Nanoemulsiones
Nanoemulsiones
Nanoemulsiones
Table of Contents
1. INTRODUCTION` 1
3. EMULSIFICATION 5
4. STABILITY ISSUES 18
CONCLUSIONS 21
REFERENCES 21
1. INTRODUCTION
Emulsions are dispersions of (at least) two immiscible liquids that are thermodynamically
unstable because their Gibbs free energy of formation is positive (1).
The dominant term is the surface contribution γ ΔA in which γ is the interfacial tension and
ΔA, the created surface area. The entropic term, TΔS, is insignificant unless the drop size is
extremely small. However, a small drop size also increases the surface area, and consequently
the first term, because the specific surface area per unit volume of drop phase is inversely
proportional to the drop size.
Emulsions have to be kinetically stabilized by the some effect to delay or inhibit the
coalescence of drops. Many factors are likely to influence the stability of an emulsion, among
them the physicochemical formulation, in particular the surfactant role, the composition and the
drop size distribution and average.
Emulsions with drops large enough to settle in the gravity field are generally called
macroemulsions or simply emulsions, although their droplet size could be as small as 1 µm.
This value corresponds to the limit of observation through an optical microscope, and to the
limit of gravitational settling according to Stokes’ law. Below this level, the name “colloid” is
generally used to describe a multiphasic system, which is often referred to as a certain kind of
emulsion if two liquids are involved.
First of all, it is worth remarking that the term “microemulsion” is a misnomer because it
does not correspond to a two-phase system, but to a single phase, with some eventual structure
such as a percolation or bicontinuity configuration. Moreover, a microemulsion is
thermodynamically stable and has no interface, nor drops (2-4).
Liquid-liquid two-phase dispersions with drop size below 0.5 µm have been named ultrafine
emulsions (5), unstable microemulsions (6) or submicron emulsions (7, 8). These are legitimate
labels but there are not very much in use, and the commonly accepted naming for such tiny
droplet dispersions is miniemulsion (9-12) or nanoemulsion. (13-15).
It is worth noting that nanoemulsion is nevertheless a misnomer because the typical drop size
ranges from 500 nm down to 50 nm, which is still much larger than 1 nm. However, the term
“nano” has a much stronger appeal than “mini”, and it has prevailed in the literature, both for
scientific and commercial purposes.
Nanoemulsions exhibit the typical properties of all emulsions, but with some specifics. (13,
16, 17) Their submicron drops make them transparent or at least translucent, depending on the
actual drop size and internal phase content. Since the interaction with the light is very sensitive
to the drop size, changes in visual aspect are very likely to occur as soon as there is some
evolution in the drop size, e.g., some destabilization.
Nanoemuslions are not particularly viscous at very low internal phase ratio. However, it is
well known that emulsion viscosity increases as the drop size decreases, hence, and contrarily to
macroemulsions, nanoemulsions could become viscous at 40-50% of internal phase, specially if
they are monodispersed, and in such case they are often called gel-emulsions. (18,19)
Since they associate transparency or translucency with their high viscosity, nanoemulsions
are appealing for use in pharmaceuticals and cosmetics. Because of the extremely small drop
size, there are compatible with parenteral applications, and transfer through the skin with rapid
The formulation concept is based on the chemical potential of substances, i.e. the driving
force to produce changes, which is usually written as:
µ = µ* + RT ln (χ/χref) [2]
where µ* is the value of the chemical potential in some reference state, and "χ" is the activity
of the substance, which, for the sake of simplicity, may be replaced by its concentration as a first
approximation. This expression indicates that the chemical potential of a substance depend on
two terms: the first one (µ*) depends on the nature of the components of the system, as well as
SAD may be expressed as a series of contributions of all the formulation variables involved
in the system, such as a surfactant characteristic parameter σ for ionic surfactants. In the case of
ethoxylated nonionics the surfactant parameter has been split into a contribution of the head
group (number of ethylene oxide group EON per molecule), and another for the tail group (α). If
the oil is a n-alkane, its nature is characterized by its alkane carbon number (ACN). If the
aqueous phase is a sodium chloride brine its characteristic parameter is its salinity. Finally the
temperature (T), and eventually pressure (P) have a known influence on SAD.
A dimensionless expression of SAD, so-called HLD for “hydrophilic-lipophilic deviation”
quantitatively express the departure of the formulation from the so-called "optimum" formulation
in which the surfactant-oil-water system exhibits three-phase behavior, i.e., Winsor III type, and
a minimum interfacial tension (23). The numerical expressions for ionic and ethoxylated
nonionic surfactants systems come directly from the conditions for the attainment of optimum
formulation for enhanced oil recovery (2):
Cs
Formulation HLD
(Temperature)
WOR
S 2!
