Operator'S Manual Px01X-Xxx-Xxx-Axxx: 1/4" Diaphragm Pump
Operator'S Manual Px01X-Xxx-Xxx-Axxx: 1/4" Diaphragm Pump
Operator'S Manual Px01X-Xxx-Xxx-Axxx: 1/4" Diaphragm Pump
PUMP DATA
Model . . . . . . . PD01P-HPS-PAA-A
Service Kit . . 63701P-PAA
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI
S1 .13-2005, CAGI-PNEUROP S5 .1 .
Model PE01X
Figure 1
NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended.
Consult a representative or the factory if you have questions concerning availability.
() Only options indicated with an asterisk () are acceptable for use in hazardous locations, however, certain combinations are not possible.
Kynar® is a registered trademark of the Arkema Inc. Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation
ARO® is a registered trademark of Ingersoll-Rand Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)
FLUID CONNECTION
PX01X-XXX-XXX-AXXX
PX01X-HDS PX01X-HKS PX01X-HPS
Item Description Part no [Mtl] Qty Part no [Mtl] Qty Part no [Mtl] Qty
6 Diaphragm Screw 93810-2 [D] (2) 93810-3 [K] (2) 93810-7 [P] (2)
15 Fluid Cap 23981640 [D] (2) 23981657 [K] (2) 23981632 [P] (2)
60 Inlet Manifold 23981681 [D] (1) 23981699 [K] (1) 23981673 [P] (1)
61 Outlet Manifold 23981723 [D] (1) 23981731 [K] (1) 23981715 [P] (1)
43 Ground Lug 93004 [Co] (1) --- ---
FLUID CONNECTION
PX01X-XXX-XXX-AXXX
PX01X-HES PX01X-HLS PX01X-HRS
Item Description Part no [Mtl] Qty Part no [Mtl] Qty Part no [Mtl] Qty
6 Diaphragm Screw 93810-2 [D] (2) 93810-3 [K] (2) 93810-7 [P] (2)
15 Fluid Cap 23981640 [D] (2) 23981657 [K] (2) 23981632 [P] (2)
60 Inlet Manifold 47516487001 [D] (1) 47516488001 [K] (1) 47516486001 [P] (1)
61 Outlet Manifold 47516490001 [D] (1) 47516491001 [K] (1) 47516489001 [P] (1)
43 Ground Lug 93004 [Co] (1) --- ---
63 Pipe Plug 93832-2 [D] (4) 93832-3 [K] (4) 93832-1 [P] (4)
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] -XXX FLEX CHECK Qty [Mtl]
-DXX 96580-2 (4) [D] -XAX 96481-A (4) [Sp] -XJX 96744-2 (4) [B]
-KXX 96580-3 (4) [K] -XCX 96481-C (4) [H] -XNX 96744-3 (4) [N]
-PXX 96580-1 (4) [P] -XGX 96481-G (4) [B] -XLX 96744-4 (4) [V]
-HPS-0XX 96745 (4) [P] -XTX 96481-4 (4) [T] -XKX 96744-1 (4) [E]
-HKS-2XX 96745-1 (4) [K]
-HDS-1XX 96745-2 (4) [D]
Note: Item (19) O-ring is not used with Flex Check Options.
26
77
42 (for flex check models, 4 places)
43
64 (PTFE models only)
6
63
101
21
26
7
)
nly
del E
mo (PTF
so
19
22
3
61
60
26
21
1
5
)
nly
del E
mo (PTF
so
3
64
15
Figure 2
7
6
TORQUE REQUIREMENTS
26
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease (94276) to all “O” rings, “U”
cups and mating parts.
Apply Loctite® 242® to threads.
Apply pipe sealant to threads.
(All PE01X with Solenoid) 24340275 (1) [P] Coil, ATEX/IECEx, 220VAC
(PE01X-XXX-XXX-XKXX)
117345-35 (1)
137 O-Ring (0.070 CS x 0.676 ID) Y325-17 (1) [B]
Pilot Valve Spool Assembly Coil, 12VDC NEC/CEC 114772-38 (1)
167 (includes seals)
24028276 (1) [D] (PE01X-XXX-XXX-XEXX)
74 129
101
107
74
137 3
132
111 3
173
26 1
Figure 3
135
429 283
167 3
26 1
413 129
414
417
101
403
416 173
415 107
418
137 420
421
132 3
Figure 4
419 3
111 3
TORQUE REQUIREMENTS
26 1 NOTE: DO NOT OVERTIGHTEN FASTENERS.
