Pressure Relief Valve, Pilot-Operated Type DB DBW: RE 25850, Edition: 2021-10, Bosch Rexroth AG
Pressure Relief Valve, Pilot-Operated Type DB DBW: RE 25850, Edition: 2021-10, Bosch Rexroth AG
Pressure Relief Valve, Pilot-Operated Type DB DBW: RE 25850, Edition: 2021-10, Bosch Rexroth AG
Edition: 2021-10
Replaces: 2019-07
Type DB; DBW
▶ Size 52
▶ Component series 3X
▶ Maximum operating pressure 315 bar
▶ Maximum flow 2,000 l/min
H7178
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
DB 52 – 3X / U K4 *
03 Size 52 52
04 P T
normally closed A 1)
A B
P T
normally open B 1) ◊
A B
Type of connection
05 Subplate mounting P◊
Flange connection F◊
Main spool
07 Seat version –
Pressure rating
09 Set pressure up to 100 bar 100
Set pressure up to 315 bar 315 ◊
Pilot oil supply and pilot oil return (see also Symbols on page 4)
10 Internal pilot oil supply and pilot oil return –◊
External pilot oil supply, internal pilot oil return X
Internal pilot oil supply, external pilot oil return Y
External pilot oil supply and pilot oil return XY
Electrical connection
15 Without mating connector; connector DIN EN 175301-803 K4 1; 3)
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
DB 52 – 3X / U K4 *
Seal material (observe compatibility of seals with hydraulic fluid used, see page 7)
16 NBR seals no code ◊
FKM seals V
Equipment Directive
17 Without type-examination procedure no code ◊
Type-examination tested safety valves according to Pressure Equipment Directive 2014/68/EU 4) E
Symbols
T T X T Y T X Y
Type DBW…–… Type DBW…X…
P P
P T P T
normally open normally open
A B A B
T T X
P T P T
normally closed normally closed
A B A B
Type DBW…Y… Type DBW…XY…
P P
P T P T
normally open normally open
A B A B
T Y T X Y
P T P T
normally closed normally closed
A B A B
Pressure valves of type DB and DBW are pilot-operated is thus released. The hydraulic fluid flows from channel P
pressure relief valves. They are used for the limitation (DB) to channel T maintaining the set operating pressure.
or limitation and solenoid-actuated unloading (DBW) of The pressure relief valve can be unloaded by means of
a system pressure. remote control or switched to another pressure value
The pressure relief valves basically consist of the pilot via port X (8).
control valve (1) with pressure adjustment element (2),
main valve (3) with main spool insert (4) and directional Pressure relief valves type DBW
valve (5), optional. The function of this valve is basically the same as that
of valve type DB. The unloading of the main spool (4) is,
Pressure relief valve type DB however, achieved by controlling the mounted directional
The pressure applied by the system acts on the main valve (5).
spool (4). At the same time, pressure is applied to the To reduce the tank pressure peaks when switching to
spring-loaded side of the main spool (4) and to the pilot depressurized circulation by operating the directional
control valve (1) via the control lines (6) which are valve, the main spool in spool version (4.1) can be used.
equipped with nozzles. If the system pressure exceeds the
value set at the spring (7), the poppet (10) of the pilot
control valve opens. The hydraulic fluid on the
spring-loaded side of main spool (4) now flows via the
spring chamber of the pilot control valve (1) to the tank,
either internally via port T, or externally, via port Y. Due to
the combination of jets in the control lines, a pressure
drop results at the main spool, the connection from P to T
5 1 2 7 4.1 4.2 3
Principle:
P X
M
A B
P T
P
10 8 6
Y X T P
Type DBW 52 BP2.3X/…XYU6EG24N9K4
Technical data
(For applications outside these values, please consult us!)
General
Weight ▶ DB ... kg approx. 27
▶ DBW ... kg approx. 28.5
Installation position any
Ambient temperature ▶ DB ... °C –30 ... +80 (NBR seals)
range –15 ... +80 (FKM seals)
▶ DBW ... °C –20 ... +50 (NBR seals)
–15 ... +50 (FKM seals)
Conformity ▶ CE according to Low-Voltage Directive EN 60204-1:2006-01 and DIN VDE 0580, classified as component
2014/35/EU tested according to
Hydraulic
Maximum operating ▶ Port P, T, X bar 315
pressure
Maximum counter ▶ Port Y – DB ... bar 315
pressure – DBW …Y bar 210 with DC solenoid
▶ Port T – DBW … bar 160 with AC solenoid
Minimum set pressure bar flow-dependent (see characteristic curves page 6)
Maximum set pressure bar 100; 315
Maximum flow l/min 2000
Hydraulic fluid see table page 7
Hydraulic fluid temperature range °C –20 ... +80 (NBR seals)
–15 ... +80 (FKM seals)
Viscosity range mm2/s 10 ... 380
Maximum admissible degree of contamination of the Class 20/18/15 1)
Technical data
(For applications outside these values, please consult us!)
