Material Item Specification Fill Capacity: SECTION 204-04: Wheels and Tires 2014 F-150 Workshop Manual Specifications
Material Item Specification Fill Capacity: SECTION 204-04: Wheels and Tires 2014 F-150 Workshop Manual Specifications
Material
Item Specification Fill
Capacity
High Temperature Nickel Anti- — —
Seize Lubricant
XL-2
Motorcraft® Wheel and Tire — —
Cleaner
ZC-37-A
General Specifications
Item Specification
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Tire Inflation
Tires See Safety Certification Label on driver door jamb
Wheel Weights
Wheel weight Use a wheel weight manufacturer's rim gauge to determine the correct wheel weight
type application
Torque Specifications
Description Nm lb-in
Valve stem-to-Tire Pressure Monitoring System (TPMS) sensor screw 1.5 13
a — —
Wheel nuts
a Refer to the procedure in this section.
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Safety Precautions
unless all drive wheels are elevated off the ground. Drive wheels in contact with ground could cause
unexpected vehicle movement. Failure to follow this instruction may result in serious personal
injury.
can result in tire bead damage or tire separation from the wheel. Failure to follow this instruction
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may result in serious personal injury to technician or vehicle occupant(s).
tire. Tire sealants may be flammable and can burn or explode if exposed to an ignition source.
Failure to follow this instruction may result in serious personal injury.
Combined load carrying capacity of replacement wheels for a given axle, must be equal to or greater
than that axle's gross axle weight rating (GAWR) identified on the vehicle's Safety Compliance
Certification label. All other specifications should be evaluated by measurement of both the original
wheel and the replacement wheel. If specifications are not equivalent, the safety and handling of the
vehicle may be degraded, which may result in serious injury to the vehicle occupant(s).
much as possible by pushing in valve core plunger prior to removing the core. Escaping air can
carry particles that can injure the eyes. Failure to follow these instructions may result in serious
personal injury.
(such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by
Ford. The recommended tire and wheel size may be found on either the Safety Compliance
Certification Label or the Tire Label, which is located on the B-pillar or edge of the driver's door. If
the information is not found on these labels, consult a Ford dealer. Use of any tire or wheel not
recommended by Ford can affect the safety and performance of the vehicle, which could result in an
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increased risk of loss of vehicle control, vehicle rollover, personal injury and death. Additionally, the
use of non-recommended tires and wheels could cause steering, suspension, axle or transfer
case/power transfer unit failure.
NOTICE: Do not clean aluminum wheels with steel wool, abrasive-type cleaners or strong
detergents. Damage to the wheel finish may occur. Use Wheel and Tire Cleaner ZC-37-A or -B or
equivalent.
Factory-installed tires and wheels are designed to operate satisfactorily with loads up to and including full-
rated load capacity when inflated to recommended inflation pressures.
Correct tire pressure and driving techniques have an important influence on tire life. Heavy cornering,
excessively rapid acceleration and unnecessary sharp braking increase tire wear.
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The Tire Pressure Monitoring System (TPMS) includes:
z the Body Control Module (BCM), located behind the passenger side kick panel.
z the Tire Pressure Monitor (TPM) module, located behind the instrument panel on the RH side near
the glove box.
z four valve stem mounted tire pressure sensors.
z an Instrument Panel Cluster (IPC) warning indicator.
z message center warnings.
The TPM module is a radio receiver that collects the tire pressure data from the TPMS tire pressure
sensors. The TPM module passes the tire pressure data to the BCM , where the BCM applies a
predetermined pass/fail criteria.
The BCM compares the information of each tire pressure message against a pressure limit. If the BCM
determines that the tire pressure has fallen below the minimum pressure, the BCM communicates this to the
IPC on the vehicle communication network.
The BCM uses tire pressure sensors to monitor the tire pressure in the 4 road tires. The sensors transmit
radio frequency signals to the BCM approximately once every 60 seconds when the vehicle speed exceeds
32 km/h (20 mph).
The tire pressure sensors are battery operated and mounted to the valve stem.
The IPC illuminates the TPMS warning indicator when it receives a TPMS warning indicator on request from
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the BCM and displays the appropriate message(s) in the message center.
For additional information on the IPC and message center, refer to Section 413-01 .
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Special Tool(s)
Digital Tire Pressure Gauge
204-354
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Part
Item Number Description
1 1508 Tire
2 1007 Wheel
3 1700 Valve stem and screw (also part of 1A189)
4 1A189 Tire Pressure Monitoring System (TPMS) sensor (a new
sensor assembly includes W714266 screw and 1700
valve stem and cap)
5 — Valve stem-to- TPMS sensor screw (part of 1700)
6 1A163 Valve stem cap (also part of 1A189)
Disassembly
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chemicals if exposed to extreme mechanical damage. If these chemicals contact the skin or eyes,
flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If any
part of the battery is swallowed, contact a physician immediately. When disposing of TPMS sensors,
follow the correct procedures for hazardous material disposal. Failure to follow these instructions
may result in serious personal injury.
NOTICE: Failure to follow the instructions below may result in damage to the Tire Pressure
Monitoring System (TPMS) sensor.
NOTICE: The Tire Pressure Monitoring System (TPMS) sensor is mounted to the valve stem.
Removal of the valve stem requires dismounting the tire from the wheel and removal of the TPMS
sensor.
NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to be sure that
accurate values are obtained.
1. Remove the wheel and tire. For additional information, refer to Wheel and Tire in this section.
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2. NOTICE: The valve stem is connected to the Tire Pressure Monitoring System (TPMS) sensor.
Do not pull the valve stem from the wheel, or damage to the sensor will occur.
Remove the valve stem core and fully deflate all air from the tire.
z If a new Tire Pressure Monitoring System (TPMS) sensor is being installed, remove and
discard the valve stem-to-sensor screw and the sensor.
NOTICE: Do not allow the tire beads to move beyond the wheel mid-plane (middle of the wheel) when
separating the beads from the wheels, damage to the Tire Pressure Monitoring System (TPMS)
sensor may occur.
3. NOTICE: Tire and valve stem position is critical to prevent damage to the Tire Pressure
Monitoring System (TPMS) sensor when using a paddle-type bead separator.
NOTE: Some machines may have a nylon roller bead separator at the 12 o'clock position instead of
the paddle-type bead separator at the 3 o'clock position.
Position the wheel and tire assembly on a suitable tire machine and separate both beads of the tire
from the wheel.
z For a paddle-type tire machine, position the valve stem at the 12 o'clock or 6 o'clock position
and the paddle at the 3 o'clock position.
z For a roller-type tire machine, align the valve stem with the roller at any position.
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4. NOTE: Index-mark the valve stem and wheel weight positions on the tire.
Place the wheel and tire assembly on the turntable of the tire machine with the valve stem at the
11:30 position and the machine arm at the 12 o'clock position and dismount the outer bead from the
wheel.
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5. Reset the wheel and tire assembly on the turntable of the tire machine with the valve stem at the
11:30 position and the machine arm at the 12 o'clock position and dismount the inner bead from the
wheel.
6. NOTE: A new valve stem must be installed whenever a new tire or wheel is installed.
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7. NOTICE: Use care not to damage the wheel surface when removing the valve stem.
Using a suitable valve stem puller and a wood block, remove the valve stem from the wheel.
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8. NOTE: When installing a new wheel, always install a new valve stem and sensor screw. Reuse the
TPMS sensor from the previous wheel if possible. The TPMS will not have to be trained if the sensor
is reused.
If the TPMS sensor is being reused, inspect the TPMS sensor for damage and install a new sensor
as necessary.
Assembly
NOTICE: Damage to the Tire Pressure Monitoring System (TPMS) sensor may result if the tire
mounting is not carried out as instructed.
1. NOTICE: To prevent Tire Pressure Monitoring System (TPMS) sensor and valve stem damage,
the valve stem must be installed onto the TPMS sensor and then installed into the wheel as an
assembly.
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2. NOTICE: It is important to pull the valve stem and Tire Pressure Monitoring System (TPMS)
sensor assembly through the wheel rim hole in a direction parallel to the valve stem hole axis.