(26) Screws 25-28 in.lbs (2.8 - 3.2 Nm)
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease (94276) to all “O” rings,
135 “U” cups and mating parts.
Apply Loctite® 242® to threads.
1 2
GND (Optional)
1+
GND (Optional)
2-
Figure 5
Caution: When running pump while using Electronic Interface / Solenoid Control, it is possible for air inlet pressure to exceed
fluid discharge pressure. This pressure differential could cause shortened diaphragm life. Assure that appropriate inlet air
pressure is being applied based on application parameters and that the supplied air is shut off and vented when the pump is
not in use.
End of Stroke / Cycle Sensor Pinout, M12 Connector
Figure 6
End of Stroke / Cycle Sensor Pinout Wiring Diagram (No Connector)
PNP Output
Figure 7
Diaphragm Failure Detector Wiring Diagram
TURCK (PICOFAST) CONNECTOR
PSW 3M -2/90
1 RED PIN 1
LOAD
+
4 40 mA
MAX
SENSOR
3
BLACK PIN 3
-
SCHEMATIC
Figure 8
End of Stroke Proximity Sensor PN Voltage Device Rating (mA) Temperature Rating
97398 (ATEX/IECEx/NEC/CEC) 7.5 - 30 VDC 50 mA -4° F - 158° F (-20° C - 70° C)
97399 (ATEX/IECEx/NEC/CEC) 7.5 - 30 VDC 50 mA -4° F - 158° F (-20° C - 70° C)
Barrier Amplifier, End of Stroke Voltage Device Rating (mA) Temperature Rating
97491 (ATEX/IECEx) 19.2 - 31.2 VDC 12 mA -4° F - 140° F (-20° C - 60° C)
97412 (NEC/CEC) 24 VDC 100 mA -4° F - 140° F (-20° C - 60° C)
Zener Barrier, Leak Detection PN Voltage Device Rating (mA) Temperature Rating
97414 (ATEX/IECEx/NEC/CEC) 24 VDC 100 mA -4° F - 140° F (-20° C - 60° C)
Maxmimum process fluid and ambient temperatures should not to exceed 50° C.
24+
3 2 1
GND
ZENER Barriers
97414
3 2 1
(Signal)
RED
BLACK
WHITE
Recommended cable:
BROWN 14 44 Stranded copper wire 22 AWG, 300V, 140 pF/m,
0.6 μH/m
13 43
BLUE 12 42
11 41 (Signal)
END OF STROKE SENSOR
Barrier Amplifier
97491
ATEX
24 51 GND
23 52 24+
22 53
21 54
Recommended cable:
SOLENOID COIL Stranded copper wire 18 AWG, 500V
BROWN
+
GREEN / YELLOW
GND
BLUE
-
NOTE: Installer is responsible for extending cables and bringing them outside hazardous area using approved methods and components.
P*
C
N*
X
F L M
Figure 10
DIMENSIONS
A - 7.2” (182 mm) H- 1.9” (48.6 mm) Q - 1/4 - 18 PTF SAE Short Z - 1/4 - 18 PTF SAE Short
B - 3.9” (100.0 mm) J - 2.4” (61 mm) R- 3/4-14 NPTF
C - 4.6” (117.0 mm) K - 3.9” (99 mm) S - 1/4 NPTF / BSPT Hybrid
D- 6.8” (173.0 mm) L - 2.1” (53 mm) T - 1/4 NPTF / BSPT Hybrid
E- 0.3” (8.8 mm) M - 3.2” (81 mm) U- 3/4-14 NPTF
F- 6.1 ” (156 mm) N - 7.2” (184 mm) X - 1/4-18 NPTF / BSPT Hybrid
G- 0.8” (20.7 mm) P - 6.0” (153 mm) Y - 1/4 NPTF / BSPT Hybrid
Multiport Options Discharge Manifold has (2) and Inlet Manifold has (3).