Type-FT-H Riser System
Type-FT-H Riser System
Type-FT-H Riser System
User’s Manual
User’s Manual
User’s Manual
Type FT-H Riser System
User’s Manual
Prepared For:
NOV Norway
Mosvold I
Customer Name
Reference Reference Description
NOV Norway Type FT-H Riser System
Rig Name
This document contains proprietary and confidential information which
Mosvold I belongs to National Oilwell Varco; it is loaned for limited purposes only
National Oilwell Varco
and remains the property of National Oilwell Varco. Reproduction, in
Sales Order Number 12950 West Little York
whole or in part; or use of this design or distribution of this information to
815209C others is not permitted without the express written consent of National Houston, TX 77041
Oilwell Varco. This document is to be returned to National Oilwell Varco Phone: 713-937-5000
upon request and in any event upon completion of the use for which it
was loaned. Fax: 713-856-4138
© National Oilwell Varco
Document Number Rev.
29101708 & A
29101510
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Revision History
Change Description
Revision Change Description
A First issue
Type FT-H Riser System
Revision A
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Table of Contents
Chapter 2: Introduction
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Riser Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
FT-H Marine Drilling Riser Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Chapter 4: Maintenance
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
FT-H Riser Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Riser Joint Short Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Riser Joint Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
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Table of Contents
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Table of Contents
Correspondence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Engineering Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
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General Information
Conventions
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. National Oilwell Varco, Inc., will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
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The note symbol indicates that additional information is
provided about the current topics.
Caution:
Warning:
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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or
screen snapshots for use in identifying parts or establishing nomenclature, and may or
may not be drawn to scale.
For component information specific to your rig configuration, see the technical drawings
included with your documentation.
Safety Requirements
Your equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in your manuals are the recommended methods of performing
operations and maintenance.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
Contact the National Oilwell Varco training department for more information about
equipment operation and maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. The equipment supplier recommends that only those tools specified be used
when stated. Ensure that personnel and equipment safety are not jeopardized when
following service procedures or using tools not specifically recommended by the supplier.
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General Information
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R Supply pneumatic source power at the proper pressure and volume to enable
proper operation of the equipment.
R Filter air to prevent any dirt or debris from entering the pneumatic circuit.
R Dry and lubricate air before it is used to pilot or operate any motor. Moisture can
damage components and cause unit failure.
R Avoid contact with the escaping jet stream of air if a rupture or break occurs in a
pressurized pneumatic circuit.
R Verify that pneumatic source power is cut off and that all pneumatic pressure is
completely vented before attempting any corrective action on the pneumatic circuit.
All pneumatic pressure gauges must read 0 psi.
Hydraulic Circuit Safety Precautions
Hydraulic source power is produced by the control units at pressures and volumes high
enough to warrant precautionary measures. Observing the precautions listed below will
prevent damage to equipment and injury to personnel that might result from hydraulic
power.
R Supply the proper hydraulic fluid to ensure proper operation of the control system
units.
R Filter hydraulic fluid to prevent any dirt or debris from entering the hydraulic circuit.
R Remove spilled hydraulic fluid immediately. Investigate and correct the cause of any
leakage of hydraulic fluid.
R Change immediately to dry clothing if clothing becomes drenched with hydraulic
fluid. Prolonged contact with hydraulic fluid is injurious to health.
R Ensure that the pressure relief valves are in working condition and are set to relieve
at their designated pressure levels.
R Avoid contact with the escaping jet stream of hydraulic fluid if a rupture or break
occur in a pressurized hydraulic circuit.
R Never torque leaking connections or fittings while lines are pressurized. Application
of torque to fittings or connections while lines are pressurized may rupture lines and
result in injury to personnel.
R Verify that the electric and pneumatic source power is turned off and all hydraulic
pressure is completely vented before attempting any corrective action on the
hydraulic circuit. All hydraulic pressure gauges must read 0 psi.
R Use only nitrogen gas when precharging accumulators. Using another gas may
cause unit failure or explosion.
Cable and Hose Safety Precautions
Observing the precautions listed below will prevent damage to equipment and injury to
personnel that might result from damage to cables and/or hoses.
R Protect electrical cables, pneumatic hoses, and hydraulic hoses from cutting,
scraping, pinching, abrasion or other physical damage.
R Route cables and hoses outside of the crew’s traffic patterns and away from
mechanical equipment.
R Observe the prescribed minimum bend radius for cables and hoses. Twisting or
bending cables or hoses beyond the minimum bend radius can rupture the
insulation and damage the conductors.
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Introduction
2
Introduction
Description
The FT-H Marine Drilling Riser Joint is designed as an American Petroleum Institute (API),
Class H riser. The riser serves as a conduit between the drilling vessel and the subsea
well head. The riser incorporates auxiliary lines that are used for well control as well as a
supply line for the subsea BOP control system. The riser is also the deployment vehicle for
the subsea BOP Stack.
The marine riser is a flange type riser with an outside diameter of 21 inches (23.34 cm).
The external lines consist of one 15,000 psi (1,034 bar) Choke line, one 15,000 psi (1,034
bar) Kill line, two 5,000 psi (345 bar) hydraulic supply lines and one 7,500 psi (524 bar)
booster line. The C/K lines have an outside diameter of 6.5 inches (165 mm) and an inside
diameter of 4.5 inches (114 mm). The hydraulic lines have an outside diameter of 2.88
inches (73 mm) and an inside diameter of 2.32 inches (59 mm) and the booster line has
an outside diameter of 5 inches (127 mm) and an inside diameter of 4 inches (102 mm).
The FT-H marine riser is run with the seal sub-up and flange-down (see Figure 2-1 for Seal
Sub/Flange to Flange Connection and Figure 2-2 on page 2-2 for External Line
Orientation).
Riser Flange
Choke Line
Box
Seal Sub
Choke Line
Pin
Riser Flange
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Choke/Kill Line
Hydraulic
Line (2x)
Booster Line
Choke/Kill Line
The primary method of attaching one riser joint to the next riser joint is through the bolt
flange to seal sub flange assemblies. The FT-H type riser is equipped with eight acme
thread bolts, which secure the upper riser flange to the lower riser seal sub flange. Both
the bolt flange and the seal sub flange are equipped with replaceable acme thread stud
nuts. Two socket head cap screws retain each acme thread bolt nut in place (see Figure 2-
4 on page 2-4). The acme bolt is undercut below the threaded area to allow the bolt to be
retained in the bolt flange. The bolt can be rotated counterclockwise into the acme thread
stud nut in the bolt flange to protect the bolt thread and also prevent it from being lost
overboard. To retain the flanges together the bolt is rotated clockwise from the bolt flange
into the acme thread stud nut on the seal sub flange. The eight bolts are tightened to a
torque value of 12,600 to 12,800 ft-lbs (17,083 to 17,354 Nm).
When the riser flanges are disconnected, the eight bolts do not require to be removed for
storage, because the acme thread washers retain the bolts in the stored position on the
flange.
A seal sub with O-rings prevents the riser fluid from leaking between the flange-to-flange
connections. The seal sub is retained in the seal sub flange by two dowel pins (see Figure
2-3 on page 2-3).
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Introduction
2
Pin
Dowel
Threaded Sleeve Pin
Jam Nut
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Bolt
Washer
Nut
Flange
All external lines are terminated with male/female stab subs (see Figure 2-5 on page 2-5).
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Introduction
2
Line
Boxes
Line
Pins
Hydraulic Line
Booster Line
Choke/Kill Line
The FT-H marine riser system supplied by NOV consists of the following:
R Two Telescopic Joints, 65’ Stroke, FT-H Riser Joint Assemblies
R Sixty-seven 90 ft FT-H Riser Joint Assemblies with Buoyancy
R Nine 90 ft FT-H Riser Joint Assemblies
R One 40 ft FT-H Riser Joint Assembly
R One 25 ft FT-H Riser Joint Assembly
R Two 20 ft FT-H Riser Joint Assemblies
R Two 15 ft FT-H Riser Joint Assemblies
R Two 10 ft FT-H Riser Joint Assemblies
R Two 5 ft FT-H Riser Joint Assemblies
R One Riser Fill-up Valve Assembly
R Two FT-H 1000 Ton Test/Riser Running Tool Assembly
R One FT-H Riser Spider Assembly
R One FT-H Riser Adapter Assembly
R One 1750 Ton Rotating Riser Tension Ring Assembly
R One 1000 Ton Gimbal Assembly
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Introduction
2
The 90ft marine riser joints and 5 ft through 40ft marine riser pup joints are used to space
out the distance between the BOP Stack on the sea floor and the drilling vessel.
Recommended spare parts are located in the Specifications and Parts List section of this
manual.
Riser Tension
The riser requires an over-pull, otherwise the riser will fatigue and riser failure will result.
There are many variables that effect the riser, the following is a general list that effect the
riser performance:
R Climatic weather conditions
R Sea state and under-currents
R Water depth
R Weight of the riser in water
R Drilling fluid (mud) weight in the riser
The above information is required before the proper over-pull by the riser tensioner system
can be applied. An independent riser analysis is required to determine the required riser
over-pull.