If the assembly is pulled through at an angle, damage to the valve stem and sensor assembly
may occur.
NOTICE: Use care not to damage the wheel surface when installing the valve stem and Tire
Pressure Monitoring System (TPMS) sensor assembly.
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Lubricate the valve stem with soapy water and install the valve stem and TPMS sensor assembly into
the wheel using a block of wood and a suitable valve stem installer.
3. Make sure the valve stem rubber is fully seated against the wheel.
4. NOTE: Lubricate the tire beads using a suitable fast-drying, corrosion-inhibiting tire bead lubricant.
Position the wheel on the turntable of the tire machine, then lubricate and position the bottom bead of
the tire on the wheel.
5. Position the wheel to align the valve stem with the machine arm, at the 6 o'clock position, and mount
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6. Reposition the wheel to align the valve stem with the machine arm at the 6 o'clock position, and
mount the top bead of the tire.
7. NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to make sure
that accurate values are obtained.
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Inflate the tire to the pressure specified on the Vehicle Certification (VC) label located on the driver
door or door pillar.
z Proceed to Step 8 if the tire beads do not seat at the specified inflation pressure.
8.
of the tire in order to seat the beads, follow all steps listed below. Failure to follow these steps
may result in serious personal injury.
The following steps should only be carried out if the tire beads cannot be seated by inflating
the tire up to the maximum inflation pressure listed on the tire sidewall.
1. Relubricate the tire bead and wheel bead seat area.
2. Install a remote valve and pressure gauge.
3. Wear eye and ear protection and stand at a minimum of 3.65 m (12 ft) away from the wheel
and tire assembly.
4. Inflate the tire using the remote valve and tire gauge until the beads have seated or until the
pressure gauge is 138 kPa (20 psi) more than maximum inflation pressure on tire sidewall. If
beads have not seated, deflate the tire and proceed to the next step.
5. Place the wheel and tire assembly in an OSHA-approved tire safety cage.
6. Inflate the tire using the remote valve and pressure gauge until the beads have seated or until
the pressure gauge is 276 kPa (40 psi) more than maximum inflation pressure on the tire
sidewall. Do not exceed 276 kPa (40 psi) above the maximum pressure on tire sidewall.
Install a new tire if the beads do not seat at this pressure.
9. Install the wheel and tire. For additional information, refer to Wheel and Tire in this section.
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Disassembly
1. NOTE: The Tire Pressure Monitoring System (TPMS) sensor cannot be removed without disassembly
of the wheel and tire.
Disassemble the wheel and tire. For additional information, refer to Wheel and Tire in this section.
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Special Tool(s)
Activation Tool, Tire Pressure
Monitor
204-363
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Vehicle Communication Module
(VCM) and Integrated Diagnostic
System (IDS)
software with appropriate
hardware, or equivalent scan tool
Principles of Operation
chemicals if exposed to extreme mechanical damage. If these chemicals contact the skin or eyes,
flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If any
part of the battery is swallowed, contact a physician immediately. When disposing of TPMS sensors,
follow the correct procedures for hazardous material disposal. Failure to follow these instructions
may result in serious personal injury.
The Tire Pressure Monitor (TPM) module monitors the tire pressure of all 4 road tires. The wheel-mounted
tire pressure sensors transmit signals via radio frequency to the TPM module. The TPM module is a radio
receiver that collects the tire pressure data from the tire pressure sensors. The TPMS sensor radio
transmissions are sent once approximately every 60 seconds when the vehicle speed exceeds 32 km/h (20
mph). The data is then sent to the Body Control Module (BCM) where a predetermined pass/fail criteria is
applied. The BCM compares each TPMS sensor transmission against a low-pressure limit. If it has been
determined that the tire pressure has fallen below this limit, the BCM communicates this on the vehicle
communication bus to the Instrument Panel Cluster (IPC). The IPC then illuminates the TPMS warning
indicator and displays the appropriate message(s) in the message center.
Tire pressures fluctuate with temperature changes. For this reason, tire pressure must be set to specification
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when tires are at outdoor ambient temperatures. If the vehicle is allowed to warm up to shop temperatures,
and the outside temperature is less than shop temperature, the tire inflation pressure must be adjusted
accordingly.
If the tires are inflated to specification at shop temperatures, and the vehicle is moved outdoors when the
outdoor ambient temperature is significantly lower, the tire pressure may drop enough to be detected by the
TPMS and activate the TPMS warning indicator.
As the ambient temperature decreases by 6°C (10°F), tire pressure decreases 7 kPa (1 psi). Adjust the tire
pressure by 7 kPa (1 psi) for each 6°C (10°F) ambient temperature drop as necessary to keep the tire at the
specified Vehicle Certification (VC) label pressure. Refer to the following tables to adjust the tire pressure
indoors for colder outside temperatures.
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Tire Pressure Monitoring System (TPMS) Warning Indicator and Message Center Messages
The TPMS warning indicator and vehicle message center sometimes display faults that cannot be resolved
by the customer. Treat these messages as TPMS faults that must be serviced.
NOTE: When directed to train or re-train any TPMS sensors, use only the sensor training procedure
outlined in Tire Pressure Monitoring System (TPMS) Sensor Training . Do not use the TPMS reset
procedure outlined in the Owner's Literature as this procedure will not program new sensors to the module.
The TPMS warning indicator remains on continuously and the message center displays LOW TIRE
PRESSURE when any of the tire pressures are low. When this condition exists, adjust the tire pressure to
the recommended cold pressure indicated on the VC label.
NOTE: The TPMS sensors do not transmit when the vehicle is stationary. If the vehicle has been stationary
for more than 30 minutes, it is necessary to wake up the sensors so that they transmit the latest tire
pressure information to the TPM module.
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If the vehicle has been stationary for more than 30 minutes, carry out the Tire Pressure Monitoring System
(TPMS) Sensor Activation procedure in this section.
The TPMS warning indicator flashes for 70 seconds, then remains ON continuously when the ignition switch
is turned to the ON position and 1 or more of the following conditions exists:
z Tire Pressure Sensor Fault — The message center displays TIRE PRESSURE SENSOR FAULT
when a TPMS sensor is malfunctioning. GO to Symptom Chart .
z No communication with the BCM . The TPMS indicator is illuminated when the IPC has not received
any signals from the BCM for more than 5 seconds. The message center displays TIRE PRESSURE
MONITOR FAULT. GO to Symptom Chart .
z Tire Pressure Monitor Fault — The message center displays TIRE PRESSURE MONITOR FAULT
when the TPMS is malfunctioning or communication with the IPC has been lost. GO to Symptom
Chart .
The TP_STAT PID can be used to determine why the TPMS warning indicator is flashing.
Tire Pressure Monitoring System (TPMS) PID Definitions and Intermittent Troubleshooting
The TPM monitors the TPMS status. The current status can be viewed by accessing the TPMS status PID :
TPMS_STAT using the scan tool. This helps identify the current system status and may aid in diagnosing
the system. The PID has 4 valid states:
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3. TPMS_STAT = LOW.
z If the module has detected that at least 1 TPMS sensor is reporting low tire pressure, the PID
displays LOW.
The TPMS uses the TPMS last warning event PIDs to store detailed information about the last 5 times the
TPMS warning indicator was activated. These PIDs can be used to acquire more information about a
particular TPMS event, but must be used carefully.
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The number of key cycles since the TPMS indicator was activated. This PID cycles from zero to 255. Default
is $00, this can be used to determine how long ago a TPMS event occurred and the time (in key cycles)
between events.
This is the last programmed location for the sensor identifier causing each TPMS event. Due to tire rotation,
the sensor may no longer be at the original location. It is suggested that all the PIDs be recorded, the
system retrained, and then the sensor identifier PIDs be used to pinpoint the actual location of each sensor.
This is the tire pressure associated with each TPMS warning indicator event. This can be used along with
the function code to clearly identify the TPMS events that were strictly due to low pressure. It can also be
used to determine when a sensor is transmitting inaccurate tire pressure.
