CS20 Instruction Manual: Inverted Vertical Turning Cell

INVERTED VERTICAL TURNING CELL
CS20
INSTRUCTION MANUAL
MAINTENANCE
SEIKI - SEICOS å21L

43 Edition 1.01 11-2000
Hitachi Seiki Deutschland

Werkzeugmaschinen GmbH
2
Introduction
Thank you for your having purchased the machine, favoring our product lines for your use.
This manual contains fundamental information on the maintenace. Please read and fully understand
the contents for your safe machine operation.
In particular, the contents of the items concerning safety in this manual and the descriptions on the
“caution plates” attached to the machine are important. Please follow the instructions contained
and keep them always in mind to ensure safe operation.
The reference record papers on adjusting setting values such as a parameter list are attached to
the machine unit and enclosed in the packing. These are necessary for maintenance and
adjustment of the machine later on. Please keep them safely not to be mislaid.
The design and specifications of this machine may be changed to meet any future improvement.
As the result, there may arise some cases where explanations in this manual could become partly
inconsistent with the actual machine. Please note this point in advance.
In this manual, items on the standard and optional specifications are handled indiscriminately.
Please refer to the “delivery note” for the detailed specification of your machine confirmation.
1
2
CONTENTS
1. INSTALLATION .................................................................................... 1 - 1
1-1 Machine Installation ............................................................................................... 1 - 1
1-1-1 Environment of the Machine ........................................................................... 1 - 1
1-1-2 Slinging Operation ......................................................................................... 1 - 5
1-1-3 Forklift operation ........................................................................................... 1 - 5
1-1-4 Cleaning of Machine ...................................................................................... 1 - 6
1-1-5 Power Source and Pneumatic Source ........................................................... 1 - 7
1-1-6 Change of Electric Specification Machining Source Power
Volt age and Cycle ......................................................................................... 1 - 8
1-1-7 Connection of Chip Conveyor ...................................................................... 1 - 10
1-1-8 Installation and Leveling ............................................................................... 1 - 11
1-2 Lubrication and Oil Supply .................................................................................. 1 - 13
1-3 Coolant ............................................................................................................... 1 - 15
1-4 Check before trial operation of the machine ........................................................ 1 - 20
2. MAINTENANCE AND CHECKING ...................................................... 2 - 1

2-1 Daily Checking Items ............................................................................................ 2 - 1
2-2 Periodic Check Items ............................................................................................ 2 - 5
3. MAINTENANCE AND ADJUSTMENT ................................................ 3 - 1

3-1 Adjusting Method of X and Z Axes Backlash .......................................................... 3 - 1
3-2 Hydraulic Unit/Hydraulic Circuit Diagram ............................................................... 3 - 3
3-3 Hydraulic Chuck .................................................................................................... 3 - 4
3-4 Layout of Electric Apparatus and Pneumatic Circuit Diagram ................................ 3 - 9
3-5 Restoration of NC Torque Limiter ........................................................................ 3 - 11
3-6 Returning Method from face declination of turret index ......................................... 3 - 12
3-7 Alarm Diagnosis ................................................................................................. 3 - 13
3-7-1 When the Warning Lamp (Call Light) Lights ON. ........................................... 3 - 13
3-7-2 Alarm Display .............................................................................................. 3 - 14
3-7-3 Display of Switch Status .............................................................................. 3 - 15
i
4. REFERENCE MATERIALS FOR MENTENANCE
AND ADJUSTMENT ....................................................... 4 - 1
4-1 Servo Unit ............................................................................................................. 4 - 1
4-1-1 Alarm Concerning Power Supply Unit
(Source Power of Spindle/Servo Amplifier) ..................................................... 4 - 1
4-1-2 Spindle Amplifier Status Display .................................................................... 4 - 4
4-1-3 Spindle Amplifier Alarm.................................................................................. 4 - 5
4-1-4 Detail of Spindle Amplifier Alarm Contents ................................................... 4 - 10
4-2 Inverter for Turret ................................................................................................. 4 - 17
4-2-1 Status Indication (on the point module) ......................................................... 4 - 17
4-2-2 Troubleshooting ........................................................................................... 4 - 18
4-3 Replacing Method of Battery .............................................................................. 4 - 20
4-4 Alarm Display ..................................................................................................... 4 - 21
4-4-1 NC Alarm..................................................................................................... 4 - 21
4-4-2 PC Alarm..................................................................................................... 4 - 28
5. EXPENDABLE PARTS LIST............................................................... 5 - 1

5-1 Expendable Parts List of CS20 ............................................................................. 5 - 1
ii
1. INSTALLATION
1-1 Machine Installation