Choke Line 6.5" O.D. X 1" wall, 15,000 psi maximum working
pressure
Kill Line 6.5" O.D. X 1" wall, 15,000 psi maximum working
pressure
Booster Line 5" O.D x ½" wall, 7,500 psi maximum working
pressure
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The FT-H Marine Drilling Riser main tube is rated as defined by the American Petroleum
Institute API 2R and 16R at 3,500,000 lb. (1,587,573 Kg) force maximum equivalent
tension and 207 bar (3,000 psi) internal bore pressure not to be concurrent with maximum
equivalent tensile load.
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Installation and Operation
3
Handling Procedures
The FT-H marine riser should be handled in accordance to established rig procedures.
However, the following guidelines should be considered when moving the riser joints:
R The pin and seal sub protectors should always be used when moving marine riser
joints.
R Never lift the marine riser joints by use of the external lines.
R Never lift the marine riser by use of slings around the buoyancy modules.
R When picking up marine riser joints always use slings with the proper weight rating
(see table "FT-H Marine Riser Component Weight (in air)").
R Always pick up the marine riser joints with slings attached to the riser flanges.
R Always use two tag lines when moving the marine riser.
R To prevent damage to riser bolt threads, lift the eight (8) riser bolts and screw into
the threaded washers.
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External Lines
All external line pin and box ends should be inspected for damage. Any damaged pin or
box end will require the line to be replaced or returned to a NOV service facility for repair
(for line part number see the table titled "External Line Tools" on page 3-3).
All external lines have threaded sleeves and jam nuts (see Figure 3-1 on page 3-3). The
threaded sleeve is used to remove any slack/gap in the choke and kill external lines by
tightening the jam nut to 400 - 450 ft-lbs. (542 - 610 Nm) torque value. However, the
hydraulic line and booster line require to have 1/2" (12.7 mm) end-float. To obtain the 1/2"
(12.7 mm) end-float, tighten (rotate clockwise) the threaded sleeve to remove any slack/
gap in the line; then back off (rotate counterclockwise) the sleeve 1/2" (12.7 mm) and
tighten the jam nut to 400 - 450 ft-lbs. (542 - 610 Nm) torque value.
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If the riser is horizontal when adjusting the external lines,
the external lines may require to be supported in order to
achieve proper adjustment.
Special tools are required to tighten the sleeve and jam nut (see the table titled "External
Line Tools" on page 3-3).
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Pin
Dowel
Threaded Sleeve Pin
Jam Nut
Line Description Line Part No. Sleeve Wrench Jam Nut Wrench
Prior to running the riser, verify the flange to pin height (see Figure 3-2 on page 3-4) are
within the limits shown in the below Table and all sleeve jam nuts are properly tightened.
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(6.17)
Flange to Pin
In a diametrical opposed make-up sequence (see Figure 3-3 below), tighten the eight riser
bolts to 12,600 to 12,800 ft-lbs (17,083 to 17,354 Nm) torque.
Choke/Kill Line
1
4
7
Hydraulic
Line (2x) 6
5
8 Booster Line
3
2
Choke/Kill Line
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3
Polyclamps
Riveted Strap
Attachment Bone
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Valve
Choke/
Kill Line
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Riser Adapter
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Choke/Kill
Test Cap
Polypak Seal
Choke/Kill Line
Test Caps &
Lifting Pad Eyes (x2) Keeper Rings
Booster Line
Test Cap &
Keeper Ring
Hydraulic Line
Test Caps &
Keeper Rings
The lifting/test flange (1) has two pad eyes, each rated for safe working load of 250 tons.
The lifting/test flange frame itself is rated for safe working load of 500 tons. It is lifted onto
the riser joint adapter to test the riser string. The test cap assemblies (2,3,4) are secured
to the lifting/test flange (1) by keeper rings (5,6,7) which slide into cut grooves on each test
cap. The keeper rings (5,6,7) are fastened to the main plate (1) by capscrews (8) (see
Figure 3-7). Prior to installing the test/lift flange assembly, fill the external lines with water
and pressure test each line to its rated working pressure. The eight riser bolts secure the
lifting/test flange (1) to the riser joint adapter. The eight riser bolts are to be tighten to
4,200 ft-lbs. (5,694 Nm) torque.
When the external line tests are completed and all test pressure is vented to atmosphere,
disconnect the test line and unscrew the eight riser bolts. Lift the test flange from the riser
joint adapter.
Clean the test flange with fresh water, lubricate the eight bolt threads with 65%
molybdenum disulfide paste. Make sure not to damage the riser bolt threads, when
installing and uninstalling the test/lift flange. Clean and inspect all test cap polypak seals,
and replace any damaged seals. Apply a liberal coating of grease into each test cap seal
area. Store the test flange in a dry area.
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Installation and Operation
3
Pre-Installation Inspection
Prior to the installation of the riser a preliminary inspection should be made. The
inspection should be performed in accordance to established procedures defined by the
rig operator. Prior to inspection of the riser remove all flange and external line protectors
and thoroughly clean. It is recommended that a fresh water hydro-blast or steam cleaning
method be used. The following guidelines should be considered when establishing an
inspection procedure
1. Check the riser joint for external damage, i.e. buoyancy material, external lines, and
clamps.
2. Remove the riser and external line pin and box protectors and inspect all surfaces
for damage.
3. Check all seals for damage and replace as necessary.
4. Check the bore of the riser and all external piping to ensure there are no
obstructions.
5. If the riser and external line connectors were cleaned for inspection reapply a film of
65% molybdenum disulfide grease.
6. Reinstall the protectors after the inspection. Do not remove the protectors until the
riser is ready to be installed in the spider.
Running Procedure
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Use the recommended procedure as defined by the rig
operator. The following procedure is a typical procedure for
running marine riser.
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Stack/Riser Deployment
1. Install the riser adapter with the flex joint on the LMRP.
2. Position the gimbal on the rotary table.
3. Position the spider on the gimbal and connect the hydraulic connections to the
spider.
4. Place the handling tool on the rig floor.
5. Place the first riser joint in the V door using the riser slings and lifting tool.
6. Install the riser handling tool in the first joint of riser and pick up. Do not remove the
riser pin protector until the riser is ready for make up.
7. Make sure that the riser bolts are fully retracted in the riser flange.
8. After the riser has been stabbed, hand tighten the riser bolts and then torque
according to the procedures outlined in the section titled "Riser Bolt Torque
Procedures" on page 3-9.
9. Pick up the BOP stack and lower.
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It is recommended that the choke and kill lines are
pressure tested after running 3 to 5 riser joints.
10. After the last joint of riser is set on the spider, pick up the telescopic joint and make
up.
11. Make up a riser joint for use as the landing joint.
12. As the telescopic joint is lowered under the rig floor stop and attach the riser
tensioner support ring on the telescopic joint outer barrel.
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Installation and Operation
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13. Activate tensioner by slowly opening the “Activate Tensioner” valve. Set the tension
level at 200,000 lbs. (90,718 Kg). less than the total system net weight.
14. Unlock the tensioner support ring from the diverter housing.
15. Land the BOP stack and lock the stack connector to the wellhead.
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It is recommended that a pull test be performed after the
stack is connected to the wellhead.
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Maintenance
4
Maintenance
Preventative Maintenance
Under normal operating conditions the riser should be inspected periodically according to
an inspection checklist developed by the rig operator. A routine inspection should include
the following:
R Inspect the general condition of all painted surfaces. Check for paint cracking and
flaking and repaint as needed. Contact the NOV Repair Department for the proper
paint specification to be used when repainting riser.
R Remove the tab holding the seal sub in the box connection, remove the seal sub,
and inspect the condition of the four lip seals. Visually inspect the seal sub for any
marks.
R Check the seal sub grooves for wear.
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If the main connectors or auxiliary line connectors need to
be cleaned when making inspections use fresh water and
not sea water. Reapply a light film of high quality grease
such as AP-5 or equivalent to all seals and sealing
surfaces after inspections.
R Inspect the seals on all external lines. Check grooves for wear.
R Develop a schedule to reposition riser joints in the riser string to redistribute the
wear over the entire riser string.
R Check the main riser tube for any damage.
R Check the buoyancy clamps and modules for damage and ensure that they are
securely fastened.
R Ensure the serial number is readable and record number.
A log of the riser joints should be maintained showing location of the riser joint, “rig” or
“beach”. In addition the log should indicate the riser usage, number of wells, depth of
water and average tension if possible.
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Corrective Maintenance
R Remove the bolts, clean, and inspect threads for damage.
R Remove the socket head cap screws that hold the riser nuts in the flange and
inspect for damage.
R Remove the seal subs.
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The seal subs are removed by first rotating 90° and lifting
out. Some mechanical assistance may be needed to turn
the subs.
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Remove any nicks found on the seal subs by using a fine
grit emery cloth (150 grit).
