rod)
A-39B MIl-R-17131 MIL·RCoCr-A
MIL-RCoCr-C
MIl-PCoCr-E-l
MIl-PCoCr-E-2
A·4lA Nickel (covered electrode)
MIL-E-22200/3 MIl-4Nll
Nidel (bare electrode. rod. and insert)
A-418 MIl-E-21562 MIl-EN61
MIL-RN61
MIL-I·23413 (insert) MIL·61
A-42A Nickel base alloys (covered electrodes)
HIL-E-22200/3 MIL-~nO
Nickel base alloys (bare electrode. rod. and insert)
A-42B HIL-E-21562 MIL-EN60
MIL-RN60
MIL-I-23413 (insert) MIL-60 See footnotes at end of table.

Original 45

S9074·AR-618-010/278

TABLE II. Groopingof filler materials (welding). 11 §/ - Continued

Group App 1 ; cable doetm'lent Filler material t)lpe 51
Nickel base alloys (covered electrode)
HIL·E-Z2200/3 HIL·IN12
A-43A HIL·3N12
HIL-4N12
HIL-4NlA
HIL-8N12
Nickel base alloys (bare electrode. rod and inserts)
HIL·E·21562 HIL-EN62
HIL·RN62
HIL·EN82
HIL-RH82
A·438 MIL·ENtiA
HlL·RNfjA
HIL-EN625
MIL·RN625
HIL-I-Z3413 HIL-62
HIL-82
Nickel-cobalt-alloys (covered electrodes)
MIL-E-22200!3 MIL·3NlB
A·44A HIL·3NlC
MIL-4N1W
HIL-3N1H
MIL-3Nll
Nickel-Molytdcnum-Chromium Alloy (covered electrodes)
A-45A
~ A5.11 ENiCrMo·4 (utlS·W80276) 81
N;ckel·Mol.1~·Chromit.ml Alloy (bare electrode and rod)
A·458
~ A5.14 ERNiCrMo·4 (UNS-NI0276) 9/ .
Tf tentim-unal loyed (bare electrode)
A-51£ ~ A5.16 ERTi·1
ERT; -2
ERTi-3
ERTi·7
Titanium base alloys (bare electiOde)
A·538 ~ A5.16 ERTi-5
ERr; -SELl 11 If filler material of similar cheef stry and mechanical properties is not listed under an A-group. it may be considered as CI part of a group upon approval.

?J To be also used for welding ordinary strength steel to HY·SO steel.

~/ To be used with neutral flux.

Original 46

59074-AR·GIB·010/278

~I Electrodes with an em- suffix are also suitable for welding ordinary or higher strength steel to HY·ao steel or to HY·lOO steel.

~I A filler material type containing an ·X· in the designation allows various options; for example. -MIL·309·XX· penmnts -HIL·309-15 or ·16-.

§.I Use of AWS filler material shall require compliance with 5.2.1 ~re the same military specification filler material type exists. If there is no military specification filler material type. conformance testing of each lot of electrode shall be accomplished in accordance with AWS AS.Ol. As a miniM. schedule J shall be ~loyed. Lot classtrtcatton shall be in accordance with AidS AS.Ol Class C3 for covered electrodes. Class 52 for bare solid electrodes and rods. brazt ng fi 11 er metal. and consumable inserts: Cl ass 12 for f1 ux cored electrodes and metal cored electrodes and rods; and Class F2 for fluxes for SAW and brazing. Test requirements shall be submitted for approval in accordance with 5.2.1.

11 See paragraph 6.5.

~I The covered electrodes shall conforn to a 11 the qua 1i ty conformance requirements of MIL·lN12 specified in MIL·E·22000/3 but with tensile properties and chemical composition of E NiCrMo·4 as specified in AWS AS.ll.

'21 The fillerme_tal shall conforn to all the quality ccnfcreance-eequtreeerrts for

., EN/RN625 specified in MIL·E·2I562 but have a minimun tensile strength of 100 kst • an elongation of 25 percent and a chemical composition of ER NiCrMo·4 as spec; fied in AWS AS .14.