Describes the warning status of each TPMS event by using the information received from the TPMS status
(TPMS_STAT) PID . If there is a communication issue, the status could be Normal.
z Unknown
z Normal (normal operation)
z Low (low pressure event)
z Fault (sensor fault or system fault)
This is the identifier of the sensor involved in each TPMS event. EVT1 is the most recent event that
triggered the TPMS warning indicator. Default is $ 00 00 00 00.
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If a sensor in a certain location has caused several events, yet the sensor trains and seems to operate
normally, moving that particular wheel to a different location on the vehicle is a good way to isolate the issue
to a certain sensor/wheel location. Rotate the wheels and road test the vehicle. This can be done in an
attempt to replicate the issue. This determines if the issue followed the sensor or remained in the original
sensor location.
This is a technique to get past a left front sensor that may not be responding to determine if the remaining
sensors train to the module. This can help save time determining if other sensors are having issues or if the
module is experiencing training difficulties with a certain location.
Training known good sensors from another vehicle cannot differentiate between a faulted module and Radio
Frequency Interference (RFI), as some noise source could be preventing the TPM module from receiving
the tire pressure status from the original sensors as well as the known good sensors. This technique can be
used to differentiate between a sensor and module issue. If the TPM module cannot train any of the sensors
on the same vehicle, and likewise cannot train known good sensors from another vehicle, then the issue is
with the TPM module or RFI and not with the original sensors. The original sensors should not be replaced.
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Items That Cause RFI
Non-OEM Equipment
z Video equipment has been found to cause RFI especially when the video and power supply lines are
near the TPMS .
z Car alarms (even those installed by dealerships) have been found to create enough RFI to cause the
TPMS to malfunction or lose considerable range. These car alarms can sometimes be difficult to
locate, as they are usually hidden somewhere out of the way for reduced accessibility.
z Many different in-vehicle cell phone chargers have been found to cause considerable RFI . The
vehicles with the power point closest to the TPM module are the most affected. It must be noted that
most cell phone chargers do not produce high levels of RFI all the time. This depends on the state of
charge of the cell phone battery. The phone must be almost completely discharged in some cases.
z Power supplies and DC/AC inverters typically create a lot of RFI . Most consumer grade equipment
has very little filtering or shielding.
OEM Modules
In some cases, the RFI may actually be caused by a module or ground on the vehicle. Depending on the
severity of the issue, a dirty ground, improperly built ground shield or module can disable the system.
Modules that have microcontrollers using clock circuits to create the timing pulses for the microprocessor
may radiate RFI .
Using Customer's Electronics to Pinpoint the Radio Frequency Interference (RFI) Source
This can be a way to determine the cause of an issue well before the sensors and module are replaced with
little or no affect on the system performance. Since this takes more up-front work, it relies on working with
the customer to determine what equipment was being used at the time of the event.
z If an OEM component or customer device is causing an RFI issue, replace the device.
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z If a phone charger is causing an RFI issue, the customer should consult their cell phone provider to
acquire a different phone charger.
z If a device such as a dealer-installed alarm is causing an RFI issue, move the device to another
location on the vehicle. In the case of a portable device, move the power cord to another power point
location.
In summary, if the RFI source is present and cannot be moved or replaced, the intermittent issue remains.
The TPMS system must accept RFI and the unwanted system operation it can cause.
1. Verify the customer concern. Keep the following items in mind when diagnosing any TPMS related
issue:
z The tire pressure sensors are not designed to be used with aftermarket wheels. The use of
run-flat tires (tires with steel body cord plies in the tire sidewall) that are not originally
equipped, may block the TPMS signal and are not recommended.
z Non-OEM modifications made to the vehicle may result in false TPMS warnings.
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z Swapping wheels on vehicles with the same TPMS sensors sets a fault if the sensors are not
trained. Refer to Tire Pressure Monitoring System (TPMS) Sensor Training in this section.
z The tire pressure calibrations in the TPM for the system cannot be changed to use lower tire
pressures than those listed on the Vehicle Certification (VC) label.
z Certain non-OEM electronic equipment may cause RFI and false TPMS warnings. To aid in
diagnosis, obtain information from the owner regarding any equipment that has been added or
was in use at the time the TPMS fault occurred.
z It may be necessary to disconnect any electronic add-on equipment to verify its impact on
TPMS operation. For intermittent cases, it may be necessary to ask the customer to provide
portable electronic equipment to verify its impact on the system.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)
before proceeding to the next step.
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4. NOTE: Make sure to use the latest scan tool software release.
If the cause is not visually evident, connect the scan tool to the Data Link Connector (DLC).
5. NOTE: The Vehicle Communication Module (VCM) LED prove-out confirms power and ground from
the DLC are provided to the VCM .
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z If the scan tool responds with no communication for one or more modules, refer to Section
418-00 .
z If the network test passes, retrieve and record Continuous Memory Diagnostic Trouble Codes
(CMDTCs).
8. Clear the CMDTCs and carry out the self-test diagnostics for the BCM and the TPM module.
9. If the DTCs retrieved are related to the concern, go to the BCM DTC Chart or the TPM Module DTC
Chart. For all other DTCs, refer to the Diagnostic Trouble Code (DTC) Chart in Section 419-10 .
DTC Charts
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C1A58:51 Right Front Tire Pressure This DTC is only present when a new BCM is installed, the
Sensor and Transmitter BCM is flashed or reconfigured. TRAIN the tire pressure
Assembly: Not Programmed sensors. REFER to Tire Pressure Monitoring System
(TPMS) Sensor Training in this section.
All other — REFER to Section 419-10 .
DTCs
Symptom Chart
Symptom Chart
NOTE: For vehicles with different front and rear tire pressures, the tire pressures must be
adjusted and the tire pressure sensors must be trained following a tire rotation. Failure to
train the sensors results in a false low tire pressure event, causing the Tire Pressure
Monitoring System (TPMS) indicator to illuminate.
For vehicles with the same tire pressure for front and rear tires, training the sensors is
not necessary after a tire rotation.
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Failure of a TPMS component may not cause the message center to display a fault
message or store a DTC. The Symptom Chart is a starting point to begin diagnosis of
these concerns.
Condition Possible Sources Action
z The Tire Pressure z Spare tire currently in z GO to Pinpoint Test
Monitoring System (TPMS) use D.
warning indicator is on z Tire pressure not set to
continuously and the specifications listed on
message center displays the Vehicle Certification
LOW TIRE PRESSURE (VC) label
z TPMS sensors not
trained following tire
rotation
z TPMS sensor(s)
z The Body Control Module z Stoplamp switch z GO to Pinpoint Test
(BCM) cannot enter sensor concern E.
training mode when using z Ignition switch concern
the TPMS sensor training z BCM
procedure
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z The TPMS warning z Not all TPMS sensors z GO to Pinpoint Test
indicator illuminates with are installed F.
DTCs present z TPMS sensors not
trained
z TPMS sensor(s)
z Intermittent TPMS
operation due to Radio
Frequency Interference
(RFI)
z TPM module wiring
z TPM module
z BCM wiring
z BCM
z The TPMS warning z Communication z REFER to Section
indicator illuminates with no network concern 413-01 to diagnose
DTCs present z Instrument Panel the TPMS warning
Cluster (IPC) indicator is always
on.
z One or more TPMS sensors z TPMS sensor(s) z FOLLOW the
do not train and DTCs are z Vehicle communication diagnostics for the
present issue DTC(s) retrieved.
z Intermittent TPMS REFER to DTC
operation due to RFI Charts in this
z TPM module wiring section.
z TPM module
z BCM wiring
z BCM
z One or more TPMS sensors z TPMS sensor(s) z GO to Pinpoint Test
do not train and no DTCs z Radio Frequency G.
are present Interference (RFI)
Pinpoint Tests
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Pinpoint Test D: The Tire Pressure Monitoring System (TPMS) Warning Indicator Is ON Continuously
and The Message Center Displays LOW TIRE PRESSURE
Normal Operation
The Tire Pressure Monitor (TPM) module monitors the air pressure of all 4 road tires. The wheel-mounted
tire pressure sensors transmit data via radio frequency signals to the TPM module. The TPM module is a
radio receiver that collects the air pressure data from the Tire Pressure Monitoring System (TPMS) tire
pressure sensors. The data is then sent to the Body Control Module (BCM) where a predetermined pass/fail
criteria is applied. The TPMS sensor radio transmissions are sent approximately once every 60 seconds
when the vehicle speed exceeds 32 km/h (20 mph). The BCM compares each TPMS sensor transmission
against a low-pressure limit. If it has been determined that the tire pressure has fallen below this limit, the
BCM communicates this on the vehicle communication bus to the Instrument Panel Cluster (IPC). The IPC
then illuminates the TPMS warning indicator and displays the appropriate message(s) in the message
center .