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Inspect the following areas using a nondestructive test
method (U.T. or wet magnetic particle).
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Maintenance
4
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If indications are found contact the NOV repair department
for corrective action. Do not attempt to make weld repairs
on the riser without first contacting a NOV repair specialist.
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To install seal sub, align the dowel pin with the groove
opening on the flange, push the sub in and rotate 90°.
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The intention of the 4-Year Inspection is for the riser to be returned to approved vendor,
workshop for the work to be carried out, as the work involves complete disassembly of the
joint, which would not be practical on the rig. To accomplish the 4 yearly program 25% of
the riser should be returned to the shore without impeding drilling activities.
The company carrying out the inspection shall record all the results and compile a data
book with the information. Also included in the data book shall be Certificates of
Conformance (COC) for each riser joint inspected.
1 Main Riser
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Maintenance
4
M UT Circumferential Welds X
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J UT welds X
3 Booster Lines
F MPI welds X X
J UT welds X
4 Hydraulic Lines
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Maintenance
4
F PT welds X X
J UT welds X
5 Buoyancy
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R Remove all seals and wipers from riser main pin, box and auxiliary lines.
R Ensure that riser assembly is clean and free from moisture; interior and exterior
surfaces.
R Coat internal surfaces of main bore and auxiliary lines with water-proof and heat-
proof and heat-proof preservative.
R Coat external sealing surfaces of auxiliary line pins water-proof and heat-proof
preservative.
R Install pin and box urethane caps and plugs.
R Coat exposed metal on main pin with water-proof and heat-proof preservative.
R Pack grease into bolt-on-boss exposed bores.
R Cover and tape heavy mil-age plastic over bolt-on-boss.
R Install pin and box protectors.
R Touch up chipped paint with 3-part offshore quality paint.
R Periodic sample inspections should be conducted on a schedule based on weather
or moisture conditions.
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Description
The riser running tool for the FT-H riser hydraulically locks into the box connection of the
riser joint. As closing pressure is applied to the close side hydraulic circuit the piston
moves to the locked position engaging the lock dog into the mating profile in the riser box
connection. Four indicator pins attached to the piston indicate the movement of the piston.
The running tool is fully engaged when the tops of the pins are flush with the top of the
running tool. (See Figure 5-1)
Anti-Rotation
& Indicator Pin
Lock Dog
Engaged
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Handling Procedure
The FT-H marine riser running tool should be handled in accordance to established rig
procedures. However, the following guidelines should be considered when moving them:
R The riser running tool is to be moved in a vertical position. The running tool is
supplied with a lifting eye on the stem along with a shackle. Verify the test caps are
properly locked in place prior to the movement of the equipment.
Operation
Running Procedure
The running and test tool hydraulic circuit is equipped with a pilot operated check valve
(See Figure 5-2 on page 5-3). This allows the operator to first activate the pilot operated
check valve before functioning the tool to the unlock position. This procedure prevents the
running tool from being inadvertently unlocked.
1. Stab the test tool pin into the riser box connection.
2. Apply 1,500 psi hydraulic pressure to the lock side.
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Introduction
5
Pilot
Lock
Unlock
Lock/Unlock Hyd. Schematic
1500 PSI WP
Service with NL-100 or Equivalent
i
As locking pressure is applied the piston moves downward
to radially extend the lock dogs into the groove profile of
the riser box connection.
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5 Introduction Revision A
Page 5-4 of 10
3. Check the position of the indicator pins. The tool is fully engaged when the pins are
flush with the top of the handling tool.
4. After the riser string is landed in the spider unlock the running tool by piloting the
check valve then applying 1,500 psi (103 bar) to the unlock side.
Test Procedure
When the riser string is setting on the spider, test the choke, kill lines and other external
lines. When engaging the test caps the following procedures should be followed:
1. Before stabbing the test caps make sure the caps are not damaged. Remove any
nicks with a 120 grit emery cloth.
2. Position the notch on the test tool handle on the lug for that test caps and then push
down. This will engage the test cap onto the line pin.
3. After engaging the test cap, rotate the handle clockwise until shoulder on the test
cap is locked under the shoulder of the running tool and the spring loaded locking
pin engages the running tool body (see Figure 5-3 on page 5-5).
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Type FT-H Riser System
Revision A
Page 5-5 of 10
Introduction
5
Wiper Ring
4. Screw a test assembly into the Autoclave test port for the choke and kill line and
NPT test port for the booster and hydraulic line. The test assembly should be
outfitted to block, gauge, then bleed down the test pressure after the test
completion.
5. After the test is completed and all test pressure has been vented to atmosphere.
Disengage the test cap by pulling the spring loaded locking pin (to disengage from
the running tool body), rotate the handle counterclockwise. Lift up the handle to pull
the test cap from the line pin
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Type FT-H Riser System
5 Introduction Revision A
Page 5-6 of 10
i
At the operator’s discretion the test caps may be removed
from the running tool. This will allow more efficient running
of the riser. The test caps being installed when required.
Maintenance
Maintenance - Between Wells
It is recommended that the following maintenance procedure be carried out on the riser
running tool assembly between wells.
i
Thoroughly clean the running tool using fresh water and
not seawater.
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Type FT-H Riser System
Revision A
Page 5-7 of 10
Introduction
5
Maintenance - 4 Year
It is recommended the following maintenance procedure be carried out on the running tool
every four years. Item numbers in parenthesis refer to Figure 5-4 and to the engineering
assembly drawing located in the Specifications and Parts List section of this manual.
26
25
1
27
14 13
11
18
12
10
6
9
7 3
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5 Introduction Revision A
Page 5-8 of 10
i
Before disassembly thoroughly clean the running tool
using fresh water and not seawater.
i
Place the running tool in a suitable work area with a level
foundation and overhead crane or chain fall.
i
Use AP-5 or equivalent grease when installing new seals.
6. Lift the cylinder (11) vertically off the housing and remove the O-Ring (10), this will
allow the six lock dogs (9) to be removed.
7. Using a nondestructive test method (such as dye penetrate or magnetic particle
inspect), check the lock dogs for cracks.
8. Lift the piston (6) vertically from the housing.
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Revision A
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Introduction
5
i
It is not necessary to remove the four indicator pins (27),
however if removed they must be reinstalled with 'Loctite'
or commercial brand of thread lock.
9. Replace the polypak seals (5, 7, 8, and 12) and O-Ring (10).
10. Remove the four set screw (4) from the end shoe (3) unscrew the end shoe
counterclockwise and remove from the housing.
11. Reassemble the running tool using 65% molybdenum disulfide paste on threads.
12. Tighten the end shoe (3) to 800-825 ft-lbs. (1,085-1,119 Nm) torque, install the four
set screws and torque to 25 - 30 ft-lbs. (34 - 41 Nm) torque.
13. Install the screw (13) back into the cylinder.
14. Tighten the stem (26) into the housing to 23,000 ft-lbs. (31,184 Nm) torque.
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Page 6-1 of 6
Spider/Gimbal Assembly
6
Spider/Gimbal Assembly
Description
The spider/gimbal supports the suspended riser string and avoids the stress loading when
the drill string contacts the support dogs as riser joints are made-up on the rig floor. The
riser is supported on the spider/gimbal by six locking dogs. (See Figure 6-1 and Figure 6-
2) below.
Support Dog
Retracted Support Dog Dog Operating
Engaged (x4) Cylinder (x4)
Spider/Gimbal Specifications
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6 Spider/Gimbal Assembly Revision A
Page 6-2 of 6
Handling Procedures
The FT-H marine riser spider and gimbal should be handled in accordance to established
rig procedures. However, the following guidelines should be considered when moving
them:
R the spider and gimbal are to be moved with the base in a horizontal plane, to avoid
tipping. Use a four-part sling and the supplied lifting eyes for moving the spider and
gimbal.
Installation and Pre-Commissioning Checkouts
Riser Spider with Control Panel
R Check the riser spider and the control panel for external damage.
R Install the riser spider on the gimbal.
R Connect the jumper hose from the control panel to the riser spider.
i
The riser spider shall be controlled from the flow control
pilot operator check valve located on the riser spider.
There is also a flow control valve on the spider control
panel.
R Cycle the spider dog (Extend/Retract) 5 times. Operation speed can be adjusted
using the flow control valve located on the spider control panel. Verify the dogs
operate freely. Verify the locking pins will engage when the dogs are in the extended
position.
Gimbal
R Check the gimbal for external damage.
R Install the gimbal in the rotary table.
Operation
1. Establish the spider/gimbal assemblies on the rig floor.
2. Install the gimbal assembly into the rotary table and install the spider assembly into
the gimbal.
i
The spider assembly is equipped with a bottom lip that fits
into the gimbal. The gimbal also has a bottom lip which fits
into the rotary table. The entire assembly must be lifted
from all four (4) lifting points.
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Spider/Gimbal Assembly
6
3. Hook up the hydraulic hoses from Hydraulic Control Panel to the hydraulic ports on
the spider assembly (seeFigure 6-3).