101 With additional requt rements for toughness, ferrite content and other items as approved by NAVSEA.

5.2.1 Material substitution approval. Unless otherwise covered in the Goverrrnent equt pment spec; fi cat t ens. materi a 15 acqut red in accordance wi th AMS. AWS, ASTM, or ASHE standards (or approved substitution mterial list) may be used for materials listed in tables I and II subject to the following provision:

(a) To ensure compliance to the governing material specification, quality assurance and inspection requirements shall be established by the contractor and sutm: tted to NAVSEA or authori zed representative for approval. After obtaining approval. the contractor shall invoke the requirements in purchase orders for materials or perform the required inspection upon receipt of material or prior to its use in fabrication.

5.2.2 Specification deviations. Unless otherwise covered in the Government specification, deviations from specification requir~nts of governin~ material . specifications shall be submitted to NAVSEA or authorlzed representatlve for revlew and approval.

Original 47

S9074-AR·GIB·010/278

5.2.3 Exceptions. Approvals required by 5.2.1 and 5.2.2 will be granted only by AAVSEA when lMterials related to sections 13. 14. and 15 are involved.

5.3 Material i nso«tj on. In addition to the require&mts of 4.1.2. Eterial records shall be veri fi eel te assure conformnce of the uteri a 1 wi th the app 1 i cab 1 e specifications. Verification shall be accoqJ1ished by checking 1li11 or inspection reports against the applicable specification requirements and mterial' marking. as applicable. against the aaterial received. Additionally. for material supplied from a warehouse or jobber (not directly from the mnufacturer). the user activity' (constructt on) shall conduct peri odt c independent testi ng to estab 1 i sh rea so nab 1 e confidence in the reliability of contractor test data in accordance with a written procedure. If the contractor' s qua 11 ty conformance i nspeett on records are not available. the construction activity shall establ tsn specification conformance of the material in accordance with a written procedure.

5.3.1 Material identification. The identification of the material shall be maintained to the point of initial fabrication in accordance with a written procedure. The identification of the material shall be visually verified at the point of initial fabrication as being the same natertel identification or an approved alternate material identification, as requrired by the installation plan.

5 .3 . 2 F i 11 er materi ali nspecti on. I nspectt on test reports covert ng tests conducted by the manufacturer sha 11 be veri fi ed by the contractor for conforma-~ with specification requirements. If the manufacturer's quality conformance inspection records are not available. the construction activity shall establish spect fi catt on conformance of the materi a 1 .

Original 48

.. 1

S9074-AR-GIB·OIO/278

6. WELDING REQUIREMENTS AND CONTROLS

6.1 General. This section contains the requirements or controls that are essential for ensuring satisfactory welds in .achinery. piping. pressure vessels. and steam turbines hereinafter referred to as H. P. A. and T.

6.1.1 Gas metal-arc welding· short circuiting transfer (GHAW short arc) restri cti on. Thi s process shal l not be used unt ess approved otherwi se for a specific application. on a case-by-case basis. by NAVSEA.

6.1.2 Non-structural welds such as name plates. clips and tnsulattonsupports on class P-1. P-LT. A-F. A-I. A-2. A·3. A-LT. T-I. and H·I components shall be made by welders qual i fi ed for butt or fi 11 et we 1 ds. These we' ds she 11 be inspected in accordance with section 10.

6.1.3 Autogenous welding shall not be used for S-IOH materials.

-.

6.2 Welding processes and filler materials. Acceptable welding processes and compatible filler materials are shown in table III. Specific filler materials for steam service applications shall be in accordance with 6.2.5.1. Processes and materials not listed in table III and material not in accordance with 6.2.5.1 shall be permitted where applicable welding procedure qualification data are approved by NAVSEA and authorized for the particular production applications. All.l!lim..m alloys shall be welded only by the inert gas metal-arc and the inert gas tungsten-arc processes. The root pass of S-8 piping welds in which the reverse side of the weld cannot be visually examined and is exposed to water shall be welded with a gas shielded welding process. Inert gas shielding is also required for S-51, S-52. and S-53 materials as required in 6.2.7.

6.2.1 Oxyacetylene restrictions. Except as permitted by 11.6. oxyacetylene or fuel gas welding processes shall not be used for welding on chromiw-rolybdem.lll (S-4. S-5), chromium alloy (S-6. S-7), chromnum-nickel (S-8). quenched and tempered alloy steels (S-11). and aluminum or aluminum alloys (S-21. S-22. S-25 and S-26).

