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Tests - Mechanical Properties: Material Brand, Source, Tests Etc. Units Requirement

This document contains test results for cement from two different sources - Ultratech OPC from Gujarat Cement Works in India and an in-house sample from Peliyagoda. It provides the results of mechanical, physical and chemical tests on the cement samples and compares the results to the requirements. All test results were found to meet the requirements.

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Nandika Milinda
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0% found this document useful (0 votes)
38 views6 pages

Tests - Mechanical Properties: Material Brand, Source, Tests Etc. Units Requirement

This document contains test results for cement from two different sources - Ultratech OPC from Gujarat Cement Works in India and an in-house sample from Peliyagoda. It provides the results of mechanical, physical and chemical tests on the cement samples and compares the results to the requirements. All test results were found to meet the requirements.

Uploaded by

Nandika Milinda
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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Ultratech OPC (Bulk) Ultratech OPC

Material Brand , Source, Tests etc. Units Requirement


Gujarat Cement Works- India In house - Peliyagoda
Sample Date 20.11.2020 11.12.2020
Report Date 25.11.2020 08.01.2021
Report Reference Number G-94062 SC-809-O-11.12.2020-Part II
Brand Used Ultratech Ultratech
Source Gujarat - India Gujarat - India
Type OPC 42.5N OPC 42.5N
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 24.8 & 23.3 Ok 24.4 Ok
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 - - 54.5 Ok
Tests - Physical properties
Setting Time - Initial min ≥ 60 130/155 Ok 110 Ok
Setting Time - Final min NM 230/255 - - -
Soundness - ( le chatelier's Method ) mm < 10 1 Ok 0.98 Ok
- ( Autoclave method ) mm < 0.8 0.027 Ok - -
Fineness m2/kg >225 306 Ok 304 Ok
Standard Consistency % - - -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 0.85 Ok 1.36 Ok
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 1.27 Ok 0.72 Ok
Sulphate Content % by mass ≤ 3.5 3.14 Ok 3.03 Ok
Chloride % by mass ≤ 0.1 0.018 Ok 0.03 Ok
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 0.92 Ok - -
A/F (Al2O3/Fe2O3) 1.13 - - -
Cement (SLS Magnesia % by mass ≤ 5.0 1.24 Ok - -
107,1247, Alkali Content (as Na2O) % by mass - - - - -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass - -
Magnesium As MgO % by mass - -
Iron as Fe2O3 % by mass - -
Aluminium as Al2O3 % by mass - -
Pottasium as K2O % by mass - -
Sodium as Na2O % by mass - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass - -
Phosporous as P2O2 % by mass - -
Silicon as SiO2 % by mass - -
Sulphur as SO3 % by mass - -
Check CaO/SiO2 > 2? - -
Mineral Composition of Clinker
C 3S % by mass - -
C 2S % by mass - -
C 3A % by mass - -
C4AF % by mass - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA NA
% Composition/Propotion %
Loss on Ignition - For limit 5.1.4 % ≤ 5.0
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10%
Free CaO - For limit Cl5.1.4 < 1%
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA NA
Alumina as Al2O3 -
Iron Oxide as Fe2O3 -
SiO2 + Al2O3 + Fe3O3 > 70%
Lime as CaO -
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4%
Soundness (Opt) - For Limit 5.1.4 <10min
Ultratech OPC Ultratech OPC
Material Brand , Source, Tests etc. Units Requirement
NBRO ITI for RDA
Sample Date 16.11.2020 18.11.2020