This symptom can also be caused by a spare tire currently being used in place of a road tire. Make sure that
the spare tire is not currently in use. On vehicles with different front and rear tire pressures, if the sensors
are not trained following a tire rotation, this symptom may result. Advise the customer that on vehicles with
different front and rear tire pressures, the sensors must be trained as directed in the Owner's Literature.
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This pinpoint test is intended to diagnose the following:
z Spare tire currently in use
z Tire pressure not set to specifications listed on the Vehicle Certification (VC) label
z TPMS sensors not trained following tire rotation
z TPMS sensor(s)
PINPOINT TEST D: THE TPMS WARNING INDICATOR IS ON CONTINUOUSLY AND THE MESSAGE
CENTER DISPLAYS LOW TIRE PRESSURE
NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to be sure that
accurate values are obtained.
NOTE: If a warranty case is opened for an actual TPMS fault, document and include the actual tire pressure
data in all warranty communications.
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equipped with a TPMS sensor. If a damaged road wheel is wheel to the vehicle. REFER to
located in the cargo area, the sensor may still be recognized Wheel and Tire in this section.
by the TPMS as low. Make sure the spare tire is not currently ADJUST tire pressures to the
in use. To restore TPMS functionality, repair the damaged required pressure as defined
road wheel and re-mount it to the vehicle. on the VC label located in the
z Check spare tire location. driver door jam.
z Is the spare tire in use?
No
GO to D3 .
D3 CHECK IF THE TIRES WERE ROTATED WITHOUT TPMS
SENSOR TRAINING
NOTE: If the TPMS sensors at the front of the vehicle are still Yes
trained in the rear positions but inflated to the front air The tires have been rotated
pressures, the TPMS warning indicator illuminates without training the sensors.
continuously. TRAIN the sensors. REFER to
Tire Pressure Monitoring
z Ignition ON. System (TPMS) Sensor
z Enter the following diagnostic mode on the scan tool: Training in this section.
DataLogger — BCM .
z Monitor and record the following BCM PIDs: No
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Left Front Tire Pressure (TPM_PRES_LF) GO to D4 .
Right Front Tire Pressure (TPM_PRES_RF)
Left Rear Tire Pressure (TPM_PRES_LRO)
Right Rear Tire Pressure (TPM_PRES_RRO)
z Do the rear PIDs show front air pressures and the front
PIDs show rear air pressures?
D4 CHECK FOR STUCK TPMS SENSOR
z Monitor and record the following BCM PIDs: Yes
Left Front Tire Pressure (TPM_PRES_LF) REFER to Section 413-01 to
Right Front Tire Pressure (TPM_PRES_RF) diagnose the TPMS warning
Left Rear Tire Pressure (TPM_PRES_LRO) indicator is always on.
Right Rear Tire Pressure (TPM_PRES_RRO)
z Using the Digital Tire Pressure Gauge, measure the actual tire No
pressures. INSTALL a new TPMS sensor
z Compare the air pressure PIDs with the actual air pressures. (s) for the sensor(s) in
z Do the compared tire pressure values match within ± 5 question. REFER to Tire
psi? Pressure Monitoring System
(TPMS) Sensor in this section.
Pinpoint Test E: The Body Control Module (BCM) Cannot Enter Sensor Training Mode When Using
the Tire Pressure Monitoring System (TPMS) Sensor Training Procedure
Normal Operation
For the Body Control Module (BCM) to enter Tire Pressure Monitoring System (TPMS) sensor training
mode, the BCM must receive valid inputs from the stoplamp switch (off) and ignition switch (run), and it must
receive valid vehicle speed sensor input (0 km/h [0 mph]). Refer to Tire Pressure Monitoring System (TPMS)
Sensor Training in this section for the complete sensor training procedure.
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PINPOINT TEST E: THE BCM CANNOT ENTER SENSOR TRAINING MODE WHEN USING THE TPM
SENSOR TRAINING PROCEDURE
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(IGN_SW_STATE) with the ignition in the REFER to Section 211-05 to continue diagnosis
RUN position. of the ignition switch.
z Does the PID indicate the correct ignition
switch position?
E3 CHECK FOR VEHICLE SPEED-RELATED
DTCs IN THE BCM
z Carry out the BCM self-test. Yes
z Are any vehicle speed-related DTCs REFER to the BCM DTC Chart in Section 419-
present? 10 .
No
GO to E4 .
E4 CHECK FOR CORRECT BCM OPERATION
z Disconnect all the BCM connectors. Yes
z Check the connectors for: INSTALL a new BCM . REFER to Section 419-
corrosion 10 . TEST the system for normal operation.
damaged pins
pushed-out pins No
z Connect all the BCM connectors and make The system is operating correctly at this time.
sure that they are seated correctly. The concern may have been caused by a loose
z Operate the system and verify the concern is or corroded connector.
still present.
z Is the concern still present?
Pinpoint Test F: The Tire Pressure Monitoring System (TPMS) Warning Indicator Illuminates With
DTCs Present
Normal Operation
If there is a fault with 1, 2 or 3 of the Tire Pressure Monitoring System (TPMS) sensors, DTC B124D:02 sets.
The TPMS warning indicator flashes for 70 seconds and then remains on continuously when the ignition
switch is turned to the ON position and the message center displays TIRE PRESSURE SENSOR FAULT.
If the TPM module does not get a response from all 4 of the TPMS sensors and transfers that information to
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the BCM , DTC B1182:00 sets and the message center displays TIRE PRESSURE MONITOR FAULT.
It should be noted that TPMS sensor communication to the TPM module can be interrupted by radio
frequency noise, which can cause intermittent issues that are not vehicle concerns. Radio frequency noise is
generated by electrical motors and appliance operation, cellular telephones, remote transmitters, power
inverters and portable entertainment equipment. Anytime the TPMS sensor training procedure is performed
successfully, the warning indicator is extinguished and the vehicle must be driven for 18-20 minutes before
the TPM module sets a fault.
z DTC B1182:00 (Tire Pressure Monitoring System (TPMS): No Sub Type Information) — set by the
BCM when all 4 of the tire pressure sensors are faulted, not responding or not heard by the TPM
module.
z DTC B124D:02 (Tire Pressure Sensor: General Signal Failure) — set by the BCM when 1, 2 or 3 of
the tire pressure sensors are faulted, not responding or not heard by the TPM module.
z TPMS_STAT PID = SENSOR FAULT — when the BCM does not receive the tire pressure status for
1 to 3 TPMS sensors from the TPM module for 20 minutes with vehicle speed above 32 km/h (20
mph).
z TP_STAT PID = SYSTEM FAULT when the BCM does not receive a signal transmission from all 4
TPMS sensors from the TPM module for 20 minutes with vehicle speed above 32 km/h (20 mph).
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This pinpoint test is intended to diagnose the following:
z Not all TPMS sensors are installed
z TPMS sensors not trained
z TPMS sensor(s)
z TPM module wiring
z TPM module
z BCM wiring
z BCM
PINPOINT TEST F: THE TPMS WARNING INDICATOR ILLUMINATES WITH DTCs PRESENT
NOTE: If a warranty case is opened for an actual TPMS fault, document and include the actual tire pressure
data in all warranty communications.
NOTE: If the vehicle has been stationary for more than 30 minutes, the sensors go into a "sleep mode" to
conserve battery power. It is necessary to wake them up so that they transmit the latest tire pressure
information to the TPM module.
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BCM .
z Read and record the following No
PIDs : If the TPMS_STAT PID displays SYSTEM FAULT, GO to
Left Front Tire Transmitter F4 .