6.2.2 Class P material thickness limitation. The shielded metal arc process may be used for wall thickness of 0.109 inch or over when welded on board ship and o . 083 inch or over when welded in the shop. Other we 1 di ng processes wi 11 be permitted for thinner walls on the basis of welding procedure qualification tests.

6.2.3 Covered electrodes for class P·l carbon steel pipe. Class P-l carbon steel pipe shall be welded with electrode types MIL-7018. MIL·70IaH. MIL·7018-Al. MIL-7015 or MIL-7016 (A·2A) except when nominal wall thickness is 1/2 inch or less MIL·7010-Al el ectrodes A·1A may be used.

6.2.4 Prohibited electrodes. Unless specifically approved. types MIL-6010. 6012 or 6013 electrodes of AWS AS.I shall not be used for M. P, and A applications.

Original 49

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Original 52 S9074-AR-GIB-OIO/278

6.2.5 Selection of filler materials. Filler materials shall be selected for compatibil ity with the base material on the basis of chemical coeeesttton.

llechani ca 1 p rope rtt es. post weld heat treatment requi resents. and component I system operating conditions and requirements. Tables II and III identify specifications in which guidelines MY be found to assist in selecting compatible filler Mterials for more commonly used base materials.

6.2.5.1 Filler materials for steam service applications.

6.2.5.1.1 Ferritic and martensitic steel filler metals for the base materials coomon 1 y used in steam servt ce app 1 i catt ons shall be as fo 11 ows:

Base material S-group No. For S-l materials

Filler metal A-group no.

A·2A. A·2B. A-ZO. A-lB. and A·1A (MIL·701D·A! only as noted in 6.2.3) A·2A (MIL·7010·A1. 701l-Al, 7018-Al. and 7020-Al only)

A·lA. A-38. A·3C

A·6A (SOXX-S2 and ·S2L only)

A·58 (MIL·515. ERBOS·B2 and ·82L only) A-6C (FBPX-EB2·82H8 only)

A-6A (90XX-B3 and ·B3L only) A-~(MIL·52r-ERg{)S·B3 and ·B3L only) A-6C (F9PX·EB3·B3H8 only)

A-7A-2 or A-7B-2

A·7A-2 (MIl-410-NiKo·XX only), A-7B-2

For S-3 materials

For S-JA materials For S-4 materials

For S-6 and S-7 materials· For S-6A materials

6.2.5.1.2 For welding of different combinations of the base materials as specified in 6.2.5.1.1. the welding filler metal shall be specified for either of the base materi a 1 s i nvo 1 ved except for covered electrodes. only the low hydrogen types XX-l5. XX-16. and XX-18 shall be used with S-lA. 5-4. 5-5. 5-6 and 5-7 base materials.

6.2.5.1.3 For joining base materials under groups 5-1. 5-3, S-JA. 5-4. S-S. 5-6 and 5-7 to base materials under group 5-8, the following filler metals shall be used:

Nickel base alloys A-43A (MIl-8N12 only)

A-438 (MIL-82. 002. and RN82 only)

High alloy steel (austenitic)

A-SA (HIL-309-XX. HIL-309L-XX. HIl·309Cb·XX. and HIL·310·XX only) A-88 (MIL-309. MIL·310. and ER309L only)

Original 53

S9074-AR·GlB-OIO/278

Where post weld heat treatllent is required by component or equipment specifications, or where design service temperature exceeds 400°F. only the above listed A·4JA or A·43B filler metals shall be used.

'-1

6.2.5.1.4 For surfacing applications to resist steam cutting. the filler metals specified in 6.2.5.1.3 !lay be used on base materials under groups 5-1. 5-3. S·JA, 5-4. 5·5, 5-6 and 5-7. Where subsequent post heat treatment of these base materials is required. only the MIL-SH12, 91·82. and RH82 filler metals shall be used.

6.2.5.1.5 For welding the dissimilar metal combinations of S-lOH to 5·11 or S-2 alloy steels. the electrode for shielded metal·arc welding shall be HIL·INl2 OF HIL·E·22200/3 and for gas metal-arc and gas tungsten-arc welding the filler metal shall be HIL·EN625 or HIL·RN625 of HIL·E·21562 as applicable.