Characteristic curves
(measured with HLP46, ϑoil = 40 ±5 °C)
Inlet pressure dependent on the flow Minimum set pressure dependent on the flow 1)
12
Inlet pressure in bar →
300
Minimum set pressure
10
8
in bar →
200
6
4
100
2
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Flow in l/min → Flow in l/min →
9 17 22 21 23 24 8 9
216.5 50.5
202.5
199
15
15
6 7
91.5 (98)
85.5 (92)
11 5 1
11
10 10
Ø25.1H11
Ø34
61
44 M8 x 1
Y Y
3
SW6
SW19
12
SW30
T T
Ø60H11
X
Ø50
SW32
135
182
100±0.2
101
77
50±0.2
Ø6
P 15
P
25
25
30
16 G1; 18 14
40
115±0.2 Ø41; 7
Ø26
154 5 84
Ø18 130
18
150
0.01/100 207
142
Rz1max 8
218
2 11 19
Notice:
Please use the existing mounting bores to fix the valve so that
4
28
the reaction forces can be absorbed in a risk-free manner.
22 21 23 24 8 9
216.5 50.5
9 202.5
199
15
15
31 60
6 7
91.5 (98)
85.5 (92)
11 5 1
11
10 10
Ø34
G1/2; 14
Ø34
61
X Y
20
4 x M16 3
SW6
T SW19 12
45°
Ø20
T SW30
Ø14 ±2
98 SW32
182
100±0.2
45°
77
Ø45
P P 15
25
30
13
G1; 18 74
Ø41; 7 84
18 115±0.2 130
148 150
14
207
142
218
SW32 SW19
12
Ø60
2 11
19
Notice: 4
Please use the existing mounting bores to fix the valve so that 28
the reaction forces can be absorbed in a risk-free manner.
Ø60
Dimensions
2 Subplate mounting P
Flange connection F
Main spool
4 Seat version –
Spool version L
Pressure
5 To be entered by the customer, e.g. pressure adjustment ≥ 50 bar and in 5 bar steps possible e.g. 150
Electrical specifications
7 See page 2 e.g.
EG24N9K4
Seal material
8 NBR seals no code
FKM seals V
General
Conformity CE according to Pressure Equipment Directive 2014/68/EU
Hydraulic
Version "DB../.." "DB../..Y" "DBW../.." "DBW../..Y"
Maximum counter pressure ▶ Port Y bar – 0 – 0
▶ Port T bar 2) pT < 15 2) pT < 15
Maximum flow see table page 11 as well as characteristic curves page 14 … 15
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524
Hydraulic fluid temperature range (= TS) °C –10 … +60
Viscosity range mm2/s 12 … 230
Ø60
11
Ø34
SW19 1.2
2
83
80
1.1
Notice:
Possible unloading via the directional valve must not be
applied for safety-relevant functions. If unloading is
required for safety-relevant functions, an additional
safety valve must be installed.
In principle, the valve should be operated without counter Interpolation of intermediate values from the diagram
pressure in the discharge line, if possible. In case of 1. At the axis pT, mark 1/10 of the value of pA.
counter pressure in the discharge line, the maximum 2. Determine the next lower and the next higher
possible flow is reduced. There is a relationship between characteristic curve for this point. The point marked
maximum counter pressure pT in the discharge line and at pT divides the section between lower and higher
flow qV, which can be seen from the following characteristic curve on the pT axis with a certain
characteristic curve. Characteristic curves for intermediate percentage.
values of the response pressure which are not listed 3. At the qVmax axis, divide the section between next lower
must be determined by means of interpolation. and next higher characteristic curve in the same
When the flow approaches zero, the maximum counter percentage as the section at the pT axis. From the zero
pressure pT is in each case 10% of the response pressure. position flow on the qVmax axis determined in that way,
With increasing flow, the maximum counter pressure draw a straight line to the value on the pT axis marked
pT decreases. before.
4. Mark the system flow to be secured at the qVmax axis.
5. Read off the maximum counter pressure for this value
using the line at the pT axis drawn before.
Diagram for determining the maximum counter pressure pT in the discharge line at port T of the valve dependent on the
flow qVmax for valves DB(W) …-3X/…E with different response pressures pA.
pA pT
in bar in bar
Characteristic Response
curves pressure pA
31,5
in bar
300 30 1 50
2 110
3 115
4 210
21,5 5 215
21 6 315
200 20
Characteristic curves for
6 intermediate values can be
generated by interpolation.
150 15
5 Further explanations can be
found on page 14 and 15.
11,5
11
100 10
4
3
5
1 2
0
0 500 1000 1500
Flow in l/min →
General information
▶ The unloading function (directional valve function with Example:
version "DBW") must not be used for safety functions! Pressure adjustment of the valve by spring preload
▶ With version "B", the lowest adjustable pressure (item 7 on page 5) in the pilot control valve/adjustment
(circulation pressure) is set in case of power failure or type pspring = 200 bar
cable break. With version "A", the pressure limiting
function is set in case of power failure or cable break. Hydraulic counter pressure in port T with internal pilot oil
▶ Hydraulic counter pressures in port T with internal pilot return phydraulic = 50 bar
oil return and/or port Y with external pilot oil return
add 1:1 to the response pressure of the valve set at the => Response pressure = pspring + phydraulic = 250 bar
pilot control.
Further information