2!
HLD (Temo.)
HLD (Temo.)
3! 1! 3!
1!
2!
2!
2!
O W O WOR W
Cs
constant HLD > 0 constant WOR constant Cs
Fig 1: Phase behavior of SOW systems in the different kinds of 2D diagrams resulting from a cut
in a 3D diagram. (a) Cs-WOR diagram at constant HLD, (b) HLD-Cs diagram at constant WOR,
(c) HLD-WOR diagram at constant Cs.
Depending of the kind of variables that is handled, some diagram would turn up to be more
convenient than other. For instance, in the case of a change of temperature, any of the two last
cases, which involve HLD, hence temperature, is useful. On the contrary, if the process to be
described involves the dilution of a concentrated microemulsion by water, the triangular or X
diagrams would be preferred.
It is worth noting that the aspect of the phase behavior might be more complex than indicated
in Fig. 1, in particular with mixtures of surfactants or surfactants and co-surfactants in which
partitioning takes place. In such cases, the formulation is altered whenever Cs or WOR change,
thus resulting in slanted optimum formulation lines (24) in the center and right graph in Fig. 2.
Mesophases, particularly lamellar liquid crystals (LC) that form at optimum formulation, are also
likely to complicate the phase behavior as in Fig. 2 left and center graphs.
HLD (Temo.)
2!
HLD (Temo.)
1! 3!
LC 1!
LC
2!
2! 2!
3!
O W Cs O WOR W
constant HLD constant WOR constant Cs
3. EMULSIFICATION
The formation of an emulsion results in an increase in surface area, i. e., an increase in Gibbs
free energy, even in the so-called spontaneous emulsification processes. As a consequence, the
required energy has to be found somewhere, and there are essentially three cases.
In the first case, the energy is provided by an external input under the form of shear or
inertial disruption. This is the most common case of emulsification by mixing or stirring devices,
in which only a very small proportion of the energy, e. g., 1%, is used to create surface area.
Since smaller droplets mean higher surface area, the energy required to form a nanoemulsion can
be quite high, with all associated practical problems such as cost and cooling issues. In the case
of a a liquid-liquid system with an interfacial tension of 10 mN/m, it may be calculated that to
deform a 100 nm spherical droplet into a cylinder four times longer than its diameter, so that it is
likely to breakup according to Rayleigh instability, the Laplace pressure to oppose is 500,000 Pa,
i. e., 10 atmospheres. The stress to apply would be probably quite higher because of the poor
efficiency of the shear transfer to the drop surface.
The second type of emulsification takes advantage of a change in emulsion morphology,
often a phase inversion, during which the emulsion undergoes through a weak stability state
when its curvature is swapping sign. In these transient circumstances, the drop-breaking
conditions could be easily satisfied by some mechanical instability or physicochemical transition
through an ultra- low tension state. In this second class, the system under evolution is generally
blended for macro-mixing purpose, but the stirring energy is low and has essentially no effect on
the drop size. Consequently, these techniques are quite attractive to make nanoemulsions.
The third class, referred to as spontaneous emulsification, has been sometimes explained by
the occurrence of a negative interfacial tension, which is however difficult to include in the usual
context of surface phenomena. If the tension is extremely low, the free energy of emulsion
formation can become negative because of the increasing entropy term since the drop number
increase concomitantly with the decreasing drop size. However, this reasoning does not match
the case of nanoemulsification because it works only when the drops are already very small, that
is, after the formation of the nanoemulsion. It seems that in essentially all the case of
spontaneous emulsification, there is a mass transfer process in which a substance, often the
surfactant or cosurfactant, is transferred from one phase to another where it has a lower chemical
Drop breakup under shear, as in a stirred vessel with a rotating impeller, is not very efficient
because the power density is low and broadly distributed, and is consequently associated to a
long residence time. Although batch mixer with impellers have some advantages such as a very
good control of heating or cooling, they are not suitable for making fine emulsions by “brute
force”, unless an extremely low tension is attained.
The production of very fine droplets by stirring thus requires a device in which the disruption
zone is small and well defined, and in which the power density can be high. This is not the case
of the stirred tank illustrated in Fig. 3 (left) unless the turbine rotation is extremely energetic.
Colloid mills are essentially high-speed rotor-stator machines, as illustrated in Fig. 3 (center),
in which the fluid is forced to pass through a narrow gap where there is a very high shear, often
complemented by some inertial effects. In spite of a very short residence time (<< 1 s) the
throughput is not very high because of the small size of the flow cross-section and because the
heat generation has to be controlled.