When installing NC machine, solid foundation is essential. It is also most important for maintaining
the best condition of cutting accuracy of the machine. The nature of the ground condition of the
factory site, for example, rock base or reclaimed land, makes a big difference. It is, therefore,
difficult to give any definite rules generally applicable to the installation of this machine. It will be
quite all right if you pay a reasonable attention, based on the knowledge that you have on the
general foundation of machine tools. (Refer to “Foundation and Layout”.)
The followings are the concrete items to be carefully attended when installing this machine.
1) The bearing capacity of soil should be 5 ton/m2 or larger and thickness of the foundation should
be 300mm or thicker.
2) The area of the foundation should be extend to at least 300mm outer circumference of the
machine bed.
3) When digging vibration proof drains, they should be dug along the circumference of the
foundation.
4) Placing separate concrete blocks underneath each machine leg instead of a real foundation is
often seen, which is just not adequate. Such is no value as proper foundation,
As this machine yields large volumes of chip during machining, carts are often used for chip
disposal. The traffic of carts and detaching covers in maintenance work need free space so that
the operators can move around without touching other machines. This factor should be
considered when selecting the installing position of the machine.
1-1-1 Environment of the Machine

Pay full attention to a room temperature, dust, vibrations, etc. in order to make use of the
primary performance of the machine. High accuracy cannot be obtained in the environment
where the room temperature greatly changes. Just a slight change of the room temperature
partly affects the machine. Be fully careful of effects heat transfer from the direct sunshine,
vent, heating unit, and so on.
Under the environment where the air is polluted so much by dust, etc., the sliding sections and
electric devices of the machine are greatly effected in their service lives.
Particularly, electronic devices related to controls are susceptible to dust and humidity. Install
the machine in the environment as clean as possible.
1. Installation Environment of NC Machine

In case that electric machines and appliances generating high frequency noise are
installed or newly erected near by NC machines, keep to the following precautions.
1) Example of the electric machines and appliances generating high frequency noise.
[1] Arc welding machine
[2] Resistance welding machine
[3] High frequency drying machine
1-1
[4] Electric discharge machine
[5] Others
2) Installation form of NC machine
[1] Power supply line
The power supply line (AC400V) of NC machine must be separated line with that for
electric machines and appliances.
If impossible, connect the line at the point more than 20m apart from the point where
the power supply for electric machines and appliances is connected.
[2] Installation place of NC machine
NC machine must be installed more than 20m apart from electric machines and
appliances.
[3] Earth of NC machine
The earth of NC machine must be grounded within 5m from NC machine separating
from the ground of electric machines and appliances, and make a ground work with
not more than 100Ω or comply with the laws and regulations of the country.
Or the earth wire size must be not less than 6mm2.
3) Example of earth of NC machine
The earth state of NC machine and electric machines and appliances illustrated as
under.
Power receiving equipment
To be separated system wiring
3 pase 3 pase
AC400V AC400V
Powersupply
Electric machine More than 20m

NC
and appliance
Grounding:Class 3 grounding
work within 5m
[Grounding resistance of 100Ω
or below. Wire size of 6mm2
or above.]
1-2
1-3
Dimention : metric (mm)

inch ( ” )
Note)
1. The bearing capacity of soil should be 5 ton/m2
(1000lbs/ft2) or larger and thickness of the foundation
should be 300mm (11.8”) or thicker.
2. The area of the foundation should be 1840x1970mm
(72.4”x77.6”) or larger.
3. When digging vibration proof drains, they should be
dug along the circumference of the foundation.
1-4
1-1-2 Slinging Operation
The slinging work is one of the important operations when transporting the machine,
which requires careful attention. When machine is transported, cranes or chain blocks
are used for lifting, which includes slinging work. The following points should be carefully
attended to for this work.
1) As the machine weighs 4900kg, the diameter of the wire used should be 14mm or
thicker.
2) Draw out the coolant tank.
3) Prepare the slinging hook as illustrated in Diagram 1-3.
4) Adjust the gravity center of the machine by moving the saddle and the cross slide, so
that it comes on the center line of the sling angle.
5) Sling angle should be smaller than 90°, proper angle being 60°.
6) Do not use rusted wire ropes, those with unwound twists or with broken lines.
7) Lift the machine gradually. Stop it once when the wire rope become strained, and
check a lifting conditions. When the machine is lifted up from the floor, check again
that there are no abnormalities with the lifting rope, and proceed with the lifting rope.
When lowering the machine, it is necessary to be careful that it is lowered down slowly.
Stop lowering the machine immediately before it reaches the floor to check.
Then, lower it down completely.
1-1-3 Forklift Operation

Attention should be paid to the following points when conducting forklift operations.
1) Use a forklift capable of lifting the machine weight.
2) In order not to damage the protruding portion of the machine, a watchman should be
attached to help the forklift operator to undertake cooperative work.
3) When inserting the fork, apply the fork blades to the cast iron draw grooves on the left
and right sides of the base of the machine main body designed for fork blade insertion.
4) Before set to lifting work, make a trial lifting in order to ensure the best stability of the
load, considering the balance of front/rear, left/right and machine gravity center.
1-5
Fig. 1-3 Slinging
1-1-4 Cleaning of Machine