Identifier (TPM_S_ID_LF)
Right Front Tire Transmitter
Identifier (TPM_S_ID_RF)
Left Rear Tire Transmitter
Identifier (TPM_S_ID_LRO)
Right Rear Tire Transmitter
Identifier (TPM_S_ID_RRO)
z Monitor the TPMS system status
(TPMS_STAT) PID .
z Does the TPMS_STAT PID
display SENSOR FAULT?
F3 CARRY OUT THE SENSOR
TRAINING PROCEDURE (SENSOR
FAULT)
z Train all 4 tire pressure sensors. Yes
Refer to Tire Pressure Monitoring Using the scan tool, LOCATE the updated TPMS sensor
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System (TPMS) Sensor Training in identifiers trained to the BCM module. COMPARE these
this section. values to those recorded prior to the TPMS sensor
z Did all of the tire pressure training procedure. Disregarding sensor position, any
sensors transmit correctly and sensor identifiers that do not match those retrieved from
did the horn sound when each the module were changed, but not retrained. The sensors
TPMS sensor transmitted to the are now trained to the vehicle, diagnosis is complete.
TPM module? DOCUMENT all TPMS sensor identifiers on the
applicable warranty claim.
No
Before installing a new sensor(s) : If a sensor does not
respond to the Tire Pressure Monitor Activation Tool,
MOVE the vehicle to rotate the wheels at least one-fourth
of a turn and ATTEMPT to activate the same sensor
again. If the sensor still fails to train, ATTEMPT to train
the sensor with the vehicle doors open. If the sensor(s)
fails to train a second time, INSTALL a new TPMS sensor
(s) for the sensor(s) in question. REFER to Tire Pressure
Monitoring System (TPMS) Sensor in this section.
F4 CARRY OUT THE SENSOR
TRAINING PROCEDURE (SYSTEM
FAULT)
z Train all 4 tire pressure sensors. Yes
Refer to Tire Pressure Monitoring Using the scan tool, LOCATE the updated TPMS sensor
System (TPMS) Sensor Training in identifiers trained to the BCM module. COMPARE these
this section. values to those recorded prior to the Tire Pressure
z Did all of the tire pressure Monitoring System (TPMS) Sensor Training procedure.
sensors transmit correctly and Disregarding sensor position, any sensor identifiers that
did the horn sound when each do not match those retrieved from the module were
TPMS sensor transmitted to the changed, but not retrained. The sensors are now trained
TPM module? to the vehicle, diagnosis is complete. DOCUMENT all
TPMS sensor identifiers on the applicable warranty claim.
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No
Before installing a TPM module : If sensors do not
respond to the Tire Pressure Monitor Activation Tool,
MOVE the vehicle to rotate the wheels at least one-fourth
of a turn and ATTEMPT to activate the same sensors
again. If the sensors still fail to train, ATTEMPT to train
the sensors with the vehicle doors open. If the sensors
still fail to train, INSTALL a new TPM module. REFER to
Tire Pressure Monitor (TPM) Module in this section. TEST
the system for normal operation. If the concern is still
present, GO to F5 .
F5 CHECK FOR CORRECT BCM
OPERATION
z Disconnect all the BCM electrical Yes
connectors. NOTE: The TPMS sensors may not be present.
z Check the connectors for: DISMOUNT the tire. REFER to Wheel and Tire in this
corrosion section. VERIFY the TPMS sensors are present and
damaged pins mounted to the wheels. If missing, INSTALL new TPMS
pushed-out pins sensors.
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z Connect all the BCM connectors
and make sure that they are seated If the TPMS sensors are present, INSTALL a new BCM .
correctly. REFER to Section 419-10 . CLEAR the DTCs. REPEAT
z Operate the system and verify the the self-test.
concern is still present.
z Is the concern still present? No
The system is operating correctly at this time. The
concern may have been caused by a loose or corroded
connector. CLEAR the DTCs. REPEAT the self-test.
Pinpoint Test G: One Or More TPMS Sensors Do Not Train And No DTCs Are Present
NOTE: If the vehicle has been stationary for more than 30 minutes, the sensors go into a sleep mode to
conserve battery power. It becomes necessary to wake them up so they transmit the latest tire pressure
information to the TPM module. For additional information, refer to Tire Pressure Monitoring System (TPMS)
Sensor Activation in this section.
Normal Operation
The TPM module monitors the tire pressure of all 4 road tires. The wheel-mounted tire pressure sensors
transmit signals via radio frequency to the Tire Pressure Monitor (TPM) module. The TPM module is a radio
receiver that collects the tire pressure data from the tire pressure sensors. The TPMS sensor radio
transmissions are sent approximately once every 60 seconds when the vehicle speed exceeds 32 km/h (20
mph). The BCM learns the position on the vehicle of each TPMS sensor through the training process. Refer
to Tire Pressure Monitoring System (TPMS) Sensor Training in this section for the complete sensor training
procedure.
PINPOINT TEST G: ONE OR MORE TPMS SENSORS DO NOT TRAIN AND NO DTCs ARE PRESENT
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z Ignition ON. Yes
z Move the vehicle to rotate the wheels at least The system is operating correctly at this time.
one-fourth turn. The concern may have been caused by RFI .
z Train all 4 TPMS sensors. Refer to Tire
Pressure Monitoring System (TPMS) Sensor No
Training in this section. ATTEMPT to train the TPMS sensor(s) with
z Did the TPMS sensor(s) train? the doors open. If the TPMS sensor(s) still do
not train INSTALL a new TPMS sensor(s) for
the sensor(s) in question. REFER to Tire
Pressure Monitoring System (TPMS) Sensor
in this section. TEST the system for normal
operation.
Normal Operation
z DTC B1251:00 (Tire Pressure Sensor Low Battery: No Sub Type Information) — This DTC sets in
continuous memory in the Body Control Module (BCM) when there is a fault in the Tire Pressure
Monitoring System (TPMS), such as a damaged or missing TPMS sensor(s), or when attempting to
train a TPMS sensor(s) with a low battery. The TPMS warning indicator flashes for 70 seconds then
illuminates continuously when the ignition switch is turned to the ON position. The message center
also displays TIRE PRESSURE SENSOR FAULT.
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Normal Operation
z DTC U0140:87 (Lost Communication With Body Control Module: Missing Message) — This DTC is
set by the Tire Pressure Monitor (TPM) module in continuous memory if data messages received
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from the BCM are missing.
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CMDTCs
z Using a scan tool, carry out the Yes
TPM module self-test. GO to I4 .
z Using a scan tool, clear the
TPM module DTCs. No
z Ignition OFF. The system is operating correctly at this time. The DTC may
z Wait 10 seconds. have been set due to high network traffic or an intermittent
z Ignition ON. fault condition.
z Using a scan tool, carry out the
TPM module self-test.
z Is DTC U0140:87 retrieved
again?
I4 CHECK FOR DTCs IN THE BCM
z Using a scan tool, carry out the Yes
BCM self-test. TPM module DTC U0140:87 may have been set due to a
z Is DTC U3003:16 or U3003:17 voltage issue in the BCM . REFER to the BCM DTC Chart in
present? Section 419-10 .
No
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GO to I5 .
I5 CHECK FOR DTC U0140,
U0140:00, OR U0140:87 SET IN
OTHER MODULES
z Clear the CMDTCs from all Yes
modules. INSTALL a new BCM . REFER to Section 419-10 . CLEAR all
z Ignition OFF. continuous DTCs. REPEAT the self-test.
z Ignition ON.
z Wait 10 seconds. No
z Using a scan tool, retrieve the INSTALL a new TPM module. REFER to Tire Pressure
CMDTCs from all modules. Monitor (TPM) Module in this section. TEST the system for
z Is DTC U0140, U0140:00, or normal operation.
U0140:87 set in more than
one module?
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Special Tool(s)
Digital Tire Pressure Gauge
204-354
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Inspection and Verification
unless all drive wheels are elevated off the ground. Drive wheels in contact with ground could cause
unexpected vehicle movement. Failure to follow this instruction may result in serious personal
injury.