ROTOR
high shear
fine emulsion
d< 2µm
energetic
elongation
Static mixer of different kinds, particularly with orifice geometry, are producing an
elongational flow which is more efficient than a simple shear according to the famous Grace plot
of critical Capillary number versus viscosity ratio (26) illustrated in Fig. 4. The Capillary (or
Weber) number is the dimensionless ratio of input energy to capillary energy (resistance to drop
deformation).
"C !! R [6]
Ca =
!
where ηC is the viscosity of the continuous phase, !! the shear rate, R the drop radius, and γ the
interfacial tension,
103
1
10 Simple Shear
Elongational Flow Flow
0
10
-1
10 -1 1
10-3 10-2 10 100 10
Viscosity ratio R
Fig. 4. Critical capillary number versus viscosity ratio for static mixers
If the critical Ca value is attained, a drop would extend enough to be broken into two or more
droplets and conversely. Fig. 4 shows that the critical Ca for simple shear disruption undergoes
through a minimum when both fluids have roughly the same viscosity, and that it increases
particularly quickly if the drop phase is more viscous than the continuous phase. Hence simple
shear may be considered as quite inefficient, particularly for viscous drops. The figure also
shows that for axisymmetrical flow, i. e., elongational flow, the critical Ca is almost independent
of the viscosity ratio.
Emulsification devices generally referred to as homogenizers are static mixers with a
considerable variation in the cross section of flow in a constricted geometry. This may be an
orifice or an almost closed needle valve that produces axial elongation (Fig. 5 left) or a choke
valve that results in a radial elongation (Fig. 5 right) through which a large pressure drop, e. g.,
200-400 atmospheres, is maintained.
In these devices, the residence time is very short so that heating can be controlled, and the
drop size is directly related to the energy density, i. e., to the pressure drop ∆P. As far as the
drop size distribution is concerned, it is relatively monodispersed, particularly when the gap is
relatively extended as in radial flow so that a fracture flow takes place all over the constricted
zone (Fig. 5 right)
spring force
reduces the gap
Rotating Cylinder
adjustable narrow gap
(Monodispersed)
Sheared Emulsion
Fixed Cylinder
Syringe Pump
Membrane
Emulsification
Continuous Phase
ultrasonic waves (cross flow)
membrane
Phase to be
dispersed
Fig. 6. Ultrasonic whistle (left), vibrating crystal (center) and membrane (right) emulsification
The conversion of energy to ultrasonic waves is relatively efficient and this method is used
for making products like O/W cosmetic emulsions with a low content of low viscosity oils; drop
size down 200 nm may be produced if the conditions are appropriate. A review on ultrasonic
emulsification has been recently available. (29)
Membrane emulsification (30) is essentially similar to the injection (through a syringe
needle) of a stream of the internal phase into the continuous phase. It consists in forcing the drop
phase through the pores of a membrane as illustrated in Fig. 6 right. This method produce drops
one by one, hence with a very well defined size if all pores are equal and if the internal phase
does not wet the membrane surface. It is worth noting that the pressure gradient should exceed
the corresponding Laplace pressure that could be quite high for nanodroplets (31). The drop size
distribution is monodispersed, and the size depends on many factors such as characteristics of the
ΔX ΔX
ΔV ΔV
The elongation increases the shear (ΔV/Δx) because it reduces Δx, which becomes more
efficient to elongate the drop, and so on until Δx tends to zero and the elongated drop breaks into
scores of tiny droplets. It is worth noting that in this kind of process, the impeller rotation is
generally very slow because of the high viscosity of the emulsion, but it is obvious that the value
of ΔV is not an issue since it is the denominator Δx that tends to zero.
This process, which has been called high-alpha range emulsification because it takes place
when the emulsion has a high internal phase content, has been used in the past 25 years for
making products such as cosmetics, foodstuff or heavy crude oil emulsions (42-44). Even if the
final emulsion product is not required to contain a high proportion of internal phase, the
emulsification at high internal phase ratio might be advantageously applied, before a dilution
with external phase is carried out, generally with a static mixer, to adjust the final WOR.
In brute force emulsification methods the critical step is a transient modification of the drop
shape from spherical to a flattened or elongated high surface area structure, which spontaneously
tends to return to its original minimum area shape under the effect of the Laplace pressure
difference (see Fig. 8)
The smaller drop size of nanoemulsions makes this ∆P quite high, unless the tension is
extremely low or some event results in an almost zero curvature of the interfacial surface. These
conditions are met in two circumstances. The first one is when the formulation is close to
optimum, in which case both the tension is ultra low and the natural curvature is close to zero.