Report Date 16.12.2020 08.01.2021
Report Reference Number CT/20/078 A SS 2013794
Brand Used Ultratech Ultratech
Source Gujarat - India Gujarat - India
Type OPC 42.5N OPC 42.5N
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 22.8 Ok 21.9 Ok
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 56.3 Ok 50.2 Ok
Tests - Physical properties
Setting Time - Initial min ≥ 60 145 Ok 120 Ok
Setting Time - Final min NM 180 - - -
Soundness - ( le chatelier's Method ) mm < 10 1 Ok 0 Ok
- ( Autoclave method ) mm < 0.8 - - - -
Fineness m2/kg >225 334 Ok - -
Standard Consistency % - - 29 -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 - - 0.7 Ok
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 - - 1.8 Ok
Sulphate Content % by mass ≤ 3.5 - - 2.9 Ok
Chloride % by mass ≤ 0.1 - - 0.02 Ok
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 - - - -
A/F (Al2O3/Fe2O3) - - - -
Cement (SLS Magnesia % by mass ≤ 5.0 - - - -
107,1247, Alkali Content (as Na2O) % by mass - - - - -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass - -
Magnesium As MgO % by mass - -
Iron as Fe2O3 % by mass - -
Aluminium as Al2O3 % by mass - -
Pottasium as K2O % by mass - -
Sodium as Na2O % by mass - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass - -
Phosporous as P2O2 % by mass - -
Silicon as SiO2 % by mass - -
Sulphur as SO3 % by mass - -
Check CaO/SiO2 > 2? - -
Mineral Composition of Clinker
C 3S % by mass - -
C 2S % by mass - -
C 3A % by mass - -
C4AF % by mass - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA NA
% Composition/Propotion %
Loss on Ignition - For limit 5.1.4 % ≤ 5.0
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10%
Free CaO - For limit Cl5.1.4 < 1%
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA NA
Alumina as Al2O3 -
Iron Oxide as Fe2O3 -
SiO2 + Al2O3 + Fe3O3 > 70%
Lime as CaO -
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4%
Soundness (Opt) - For Limit 5.1.4 <10min
Ultratech OPC Portland Fly Ash Cement
Material Brand , Source, Tests etc. Units Requirement
NBRO Gujarat - India (Bulk)-Pre shipment
Sample Date 16.11.2020 20.11.2020
Report Date 16.12.2020 25.11.2020
Report Reference Number NBRO/MQ/20/124 G-94063
Brand Used Ultratech OPC Portland Fly Ash Cement
Source Gujarat - India Gujarat - India
Type OPC PFC/B-V 42.5N
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 - - 18 Ok
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 - - - -
Tests - Physical properties
Setting Time - Initial min ≥ 60 - - 155 Ok
Setting Time - Final min NM - - 260 -
Soundness - ( le chatelier's Method ) mm < 10 - - 1 Ok
- ( Autoclave method ) mm < 0.8 - - - -
Fineness m2/kg >225 - - 367 Ok
Standard Consistency % - - - 32 -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 1.6 Ok N/A -
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 1.3 Ok N/A -
Sulphate Content % by mass ≤ 3.5 2.6 Ok 3.14 Ok
Chloride % by mass ≤ 0.1 0.03 Ok 0.031 Ok
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 - - - -
A/F (Al2O3/Fe2O3) - - - -
Cement (SLS Magnesia % by mass ≤ 5.0 - - 1.42 Ok
107,1247, Alkali Content (as Na2O) % by mass - 0.4 - - -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass - -
Magnesium As MgO % by mass - -
Iron as Fe2O3 % by mass - -
Aluminium as Al2O3 % by mass - -
Pottasium as K2O % by mass - -
Sodium as Na2O % by mass - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass - -
Phosporous as P2O2 % by mass - -
Silicon as SiO2 % by mass - -
Sulphur as SO3 % by mass - -
Check CaO/SiO2 > 2? - -
Mineral Composition of Clinker