Hydraulic
Ports
4. Function the spider support dogs several times (3 to 4 times) to make sure they are
functioning properly and to remove any air from the hydraulic circuit.
5. Retract the spider support dogs.
6. Lower the riser assembly until the riser connector is just above the spider.
i
After the spider locking dogs are engaged, the locking
dogs will extend slightly toward the riser. It is not necessary
that the spider locking dogs be fully extended to land the
riser flange on the spider.
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6 Spider/Gimbal Assembly Revision A
Page 6-4 of 6
SUPPLY MANIFOLD
PRESSURE PRESSURE
ENGAGE RETRACT
SPIDER
SUPPORT DOGS
ENGAGE RETRACT
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Revision A
Page 6-5 of 6
Spider/Gimbal Assembly
6
RETRACT DOGS
ENGAGE DOGS
4-Way
Selector
Valve
M M
ENGAGE RETRACT
1/2"NPTF RETURN
Needle Gauge
Gauge Valve (0-3000 psi)
(0-6000 psi) Filter
1/2"NPTF SUPPLY
(3000 PSI MAX)
Maintenance
Maintenance - Weekly
R Grease the locking dogs liberally with standard machine grease at the four (4)
grease ports.
R Visually check for hydraulic leakage.
i
See Spider Assembly drawing for hydraulic circuit notes.
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6 Spider/Gimbal Assembly Revision A
Page 6-6 of 6
3. Check the hydraulic operating cylinders for signs of leakage and damage. Rebuild
cylinders or replace as necessary.
4. Reinstall the four (4) locking dogs and liberally coat with machine grease.
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Tension Ring
Revision A
Page 7-1 of 10
Tension Ring
7
General Description
The riser tensioner wire lines connect to the Telescopic Slip Joint outer barrel via the
Rotating Tension (Support) Ring (see Figure 7-1). The Rotating Tension (Support) Ring is
rated to 1750 Tons (1587.5 tonnes). The Rotating Tension (Support) Ring contains two
hydraulic circuits. The hydraulic circuits control the following functions.
R Lock/Unlock the tension (support) ring to the diverter housing
R Lock/Unlock the lock dogs that connect the tension (support) ring to the telescopic
joint outer barrel.
Features of the Rotating Tension (Support) Ring are:
R One (1) cylinder provided for additional force rotating the ring (see Figure 7-1).
R One (1) pilot operated check valve to properly function Extend (Lock) and Retract
(Unlock) functions of the lock dogs (see Figure 7-2 on page 7-2).
R Two (2) lubricating points on each locking dog.
Diverter latch
Assembly (x6)
Pilot Operated
Check Valve
Actuation Ring
The Tension (Support) Ring is supported by the load ring with sixteen (16) padeyes with
the safe working load of 1750 tons (3.5M lbs.) equally distributed between them. Each pad
eye has a safe working load of 218,750 lbs (99,223 kgs).
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7 Tension Ring Revision A
Page 7-2 of 10
The function of the Pilot Operated Check Valve (POCV) is to maintain the tension
(support) ring in the Extend (Lock) position in the event of hydraulic pressure is lost.
i
In the event that you can’t Unlock (Retract) the Pilot
Operated Check Valve (POCV) (P/N 1505049), it must
then be replaced with a new one by contacting a NOV
customer representative.
RETRACT
TO CUSTOMER SUPPLY
DOGS
EXTEND
TO CUSTOMER SUPPLY
DOGS
7-2
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Tension Ring
Revision A
Page 7-3 of 10
Tension Ring
7
Handling Procedure
The FT-H marine riser rotating tension ring should be handled in accordance to
established rig procedures. However, the following guidelines should be considered when
moving the unit:
R The tension ring is to be moved with the base in a horizontal plane, to avoid tipping.
Use a four-part sling and shackles attached to the tensioner lug pads.
Installation and Pre-Commissioning Checkout
R Check the tension ring for external damage.
R Install each of the riser tensioner wire lines to the appropriate lug on the tension
ring.
R Install the control hose bundle to the tension ring.
i
The control hose bundle includes additional hoses for the
control of the slip joint.
R Remove the tension ring actuator locking pin from the telescopic joint locking dog
lock pin. Operate the tensioning ring lock to diverter housing dogs 10 times to
remove any air in the circuit. The controls will be located on the tension ring panel
(seeFigure 7-3).
R Verify that the telescopic joint lock dogs operate smoothly.
R Verify the telescopic joint lock locking pins can be inserted in the locked position.
R Remove the diverter housing locking dogs locking pins from each of the 3 diverter
housing locking dogs. Operate the diverter housing lock dogs 10 times to remove
any air in the circuits. The controls are located on the tension ring panel (see Figure
7-3).
R Verify the diverter housing locking dog pins can be engaged in the locked position
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7 Tension Ring Revision A
Page 7-4 of 10
DECREASE INCREASE
INNER/OUTER BARREL PANEL HYDRAULIC
BARREL LOCK MANIFOLD PRESSURE
PULL TO UNLOCK SUPPLY PRESSURE REGULATOR
TR LOCK TO TR LOCK TO
DIVETER HOUSING DIVETER HOUSING
UNLOCK LOCK
TENSIONING RING LOCK TENSIONING RING LOCK
DECREASE INCREASE TO DIVERTER HOUSING TO TELESCOPIC JOINT
INNER/OUTER BARREL
INNER/OUTER
LOCK PNEUMATIC
TR LOCK TJ TR LOCK TJ PANEL HYDRAULIC WARNING REMOVE LOCKING PIN ON
UNLOCK LOCK BARREL LOCK RETURN PRESSURE REGULATOR RING BEFORE UNLOCKING TENSION
RING FROM DIVERTER HOUSING
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Tension Ring
Revision A
Page 7-5 of 10
Tension Ring
7
UNLOCK
Gauge
Gauge Regulator (0-200 psi)
Ball Valve
(0-200 psi) Pneumatic
Valve
M
INNER/ OUTER
INSTRUMENT BARREL LOCK
M
AIR
LOCK
SET AT SET AT
Gauge 100 PSI
85 PSI
(0-6000 psi) Gauge
(0-3000 psi) Relief
Valve
HYDRAULIC
INLET
SET AT
1500 PSI
Ball Valve Regulator RETURN
TO TANK
M M M M
Manipulator Manipulator
Valve Valve
Operation
i
Use established rig procedures when mounting the
Tension Ring to the diverter housing.
The following is a recommended procedure for mounting the Tension Ring to the diverter
housing.
1. Locate the Tension (Support) Ring below the diverter housing in the moon pool
area.
2. Position the Tension (Support) Ring with the mating profile on diverter housing.
i
The estimated weight of the Tension (Support) Ring is
34,789 lbs. (15,780 Kg).
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7 Tension Ring Revision A
Page 7-6 of 10
5. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Lock (Extend)
position.
6. Insert the six (6) hitch pins through the cylinder heads and pistons. Secure the hitch
pins with the safety clips and chains (see Figure 7-5 on page 7-6).
Cylinder
Hitch Pin
Safety Pin
and Chain
i
Use established rig procedures when connecting the
Tension (Support) Ring to the slip joint.
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Tension Ring
7
2. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Slip Joint Dogs to the Lock (Extend) position.
3. At the BOP/Diverter hydraulic control manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Unlock position.
This will release the Tension (support) Ring from the diverter housing and allow the
Tension Ring to support the telescopic slip joint.
Removing the Tension Ring from the Diverter Housing
i
Use established rig procedures when removing the
Tension Ring from the diverter housing.
The following is a recommended procedure for removing the Tension Ring from the
diverter housing.
1. Pick up on the Tension Ring.
R Run drill pipe through the rotary table.
R Connect the drill pipe with a section of I-beam or other lifting device.
R Pick up the I-beam until it contacts the Tension Ring
2. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Unlock (Retract)
position. This will release the Tension Ring from the diverter housing.
3. Lower the Tension Ring and I-beam to the deck.
Maintenance
Maintenance - Between Wells
R Visually inspect the Tension Ring for evidence of hydraulic leakage.
R Visually inspect the pad eyes for wear or damage.
R Grease the six (6) latch assemblies. (See Figure 7-6).
R Grease the six (6) Slipjoint locking dogs. (See Figure 7-7 on page 7-8). Use a
quality anti-seize grease.
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Page 7-8 of 10
Polypak
Seal O-Ring PSP Seals
Wiper Seal
Latch Assembly
Grease Fitting
Hitch Pin
Lock Dog
Lubrication Point
Actuating Ring
Surface
7-8
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Tension Ring
Revision A
Page 7-9 of 10
Tension Ring
7
Maintenance - 4 Years
Remove the Tension Ring from the diverter housing (seethe section titled "Removing the
Tension Ring from the Diverter Housing" on page 7-7). Secure in a suitable work area to
dissemble the Tension Ring.
i
When maintenance is required on the FT-H Tension Ring
assembly, refer to the engineering drawing D-20034040D,
D-20035288D and C-733920D for all torque values.