Do not move saddle and cross slide before cleaning, as the anticorrosive paint is often
contaminated with dust during transportation.
Upon shipment from our factory, each section of the machine has been tightened. Before
cleaning the machine, Loosen respective section.
For cleaning, use waste soaked with refined petroleum product (neutral) and wipe off the
anticorrosive paint thoroughly.
Avoid using compressed air for cleaning, as foreign matters existing at opening portion of
the fitting part may be blown into the depth of the slit by air pressure and may damage the
fitting face. After cleaning, apply high quality lubricating oil specified in “Lubrication and
Oil Supply” on the finished surface thinly.
1-6
1-1-5 Power Source and Pneumatic Source
1) Main switch for source power should be installed at a place close-by the machine site so
that switch opening/closing can be handled by the operator with his own responsibility. The
switch should be exclusively for this machine separated from the line used for other
machines. For fuse capacity, refer to the table below.
2) Wiring from source power switch to the machine
The line connection is to be arranged as shown in the following diagram.
At the time of machine installation, the wiring arrangement to the primary side of the high
power circuit breaker CB-1 ([1] in above diagram) is to be taken care of by the customer.
As for power source wire and grounding wire, refer to the table below.
The grounding wire is to be connected with grounding bolt [2].
Machine type Total capacity Wire thickness Fuse

R.S.T Grounding (Capacity)
CS20 23kVA 22 5.5 75A
1-7
1-1-6 Change of Electric Specification Machining Source Power
Volt age and Cycle
Depending of the voltage and cycle of the source power, the setting of electric system has
to be changed. Before the setting, confirm on these points.
Source power voltage 400V ±10%
Source power cycle 50/60Hz ±1Hz
1-8
1-1-7 Connection of Chip Conveyor
[1] In order to enable the machine running before
installing the chip conveyor, the machine ex factory
attaches short circuit wire on CN2 connector. When
installing the chip conveyor, pull off this wire by hand
then connect CN2 wiring. Before doing this wiring,
make absolutely sure that the main source power of
the machine be switched off.
Note) Emergency stop circuit of chip conveyor

When chip conveyor emergency stop button is
pressed, the machine proper is also brought into
the condition of emergency stop. Of the machine
with chip conveyor attached, if the connector CN2
is disconnected (see illustration on the left), the
machine will come to an emergency stop, just in
the same manner as emergency stop button is
pressed.
(Left side view of Control Board)
1-9
1-1-8 Installation and Leveling
One of the factors deciding the machining accuracy is how to install the machine on level.
Correct leveling is the most fundamental requirement in machine installation, which affects
the accuracy of products as well as the service life of the machine itself.
For this reason, please follow the undermentioned steps of leveling.
At first, place a block (shown in Fig.1-1) at the installing place on the floor, and install the
machine so that the leveling bolt (the jack bolt) of the machine may be placed on this block.
Next, install a block around the chuck, and put on a level as shown in Fig.1-4. Let X fully
stroke. Pay full attention not to interfere with the tool post.
Make adjustment so that difference of reading of the level back and forth shall be within
0.04mm/m.
The sensitivity of leveling instrument recommendable is 1m long with 0.02mm graduations.
When applying the leveling instrument, the instrument should always be kept with the same
end to the same direction.
The surface on which the leveling instrument is placed should be kept clean, and proper
attention should be paid so that there is no dust getting in between the surface and
instrument during level measurement.
When locking the leveling bolt, attention should be paid that the bolt does not to turn. For
the convenience of regular maintenance of the machine level, do not solidify the bolt by
mortar. When the machine generates vibration by unbalanced workpiece, fix it with an
anchor bolt.
Check the machine level periodically. For 2-3 days after the initial installation, check it daily.
During subsequent 6 months check it monthly, and thereafter in every 3 months.
1 - 10
Fig. 1-4 Leveling Method
1 - 11
1-2 Lubrication and Oil Supply
When supplying oil, sufficient care must be taken to the following:
1. Supply specified oil by the specified amount. Do not supply a different type of oil or over
the specified amount. Otherwise the machine may cause to a trouble.
2. Clean the oil inlet port etc. in advance, and pay close attention lest dust etc. should enter
inside.
3. When supplying oil, use a filter in order to prevent foreign substances such as dust from
entering into the tank. When the filter is not available, use a wire net of 150 mesh or more.
4. Whenever you supply oil, use new one. Do not mix with reproduced or old oil.
5. Even when a new oil can is opened, don’t use all the oil in it, but leave some unused. This
is necessary to eliminate moisture and deposits.
* As to oil supply spots, supply frequency, oil amounts and oil types, refer “List of Lubrication
Oil”.
1 - 12
List of Lubrication Oil
Front view
1 - 13
Supply spot Method Frequency Q’ty Nisseki Idemitsu Shell Mobil Mitsubishi ESSO MOK Clewbar ISO symbol
1 Spindle cooling unit Trochold Replace every 6 month; 28l Nisseki UNI-POWER
pump replenish occasion Multi- Daphne Tetra oil MOBIL Diamond MP32
Hydraulic unit Piston
purpose 32 Multi-way 32 DTE oil Tetrat 32
Replace every 6 month; 10l
2 32ER light
pump replenish occasionally
CB32
Diamond
3 Hydraulic chuck Manual Supply oil fully every day Molynock Daphne Retina MOBIL R-temp Q
Multi- BICON Q2
grease 2 grease M2 AM grease purpose M NB50
special grease 2
1-3 Coolant
1) How to control coolant fluid
The consistency of coolant fluid is changed depending upon the quality of water used,
mixture of chips or foreign substances and evaporation of moisture. And unless the
maintenance of the coolant fluid is made for a long time, germs may be generated, that
causes to break the filters, the piping and the pump. Check the density of the fluid, and
pH timely, replace the coolant fluid, and also clean the inside of the coolant tank in
consideration of using conditions.
Since contaminated muddy clods may be generated when a different kind of coolant fluid
is mixed up, remove completely the previous fluid through flushing the piping, the tank
and the equipment sufficiently, when changing the coolant fluid.
•Items to be checked periodically

