SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI

3 DIST. SOLAN, HIMACHAL PRADESH-173205

GENERAL ARRANGEMENT
4
2N 2U 2V 2W
OF TRANSFORMER
JOB CARD NO : 2196 - 2400
32 DRG. NO.: PSTAR - 2196 - GA R1

12
29
23
30
36
17
11
26

14
13
1U 1V 1W

OUTDOOR

34

20 31 16
15
23
25 6 10
5
24

2W 2V 2U
1
27
18
28
19

21
33
22
8
35
9 7
 SIMPLY THE BEST
VILL. KHARUNI, P.O. MANPURA TEH. BADDI
DIST. SOLAN, HIMACHAL PRADESH-173205

GENERAL ARRANGEMENT
OF TRANSFORMER
JOB CARD NO : 2196 - 2400
DRG. NO.: PSTAR - 2196 - GA R1
 1650 1550

C OF TRANSFORMER
ROLLER BASE JACKING PAD

R2 L.V. SIDE R3

1340
150
J2 J3
"

260
850

260
"

J1 R1 R4 J4

1250
90

H.V. SIDE
" "
TRANSFORMER OVERALL
DIMENSIONS
850

175

DETAIL-'A'
200

285
PLINTH LEVEL
260 260

850
150

4 NOS M16x2x185 LG.

FOUNDATION BOLT
PROJECT UP WARD
10

35mm FROM PLINTH LEVEL

NOTES:- (1) ALL DIMENSIONS ARE IN m.m.

SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI
DIST. SOLAN, HIMACHAL PRADESH-173205

TRANSFORMER
FOUNDATION DETAIL
2400 KVA, 11/0.800 KV JOB CARD NO : 2196 - 2400
DRG. NO.: PSTAR - 2196 - FD R1
 8 7 6 5 4 3 2 1

CUSTOMER : PROZEAL INFRA ENGG. PVT. LTD.

P.O. NO. : PIEPL/PO/21-22/1020 DATED 17/11/2021
TR. DETAILS KVA:- 2400 KV:- 11/0.800 ONAN Dyn11 QTY : 1 NO

DISTRIBUTION TRANSFORMER

SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI, DIST. SOLAN,
F HIMACHAL PRADESH-173205 F

3 PHASE TRANSFORMER
STANDARD IS:2026 NO LOAD LOSSES W 2400
KVA 2400
W 21600 NOTES:-
VOLTS AT H.V. 11000
TYPE OF COOLING ONAN
NO LOAD L.V. 800 (1) ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED.
50
H.V LI75AC28
105

TEMP. RISE
95

BIL 55 (2) RATING AND DIAGRAM PLATE REQUIRED IN ORIGINAL METAL

L.V LI- AC3
CORE & WINDING WT. kg 3200 FINISHED BACK GROUND WITH LETTERS AND FIGURE ETCHED
H.V 125.97
E
AMPERES MASS OF OIL kg 1135 AND PAINTED BLACK. E
L.V 1732.05
TOTAL MASS kg 6485
FREQUENCY Hz 50 (3) MATERIAL :-22 SWG ALUMINIUM PLATE (ANODISED & ETCHED)
VOLUME OF OIL l 1380
VECTOR GROUP Dyn 11
MONTH & YEAR OF MFG. 2021 (4) THE VALUE OF % IMPEDANCE VOLTAGE WILL BE INCORPORATED AFTER TRANSFORMER TESTING.
IMPEDANCE VOLT %
TAPPING OFF LOAD SERIAL NO. PS/2400/
FOR HV VARIATION IN 2.5% STEPS FROM +5.0 % TO -5.0 %

CUSTOMER PROZEAL INFRA ENGG. PVT. LTD.

P.O. NO. PIEPL/PO/21-22/1020 DATED 17/11/2021

D
MADE IN INDIA D
210

OFF-CIRCUIT TAP CHANGER NO LOAD VOLTAGE

SWITCH
POSITION CONNECTION HV LV
1 5-6 11550
2 6-4 11275
3 4-7 11000 800
4 7-3 10725
5 3-8 10450
C C

*
105
95

Dyn 11
2N 2U 2V 2W
1U
1U 1V 1W

B B
3 3 3 2U 2V
4 4 4
5 5 5
6 6 6 2W
7 7 7
8 8 8
1W 1V

CAUTION: DE ENERGISE TRANSFORMER BEFORE

OPERATING TAP CHANGING SWITCH

DRN
CHD
POWER STAR
A APPRD
95
105 SCALE
RATING AND DIAGRAM
PLATE ~
REV DATE 5000 KVA, 33/11KV JOB CARD NO.
8 7 6 5 4 BRIEF RECORD
NO. & SIGN DRG. NO.: PSTAR - RND
 820

1W
660

1V
1U
SECTION A - A

6 2 1 3 14 7

A A
B

1U 1V 1W

5 9
953
750

10

8 12

11

SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI
13 DIST. SOLAN, HIMACHAL PRADESH-173205