C 3S % by mass - -
C 2S % by mass - -
C 3A % by mass - -
C4AF % by mass - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA Silicious NA
% Composition/Propotion % 25
Loss on Ignition - For limit 5.1.4 % ≤ 5.0
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10%
Free CaO - For limit Cl5.1.4 < 1%
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA NA
Alumina as Al2O3 -
Iron Oxide as Fe2O3 -
SiO2 + Al2O3 + Fe3O3 > 70%
Lime as CaO -
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4%
Soundness (Opt) - For Limit 5.1.4 <10min
Ultratech BHC Ultratech BHC
Material Brand , Source, Tests etc. Units Requirement
In house - Peliyagoda NBRO
Sample Date 10.12.2020 16.11.2020
Report Date 07.01.2021 15.01.2021
Report Reference Number SC-809-P-10.12.2020-Part II CT/20/078 B
Brand Used Ultratech/PFC/B-V Ultratech
Source Gujarat - India Gujarat - India
Type BHC 42.5N OPC 42.5N
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 17.8 Ok 19.8 Ok
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 50 Ok 59.7 Ok
Tests - Physical properties
Setting Time - Initial min ≥ 60 160 Ok 200 Ok
Setting Time - Final min NM - - 240 -
Soundness - ( le chatelier's Method ) mm < 10 1 Ok 0 Ok
- ( Autoclave method ) mm < 0.8 - - - -
Fineness m2/kg >225 344 Ok 389 Ok
Standard Consistency % - - - -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 N/A - - -
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 N/A - - -
Sulphate Content % by mass ≤ 3.5 3.12 Ok - -
Chloride % by mass ≤ 0.1 0.04 Ok - -
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 - - - -
A/F (Al2O3/Fe2O3) - - - -
Cement (SLS Magnesia % by mass ≤ 5.0 - - - -
107,1247, Alkali Content (as Na2O) % by mass - - - 0.4 -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass - -
Magnesium As MgO % by mass - -
Iron as Fe2O3 % by mass - -
Aluminium as Al2O3 % by mass - -
Pottasium as K2O % by mass - -
Sodium as Na2O % by mass - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass - -
Phosporous as P2O2 % by mass - -
Silicon as SiO2 % by mass - -
Sulphur as SO3 % by mass - -
Check CaO/SiO2 > 2? - -
Mineral Composition of Clinker
C 3S % by mass - -
C 2S % by mass - -
C 3A % by mass - -
C4AF % by mass - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA NA
% Composition/Propotion %
Loss on Ignition - For limit 5.1.4 % ≤ 5.0
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10%
Free CaO - For limit Cl5.1.4 < 1%
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA NA
Alumina as Al2O3 -
Iron Oxide as Fe2O3 -
SiO2 + Al2O3 + Fe3O3 > 70%
Lime as CaO -
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4%
Soundness (Opt) - For Limit 5.1.4 <10min
Ultratech PPC Ultratech PFC
Material Brand , Source, Tests etc. Units Requirement
NBRO ITI for RDA
Sample Date 16.11.2020 18.11.2020
Report Date 16.12.2020 05.01.2021
Report Reference Number NBRO/MQ/20/124 SS 2013795
Brand Used Ultratech PPC Ultratech PFC
Source Gujarat - India Gujarat - India
Type PPC PFC 42.5N
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 - - 17.6 Ok
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 - - 51.2 Ok
Tests - Physical properties
Setting Time - Initial min ≥ 60 - - 165 Ok
Setting Time - Final min NM - - - -
Soundness - ( le chatelier's Method ) mm < 10 - - 0 Ok
- ( Autoclave method ) mm < 0.8 - - - -
Fineness m2/kg >225 - - - -
Standard Consistency % - - - 30 -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 N/A - - -
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 N/A - - -
Sulphate Content % by mass ≤ 3.5 2.4 Ok 2.8 Ok