It is advised to check the following items periodically.
1. Liquid color check

Observe the color eyes.
When the color is changed to blown, it is presumed that rust may generate. In case of FC
and FCD, chips happen to become blown. When the coolant fluid becomes block, it is
presumed that it has been corroded. When the fluid becomes block and gives out a putrid
smell on Monday morning or after a long period of holidays, the color of the fluid may
happen to return to the original color in the afternoon. It is phenomena that the fluid
changed through extinction of bacteria (anaerobic germs) by touching the fluid with air.
When it is not returned, it is required to replace the fluid, since the fluid is too putrid. In
this case, replace all the coolant fluid and make flushing sufficiently. The remaining
bacteria will cause to repeat the putrid consequently.
2. Check of the putrid smell

Special care must be taken to smell.
When the fluid is filled with putrid smell,
the ingredient of the cutting fluid be
destroyed by breeding of bacteria or eaten
by bacteria as nutritive substance, that
causes the change of its density, lowering
of pH and outbreak of rust.
When the putrid smell is not faded away
even after half a day in the status of
operation, it is required to replace the
coolant fluid.
3. Check of the filthiness of the fluid

Observe the filthiness of the fluid by eyes.
The filthiness of the fluid has influence on the machining accuracy, the dirt of the
machined work and the dirt of the machine.
1 - 14
And the dirt of the machine makes hard to observe the state of machining from the
outside.
4. Check of the quantity

Check the level of the rank periodically.
Shortage of the fluid quantity causes to form bubbles or to disable the fluid to supply
sufficiently to the machining point.
And also it will hasten the progress of the putrefaction.
5. Control of the density

It is the most important procedure to control the density of the fluid when soluble cutting
oil is used.
It is the best way to measure the density by a refractometer.
If not available, it is possible to control to some extent the density of the fluid by
calculating precisely the magnification at the time of dilution and also by calculating the
magnification without fail when pouring some more fluid.
It is the most desirable method to check
periodically the density by a density-meter,
since there are various factors such as
change of the ingredients by bacteria,
decrease by taking out with the workpieces
or vaporization of the fluid. When the
density of the cutting fluid is low, serious
problems such as bad smell by
putrefaction, lowering on the pH and rust
promotion will occur. Generally the density
of the cutting fluid is within the extent of 20
times through 30 times, but it will be different depending on the kind of cutting fluid.
Comply with the maker’s recommending value. Since it becomes impossible to measure
the fluid when lots of rust preventive oil or lubrication oil is mixed.
6. Control of the pH
Measure the pH by using either a litmus test paper or a simple pH measuring instrument.
When the pH value of the fluid is 7,
the fluid is neutral. When the value
is larger than 7, the fluid is alkaline
and when it is smaller than 7, the
fluid is acidic.
Generally pH8.5 through 9.5 is an
ideal value. When the value
becomes lager than this, alkaline
becomes stronger, that causes the chapping of the skin of the hands.
When it becomes smaller, the fluid is acidulate, that causes hastening of rust. Especially
when the pH value of the fluid becomes less than 8, care must be taken since rust is
hastened rapidly. In this case, replace the fluid.
1 - 15
7. Check of the stagnant sludge
Check whether chips and/or sludge stagnate in the tank and the piping.
Remove chips and/or sludge from the tank and the
piping by flushing as occasion calls.
And mixture of rust preventive oil and lubrication oil
may become the nutritive elements, and the surface
of the tank is covered with them, that causes the
breeding of anaerobic germs. Remove the
adulterated oil periodically.
It is recommendable to employ an eliminator such as
skimmer.
2) Control of the waste oil

“Water Pollution Control Law” and “Sewage Water Law” are adapted to the waste oil of
cutting fluid.
The substances more than 10 items of ingredients contained in the cutting fluid are
designated as organic substance, and they become the object of regulation items.
Therefore, appropriate disposition such as disposal by the waste oil disposing system in
the factory or taking-over by the waste oil treating trader is required.
The cost for waste oil disposal at the time of replacement of the fluid is directly related to
the life of fluid, and 50% of cost-down can be attained by replacing the fluid once a year
instead of twice a year.
Accordingly, conclusive control of the using fluid will mean development as a whole.
3) Types and selection of water-soluble cutting agents