The second one is when an emulsion inversion takes place, i.e. when the curvature swaps
somehow and the emulsion morphology changes from O/W to W/O or conversely.
Even if it is still not completely clear what happens at the very moment the emulsion inverts,
it is logical to guess that at some moment the curvature which changes sign, has to pass through
some zero value. These two circumstances are associated with the so-called dynamic inversion
processes, the first one named transitional and the second one catastrophic, whose characteristics
have been discussed thoroughly elsewhere (45,46).
The different cases discussed in the following sections deals with these two basic cases
and some combinations with other changes, but always with a near-zero or very low energy
input. More detailed classifications may be found elsewhere (25,47).
W/O
B+
HLD (Temp.)
C+
HLD (Temp.)
W/O 2!
2! A+
1! 1 1
- -
A 2! C
O/W 2 ! -
B O/W
Cs O WOR W
constant WOR constant Cs
Fig. 10. Changes in equilibrium (top) and emulsified (bottom) system containing a
polyethoxylated surfactant as temperature is decreased.
If coalescence could be prevented, somehow a fine emulsion could result from this process.
This is known to happen either because liquid crystal layers wrap around the droplets (57-60) or
the liquid crystal is the continuous phase of the emulsion, thus increasing its stability (61-62).
Alternatively the emulsion can be stabilized by quickly changing the formulation or temperature
through a thermal or formulation quench, so that a HLD >> 0 or HLD << 0 situation is attained
(63). When temperature is changed, such a quench corresponds to a shift of typically 20 °C
above or below the PIT. The PIT emulsification technique has been used in the past 20 years
with a variety of protocols, sometimes involving a back and forth crossing of the PIT, (64) which
might not be necessary since the main issue is to pass through an optimum formulation in which
a liquid crystal is deposited around the exuded droplets. Nevertheless, temperature cycles around
the PIT could influence the kinetics of development of LC structure and could be worth trying.
W/O
2 1
HLD (Temp.)
4
O/W
O WOR W
constant Cs
2!
3! W/O
HLD (Temp.)
LC
O/W
2!
1! 2!
O W O WOR W
constant Formulation
constant Cs
Fig. 12. Coupled HLD-WOR variation produced by a WOR change.
Fig. 12 indicates various phase behavior transitions produced by a change in WOR. In the
left graph the addition of water to a oily microemulsion results in a dilution path that crosses a
liquid crystal region and then a two-phase region. (Fig 12 left ). The right graph in Fig. 12
indicate the phase behavior and inversion line in the case of a system containing a mixture of
surfactants which partition differently in the phases, e.g. a commercial polyethoxylated
alkylphenol. The slanting of the three-phase region and the associated slope of the central branch
1 2 3 4 5
6 7 8 9 10
HLD (Temp.)
C
- - -
B A C
O/W
W/O O/W/O O/W
O WOR W
constant Cs
In the normal to abnormal morphology change, e.g. from A- to B- or from A+ to C+, the
triggering of the inversion is found to depend on the rate of change, in particular to the way the
internal phase is added to the emulsion (107). If the internal phase is added slowly and
continuously, the inversion is often delayed so much that the emulsion becomes a viscoelastic
high internal phase ratio dispersion. In such viscoelastic media, a slow motion stirring produce a
fracture emulsification process in which the shear, i.e. the ratio of some velocity to some
distance, can become extremely high because the distance is reduced to the fracture gap (27, 42-
44, 108). It is the typical case of the drop of oil added to a bowl of mayonnaise, which is
emulsified with three or four twirls of a spoon, according to the mechanism described in Fig. 7.
This emulsification process is not a zero-energy one but the mechanical energy yield is so high
that it deserves to be classified as a near-zero energy case (25). The fracture emulsification
process tends to result in a monodispersed emulsion, (28) a characteristic that is welcomed to
reduce Ostwald ripening but which might result in unwelcome increased viscosity.
4. STABILITY ISSUES
Nanoemulsions essentially evolve according to all mechanisms susceptible to affect any kind
of emulsion (see Fig. 15), notwithstanding with some particularities.
The typical first step in the coalescence of two drops is their approach from long distance to a
fraction of the drop size; say 0.1 µm, until a thin film forms between flattened drops. This
approach is essentially due to gravity action in macroemulsions according to Stokes’s law. In
nanoemulsions gravity has no effect, hence creaming is unlikely to take place, and the approach
is driven by Brownian motion with an energy level around 15 kT.