Chloride % by mass ≤ 0.1 0.04 Ok 0.02 Ok
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 - - - -
A/F (Al2O3/Fe2O3) - - - -
Cement (SLS Magnesia % by mass ≤ 5.0 - - - -
107,1247, Alkali Content (as Na2O) % by mass - - - - -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass - -
Magnesium As MgO % by mass - -
Iron as Fe2O3 % by mass - -
Aluminium as Al2O3 % by mass - -
Pottasium as K2O % by mass - -
Sodium as Na2O % by mass - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass - -
Phosporous as P2O2 % by mass - -
Silicon as SiO2 % by mass - -
Sulphur as SO3 % by mass - -
Check CaO/SiO2 > 2? - -
Mineral Composition of Clinker
C 3S % by mass - -
C 2S % by mass - -
C 3A % by mass - -
C4AF % by mass - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA NA
% Composition/Propotion %
Loss on Ignition - For limit 5.1.4 % ≤ 5.0
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10%
Free CaO - For limit Cl5.1.4 < 1%
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA NA
Alumina as Al2O3 -
Iron Oxide as Fe2O3 -
SiO2 + Al2O3 + Fe3O3 > 70%
Lime as CaO -
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4%
Soundness (Opt) - For Limit 5.1.4 <10min
Ultratech Clinker for EGC fly ash for Ultratech
Material Brand , Source, Tests etc. Units Requirement
Gujarat Cement Works KAILTEC Test & Research
Sample Date - 27.08.2018
Report Date - 25.09.2018
Report Reference Number - KTRC/QF/0510/01
Brand Used Clinker details Fly ash
Source Gujarat - India
Type -
Tests - Mechanical properties
Compressive Strength - 2 days N/mm2 ≥ 10.0 - - - -
Compressive Strength - 28 days N/mm2 ≥ 42.5 ≤ 62.5 - - - -
Tests - Physical properties
Setting Time - Initial min ≥ 60 - - - -
Setting Time - Final min NM - - - -
Soundness - ( le chatelier's Method ) mm < 10 - - - -
- ( Autoclave method ) mm < 0.8 - - - -
Fineness m2/kg >225 - - - -
Standard Consistency % - - - - -
Tests - Chemical properties
Insoluble Residue (N/A for BHC) % by mass ≤ 5.0 - - - -
Loss on ignition (N/A for BHC) % by mass ≤ 5.0 0.51 - - -
Sulphate Content % by mass ≤ 3.5 1.4 - - -
Chloride % by mass ≤ 0.1 0.021 - - -
Lime Saturation Factor (LSF) 0.66 ≤ & ≤ 1.02 0.93 - - -
A/F (Al2O3/Fe2O3) 1.15 - - -
Cement (SLS Magnesia % by mass ≤ 5.0 - - - -
107,1247, Alkali Content (as Na2O) % by mass - 0.36 - - -
1253) Chemical Analysis of Clinker
Calsium as CaO % by mass 64.56 - -
Magnesium As MgO % by mass 0.98 - -
Iron as Fe2O3 % by mass 4.89 - -
Aluminium as Al2O3 % by mass 5.64 - -
Pottasium as K2O % by mass 0.34 - -
Sodium as Na2O % by mass 0.15 - -
Manganese as MnO % by mass - -
Titanium as TiO2 % by mass 0.46 - -
Phosporous as P2O2 % by mass 0.16 - -
Silicon as SiO2 % by mass 20.91 - -
Sulphur as SO3 % by mass 1.4 - -
Check CaO/SiO2 > 2? 3.09 OK -
Mineral Composition of Clinker
C 3S % by mass 50.44 - -
C 2S % by mass 22.27 - -
C 3A % by mass 6.71 - -
C4AF % by mass 14.94 - -

Fly Ash Source - See Cl 5.1.4


Type (S/C)? NA NG NA
% Composition/Propotion % NG
Loss on Ignition - For limit 5.1.4 % ≤ 5.0 0.41
Chloride - BS EN 450-1, Cl:5.2.3 % < 0.1 -
SO3 - BS EN 450-1, Cl:5.2.4 % < 3.0
<40±10 for N
-
Fineness - BS EN 450-1,Cl5.3.1 % <12±10 for S
Reactive CaO - For limit Cl5.1.4 < 10% 0.7
Free CaO - For limit Cl5.1.4 < 1% 0.17
Reactive SiO2 - For limit Cl5.1.4 > 25 % NA 21.5 NA
Alumina as Al2O3 - 28.17
Iron Oxide as Fe2O3 - 3.18
SiO2 + Al2O3 + Fe3O3 > 70% 52.85
Lime as CaO - 0.87
CaO + SiO2 (Cl. 3.14;SLS1247) >50%
Magnesium Oxide as MgO < 4% 0.62
Soundness (Opt) - For Limit 5.1.4 <10min -

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