Verify the customer concern by carrying out a road test on a smooth road. If any vibrations are apparent, GO
to Symptom Chart - NVH .
To maximize tire performance, inspect for signs of incorrect inflation and uneven wear, which may indicate a
need for balancing, rotation or front suspension alignment.
Correct tire pressure and driving techniques have an important influence on tire life. Heavy cornering,
excessively rapid acceleration and unnecessary sharp braking increase tire wear.
z tire sizes.
z speed rating.
z load range.
z tire construction type.
The use of any other tire/wheel size, load range or type can seriously affect:
z ride.
z handling.
z speedometer/odometer calibration.
z vehicle ground clearance.
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z are bent.
z are cracked.
z are dented.
z are heavily corroded.
z are leaking.
z have elongated wheel hub bolt holes.
z have excessive lateral or radial runout.
Use only the tire sizes recommended on the tire label located on the driver door or door pillar attached to the
vehicle. Larger or smaller tires can damage the vehicle, affect durability and require changing the
speedometer calibration. Make sure wheel size and offsets match those recommended for the tire in use.
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1. Inspect the tires for signs of uneven wear. Refer to the following descriptions to identify the type of
wear and for the appropriate repair action to be carried out.
Install a new valve stem when damage is found or any time a new tire is installed.
4. Tread wear indicators are molded into the bottom of the tread grooves. Install a new tire when the
indicator bands become less than 2/32 inch.
Tire Wear
Tire wear is commonly defined as a loss of tread depth. Tire tread wear occurs due to friction with the
contact surface (road/pavement). The tread should wear down uniformly all the way around the
circumference of the tire and all the way across the tread face. When this does not occur, the tire may have
abnormal/incorrect wear.
Normal tire wear is identified as even wear around and across the tread. Because there are many factors
(driving style, road surfaces, type of vehicle, type of tire) that can affect tire wear, there is no absolute
mileage expectation for a normal wear condition. A tire is considered worn-out when the tread has worn to
the level of the tread wear indicators.
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Abnormal/incorrect tire wear is identified as tire wear that is not even around or across the tread, creating
performance-related issues.
Abnormal/incorrect tire wear can be caused by numerous factors, some of which include driving style
(aggressive, passive), climate (hot, cold), road conditions, vehicle loading and maintenance (correct tire
pressure, rotation intervals and balance). It is important to determine the root cause of wear on a vehicle
before carrying out repair. Tires exhibiting abnormal/incorrect tire wear may still be serviceable provided that
the minimum tread depth is greater than 2/32 inch and the tire is not causing a vehicle performance
(noise/vibration) concern.
Some abnormal/incorrect wear patterns look the same all the way around the tread of the tire, other wear
patterns are not consistent and can occur in various spots on the tread area. The underlying causes of the 6
wear categories are different. Refer to the following descriptions to identify the type of wear and the
appropriate repair action to be carried out.
Inner edge (or shoulder) wear occurs on the inside edge of the tire and is usually caused by excessive toe
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out and/or excessive negative camber. If the tread depth of the outer shoulder is at least 50% greater than
the tread depth of the inner shoulder, the tire is experiencing inner edge/shoulder wear. Visually inspect the
tires to determine whether the tires have this type of wear. In some instances, the tread depth of each rib
may need to be measured and compared it to that of the shoulder.
Outer edge (or shoulder) wear occurs on the outside edge of the tire and is usually caused by excessive toe
in and/or excessive positive camber. If the tread depth of the inner shoulder is at least 50% greater than the
tread depth of the outer shoulder, the tire is experiencing outer edge/shoulder wear. Visually inspect the tires
to determine whether the tires have this type of wear. In some instances, the tread depth of each rib may
need to be measured and compared to that of the shoulder.
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Heel/Toe Wear
Heel/toe wear (also known as feathering) occurs along the outside or inside edge/shoulder of the tire.
Visually inspect the tires in both the inside and outside shoulder ribs to determine whether the tires have this
type of wear. In some instances, the difference in tread depth of leading versus trailing edge of each lug in
the inside and outside shoulder rib may need to be measured.
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Diagonal Wear
Diagonal wear occurs diagonally across the tread area and around the circumference of the tire. To
determine whether tires have this type of wear, visually inspect the tires to determine if the wear pattern runs
diagonally across the tread and around the circumference of the tire. In some instances, the difference in
tread depth along the diagonal wear pattern may need to be measured.
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NOTE: For suspension system and additional alignment diagnosis, refer to Section 204-
00 .
Condition Possible Sources Action
z Inner z Excessive toe out z GO to Pinpoint Test A .
edge/shoulder and/or negative
wear camber
z Incorrect wheel and z GO to Pinpoint Test A .
tire assembly
rotation intervals
z High-speed z GO to Pinpoint Test A .
cornering
z Outer z Excessive toe in z GO to Pinpoint Test B .
edge/shoulder and/or positive
wear camber
z Incorrect wheel and z GO to Pinpoint Test B .
tire assembly
rotation intervals
z High-speed z GO to Pinpoint Test B .
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cornering
z Heel/toe wear z Excessive toe z ROTATE the wheel and tire
in/out assemblies. REFER to Wheel and
z Incorrect wheel and Tire Rotation in this section. CHECK
tire assembly the alignment, ADJUST as
rotation intervals necessary.
z Diagonal wear z Excessive toe z GO to Pinpoint Test C .
in/out
z Incorrect tire z GO to Pinpoint Test C .
rotation intervals
z Loose, worn or z REFER to Section 204-00 .
damaged
suspension
components
NOTE: NVH symptoms should be identified using the diagnostic tools that are available.
For a list of these tools, an explanation of their uses and a glossary of common terms,
refer to Section 100-04 . Since it is possible any one of multiple systems may be the cause
of a symptom, it may be necessary to use a process of elimination type of diagnostic
approach to pinpoint the responsible system. If this is not the causal system for the
symptom, refer back to for the next likely system and continue diagnosis.
Condition Possible Sources Action
z Wobble or z Bent wheel z INSTALL a new wheel as necessary.
shimmy
z Damaged tire z INSTALL a new tire as necessary.
z Loose wheel z TIGHTEN to specification.
nuts
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Pinpoint Tests
For a description of the various tire wear patterns, refer to Inspection and Verification.
For vehicles with different front and rear tire pressures (such as E-Series and certain F-Series), adjust the
tire pressures and train he tire pressure sensors following a tire rotation. Refer to Tire Pressure Monitoring
System (TPMS) Sensor Training in this section. Failure to train the sensors results in a false low tire
pressure event, causing the Tire Pressure Monitoring System (TPMS) indicator to illuminate.
For vehicles with the same tire pressure for front and rear tires, tire rotation does not affect the system.
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Pinpoint Test A: Inner Edge/Shoulder Wear
No
INSTALL a new tire(s). CHECK and ADJUST the toe to
nominal. CHECK and ADJUST caster and camber to
nominal. REFER to Section 204-00 .
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No
INSTALL a new tire(s). CHECK and ADJUST the toe to
nominal. CHECK and ADJUST caster and camber to
nominal. REFER to Section 204-00 .
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Pinpoint Test C: Diagonal Wear
No
INSTALL a new tire(s). CHECK the air pressure in the tires, ADJUST as
necessary. ROTATE the wheel and tire assemblies. REFER to Wheel and
Tire Rotation in this section. INSPECT for loose, worn or damaged
suspension components. INSTALL new components as necessary.
CHECK the alignment and ADJUST as necessary. REFER to Section
204-00 .
Component Tests
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Radial Runout
Radial runout is the egg-shaped deviation from a perfect circle and is measured perpendicular to the
circumference. On a wheel and tire assembly, this means measuring the center tire tread rib. The center rib
is indicative of the condition of the tire as a whole. Total runout is the difference between the maximum-to-
minimum gauge reading. The high spot is the location of maximum runout.
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Item Description
1 High spot
2 Low spot
Loaded Runout Measurement (Hunter Road Force® 9700 Series Wheel Balancer)
NOTE: Diagnosis of tire/wheel vibration should not be performed on tires with less than 320 km (200 mi).