1. Perform a nondestructive test method to check for indications of damage on all pad
eyes.
2. Remove the diverter latch pistons.
3. Perform a nondestructive test method on the six (6) latch pistons.
4. Replace all elastomers on the pistons. Refer to Figure 7-6 on page 7-8.
5. Reinstall the latch pistons in the Tension Ring.
i
Reference Drawing C-733920D for torque values.
6. Pull the safety pin from the Tension Ring Actuation Ring.
7. Remove the shoulder screws from the locking dogs.
8. Pull the locking dogs out.
The locking dogs each weigh 160 lbs. (73 Kg). Exercise
care when removing from tension ring. Failure to heed this
caution can injure personnel.
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7 Tension Ring Revision A
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Telescopic Joint
Revision A
Page 8-1 of 18
Telescopic Joint
8
Telescopic Joint
Description
The FT-H Telescopic (slip) Joint assembly has an overall length of 79.1 ft (24.11 meters)
when retracted and a total weight of 57,750 lbs (26,113 Kg). (See Figure 8-1) below. The
FT-H Telescopic Joint utilizes a flange type connection with an outside diameter of 39.0
inches (99.06 cm) and a diameter of 58.0 inches (147.3 cm) at the tension ring profile.
Other assembly characteristics include the following:
Upper Flange
w/ Seal Sub
Inner
Barrel
Upper
Packer
Outer
Barrel
Lower
Packer
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Telescopic Joint
8 Telescopic Joint Revision A
Page 8-2 of 18
R Flex hoses connect the telescopic joint choke, kill, booster and hydraulic
goosenecks to the drilling vessel.
The FT-H marine riser system is run with the seal sub-up and flange-down (see Figure 8-2
for Seal Sub/Flange to Flange Connection and Figure 8-3 on page 8-3 for External Line
Orientation).
Line
Boxes
Line
Pins
Hydraulic Line
Booster Line
Choke/Kill Line
8-2
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Telescopic Joint
8
Choke/Kill Line
Hydraulic
Line (2x)
Booster Line
Choke/Kill Line
Figure 8-3. FT-H Riser External Line Orientation
The primary method of attaching the telescopic joint to the next riser joint is through the
bolt flange to seal sub flange assemblies. The FT-H type telescopic joint is equipped with
eight acme thread bolts and bolt nuts, which secure the telescopic joint flange to the lower
riser seal sub flange. The seal sub flange is equipped with eight replaceable acme thread
bolt nuts. A socket head cap screw and anti-rotation dowel pins retain each acme thread
bolt nut in place (see Figure 8-2 on page 8-2). The eight bolts are tightened to a torque
value of 12,600 to 12,800 ft-lbs (17,083 to 17,354 Nm). When the telescopic joint flange is
disconnected, the eight bolts do not require to be removed for storage, because the acme
thread bolts retain the bolts in the stored position on the flange.
Handling Procedures
The FT-H telescopic joint should be handled in accordance to established rig procedures.
However, the following guidelines should be considered when moving the telescopic joint:
R The pin and seal sub protectors should always be used when moving the telescopic
joint.
R Never lift the telescopic joint by use of the external lines.
R When picking up the telescopic joint always use slings with the proper weight rating
(see "FT-H Telescopic Joint Weight (In air)).
R Pick up the Telescopic joint with slings attached to the riser flanges.
R Always use two tag lines when moving the telescopic joint.
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8 Telescopic Joint Revision A
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i
The Inner Barrel is still extended.
R Via the diverter control panel operate the upper and lower packers through the
pressure range allowed at the diverter control panel.
R Via a water control circuit (by others) verify that water flows from the packer
assemblies.
R Remove the telescopic joint from the tension ring and riser spider.
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Telescopic Joint
Revision A
Page 8-5 of 18
Telescopic Joint
8
Operation
Automatic Latch
The automatic latch comprises of six lock dogs equally spaced around a groove located at
the top of the inner barrel. Each lock dog has two springs, which radially extend the lock
dogs outward to latch (lock) the inner barrel into the outer barrel (see Figure 8-4).
Bellows Deflated
Bellows Inflated
Locked
(Lock dog engaged)
Unlocked
(Lock dog disengaged)
Inner Barrel
Each lock dog requires a latch/unlatch mechanism to unlatch (unlock) the inner barrel from
the outer barrel. Each latch/unlatch mechanism consists of a pivot arm, pivot pin and air
bellows attached to the inner barrel by a mounting adapter plate (see Figure 8-5 on page
8-6).
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8 Telescopic Joint Revision A
Page 8-6 of 18
Adapter
Plate
Pivot Arm
Pivot Pin
All six air bellows are interconnected and an airline supplies the bellows with 5 to 5.75 bar
(75 to 80 psi) air pressure (see Figure 8-6 on page 8-7).
8-6
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Page 8-7 of 18
Telescopic Joint
8
When the bellows expand they move the top of the pivot arms (above the pivot pin)
outwards, this in turn moves the pivot arm (below the pivot pin) inwards, to unlatch the
spring biased lock dogs (see Figure 8-4 on page 8-5).
The control of the inner barrel lock dogs is designated Inner Slip joint Barrel Dogs, Lock—
Unlock.
Once the Slip joint inner barrel is unlocked from the outer barrel and the inner barrel is
scoped out. The control lever should be place in the Lock position. This will vent all
pressure from the air bellows allowing the spring biased lock dogs to move outwards. This
action sets the Slip joint in the ‘Automatic Lock’ position. When in the lock position and the
riser is disconnected, the telescopic joint will automatically latch onto and lock the inner
barrel to the telescopic joint, to create approximately 20 to 30 ft (6 to 9 meters) safety
clearance between the connector and the wellhead.
Locking Indicators
The poppet style indicator system (See Figure 8-7 on page 8-8) is to facilitate a visual
indicator that the slip joint is in the locked position. It consists of six each poppets that align
up with the internal dogs of the locking system. Additionally an external flag or area of
alignment of the poppets to the dogs are installed.
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Telescopic Joint
8 Telescopic Joint Revision A
Page 8-8 of 18
Locked Dogs
Indicator Pin
Visible
Installed on the slip joint are six poppets to correspond to the six locking dogs. The
poppets are basically a plunger, spring loaded to move in and out as the dogs move in and
out. They will help with a visual indicator to ensure the slip joint is locked.
Along with the poppets, a flag or area of operation is installed. The area of operation -
approximately 4 inches - is to ensure the dogs and poppets are aligned. During normal
operations while using the slip joint the inner and outer barrel may turn slightly. So this flag
area of operations is also added.
i
Please ensure that when closing the slip joint, the external
flag is aligned in its operating area. Then close the slip joint
and visual inspect the external poppets. This will give the
operator a good visual sign that the slip joint is locked.
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Telescopic Joint
Revision A
Page 8-9 of 18
Telescopic Joint
8
Mandatory Inspection
A mandatory inspection of the locking mechanism must be performed prior to loading the
lock assembly. Additionally, the earlier versions of the slip joint design with the air bag
locking mechanism should be modified to add the visual ports to the bowl.
Due to the critical nature of the lock, this inspection must be performed every time prior to
the slip joint being collapsed, locked and loaded.
Inspection Procedure
1. Suspend the slip joint in the rotary table. If the slip joint is deployed, the inspection
must be conducted prior to retrieving the riser.
2. Unlock the inner/outer barrel lock using a maximum of 75-80 psi air pressure (100
psi maximum).
3. Release the air pressure (the dogs will extend).
4. Ensure that the six (6) dogs are moving freely and smoothly. If the mechanism does
not operate freely, clean and grease the dogs and slot. If the lock has not been
operated regularly, cycle the lock numerous times to ensure repeatability.
5. It is possible for the dog to pivot around the actuator lever. Prior to proceeding to
step 6, ensure the dog is properly aligned with the housing (square with housing).
6. Using a machinist scale, measure the extension of the dog from the OD of the
housing as shown in Figure 8-8 on page 8-10.
7. The measurement of the dog’s outer edge to the housing OD must be a minimum of
1.25”.
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8 Telescopic Joint Revision A
Page 8-10 of 18
1.25” Minimum
Extension
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Telescopic Joint
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Page 8-11 of 18
Telescopic Joint
8
Stop Plate
Lever
Indicator
8. Apply air pressure, 75-80 psi (100 max), to the actuators. Verify that the dogs retract
into the slot fully. If the dog does not fully retract into the slot, the dog could catch on
the bowl and hinder proper operation. Repeat (Step 4) above to correct discrepancy.
9. More recent slip joint lock assemblies incorporate a visual indicator to determine
proper dog position. This indicator is shown in figure 8. There is one indicator for
each locking dog. When the slip joint is engaged and latched, the indicator pins will
extend approximately 0.875” past the cross slot pattern of the poppet indicator nut
and close to flush with the outside diameter of the slip joint. It is necessary to verify
that each pin show the correct position before an application of load to the slip joint
assembly.