SECTION B - B B

JOB CARD NO : 2196 - 2400

 WILL BE DRILLED
2N

7. TERMINATION HOLE DIAMETER IS M12

2U
2V
2W

(100x15)

SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI
DIST. SOLAN, HIMACHAL PRADESH-173205

GENERAL ARRANGEMENT

OF L V CABLE BOX
JOB CARD NO : 2196 - 2400
DRG. NO.: PSTAR - 2196 - LVCBGA R1
 R5 POLYCARBONATE
250 735
CAM LOCK WINDOW

PL

DS MARSHALLING BOX
OTI WTI

276
OTI WTI-HV
DIA14- 4HOLES OTI WTI-LV

MIN MAX MIN MAX

MIN MAX MIN MAX °C °C
°C °C

900
PRECIMEASURE CONTROLS PVT. LTD. PRECIMEASURE CONTROLS PVT. LTD.
MODEL No. BANGALORE SERIAL No. MODEL No. BANGALORE SERIAL No.
PRECIMEASURE CONTROLS PVT. LTD. PRECIMEASURE CONTROLS PVT. LTD.

AP002/R1

AP002/R1
1005AH MADE IN INDIA XXXX 1005AH MADE IN INDIA XXXX

900
MODEL No. BANGALORE SERIAL No. MODEL No. BANGALORE SERIAL No.

AP002/R1

AP002/R1
1005AH MADE IN INDIA XXXX 1005AH MADE IN INDIA XXXX

OTI WTI

400

400
840
CABLE DUCT SIZE: 40 (W) X 80 (H)
MCB EARTHING STUD M6 X 25mm
TH
HS DIA14- 4HOLES SH INSIDE DOOR & MBOX
47 48 49 50 51 52 53 54 55 56 57 58 59 60 OTI-PSU WTI-PSU
50
DRAWING
TB46- 60 POUCH

50
INSIDE DOOR
CABLE DUCT SIZE: 40 (W) X 80 (H)

224
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
100

TB1- 45

700 200 700

200
750
GLAND
PLATE

200
UNDRILLED GLAND PLATE

M12X25
EARTHING
BUSH(MS)
DIA-20 2 HOLES CABLE MATERIAIL LIST
GLAND FOR CAPILLARY
DIA-22 8 HOLES
ENTRY
WITH CABLE SL
NOTE:
GLAND NO NOMEN DESCRIPTION MAKE QTY
OIL TEMPERATURE INDICATOR 1. PANEL : 2mm Thk CRCA Sheet
1 OTI PRECIMEASURE 1
MODEL : 1005AH WITH 4 C/O CONTACTS 2 GLAND PLATE : 3mm Thk CRCA
2 WINDING TEMPERATURE INDICATOR
WTI PRECIMEASURE 1 3. PAINT : (PAINT TDFT: MIN.100 MICRONS MIN.)
MODEL : 1005AH WITH 4 C/O CONTACTS

GENERAL TOLERANCE : ± 5mm 3 SH SPACE HEATER- 230V, 80W METAL CLAD APT / GIRISH 1 EXTERNAL : 631 OF IS5 (LIGHT GREY)
TH THERMOSTAT- 230V, 0-100°C (ADJ.KNOB INTERNAL : GLOSSY WHITE
4 SUNBEAM / EQ. 1
TYPE) MOUNTING PLATE : ORANGE
5 PL 14W,230V AC,CFL LAMP PHILLIPS / EQ. 1
4. DEGREE OF PROTECTION : IP55
6 HS ON/OFF SWITCH 6A, 230V AC SIEMENS 1
5. GENERAL ARRANGEMENT OF ELECTRICAL EQUIPMENT SHOWN IN
7 DS LIMIT SWITCH 1NO+1NC, 230VAC SIEMENS 1
THE DRAWING MAY CHANGED AT THE TIME OF ASSEMBLY.
8 TB 10SQMM STUD TYPE TERMINAL BLOCK ELMEX / CONNECTWELL 54
6. CONTROL CABLE: PVC FLEXIBLE CABLE (FRLS)
6 SQMM DIS CONNECTING TYPE
9 TB
TERMINAL BLOCK
ELMEX / CONNECTWELL 6 A)2.5 SQ.MM RED & BLACK CABLE FOR HEATING & LIGHTING CIRCUIT.
10
B) 2.5 SQ.MM GREY CABLE FOR INSTRUMENTS .
CG 22 DIA.CABLE DOUBLE COMP. GLAND (BRASS) SECURE /EQ. 8
C) 4 SQMM BALCK FOR CT CABLE
11 CG 20 DIA. (M20) CABLE GLAND (BRASS) SECURE / EQ. 2 D) 2.5 SQ.MM YELLOW / GREEN CABLE FOR EARTHING CIRCUIT.
12 MCB 2P, 6A, TYPE-C, 10KA, MCB, SUPPLY ON SCHNEIDER / SIEMENS 1 7.WIRING SHALL BE IDENTIFIED BY FERRULING
CUSTOMER : M/S. PROZEAL INFRA ENGG. PVT. LTD. (BLACK LETTERS PRINTED ON WHITE TUBE)
PSU POWER SUPPLY UNIT FOR HYBRID MODEL PRECIMEASURE 2
PO. NO : PIEPL /PO/21-22/1020 DATED : 17/11/2021 13
OTI & WTI DUAL OUTPUT 4-20mA, 90-260VAC/DC 8. 20 % SPARE TERMINAL PROVIDED