Though there are various purposes of cutting agents, the following two points are the
most important basically.
Lubrication: The cutting agents reduces friction, prevents generation of heat, and
smoothens ..............(Deposition-resistant property).
Cooling: The cutting agent cools generated heat.
In addition to the above-mentioned matters, enviroment- and safety-related metters such
as washing property and swarf disposal must be taken into enough consideration. Water-
soluble cutting agents are divided into an emulsion type, soluble type, and chemical
solution type. Their characteristics are shown in the following table. Do not use the
chemical solution type in particular, because it causes detachment of coating and affects
seal materials and resin materials adversely.
1 - 16
Type Emulsion Type Soluble Type Chemical Solution Type
Characteristics * This type has been * This type is excellent
used widely in the in permeability
cutting field, because because it is small in
it is relatively large in particle diameter
particle diameter ( 4 ( 0.1 to 0.03 µm ).
to 7 µm) and high in * It has been used
lubricating property. mainly for grinding Do not use this type.
* It is the soluble purposes, but it is
cutting agent that was used also for cutting
made first. purposes due to the
* It decomposes easily development of the
due to lack of stability. extreme pressure
agent.
* Since it uses much
surface-active agent,
it is likely to affect
coating adversely.
Form * Dissolving this in * Dissolving this in

water, it becomes water, it becomes
milky. This is semi-transparent.
because particles This is because
dissolved in water are particles dissolver in
large, reflecting light. water are very fine,
passing light.
1 - 17
Maintenance of Coolant Tank
In case of delivery of coolant from the tool post get worse,

1. Check level and fill it up if required.
2. Clean a filter in the coolant tank.
This filter can be mounted or dismounted in one touch.
Pay a full attention as the coolant will easily drip down on the floor when chips in the bucket
are removed.
3. Piling up the bucket with chips may cause overflowing. Check on the bucket at least once a
day.
1 - 18
1-4 Check Before Trial Operation of the Machine
Before operating the machine at first, be sure to check each item in accordance with the
following order.
1. Check the voltage of the power source. The power source is different depending on the
district.
Three-phase, 200V, 50Hz: Mostly in Kanto and Tohoku regions.
Three-phase, 220V, 60Hz: Mostly in Kansai, Chubu, Hokuriku and Chugoku regions.
Three-phase, 200V 50-60Hz: For future power supply and not available at present.
When checking the power source, measure the voltage between 3 phase respectively and
the difference between each phase must be within a few voltage.
2. Turn on the breaker CB-1 in the power control cabinet and then check the phase rotation of
the power source in accordance with the following.
Press the movable contact operating button in the magnetic switch (MS-1) for hydraulic
motor with a driver and check that the pressure gauge for hydraulics turns up. When it
doesn’t turn up even pressing it for 5 to 10 seconds, turn off the barker (turn off the power
on the factory side) because of different phase rotation and change the connection of either
2 of the power supply 3 lines.
3. Turn on the power source for the NC unit and check that the screen (TITLE) is displayed on
the Display.
4. Set the mode selection switch to the manual (HANDLE or FEED).
5. Check of the rotating direction of every motor.
Rotate every motor by respective switch and check the rotating direction in accordance with
the instruction of the rotating direction.
When the rotating direction is reverse, change the connection of either 2 of the power
supply 3 lines.
[1] Cooling fan : Start/stop is operated by the breaker on the high power control
board.
[2] For hydraulic : To start by the [STANDBY] button.
To stop by the [POWER OFF] button.
[3] For spindle : To jog rotation by the [SPINDLE JOG] button.
[4] For cutting fluid : To start by the [COOLANT] button
To stop by pressing the button again.
6. Adjust the pressure of the hydraulic unit to the setting pressure, 3.5MPa {35kg/cm2}
1 - 19
2. MAINTENANCE AND CHECKING
2-1 Daily Checking Items

The following are maintenance items to be checked by operators. These maintenance
items are important to prevent machine trouble and to perform efficient operation.
Perform maintenance according to the following daily check list.
2-1
Daily check list
Checking part Check item Details of checks