Packer Elements
The slip joint is equipped with two packer elements - one primary and one secondary
operated packer. The packers maintain a seal between the inner barrel and outer barrel
and permit the inner barrel to stroke in and out freely. The two packer assemblies each
have a flow-by port connection, which allows water to flow around the inner barrel and
packer element, to cool and lubricate the inner barrel and packer (see Figure 8-10 on page
8-12).
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8 Telescopic Joint Revision A
Page 8-12 of 18
Flow By Port
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Page 8-13 of 18
Telescopic Joint
8
3. Regulate the pressure to the primary packer at the lowest possible pressure while
maintaining a good seal. A small amount of seepage of well bore fluids is beneficial
to the durability of the packer.
4. The normal working pressure of the packers is 0-200 psi. The maximum working
pressure of the packers is 500 psi. As the primary packer wears continue to
increase the pressure to the packer to maintain a good seal.
5. If the primary packer fails to maintain an adequate seal when the hydraulic pressure
approaches 200 psi or if the inner barrel fails to stroke freely, apply pressure to the
secondary packer and remove pressure to the primary packer.
6. Adjust the pressure to the secondary packer to the lowest possible pressure while
maintaining a good seal. Allow a slight seepage of fluid to lubricate the inner barrel.
i
Ensure the inner barrel is greased regularly with a water
resistant grease.
i
Ensure the active packer flow-by port is connected with a
source of cooling water to ensure that the inner barrel/
packers is kept cool.
Maintenance
Maintenance - Between Wells
Under normal operating conditions the slip joint should be inspected periodically
according to an inspection checklist developed by the rig operator. A routine inspection
should include the following.
R Before collapsing the slip joint inner barrel into the outer barrel, wash the inner
barrel with fresh water, dry and liberally apply grease the whole barrel length.
R Inspect the general condition of all painted surfaces. Check for paint cracking and
flaking.
i
If the connectors or external line connectors need cleaning
before making inspections use fresh water and not sea
water. Reapply a light film of high quality grease such as
AP-5 or equivalent to all seals and sealing surfaces after
inspections.
8-13
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Telescopic Joint
8 Telescopic Joint Revision A
Page 8-14 of 18
R Visually inspect the main pin and box profiles for any wear or damage.
R Check the main seal sub polypak seals for wear or damage.
R Check the main box end for burrs and damage.
R Check the polypak seals on all external lines for wear or damage.
R Check the main riser tube for any damage. Check the internal bore for wear,
corrosion, and key seating.
R Check the general condition of the gooseneck connections. Check the seals for
wear or damage.
R Pull the gooseneck assembly housing on the booster line, choke/kill lines, and
hydraulic line and check for erosion.
R Lightly lubricate pins and boxes with a film of Moly-Lube paste.
R Check the general condition of the tubing for the pneumatic latch circuit.
R Inspect the inner barrel latch mechanism for wear or damage.
R Inspect the inner barrel to outer barrel lock dogs and springs for wear or damage.
R Ensure the flow-by ports and packer assembly ports are plugged to prevent
contamination.
External Lines
All telescopic joint external line pin and box ends should be inspected for damage. Any
damaged pin or box end will require the line to be replaced or returned to a NOV service
facility for repair (for line part number see the table titled "External Line Tools" on page 8-
15).
All external lines have threaded sleeves and jam nuts (see Figure 8-11 on page 8-15). The
threaded sleeve is used to remove any slack/gap in the choke and kill external lines by
tightening the jam nut to 400 - 450 ft-lbs. (542 - 610 Nm) torque value. However, the
hydraulic line and booster line require to have 1/2" (12.7 mm) end-float. To obtain the 1/2"
(12.7 mm) end-float, tighten (rotate clockwise) the threaded sleeve to remove any slack/
gap in the line; then back off (rotate counterclockwise) the sleeve 1/2" (12.7 mm) and
tighten the jam nut to 400 - 450 ft-lbs. (542 - 610 Nm) torque value.
‘
i
If the riser is horizontal when adjusting the external lines,
the external lines may require to be supported in order to
achieve proper adjustment.
8-14
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Telescopic Joint
Revision A
Page 8-15 of 18
Telescopic Joint
8
Special tools are required to tighten the sleeve and jam nut (see "External Line Tools").
Pin
Dowel
Threaded Sleeve Pin
Jam Nut
Line Description Line Part No. Sleeve Wrench Jam Nut Wrench
Prior to running the riser, verify the flange to pin height (see Figure 8-12 on page 8-16) are
within the limits shown in the below Table and all sleeve jam nuts are properly tightened.
8-15
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Telescopic Joint
8 Telescopic Joint Revision A
Page 8-16 of 18
(6.17)
Flange to Pin
Maintenance - 4 Year
Every four years disassemble the slip joint in order to carry out the following maintenance
procedure.
i
Test the critical areas on the seal sub, pin and box, the
external lines, and the Telescopic Joint inner barrel locking
dog assemblies using a nondestructive test method (U.T.
or wet magnetic particle).
1. With the inner barrel latched in the locked position, unbolt the lower packing
assembly from the outer barrel.
2. Pull the inner barrel out of the outer barrel to inspect the shoe.
3. Remove the threaded shoe from the inner barrel and dimensionally check the shoe
diameter. New shoe dimensions is 23.50 inches (596.9 mm).
4. Reinstall shoe on the inner barrel and reinstall in the outer barrel.
5. Replace all elastomers - main pin seal sub polypak seals, external line polypak and
wiper seals, and gooseneck polypak seal and wiper seals.
6. Remove the gooseneck housing on the booster line and choke and kill lines and
inspect for erosion. Replace the housing cap o-rings.
8-16
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Telescopic Joint
Revision A
Page 8-17 of 18
Telescopic Joint
8
7. Completely disassemble the inner barrel latch mechanism. Check general condition
of all parts. Lubricate pivot pin with a high quality anti-seize lubricant.
8. Remove the (inner barrel to outer barrel) lock dogs and springs. Inspect the lock dog
segments for any signs of wear or damage. Discard all springs and install a new set
of 12 springs.
Field Replacement Procedures of Telescopic Joint Packers
Below is a suggested procedure to replace the packer elements and service the packers,
housings, and other components. Local conditions and facilities may require adjustments
to the process. Extreme care must be taken to the size and weight of the components
involved.
Upper Packer Replacement:
1. Support the telescopic joint on the spider support dogs.
i
Do not remove the running tool or disconnect from the
elevator.
7. Unbolt the compression ring from the packer seal set. The packer seal set is split
and will fall from the inner barrel as it is unbolted from the compression ring.
Lower Packer Replacement:
1. Support the telescopic joint outer barrel on the spider/gimbal. Do not remove the
running tool or disconnect from the elevator.
2. Ensure that the inner barrel is locked to the outer barrel.
8-17
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Telescopic Joint
8 Telescopic Joint Revision A
Page 8-18 of 18
3. Remove the 15/8” (41 mm) nuts between the lower packer housing and upper packer
housing.
4. With the large nuts removed, slowly raise the inner barrel and upper packer housing.
5. Remove two 1/2” (12.7 mm) hex head screws from the compression ring. Install two
1
/2" lifting eye bolts into the compression ring.
6. Pull out the packer seal set. The split spacers will fall away as the packer seal set is
pulled.
7. Unbolt the compression ring from the packer seal set. The packer seal set is split
and will fall from the inner barrel as it is unbolted from the compression ring.
Reassembly:
Reassembly is the reverse of the disassembly process. Care should be taken not to pinch
the o-rings. Alignment of the packers, compression rings and inner barrel is critical in order
to not damage the components and to effect a good seal.
1. Clean the packer housing thoroughly. Remove foreign debris from all sealing
surfaces. Inspect for damage and condition.
2. Replace all o-rings.
3. Inspect all parts for wear and corrosion.
4. Liberally coat the inner surfaces of the packer housing with grease. Ensure that all
sealing surfaces remain dirt and grit free while exposed.
5. Coat the new packer elements with grease. Align the groove at the top of the packer
elements with the mating groove in the compression ring.
6. Push the halves together. The elements incorporate a tongue and groove seal at the
split. Ensure that the halves are mated fully and engaged on the compression ring
groove.
7. Reinstall the cap screws. Torque to 20 to 25 ft/lb.
8. Lower the compression ring and packer seal set until they are about to enter the
packer housing.
9. Align the flow-by port in the compression ring with the flow-by port in the middle
housing.
10. Install the split spacers.
11. Continue to lower the assembly until they are fully seated.
12. Install the 15/8” (41 mm) nuts and torque to 1,100 to 1,200 ft/lb. (1,491 Nm to 1,627
Nm) using a 65% Molybdenum-Disulfide thread lubricant.