Some initial tire/wheel vibration issues (such as flat spotting) correct themselves after the tires have been in
service for 320 km (200 mi).
This procedure is intended to assist with the diagnosis of wheel and tire assembly runout and/or force
variation issues.
The Hunter Road Force® 9700 Series Wheel Balancer measures the wheel and tire assembly's loaded
runout and the tire's radial spring rate. The balancer then converts the runout into pounds of force (termed
as Road Force®). Measuring loaded runout (Road Force®) is more effective than measuring unloaded
runout using a dial indicator.
1. Using a tire crayon, record the vehicle position on the inner sidewall of all 4 tires.
2. Remove the wheel and tire assemblies. For additional information, refer to Wheel and Tire in this
section.
3. NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to be sure
that accurate values are obtained.
Make sure the tire pressures are set to the correct pressure as indicated on the Vehicle Certification
(VC) label.
4. NOTICE: Make sure the correct wheel balancer adapters are used when mounting the
assembly to the wheel balancer or damage to the wheel may occur.
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NOTE: Make sure the wheel and tire assembly is clean and free of foreign material prior to
installation on the balancer.
NOTE: The wheel balancer inflation station must be turned OFF for tires with inflation pressures of
414 kPa (60 psi) or above.
Mount the wheel and tire assembly on a suitable wheel balancer using the correct wheel balancer
adapters as shown. Refer to the list of recommended wheel balancer adapters on the PTS website.
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Item Description
1 Wheel balancer
2 Cone
3 Wheel and tire assembly
4 Finger plate
5 Balancer wing nut
NOTE: Diagnosis of tire/wheel vibration should not be performed on tires with less than 320 km (200 mi).
Some initial tire/wheel vibration issues (such as flat spotting) correct themselves after the tires have been in
service for 320 km (200 mi).
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NOTE: Loaded runout measurements are the preferred method for verifying tire serviceability. While a dial
indicator can be used to optimize the position of the tire on the wheel, the unloaded runout measurement
cannot accurately determine if the tire should be removed from service.
Use the following procedures if normal diagnostics leads to a potential runout issue.
Some vehicles may exhibit a wheel and tire vibration caused by excessive runout. Radial runout
measurements can be taken using a dial indicator and should be measured with the wheel and tire
assembly mounted on a suitable wheel balancer. Make sure the dial indicator is mounted securely to
eliminate gauge movement when measuring runout.
1. NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to be sure
that accurate values are obtained.
Make sure the tire pressures are set to the correct pressure as indicated on the VC label.
2. Using a tire crayon, record the vehicle position on the inner sidewall of all 4 tires.
3. Remove the wheel and tire assemblies. Refer to Wheel and Tire in this section.
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4. NOTICE: Make sure the correct wheel balancer adapters are used when mounting the
assembly to the wheel balancer or damage to the wheel may occur.
NOTE: Make sure the wheel and tire assembly is clean and free of foreign material prior to
installation on the balancer.
Mount the wheel and tire assembly on a suitable wheel balancer using the correct wheel balancer
adapters as shown. Refer to the list of recommended wheel balancer adapters on the PTS website.
Item Description
1 Wheel balancer
2 Cone
3 Wheel and tire assembly
4 Finger plate
5 Balancer wing nut
5. NOTE: Apply masking tape on the center tread rib to allow for a smoother measuring surface. Some
fluctuation of the gauge reading is expected. Observe the overall sweep of the gauge from the
highest to the lowest spot on the tire.
Position the dial indicator and stand with the dial indicator on the center tread rib.
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z Rotate the wheel and tire assembly (or wheel) to locate the low spot.
z Adjust the runout gauge to read 0.
z Rotate the wheel and tire assembly one complete revolution to make sure the low spot has
been found and the dial indicator returns to 0.
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6. While slowly and constantly rotating the wheel and tire assembly (or wheel), measure the radial
runout.
z Note the variance (runout) from 0 on the dial of the gauge.
z If the runout reading of a wheel and tire assembly is greater than 1.14 mm (0.045 in), locate
and temporarily mark the high spot and runout reading on the sidewall of the tire and carry out
the Match Mounting procedure to optimize the wheel and tire assembly.
z If the runout reading of a wheel and tire assembly is 1.14 mm (0.045 in) or less, permanently
mark the high spot and the runout reading on the inner sidewall of the tire for reference during
future wheel and tire service. Balance the assembly and install the wheel and tire on the
vehicle using the Wheel-to-Hub Optimization procedure.
Match Mounting
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Match mounting is a technique used to reduce radial runout or Road Force® on wheel and tire assemblies.
Excessive runout is a source of ride quality complaints and match mounting can be used to minimize the
runout. Match mounting can be accomplished by changing the position of the tire on the wheel.
1. Position the wheel and tire assembly on a tire machine and put a reference mark on the tire sidewall
at the valve stem position.
Item Description
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1 Valve stem
2 Reference mark
2. NOTICE: For tires equipped with a Tire Pressure Monitoring System (TPMS), the sensor may
be damaged by incorrect tire mounting or dismounting. Dismount the tire from the wheel as
instructed in the Disassembly and Assembly procedure. Failure to follow these instructions
may result in component damage.
NOTE: Always make sure that the final high spot and measurement values are permanently marked
on the inner sidewall of the tire for reference during future wheel and tire service.
Using a suitable tire machine, separate the tire beads from the wheel.
z Lubricate the tire beads using a suitable fast drying, corrosion inhibiting tire bead lubricant.
z Position the tire 180 degrees (halfway around) on the rim so the valve stem reference mark is
opposite the valve stem.
3. Reinflate the wheel and tire assembly to the specified air pressure and measure the assembly again
using the dial indicator or Hunter Road Force® 9700 Series Wheel Balancer. Mark the second high
spot on the tire.
z If the runout or Road Force® is reduced to within specifications, the concern has been
resolved. Balance the assembly and install on the vehicle using the Wheel-to-Hub Optimization
procedure.
4. If the second runout or Road Force® measurement is still not within specification and both high spots
are close to each other (within 101.6 mm [4 in]), the root cause is probably the tire (the high spot
followed the tire).
z To be sure the tire is causing the high runout, it is necessary to have 2 runout or Road Force®
measurements that are not within specification and the high spots must be in approximately
the same location on the tire's sidewall. If the tire is the cause, install a new tire, balance the
assembly and install on the vehicle using the Wheel-to-Hub Optimization procedure.
z If the second high spot is not within 101.6 mm (4 in) of the first high spot, proceed to the next
step.
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Item Description
1 First high spot on the tire
2 Second high spot on the tire
5. If the second high spot is still above specification and within 101.6 mm (4 in) of being opposite the
first high spot on the wheel, the root cause is probably the wheel (the high spot followed the wheel).
Dismount the tire from the wheel, mount the wheel on a balancer and check the wheel runout. If the
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wheel runout exceeds 1.14 mm (0.045 in), install a new wheel, balance the assembly and install on
the vehicle using the Wheel-to-Hub Optimization procedure.
Item Description
1 First high spot on the tire
2 Second high spot on the tire
6. NOTE: If the second high spot did not follow the wheel or the tire and the runout is still not within
specification, improvements may be made by rotating the tire 90 degrees (one-fourth turn).
Draw an arrow on the tire sidewall from the second high spot towards the first high spot (in the
shortest direction).
z Separate the tire beads from the wheel and rotate the tire 90 degrees (one-fourth turn) in the
direction of the arrow.
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Item Description
1 First high spot on the tire
2 Second high spot on the tire
Wheel-to-Hub Optimization
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Wheel-to-hub optimization is important. Use the clearance between the wheel and hub to offset or neutralize
the Road Force® or runout of the wheel and tire assembly. For every 0.001 inch of wheel-to-hub clearance,
the Road Force® can be affected between 1 and 3 pounds depending on the tire stiffness.
NOTE: The example below illustrates how the clearance between the wheel and the hub can be used to
offset the high spot of radial runout or Road Force®. Following the procedure will make sure of the best
optimization.
1. Position the wheel and tire assembly on the vehicle so the high spot location is at the 6 o'clock
position and install the wheel nuts by hand until snug.