1. Hydraulic unit a) Check for normal set pressure. ⇒ Normal value: 3.4 MPa, 4.4 MPa
and 6.8 MPa (It depends on the
model.)
b) Check hydraulic unit for faults. ⇒ Checks for abnormal noise and oil
leakage.
c) Check hydraulic unit for sufficient ⇒ Oil level check
quantity of oil.
d) Check that oil temperature is ⇒ Oil temperature check: Proper
60°C or less. temperature is 60°C or less.
e) Check for oil leakage. ⇒ Check for oil leakage
2. Main cooling unit a) Check main cooling unit for operation. ⇒ Check for sound of fan running
b) Check cooling unit for sufficient ⇒ Oil level check
quantity of oil. (Checks before starting
work)
c) Check that air filter is thoroughly ⇒ Checks for clogging and cleaning
cleaned.
d) Check for oil leakage. ⇒ Check for oil leakage
3. Pneumatic unit a) Check for normal set pressure. ⇒ Normal value: 0.5 MPa
b) Check pneumatic unit for faults such ⇒ Check for air leakage
as air leakage.
4. Coolant unit a) Check coolant unit and piping for ⇒ Checks for coolant leakage and
faults. abnormal noise
b) Check coolant unit for sufficient ⇒ Oil level check
quantity of coolant.
c) Check that air filter is thoroughly ⇒ Checks for clogging and cleaning
cleaned.
d) Check for discharge. ⇒ Visual check
e) Check for oil leakage. ⇒ Check for oil leakage
5. High-pressure a) Check high-pressure unit and piping ⇒ Checks for coolant leakage,
coolant for faults. abnormal noise and abnormal
vibration.
b) Check for discharge. ⇒ Visual check
c) Check pump for discharge pressure. ⇒ Normal value: 3.4 MPa or 6.8 MPa
(Pressure gage) (It depends on the specifications.)
d) Check that air filter is thoroughly ⇒ Checks for clogging and cleaning
cleaned.
e) Check high-pressure pump for ⇒ Oil level (cap oil filling) check and
sufficient quantity of oil. replenishment
f) Check for high-pressure pump oil ⇒ Checks for oil degradation and oil
fouling. color
g) Check for sufficient quantity of ⇒ Check through main tank
coolant.
6. Operation panel a) Check that alarm is not displayed on ⇒ Visually check it to determine the
and control panel the screen. (Battery alarm, etc.) cause for corrective action.
b) Check that cooling fan is running. ⇒ Visually check it to determine the
cause for corrective action.
2-2
7. Chuck/cylinder a) Check that chuck is filled with ⇒ Check that specified grease is filled.
(Turning machine) sufficient grease. (Once a day)
b) Check that chuck pressure can be ⇒ Check pressure regulation for each
regulated smoothly. workpiece change.
c) Check that coolant recovery port at ⇒ Clean as necessary.
the rear of chuck cylinder is cleaned
and that chips are removed.
d) Check master jaw for actuation. ⇒ Check actuation by foot switch
operation.
e) Check that running-in is performed. ⇒ Perform running-in by low rpm of
about 10% of the model’s maximum
rpm for 30 minutes before starting
work.
8. Spindle head a) Check for abnormal noise. (M/C, ⇒ Check for abnormal noise during
NCL) spindle running
9. Feed unit a) Check for abnormal noise. ⇒ Check for abnormal noise when
operating feed unit
10. Tool post unit a) Check for coolant discharge. ⇒ Visual check
b) Check that tool pots and tapered ⇒ Check for removal of dust, fouling
portion of QCT, KV and KM are and foreign matter such as chips
cleaned. (Wipe with a clean cloth.)
c) Check tool layout for imbalance. ⇒ Check that tools are placed in
balance and that turret turns
smoothly.
d) Check that chips on the turret ⇒ Check that foregin matter including
swiveling portion are removed. chips on the turret swiveling portion
and its vicinity are removed.
11. Chip conveyor a) Check for obstructions on the ⇒ Check for removal of obstructions
conveyor. such as workpiece, tool and square
bar
b) Check the quantity of chips in the ⇒ Check the quantity of chips and that
chip box and that of coolant. of coolant, and dispose of them as
necessary.
c) Check that a large quantity of chips ⇒ Prevent a large quantity of chips
collect on the chip conveyor. from collecting on the conveyor.
(Inclusive of screw conveyor) Check that conveyor operates to
discharge chips.
d) Check for abnormal noise. ⇒ Check for abnormal noise when
operating chip conveyor
12. Covers a) Check that covers are not detached. ⇒ Check that covers are not detached.
If any cover is detached, attach it.
b) Check that window is cleaned. ⇒ Check for cleaning
c) Check that nameplate and caution ⇒ Check for cleaning
plate are cleaned.
13. Interlocking device a) Check door interlocking function. ⇒ Check that spindle does not run
when opening door.
2-3
14. Mist collector a) Check that mist does not remain in ⇒ Visual check Provide angular hose
the hose. route.
b) Check that filter is thoroughly ⇒ Checks for clogging and cleaning
cleaned.
c) Check that oil is properly drained. ⇒ Visual check for proper oil drainage
d) Check mist for leakage. ⇒ Visual check
2-4
2-2 Periodic Check Items
Periodic checks by maintenance personnel are essential for assuring continued machine
accuracy. Perform maintenance at regular intervals according to the following periodic check
list.
2-5
Periodic check list
Checking part Check item Checking interval(Month) Details of checks