8-18
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FT-H Riser System
Revision A
Page 9-1 of 8
Termination Joint & Keel Joint Bumper
9
Description
The termination joint is a riser joint that provides for the termination of the external choke/
kill, booster and hydraulic lines from the riser string up to the rig operations (see Figure 9-
1). The termination joint attaches to the keel joint bumper (see Figure 9-2 on page 9-2)
assembly which is attached to the bottom of the telescopic joint. In all aspects, the
termination joint and keel joint bumper assembly can be considered as any riser joint with
respect to operation and maintenance. The termination joint is 63 ft. in length, the keel
joint bumper assembly is 27 ft. in length and both run pin up and box down. Termination
joint and keel joint bumper are both attached by eight FT-H Main Housing Bolts which is
the same as the main riser joints.
.
9-1
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FT-H Riser System
9 Termination Joint & Keel Joint Bumper Revision A
Page 9-2 of 8
9-2
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FT-H Riser System
Revision A
Page 9-3 of 8
Termination Joint & Keel Joint Bumper
9
other equipments way while running and retrieving operations are in process. The
brackets are attached by friction and the 4 socket head capscrews per bracket are torqued
to 178 lb-ft. with anti-seize compound.
There are two types of brackets for the storm loop support, dual mux cable with bracket
assembly (see Figure 9-3) and dual mux cable and hot line assembly (see figure) which
are shown in the mux clamp layout (see Figure 9-4).
9-3
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FT-H Riser System
9 Termination Joint & Keel Joint Bumper Revision A
Page 9-4 of 8
Telescopic Joint
Assy (TJ)
Dual Mux Cable
& Hot Line Assy
Keel Joint
Bumper Assy
LOCK POSITION
Handling Procedures
The FT-H marine riser termination joint and keel joint bumper should be handled in
accordance to established rig procedures. However, the following guidelines should be
considered when moving them:
R The pin and seal sub protectors should always be used when moving marine riser
joints and adapters.
R Never lift the marine riser joints by use of the external lines.
R When picking up marine riser joints always use slings with the proper weight rating.
R Pick up the marine riser joints with slings attached to the riser flanges.
R To prevent damage to riser bolt threads, lift the eight (8) riser bolts and screw into
the ACME threaded stud nut.
9-4
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FT-H Riser System
Revision A
Page 9-5 of 8
Termination Joint & Keel Joint Bumper
9
Pre-Installation Inspection
Prior to the installation of the termination joint and keel joint bumper, a preliminary
inspection should be made. The inspection should be performed in accordance to
established procedures defined by the rig operator. Prior to inspection of the termination
joint and keel joint bumper, remove all flange and external line protectors and thoroughly
clean. It is recommended that a fresh water hydro-blast or steam cleaning method be
used. The following guidelines should be considered when establishing an inspection
procedure
1. Check the termination joint and keel joint bumper for external damage, i.e. external
lines, and clamps.
2. Check the main pin and box for sealing surfaces for damage. Inspect the o-ring
seals on the main pin and box connectors for cuts, cracks or loss of elasticity.
Replace as necessary.
3. Check the external line pin and boxes for damage. Check the polypak type seals for
damage. Replace as required.
4. Check the bore of the riser and all external piping to ensure there are no
obstructions.
5. If the external line pin and box connectors were cleaned for inspection or seals
replaced, reapply a film of 65% molybdenum disulfide grease to all seals and
sealing surfaces after inspection.
6. Reinstall the protectors after the inspection. Do not remove the protectors until the
riser is ready to be installed.
Preventative Maintenance
Under normal operating conditions the riser termination joints and keel joint bumper
assembly should be inspected periodically according to an inspection checklist developed
by the rig operator. A routine inspection should include the following:
R Inspect the general condition of all painted surfaces. Check for paint cracking and
flaking and repaint as needed. Contact the NOV Repair Department for the proper
paint specification to be used when repainting riser.
R Remove the set screws holding the seal sub in the box connection, remove the seal
sub, and inspect the condition of the four lip seals. Visually inspect the seal sub for
any marks.
R Check the seal sub grooves for wear
.
i
If the main connectors or auxiliary line connectors need to
be cleaned when making inspections use fresh water and
not sea water. Reapply a light film of high quality grease
such as AP 5 or equivalent to all seals and sealing
surfaces after inspections.
R Inspect the seals on all external lines. Check grooves for wear.
9-5
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FT-H Riser System
9 Termination Joint & Keel Joint Bumper Revision A
Page 9-6 of 8
R Check the buoyancy clamps and modules for damage and ensure that they are
securely fastened.
R Ensure the serial number is readable and record number.
A log of the riser joints should be maintained showing location of the riser joint, “rig” or
“beach”. In addition the log should indicate the riser usage, number of wells, depth of
water and average tension if possible.
Corrective Maintenance
R Remove the bolts, clean, and inspect threads for damage.
R Remove the seal subs.
i
The seal subs are removed by removing the 2 set screws
and lifting out. Some mechanical assistance may be
needed to remove the subs.
i
Remove any nicks found on the seal subs by using a fine
grit emery cloth (150 grit).
i
Inspect the following areas using a nondestructive test
method (U.T. or wet magnetic particle).
R Inspect the entire I.D. area of the risers and riser adapters.
R Inspect the main tube weld and an area two inches toward the flange and a two foot
area opposite the flange on the outside diameter of the riser connector and
adapters.
9-6
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FT-H Riser System
Revision A
Page 9-7 of 8
Termination Joint & Keel Joint Bumper
9
R Inspect the external line connector welds and an area 2" on either side of the welds.
R Inspect the entire I.D. area of the seal sub.
i
If indications are found contact the NOV repair department
for corrective action. Do not attempt to make weld repairs
on the risers or riser adapters without first contacting a
NOV repair specialist.
i
To install seal sub, align the sub with the opening on the
flange, push the sub in, install the two (2) set screws and
torque to 15 - 20 ft lbs. (20- 27 Nm).
i
The termination spool’s mud boost line should also be
inspected for visible leakage of sealing areas. If the line is
be to be removed and disassembled, replace all internal
seals prior to re-assembling.
9-7
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FT-H Riser System
9 Termination Joint & Keel Joint Bumper Revision A
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FT-H Riser Joint Fill-Up Valve
Revision A
Page 10-1 of 6
Description
The automatic fill-up valve operates through the use of differential pressure between the
internal bore pressure and the external seawater pressure. The Fill-up valve is a safety
valve (See Figure 10-1). The valve is functioned by calculated spring pressures to close or
open the poppets when the internal or external force is greater. It is intended to fill the riser
bore with seawater in the event of an unanticipated loss of mud. By doing this, it will
prevent the riser from collapsing due to external pressure forces.
Some units are functioned by a backup safety system with the use of a manual cable reel
assembly and manifold assembly (See Figure 10-2 on page 10-2). The Fill-up valve
assembly becomes manually operated when the hydraulic lines are connected to the
cable reel assembly. Operators then control the poppets to open and close by monitoring
the manifold assembly. This is a safety feature to release the pressure or keep the
pressure regulated depending on the situation.
10-1
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FT-H Riser Joint Fill-Up Valve
1 Riser Joint Fill-Up Valve Revision A
Page 10-2 of 6
Installation
The placement of the fill-up valve riser joint should be determined by the following
guidelines.
R The operator should first evaluate the level to which he is willing to lose mud.
i
NOV recommends that the mud level be maintained within
approximately 200 feet of the diverter out level. In general,
approximately 500 feet below sea level is recommended.
R The operator should locate on the Y-axis the “Air Gap Prior to Opening” (See Figure
10-3 on page 10-3).
R Reading from the appropriate mud weight curve, find the installation depth on the X-
axis.
R Run the fill-up valve joint accordingly.
10-2
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FT-H Riser Joint Fill-Up Valve
Revision A
Page 10-3 of 6
Riser Joint Fill-Up Valve
10
900
800
700
500
400
300
200
100
0
0 160 320 480 640 800 960 1120 1280 1440 1600
Depth of Fill Valve (ft)
10 ppg
12 ppg
14 ppg
16 ppg
18 ppg
Operation
In operation, the internal pressure is assumed to be greater than the external pressure.
This is achieved with mud density being greater than seawater density. The mud level is
assumed to be at the outlet level of the diverter. The force on the poppet, to close and
seal, is determined by the column of mud above the poppet.
Use the following calculation when determining the internal force to close the poppet.
Pressure to Close Poppet = (Mud Density) x (Gravity) x (Height of Mud Column)
Use the following calculation when determining the external force to open the poppet.
Pressure to Open Poppet = (Seawater Density) x (Gravity) x (Height of Mud Column)
The difference between the two pressures keeps the poppet closed. Additionally, a spring
is provided to assist in the poppet closure and sealing (See Figure 10-4 on page 10-4).
The mud level is above the seawater level under normal conditions. The density of mud is
greater than seawater. Therefore, there is always a net closing force on the poppet. In the
event the internal fluid density is equal to seawater density, the spring will ensure poppet
closure.
10-3
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FT-H Riser Joint Fill-Up Valve
1 Riser Joint Fill-Up Valve Revision A
Page 10-4 of 6
Poppets shown in
open position
Hydraulic Choke/Kill
Lines (Ref.) Line (Ref.)