6.2.6 Ntmtber of weld passes. Unless otherwise approved. no less than two layers shall be used for all pressure containing weld joints.

6.2.7 Weld back side shielding. Inner root surface of all conseseble insert type welds and all full penetration butt welds not employing a backing ring shall be shielded by inert gas. Internal purge shall be continued until after completion of the thi rd 1 ayer or a thi ckness of 3/16 ; nch. whi cbever is greater. Ttli s recut rement does not apply to P-2 type weld joints in P·2 piping systems of materials other than

5·21 through 5·26. provided it can be demonstrated to the satisfaction of the i

eutbor-t zed represerrtatt ve that the i nterna 1 surface of the weld meets the vi sua 1 ti11;;,;~

requirements of HIL~STD·2035.

6:2.7.1 When welding in or to titanium or titanium alloys (including repair welding of base metal and welds) the weld area backside shall be shielded with inert gas unless the backst de temperature is determi ned to resa in 1 ess than 500 OF . Shielding shall continue until completion of welding. Temperature shall be

determi ned by cbeckt ng actua 1 backs; de surfaces duri ng we 1 di ng wi th pyroeeters or other suitable means. or if the area is inaccessible for lleasurement. a eock-up of the wel cinent heat sink siwl ating wrst case production conditions shall be welded. Temperature measurements shall be obtained from the mock-up weld backside area as necessary to demonstrate that temperatures will remain below 500°F during all production welding. A description of the eock-up and welding and temperature test resul ts shall be maintained with the welding procedure qualification records.

6.2.8 Age hardenable allQYS. Welding of age haroenable alloys is subject to NAVSEA approval.

6.3 Preheat and i nterpass temperatures. Preheat and i nterpass teeoeretures shall be as specified in tables IV and V unless otbervt se approved by welding procedure qualification.

Or; ginal 54

TABLE IV. Preheat and interoass temperature for welded ferrous alloys.

Material Material Minimuu preheat HaxiDJrn Supplementary
group identification temperature OF interpass provisions
nutiber 11. 2/. 'J_! temperature for preheat and
OF i rrterpass t~rature
Carbon steel 175 - Where both carbon
content in base metal
is greater than 0.30
S-l percent and thickness
exceeds 1 inch .
60 - For all other S-l
materials
Quenched and 60 300 Minimum preheat and
S-2 tempered trrterpass
ce rbon steel temperature for all
thicknesses
Carbon 175 - Where either the
molybdem..m specified minimum
tensile strength is
S-3 greater than 70.000
1 b/; rr or thickness is
greater than 5/8 inch
60 . For all other S-3
-----~. materials
Manganese :WO 500 For all thicknesses
S-JA mlybdenun
and NiMnHo
Chromil.Jn 250 - Where ei ther the
110 1 ybderun specified minimum
steel Cr 3/4·2 tensile strength is
S-4 percent greater than 60.000
lb/i rr or thickness is
greater than 112 inch
60 . For all other S-4
materials
ChromiLm 400 . Where ei ther the
m 1 ybdenLll'l specified tensile
steel Cr > 2 strength is greater
percent than 60. 000 1 bli rr or
has both spec; fi ed
S-5 chromi un content
greater than 6.0
percent and thickness
greater than 1/2 inch
300 . For all other S-S
materials See footnotes at end of table.

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S9074·AR·G1B-OIO/278

TABLE IV. Preheat and 1nterwss tepperlture for welded ferrous alloys . . Continued

Material Material Hini .. preheat Maxi .. Suppl~ary
group identification ta!perature CblF 1nterpass proV1S10n5
nl.Bber 11. 2!. ~I ~Iture for preheat and
GF interpass temperature
High alloy steel 400 . For all S-6 materials
mrtensitic except as penn rted
below
300 SOO For 410 welded with
410NiMo
200 500 For 410S welded with
S-6 21 410NiHo unless
otherwi se permitted
below
60 ~I 500 For 410S welded by SHAW
with 41ONiHo. with
0.03% C maximum. or
when using GMAW or GTAW
for 410S with 410NiHo
filler material
High alloy """-~-200 -"- -- SOO For all S-6A material "--"-
steel except as permi rted
eartenst ti c below
60 ~I 500 For thickness less than
S-6A 1. 5 inches: and 9WoI
..-ith 41ONiMo electrod€
wi th O. 03l' C maxi mtIII or
when ust ng GTAW or GMAW
and 410NiMo filler
material.
High alloy . . Preheat is not
steel mandatory . The preheat
ferritic and i rrterpass
temperature used in
S-7 qualifying the welding
procedure shall be an
" essential element of
that procedure. to be
app 1 i ed in product; on
welding.
High alloy . 350 Preheat and i nterpass
austenitic temperature shall not
S-8 steel exceed 350°F for all S-
8 materials except as
provi oed for in
footnote 2, See footnotes at end of table.