According to DLVO (Derjagin, Landau, Vervey, Overbeek) theory or its equivalent with no
electrical repulsion, the drop-drop interaction potential might exhibit (1) a repulsive barrier lower
than 15 kT, hence producing coalescence, (2) an energy barrier higher than 15 kT, thus with no
coalescence taking place, (3) an energy barrier larger than Brownian effect but with a secondary
minimum at “long distance” resulting in drop flocculation (100, 109, 110).
Because the drops are quite small the attraction force is relatively weak and the adsorption of
a “thick” layer of surfactant might be enough to insure steric repulsion with two main types:
osmotic (mixing of surfactant molecules adsorbed at approaching interfaces in spite of a good
solvent affinity) and entropic (elastic compression) repulsion at a range long enough to inhibit
the interdrop film thinning and hence to prevent coalescence and even flocculation. This is
attained by adding polymeric surfactants sometimes referred to as colloid protectors (111-113).
The presence of a liquid crystal structure wraping the droplet is of course likely to produce
the same kind of steric protection. However it has to be formed concomitantly with the droplet,
and this implies the proper phase behavior and kinetics.
Ostwald ripening is due to Laplace’s law effect on the solubility of the drop phase in the
continuous phase. Because the pressure inside a drop is higher than the pressure outside it by
∆P=2γ/r, the solubility S of the drop phase in the continuous phase just at the boundary of the
drop of radius r depends on the radius, as predicted by Kelvin equation
where vm is the molar volume of the continuous phase and S0 is the solibility in the bulk of the
continuous phase, which is the same as the solubility close to a flat interface.
The term 2 γ vm/RT has the dimension of a length with a value of 1.5 nm for water at 25 °C
exhibiting an interfacial tension of 1 mN/m with the oil phase. Consequently the increase in
solubility close to a 100 nm droplet will be an insignificant 1.5%, whereas it will be 15% for a 10
nm droplet. This effect is thus limited to really small droplets and has no effect on
macroemulsions.
where D is the diffusion coefficient of the drop phase in the continuous phase, ρ is the density of
the continuous phase, and t the time.
One of the main issues with nanoemulsions is how to reduce or inhibit Ostwald ripening.
Obviously the solubility of the drop phase in the continuous phase (S0) is of paramount
importance since it appears in the proportionality constant. Thus the velocity could be reduced
by using less water-soluble oils, i. e., higher alkanes, less branched alkanes, less polar oils,
polymeric oils etc. Interfacial tension is also important as in capillary phenomena, and the
formulation can be used to reduce it considerably, says, down to 0.1 mN/m, in a quite easy way.
The diffusion coefficient D has to do with the molecular weight (MW), hence higher MW oil
would exhibit a reduced Ostwald ripening, e.g., polydimethylsiloxanes.
The effect of surfactant concentration on Ostwald ripening is not simple, and depends on the
association level of the surfactant molecules. Below the critical micelle concentration (CMC), an
increase in surfactant concentration results in a lower tension and hence smaller drops, but
generally with a more monodisperse distribution, which results with the decrease in tension in a
slow down of Ostwald ripening rate. Above the CMC the tension stays essentially constant, but
the micelles can play the role of oil carriers from drop to drop in a faster way than diffusion, and
Ostwald ripening rate might be increased (114-117), although the interpretation of the results is
still a matter of discussion (118).
At high surfactant concentration, say beyond 5-10%, the surfactant might form liquid
crystalline phases that wrap around the droplets and result in an essentially solid barrier to mass
transfer that inhibits Ostwald ripening. Another alternative is to produce the deposition of an
insoluble layer at the droplet interface (119), particularly of polymeric substances (120,122)
A clever trick to stabilize O/W nanoemulsions against Ostwald ripening is to use a mixture of
two oils with quite different solubilities in the aqueous continuous phase. The oil that migrates
first (and mostly) from the small to the large drops is the more soluble one. Large drops then
become enriched with the more soluble oil, while small ones are depleted from it and become
increasingly concentrated in the less soluble one. This difference builds up a chemical potential
of osmotic nature that eventually equilibrates the Ostwald ripening driving force (17).
According to Kabalnov (123), if the initial distribution of droplets is narrow and the
proportion of less soluble oil is high enough, the process would result in an increase in emulsion
polydispersity. However, if the initial distribution is wide and the proportion of less soluble oil is
not high enough a bimodal distribution will be achieved. Then the bigger drops evolve as an
emulsion containing essentially the more soluble oil, up to the point where they will disappear by
re-condensation of the more soluble oil in the smaller droplets. Some studies showed that
Ostwald ripening of W/O emulsions is less sensitive to the nature of oil used and slower to ripen
when compared to O/W emulsions including the same hydrocarbons (124).
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Conditions of use