2. NOTE: Do not allow the full weight of the vehicle to rest on the tires while tightening the wheel nuts.
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Lower the vehicle until the tires make contact with the ground, slightly loading the suspension.
Tighten the wheel nuts as described in this section.
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Special Tool(s)
Activation Tool, Tire Pressure
Monitor
204-363, or Customer Activation
Tool, Tire Pressure Monitor
NOTE: The tire pressure sensors will go into a "sleep mode" when a vehicle is stationary to conserve battery
power. The sensors do not transmit information while in sleep mode. It will be necessary to wake them up so
they will transmit the latest tire pressure information.
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1. Turn the ignition switch to the ON position.
2. Position the Tire Pressure Monitor Activation Tool against the LF tire sidewall at the tire valve stem.
3. NOTE: The Tire Pressure Monitor Activation Tool will provide feedback in the form of a flashing green
light and a beep sound for each successful response from a tire pressure sensor. This feedback may
not always be present, do not rely on it as a confirmation that the module heard a particular sensor.
NOTE: If a sensor does not respond to the Tire Pressure Monitor Activation Tool, move the vehicle to
rotate the wheels at least one-fourth of a turn and attempt to activate the same sensor again. If the
sensor still does not respond, attempt to activate the same sensor again using the customer
activation tool (if available). If the sensor still fails to train, attempt to train the sensor with the vehicle
doors open.
Press the test button on the Tire Pressure Monitor Activation Tool to activate the sensor. Activate the
sensor at least 2 times.
5. If the Tire Pressure Monitoring System (TPMS) indicator remains illuminated after adjusting and
activating each sensor, refer to the Symptom Chart in Diagnosis and Testing in this section.
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Special Tool(s)
Activation Tool, Tire Pressure
Monitor
204-363
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hardware, or equivalent scan tool
NOTE: If the vehicle has been stationary for more than 30 minutes, the sensors will go into a "sleep mode"
to conserve battery power. It will be necessary to wake them up so they will transmit the latest tire pressure
information to the BCM . For additional information, refer to Tire Pressure Monitoring System (TPMS)
Sensor Activation in this section.
NOTE: The Tire Pressure Monitoring System (TPMS) Training procedure must be done on a single vehicle,
in an area without radio frequency noise and at least 1 m (3 ft) away from other vehicles equipped with a
Tire Pressure Monitoring System (TPMS).
Radio frequency noise is generated by electrical motors and appliance operation, cellular telephones,
remote transmitters, power inverters and portable entertainment equipment.
NOTE: If a sensor does not respond to the Tire Pressure Monitor Activation Tool, move the vehicle to rotate
the wheels at least one-fourth of a turn and attempt to activate the same sensor again. If the sensor still
does not respond, attempt to activate the same sensor again using the customer activation tool (if available).
If the sensor still fails to train, attempt to train the sensor with the vehicle doors open.
NOTE: The BCM has a 2-minute time limit between sensor responses. If the BCM does not recognize any 1
of the 4 tire pressure sensors during this time limit, the horn will sound twice and the message center (if
equipped) will display TIRE NOT TRAINED REPEAT and the entire procedure must be repeated.
NOTE: For vehicles with different front and rear tire pressures (such as the E-Series and certain F-Series),
the tire pressure sensors must be trained following a tire rotation. Failure to train the sensors will cause the
TPMS indicator to illuminate. For vehicles with the same tire pressure for front and rear tires, tire rotation will
not affect the system.
NOTE: Refer to Description and Operation, Push Button Start System Ignition Modules in Section 211-05 to
review the procedures for achieving the various ignition states on vehicles with this feature.
Turn the ignition switch to the OFF position, then press and release the brake pedal.
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2. Cycle the ignition switch from the OFF position to the RUN position 3 times, ending in the RUN
position.
5. Turn the ignition switch from the OFF position to the RUN position 3 times, ending in the RUN
position.
z The horn will sound once and the TPMS indicator will flash if the training mode has been
entered successfully. If equipped, the message center will display TRAIN LF TIRE.
6. NOTE: It may take up to 6 seconds to activate a tire pressure sensor. During this time, the Tire
Pressure Monitor Activation Tool must remain in place at the valve stem.
Place the Tire Pressure Monitor Activation Tool on the LF tire sidewall at the valve stem. Press and
release the test button on the Tire Pressure Monitor Activation Tool. The horn will sound briefly to
indicate that the tire pressure sensor has been recognized by the BCM .
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7. Within 2 minutes of the horn sounding, place the Tire Pressure Monitor Activation Tool on the RF tire
sidewall at the valve stem and press and release the test button to train the RF tire pressure sensor.
8. NOTE: Do not wait more than 2 minutes between training each sensor or the BCM will time out and
the entire procedure must be repeated.
9. Using the scan tool, locate the updated TPMS sensor identifiers trained to the BCM and document
them on the applicable warranty claim.
10. NOTE: This step is required to clear DTC C2780, cause the BCM to exit the manufacturing mode and
to make sure there are no other concerns with a newly programmed BCM .
If the sensors are being trained due to the installation of a new BCM , clear any DTCs and carry out
the BCM On-Demand Self Test.
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NOTE: This procedure is intended for vehicles equipped with Tire Pressure Monitoring System (TPMS) and
different front and rear tire pressures.
1. Remove the wheel and tire assemblies. For additional information, refer to Wheel and Tire in this
section.
2. NOTE: The front tires are shown at the top of the illustration.
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3. Install the wheel and tire assemblies. For additional information, refer to Wheel and Tire in this
section.
4. Adjust the tire pressures. For additional information, refer to the Vehicle Certification (VC) label
located on the driver door jamb.
5. NOTE: The tire pressures must be adjusted and the tire pressure sensors must be trained following a
tire rotation. Failure to train the sensors will result in a false low tire pressure event, which will cause
the TPMS indicator to illuminate.
Train the TPMS sensors. For additional information, refer to Tire Pressure Monitoring System (TPMS)
Sensor Training in this section.
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Item Part Number Description
1 19A435 TPMS module mounting bracket
2 W707628 TPMS screw (1 required)
3 15K602 Tire Pressure Monitoring System (TPMS) module
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Removal
NOTICE: Electronic modules are sensitive to static electrical charges. If exposed to these charges,
damage may result.
2. Open the glove compartment door and while pushing in on the glove compartment tab, position the
glove compartment downwards.
4. Disconnect the TPMS module electrical connector and the external antenna connector.
5. Separate the TPMS module from the TPMS module mounting bracket.
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Installation
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Material
Item Specification
High Temperature Nickel Anti-Seize —
Lubricant
XL-2
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Item Part Number Description
1 1130 Center cap (if equipped)
2 1012 Wheel nut (6 or 7 required)
3 — Wheel and tire assembly
Removal
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-
02 .
2. NOTICE: Do not use heat to loosen a seized wheel nut or damage to the wheel and wheel
bearing can occur.
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Installation
1.
material present on the mounting surface of the wheel and the mounting surface of the wheel
hub, brake drum or brake disc. Make sure that any fasteners that attach the rotor to the hub
are secured so they do not interfere with the mounting surfaces of the wheel. Failure to follow
these instructions when installing wheels may result in the wheel nuts loosening and the
wheel coming off while the vehicle is in motion, which could result in loss of control, leading
to serious injury or death to vehicle occupant(s).
NOTICE: Make sure to apply a thin coat of anti-seize lubrication only to the interface between
the wheel pilot bore and the hub pilot. Do not allow the anti-seize to make contact with the
wheel-to-brake disc/drum mounting surface, wheel studs, wheel nuts, brake pads or brake
disc friction surfaces or damage to components may occur.
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Clean the wheel mounting surfaces and apply a thin coat of anti-seize to the wheel hub pilot surface
(wheel only).
3.
Wheels can loosen after initial tightening. Failure to follow this instruction may result in
serious injury to vehicle occupant(s).
NOTICE: Failure to tighten the wheel nuts in a star/cross pattern can result in high brake disc
runout, which will speed up the development of brake roughness, shudder and vibration.
NOTE: The wheel nut torque specification is for clean, dry wheel stud and wheel nut threads.
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