Booster
Line (Ref.)
Choke/Kill
Line (Ref.)
26 44 27 29 28 30 33 32 31 34 35 36
28 737760 Housing
31 737759 Poppet
10-4
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FT-H Riser Joint Fill-Up Valve
Revision A
Page 10-5 of 6
Riser Joint Fill-Up Valve
10
The fill-up valve will open when the external pressure is sufficient to overcome the spring
pressure plus the internal bore pressure. This condition occurs when the bore of the riser
is void of fluid significantly below sea level assuming the internal fluid density is greater
than seawater density. The term used to describe this level is “air gap”. The air gap is
defined as the column of air above the internal fluid (mud) to the outlet level of the diverter.
i
It is assumed the diverter is vented to the atmosphere. If
the diverter is not vented, a partial vacuum will develop in
the riser bore.
As the mud level drops, the air gap increases. When the mud level reaches a
predetermined level the poppets will begin to open, or “crack”. Seawater will enter the bore
of the riser in an attempt to equalize the pressure differential. Should the level continue to
fall, the poppets will continue to open. Once the mud level stops falling, the poppets will
close under spring pressure. Contaminated mud can be circulated out and the drilling
operation may proceed.
Maintenance
Maintenance - Between Wells
The main pin and box and external lines should be visually inspected for damage, galling,
flaking, and general condition (Post-Well). The seals and wipers should be replaced as
required.
The functional components of the fill-up valve are constructed of corrosion resistant
materials. The fill-up valve joint should be thoroughly cleaned between wells using fresh
water.
Maintenance - 4 Year
The main pin and box and external lines should be maintained in accordance with Riser
System. Disassemble the poppet valve assemblies (See Figure 10-5 on page 10-6) and
inspect internal components for general condition and wear. Replace all 0-rings. Apply a
light film of water resistant grease to the poppet housing prior to resassembly.
10-5
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1 Riser Joint Fill-Up Valve Revision A
Page 10-6 of 6
Functional Testing
The fill-up valve can be tested on deck using the fill-up test cap according to the following:
1. Bolt the test cap to the body of the poppet valve.
i
Ensure that the seal is installed between the cap and the
body.
2. Using appropriate hoses and fittings, bleed the air from under the cap.
3. Pump water into the cap while recording pressure.
4. Poppet valve will open at approximately 10 psi.
10-6
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Type FT-H Riser System
Revision A
Page 11-1 of 4
Specifications and Parts Lists
11
Parts Identification
All parts required for maintenance or repair are available from NOV Assembly drawings
correspond to the parts list which identifies each part by number. Using this part number
and part name will ensure procurement of the proper part when ordering spare parts.
Correspondence
Direct all correspondence to the appropriate address listed below.
Mailing Address
National Oilwell Varco
P.O. Box 1473
Houston, Texas 77251, U.S.A.
Shipping Address
12950 West Little York
Houston, Texas 77041
Tel. (713) 937-5000
Fax (713) 937-5779
11-1
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Type FT-H Riser System
11 Specifications and Parts Lists Revision A
Page 11-2 of 4
Engineering Drawings
The table below, “Engineering Drawings” lists the engineering drawings and parts lists for
the FT-H riser system.
Engineering Drawings
20030422 D-733417D Choke & Kill Line, WA, FT-H Riser (90' Joint)
11-2
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Type FT-H Riser System
Revision A
Page 11-3 of 4
Specifications and Parts Lists
11
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11 Specifications and Parts Lists Revision A
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19 20038564 RG, HOIST, 8000#, SIDE PULL, ABS+CDS, 1-8UNC-2A EA 2.0000 11/19/07
20 733895 STOP, ADJ, RUNNING TOOL, FT-G RISER EA 4.0000 8/1/07
21 020396 NUT, HX, 3"-8UNC, CAD PLTD EA 4.0000 8/1/07
22 733871 PIN, ALGNMT, RUNNING TOOL, FT-G RISER EA 1.0000 8/1/07
23 20004936 NUT, HX, HEAVY, 2"-4-1/2UNC-2B THD EA 1.0000 8/1/07
24 8020469 WSHR, FL. 2" NOM, SS EA 1.0000 8/1/07
25 20035040 RG, LOAD, FT-H RIS, RUNNING TOOL EA 1.0000 8/1/07
26 20035041 STEM, RUNNING TOOL, BX FRAME 5 ELEVATOR, 1000 TON EA 1.0000 8/1/07
27 733889 PIN/INDICATOR, ANTI-ROTATION, RUNNING TOOL, FT-G EA 4.0000 8/1/07
28 733911 PROTECTOR, INDICATOR, RUNNING TOOL, FT-G RISER EA 1.0000 8/1/07
29 207146 SCREW, HHC, 1/2"-13UNCx2"LG, SAE Gr5, CAD PLTD EA 8.0000 8/1/07 3/10/08
SCREW, HHC, 1/2"-13UNCx2"LG, SAE Gr5, CAD PLTD EA 16.0000 3/11/08
30 8020962 WSHR, LK, 1/2", HELICAL SPG, SS EA 21.0000 8/1/07 3/5/08
WSHR, LK, 1/2", HELICAL SPG, SS EA 30.0000 3/6/08
31 20005893 SHACKLE, ANCHOR, BOLT TYPE, 35 TON, 2", NSQ EA 1.0000 8/1/07
32 731407 LUG, F/TST PLUG, FT RIS RUNNING TOOL LUG EA 3.0000 8/1/07
33 207143 SCREW, HHC, 1/2"-13UNC-2Ax 1-1/4"LG, SAE Gr5, CAD EA 8.0000 3/11/08
34 8010212 SCREW, HHC, 1/2"-13UNCx3-1/4" LG, SS EA 3.0000 8/1/07
35 218956 NUT, HX, 1/2"-13UNC, SS REF: 641-08013-03 EA 4.0000 8/1/07 2/14/08
NUT, HX, 1/2"-13UNC, SS REF: 641-08013-03 EA 5.0000 2/15/08
36 733893 LUG, DBL, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000 8/1/07
37 8002895 SCREW, SHC, 1/2"-13UNCx1-1/4" LG, SS EA 1.0000 8/1/07
38 012725 SCREW, HHC, 1/2"-13UNCx3"LG, 304 SS EA 1.0000 8/1/07 2/14/08
SCREW, HHC, 1/2"-13UNCx3"LG, 304 SS EA 2.0000 2/15/08
39 737530 PLT, DATA, BLANK EA 1.0000 8/1/07
40 051282 ADHESIVE KIT, STRUCT EA 1.0000 8/1/07
41 20001350 BRKT, MTG, LK/UNLK, HYD FTGS, RUNNING TOOL, FT-G EA 1.0000 8/1/07
42 8010155 SCREW, HHC, 3/8"-16UNCx1"LG, SS EA 2.0000 8/1/07
43 8020981 WSHR, LK, 3/8", HI COLLAR, HELICAL SPG, SS EA 2.0000 8/1/07
44 1505067 VLV, POC, SGL, 3000 PSI, 1/2" NPTF EA 1.0000 8/1/07
45 8010107 SCREW, HHC, 1/4"20UNCx1-3/4"LG SS EA 2.0000 8/1/07
46 8020958 WSHR, LK, 1/4", HELICAL SPG, SS EA 2.0000 8/1/07
47 8020452 WSHR, FL. 1/4"NOM, SS EA 2.0000 8/1/07
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44 20001213 PLUG, DUST, Q/D CPLR, 1/4"NPT FEMALE INLT EA 2.0000 6/25/07 3/10/08
2116913 CONN, TEE, TRIPLE-LOK, 7/16" MALE 37 DEG, 7/16" FE EA 10.0000 3/11/08
45 20001210 CAP, DUST, QD PLUG, 1/4"NPT FEMALE INLT EA 2.0000 6/25/07 3/10/08
20040146 PLUG, DUST, QD, 60 SERIES, 1/2" EA 1.0000 3/11/08
46 20032354 CVR, CYL, SIMPLE STYLE, 59" TENS RG EA 1.0000 6/25/07
47 207084 SCREW, SHC, 3/8"-16UNCx1/2"LG, ASTM A574, CAD PLT EA 4.0000 6/25/07
48 1500218 CAP, DUST, QD, 1/4", 60 SERIES POLYURETHANE EA 1.0000 3/11/08
20016791 UNION, 1/4" TUBE X 37 DEG JIC, SS EA 22.0000 3/11/08
2119145 ADPTR, STUB, 1/4"MTUBEx1/4" M JIC (37 DEG), SS EA 12.0000 6/25/07 3/10/08
49 20024491 ELBOW, CONN, SWIVEL, 1/4"SS EA 2.0000 3/11/08
2115562 ELL, TUBE, 1/4"Tx1/4"FPT, SS EA 12.0000 6/25/07 3/10/08
50 204219 FTG, GREASE, STR, 1/8"MPT, SS EA 12.0000 10/17/07
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