1 3 6 12
1. Hydraulic unit a) Check piping for faults. O ⇒ Check for oil leakage, and
tighten connector securely
if necessary.
b) Change hydraulic fluid. O ⇒ Clean the inside of tank
and strainer, and change
hydraulic fluid as
necessary.
c) Check that strainer is O ⇒ Checks for clogging and
thoroughly cleaned. cleaning (Shorten
checking intervals
depending on working
environment.)
d) Check oil for O ⇒ Check oil color with oil
discoloration (fouling). gage. When color is
getting brown, change oil.
2. Main cooling unit a) Check piping for faults. O ⇒ Check for oil leakage, and
if necessary.
b) Change hydraulic fluid. O ⇒ Clean the inside of tank
and strainer, and change
hydraulic fluid as
necessary.
3. Pneumatic unit a) Check piping for faults. O ⇒ Check for oil leakage, and
if necessary.
b) Check that filter is O ⇒ Checks for clogging and
checking intervals
environment.)
4. Coolant unit a) Check for conspicuously O ⇒ Refer to Coolant section
dirty coolant unit. in the instruction manual.
b) Check for foul smell. O (NCL)
c) Check piping for faults. O ⇒ Check for oil leakage, and
if necessary.
5. High-pressure a) Check piping for faults. O ⇒ Check for oil leakage, and
coolant tighten connector securely
if necessary.
b) Check that filter is O ⇒ Checks for clogging and
thoroughly cleaned. cleaning
c) Check high-pressure O ⇒ Oil level (cap oil filling)
pump for sufficient check and replenishment
quantity of oil.
d) Check for high-pressure O ⇒ Checks for oil degradation
pump oil fouling. and oil color
2-6
1 3 6 12
5. High-pressure e) Check high-pressure ⇒ Replace if damage or
O
coolant pump suction and wear is found.
discharge valves for
damage or wear.
f) Check for damaged or ⇒ Replace or clean if
O
dirty high-pressure necessary.
pump diaphragm.
g) Check gas charging ⇒ Recharge if charging
O
pressure of accumulator. pressure is dropped.
(Charging pressure:4.9Mpa)
6. Operation panel a) Check for conspicuously ⇒ Visual check and cleaning
O
and control dirty operation panel and
panel control panel. (Cleaning)
b) Check for foreign matter ⇒ Removal of foreign matter
O
in the control panel.
c) Check that air filter is ⇒ Checks for clogging and
O
checking intervals
environment.)
d) Check that cooling fan is ⇒ Check for dirty cooling fan
O
cleaned.
e) Check power supply and O ⇒ Check that secondary
voltage. voltage of main breaker is
set within ±10% of the
specified value.
7. Feed unit a) Check ball screw and O ⇒ Visually check oil film.
guide for lubrication (oil
and grease).
8. Chip conveyor a) Check that chip O ⇒ Apply grease to sprocket
conveyor is oiled. area as necessary.
9. Belt,Timing a) Check belt for O ⇒ Check deflection amount
belt(Tool post, deflection. with tension meter.
and X axes, ) (Normal value:3.5 mm/kg)
b) Check surface for O ⇒ Visual checks and

damage and heights for degreasing
deterioration.
10. Level a) Check the level of bed O ⇒ Level check and
and table with level vial. adjustment with level vial
11. LS and SOL a) Check that LS and SOL O ⇒ Determine the cause to
are not moistened with take corrective action.
oil.
b) Check for oil fouling. O ⇒ Cleaning
2-7
1 3 6 12
12. Cover a) Check mounting bolts O ⇒ Check cover clamping
for looseness. bolts for tightness, and
tighten securely if
necessary.
13. Wiper and brush a) Check wiper and brush O ⇒ Visual checks
for deterioration and
damage.
b) Check for jamming of O ⇒ Visual checks

chips and foreign
matter.
14. Interlocking a) Check spindle speed O ⇒ Check spindle speed
device limiting interlocking limiting interlocking set
function. value (parameter) when
using special chuck and
jig.
15. Cable a) Check for damaged O ⇒ Visual checks Replace if
appearance (tears, there is something wrong.
crushes, stripped
conductor, etc.).
b) Check connector for O ⇒ Visual check Tighten
looseness. securely if necessary.
c) Check for caught cable. O ⇒ Visual check Return to
normal. Appearance
check Replace if there is
something wrong.
d) Check that cable is not O ⇒ Visual check and cleaning

moistened. Determine the cause.
16. OT (Over-travel) a) Check LS for actuation. O ⇒ Operate the machine to

check function.
17. Earth leakage a) Check breaker for O ⇒ Press test button to check
breaker operation. breaker for operation.
2-8
3. MAINTENANCE AND ADJUSTMENT
3-1 Adjusting Method of X and Z Axes Backlash

Procedure 1 How to cancel the compensation amount previously entered
To cancel the compensation amount entered before measuring backlash
1) Put the machine to a stop status. (This setting irrelevant to the machine status.)
2) Change the parameter according to the parameter setting method under “OPERATION
MANUAL”, Item 16.
3) Call up the backlash parameter 1851 and make the X and Z axes value 0.
4) Turned OFF, Turned ON again
Procedure 1 Measuring the backlash amount

1) Put the dial indicator contact to the check from the turret side.
2) Measure a backlash amount with a X-axis and Z-axis handle in the order of (a) through
(c).
Turn the handle counterclockwise and set

the handle and indicator to 0.
Turn the handle further counter-clockwise
by another 20~30 graduations.
Turn the handle clockwise until a pointer

points to 0. At this time, the difference of
the indicator represents the backlash
amount.
3-1
Procedure 3 Setting of backlash amount
1) According to the parameter setting method under “OPERATION MANUAL”, call up the
backlash parameter 1851 and set the compensation amounts of X and Z axes.
Backlash amount 0.012

X-axis compensation amount = = = 24
Compensation unit 0.0005
Backlash amount 0.015

Z-axis compensation amount = = = 15
Compensation unit 0.001
2) Switch OFF the source power once, they switch ON again.
Procedure 4 Confirmation of backlash amount