Original 56

."

".,

(

@: . ., .: -

S9074-AR-GIB·010/278

TABLE IV.

r ture for welded ferrous allo s.

Haterial Haterial Hinil.'lUD preheat Haxift.lm Supplementary
group 1 denti fi catt on . temperature OF trrterpess provtstons
n&Dber 11. 2/. ~I temperature for preheat and
OF i nte!"Pass temperature
S-10H High alloy steel 60 400 For all thicknesses.
duPlex stainless
S-ll . - - See 6.S . 11 Where conslEble inserts are used. preheat temperatures for GTA root welding (tacking and conslJ.'lling the insert) can be the temperatures established in approved welding procedure qualification tests.

2.1 Preheat and tnterpess temperatures for dissimilar metal welds. where specified temperatures for the different materials are not within the same range. shall be established by approved welding procedure qualification tests except as provided for in footnote 3.

~I Where different combinations of Sol. S-3. S·JA. S-4. S-S, S-6. S-6A. and S-7 are welded. the preheat temperatures shall be the higher required for the materials involved except as provided for in footnote 1.

.l

!/ These lower preheat temperatures are only permissible for $MAW when electrodes are specially procured to O.03X maxill'llml carbon content. Applicable welding procedures shall specify this requirement. Records required by 4.1.3 shall

1 i st the heat and lot number of a 11 e 1 ectrodes used wi th these lower preheat temperatures. A procedure for purchasing electrodes to this requirement and for segregating all such electrodes from high carbon content electrodes shall be developed by the act; vi ty and suberi tted for approval in accordance wi th S.2.1 prior to use.

f;_1 The maxillUll trrterpess temperature for welding with all 410NiMo type filler materials shall be SOO°F.

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59014·AR·GIB-OIO/278

TABLE V. Preheat and int!!!"JNSS temperature for welded nonferrous alloys.

Material Material KinilUTl Haxiam Supp 1 ementary provt st ens .
=r identification preheat interpass for preheat and
talperature temperature i rrterpass temperature 11
OF OF
S-21 A 1 LUi ruD and 60 . Preheat; ng may be used to
5-22 all.DiruD control distortion and
5-26 base alloys prevent cracKing providing
the preheat and i rrterpass
. temperatures are supported
by qualification tests. To
prevent a reduct; on in
rest stance to stress
corrosion cracking in
alloys 5086 and 5456
temperatures between 150°F
and .wO°F should be
avoided.
S-33 Silicon- 60 . Preheat; ng may be used to
bronze control distortion and
prevent cracking providing
the preheat and i nterpass
~,~~~-., .. ~ratures are supported
by qualification tests. c ... _._
S-34 Copper- - 350 Preheati ng is not requt red
nickel
S-35 A hill; nun- 300 .
bronze .
S-36A Ni ckel- . .. Preheat is not mandatory.
a 1 tJni nun- The preheat and i rrterpass
bronze t~ratures used in
qua ifying the R'elding
procedure sha 11 be
essential elements of that
procedure to be app 1 i ed in
_production welding. See footnotes at end of table.