Rev Name sign Date

Drawn PATTABI pattabi 27.11.2021
PRECIMEASURE Checked MUNIRAJ muniraj 27.11.2021

CONTROLS PVT. LTD. 1:1 Approved ARUN arun 27.11.2021

 WIRING DIAGRAM FOR MARSHALLING BOX

BUCHHOLZ RELAY GOR2 PRV

OIL TEMPERATURE INDICATOR WINDING TEMPERATURE INDICATOR LAMP & HEATER
2 5 2 5 13 11 H4

CCU= CURRENT CCU= CURRENT

CONVERTER UNIT CONVERTER UNIT WTI CT NO NO NO NO NO NO H PL
S1 S2 S3 S4 S1 S2 S3 S4
WTI CT E
S1

H7
S2 1 4 1 4 21 23 H5
12 22 32 42 12 22 32 42 3
CCU CCU TH
9 11 1
DS

H6
11 14 21 24 31 34 41 44 12 14 21 24 31 34 41 44 12 HS
14 11 14

H3
38 39

FERRULE
NUMBERS MCB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 2P,6A,10kA

SPARE

H1

H2
POWER SUPPLY UNIT
(PSU) OTI & WTI

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 - 60

P N

20 % SPARE
4-20mA PROVISION 4-20mA PROVISION
TERMINAL
240V AC, 1 PH, 50 HZ, FOR FUTURE SCADA FOR FUTURE SCADA
ALARM TRIP SPARE ALARM TRIP SPARE SPARE ALARM TRIP TRIP TRIP ALARM TRIP INCOMING SUPPLY MONITORING MONITORING
3C X 4 Sq.mm CABLE
EARTH

EARTH
H4
H3

H4
H3

1 Ø 240V AC 1 Ø 240V AC
SUPPLY SUPPLY
4-20mA PROVISION 4-20mA PROVISION
FOR FUTURE SCADA FOR FUTURE SCADA
MONITORING MONITORING

Rev Name sign Date

Drawn PATTABI pattabi 27.11.2021
PRECIMEASURE Checked MUNIRAJ muniraj 27.11.2021

CONTROLS PVT. LTD. 1:1 Approved ARUN arun 27.11.2021

1.20
 LEAD POSITION

TOP
15
EARTH
LV OD SHIELD
EARTHING SHIELD
HV COIL

LV COIL
H H1 LV COIL H2 H

15 PACKING
CORE BOT.
LV SIDE LV RUNNER 3 MM THK.
LEAD EARTHING SHIELD TERMINAL
FIGURE-2
W

LEAD TAKE OUT

EARTHING SHIELD

PCB INSULAION
PCB INSULATION

H
HV SIDE
30

OPEN END OF AL. 50

FIGURE-1 26 SWG

1.0 mm RADIAL
MAT: COPPER
PAPER INSULATION
EARTHING SHIELD TERMINAL
26 SWG

25
FIGURE-3

PROCEDURE FOR EARTH SHIELD

AFTER FINISH OF L.V. COIL KEEP 3 mm THK. PCB RUNNER OVER L.V. O.D. AS SHOWN IN
FIG. 2 AND PAST IT BY GUM& WRAP OVER THE RUNNER BY 1.0 mm THICK PRE
COMPRESSED BOARD AS SHOWN IN FIG.1 AND ASSLY FIG.2. PEST END BY GUM
THROUGH-OUT HEIGHT. PREPARE 26 SWG. COPPER SHIELD AS SHOWN IN FIG.3 AND
WRAP THE SHIELD OVER WRAP KEEPING THE LEAD POSITION AT TOP OF L.V. COIL AND
SAME SIDE OF L.V. TOP SHIELD TERMINAL OUT. BIND THE SHIELD WITH PAPER TAPE.
KEEP OPEN GAP OF SHIELD OPPOSIT TO LEAD OUT (HV SIDE). AGAIN WRAP THE SHIELD
WITH 1.0 mm THICK PRE COMPRESSED BOARD . AS SHOWN IN FIG.1& FIG.2, PEST THE
END OF SHEET BY GUM THROUGH-OUT THE HEIGHT. WRAP & SHIELD MUST BE WOUND
TIGHT. AFTER THIS THREE PHASE SHIELD TERMINAL SHORT LINK JOINT ON TOP
COVER BUSHING TERMINAL 1.1 KV, 250A .

SIMPLY THE BEST

VILL. KHARUNI, P.O. MANPURA TEH. BADDI
DIST. SOLAN, HIMACHAL PRADESH-173205

DETAILS OF
EARTHING SHIELD
JOB CARD NO : 2196 - 2400
DRG. NO.: PSTAR - 2196 - ERSH