Or; gi na 1 58

59074·AR·GIB-OIO/278

TABLE v. Preheat and internass teuperature for we1 ded nonferrous a 11 OYS • • Continued

Material Material HinilUlJ Maximun Supp 1 ementary provi st ons
group ; dent; fi catt on preheat interpass for preheat and
ruDber temperature temperature interpass temperature 11
OF OF
5-368 Manganese- . . . Preheat is not mandatory.
nickel· The preheat and i rrterpess
alllnirnn- temperatures used in.
bronze qualifying the welding
procedure sha 11 be
essential elements of that
procedure to be app 1 i ed in
production welding.
S-37A Manganese- 300 . Dependt ng on we 1 di ng
bronze process used. preheat and
interpass temperatures from
500°F to BOO°F may be
- necessary to ensure
;
crack-free weldments.
5-318 Nickel- . . Preheat is not mandatory .
manganese- The preheat and interpass
bronze t~ratures used in
-'" qua Hying the welding
procedure sha Tlbe-
essential elements of that
procedure to be app 1 i ed i n
production welding.
S-38 Tin-nickel- . - Preheat ; s not mandatory.
bronze The preheat and i nterpass
t~ratures used in
qua Hyi ng the welding
procedure shall be
essential elements of that
procedure to be app 1 i ed in
production welding.
$-39 Phosphor- . . Preheat is not mandatory.
bronze The preheat and i rrterpass
t~rature used in
qua i fyi ng the we 1 di ng
procedures SM 11 be
essential elements of that
procedure to be app 1 i ed in
production wel di ng.
S-42 Nickel-co_p~_r . 350 Preheat i ng is not recut red. See footnotes at end of tab1e.

Original 59

59074·AR·GlB·OIO/278

(

TABLE V. Preheat and interpass temPerature for welded nonferroys alloys. - u,ntinued

Material Material Hini .. HaxilUD Supplsentary provisions
group i denti ft cat; on preheat interpass for preheat and
m..mber temperature telperature interpass temperature 11
OF OF
5-43 Nickel- - 350 Preheating is not required.
chromiLD- " '
iron and
nickel·
chromiLD-
m 1 ybdern.m-
colLlDbiLD
5-44 Nickel- - 200 Preheati ng is not requt red .
mlybderm-
chromitml alloy
5-51 Ti tant l.1li 60 250 Interpa.s.s temperatures
5-52 and greater than 250 OF she 11
5-53 titanil.lll require requa1ification of
alloys the procedure wi th the
maxi am i rrterpass
temperatures to be used for
~. f'--' - .- f------ production-;-~ (

. V Preheat and i nterpass temperatures for di ssimi 1 ar meta 1 joi nts shall be those established by welding procedure qualification tests and approval.

S.3.1 Methods of preheati n9 and i nteroass temperature control. Preheat may be appt ted .by any method which ensures uniform temperature of the joint to be welded. eye 1 i c heati ng and severe temperature grad; ems in the we 1 di ng area sha 11 be

avoided. Irrterpass teeoerature shall be controlled by:

(a) Proper placement of preheat elements and control of power input. (b) Proper welding sequences.

(c) Proper distribution of welders.

(t .. _.~ .

'_

Welding operations shall be shielded from ;rind and inclement weather until the welcl:nent has cooled to within ambient temperature plus 50°F. unless post weld stress relieving t s required and is to be performed ii!mediately upon completion of welding. Where gas torch fl aile is used for 1 ('hi te!l'perature prebeat t ng. there sba 11 be no condensation in way of welding.

6.3.1.1 Titanium and titanium alloys. Heating of 5-51. 5-52. and 5-53

mater; a 15 shall be 1 im; ted to the use of 1 enns . res; stance heaters or i nducti on heating equipment, Use of oxy-fuel gas torches is prohibited. When using resistance heaters or induction coils. contact of the heating elements with the work shall be avoided.

Origi nal 60

6.3.2 Veri fyi ng temperatures. Preheat and i nterpass temperature sha 11 be verified by periodic checks using such indicating devices as crayons or electrical potentiometers. Use of low IDelting metallic alloys for temperature measurement is prohibited. Crayon marks shall be located a mnilJUD of 1 inch away from the weld area. Temperature indicating crayons shall not be used on 5-51. 5-52. and 5-53 materials. For these mterials the temperature shan be measured with a contact

pyrometer. .

6.4 Postheatinq. Unless otherwise approved, postneat of welded joints to

rel teve stresses and to improve the metallurgical and corrosion resisting properties of the heat affected zone shall be perforEd in accordance with table VI (ferrous alloy materials). section 8. and 6.4.1 through 6.4.6 (non-ferrous alloys). For dtsstet lar thicknesses. post weld heat treatment shall be based on the thicker member. Holding time at temperature shall be based on weld metal thickness. including reinforcement.

Origina1 61

S9074-AR·GIB·OIO/278

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