1) Confirm that the setting values are correct, according to Procedure 2.
3-2
3-2 Hydraulic Unit/Hydraulic Circuit Diagram
Hydraulic Unit/Hydraulic Circuit Diagram
3-3
17 BLOCKING BLOCK 1 Shonan

16 19001-68-001-00 Manifold 1 Shonan
15 9001-68-002-00 Manifold 1 Shonan
14 OPG-DF-T-R1/4-6´7MPA Pressure Gauge 1 ASK
13 SL-G01-E3X-GR-C Solenoid Valve 1 Fujikoshi
12 ETB69-1.8 Orifice 1 Shonan
11 SL-G01-E3X-GR-C1-11 Solenoid Valve 1 Fujikoshi
10 OCP-G01-B1-20 Pilot Check Valve 1 Fujikoshi
9 OG-G01-PC-K-5871A Reducing Module 1 Shonan
8 CT-T03-0-4044A Check Valve 1 Fujikoshi
7 VDS-0B-1A2-1249K Variable Pump 1 Fujikoshi
6 OPG-AT-R1/4-60´7MP-G Pressure Gauge 1 ASK
5 C-30-4043A Oiling Hole 1 Fujikoshi
4 KD-0A (N) Oil Level Indicator 1 Kyowa
3 VBBA-0A4A04-1156A Electric Motor w/ Cooler 1 Meidensha
2 MSN-03-150 Strainer 1 Masuda
1 TNK-10L-H Oil Tank 1 Fujikoshi
NO PART NUMBER PART NAME Q’ty MAKER
3-3 Hydraulic Chuck
This chuck is hydraulically opened and closed. With this chuck employed, a work piece setup
time can be reduced, manpower can be also saved and the workpiece can be powerfully and
equally gripped.
Specifications
Hydraulic chuck diameter : φ210 ( 8")
Hydraulic tank unit : Commonly used for the machine proper
3-4
Operation
1. Select a chuck gripping direction by using the WORK GRIP INT/EXT Selector switch
located on the main operation panel.
2. Open and close the jaw by the chuck open/close switch on the main operating board.
3. Adjusting the chuck pressure
Adjust pressure of the hydraulic chuck by the dial on the manifold section at the left end of
the machine.
• Turning the knob clockwise (direction of INC) increases the pressure.
• Turning the knob counterclockwise (direction of DEC) decreases the pressure.
• Adjust the chuck pressure within a range of a pressure gauge.
pressure
gauge
Note 1) Due to an interlocking mechanism, the chuck cannot be opened or closed while the
spindle is rotating.
2) While the spindle is stopped, the chuck is loosened immediately by operating the
chuck open/close switch. Pay attention, therefore, even on other occasions than
when a workpiece is loaded or unloaded, or when gripping direction of the chuck is
changed.
3) When changing the gripping directions of the chuck, be sure to unload the workpiece
from the chuck without fail.
3-5
Hydraulic Chuck and Cylinder
Solid-Chuck (made by KITAGAWA)
Type
Hydraulic chuck HG-715-210
Hydraulic cylinder Y1230RE25
With cylinder mounting adapter
Mounting of Hydraulic Cylinder

1. Mount the hydraulic cylinder to the adapter of the spindle with M12 bolt.
2. Set a measuring instrument to the rear of the cylinder. With the rear of the cylinder fixed,
rotate the spindle (about 30min-1) and check the runout of the cylinder.
Note 1) Fix a part to which the measuring instrument is set.
3. Adjust the runout of the cylinder within 0.02 mm and tighten each bolt.
4. Provide piping to [A] , [B] and [D].
3-6
1 Bolt
2 Connecting bolt
3 Master jaw
4 Chuck body
5 Eye bolt
6 Spindle
7 Draw rod
8 Wrench
1. Procedures for removing the chuck body

1) Turn off the power in the status of chuck closing.
2) Screw in eye bolt [5] and pull up the chuck [4] naturally with wire.
3) Loosen the bolt [2] connecting the draw-rod [7] by turning counter-clockwise with the
attached wrench [8].
4) Loosen the bolts [1] and remove the chuck body [4].
3-7
2. Procedures for installing the chuck body
1) Set pressure of the hydraulic chuck to 0.5MPa {5kgf/cm}, and put forward the draw rod
by the chuck open/close button.
2) Thrust the wrench [8] into the bolt [1], and turn it right softly until it isn’t turned.
3) Mount the chuck [4] on the spindle.
4) As the draw rod is at the forwarding end, loosen the bolt [1] by left turn until the shifter
inside the chuck touches slightly the inside of the chuck front cover.
From this status, thrust it by a quarter right turn for final adjustment.
(Clearance between the shifter and the front cover shall be about 0.6mm.)
Note 1) Use attached parts of the machine for the bolts to mount the chuck and jaws.
2) When preparation of these bolts newly, prepare the bolts with the following
material or equivalent.
• Chrome-molybdenum steel
<SCM435H>
Tensile strength: 115 ~ 140Kgf/cm2
Hardness after heat treatment: HRC34 ~ 44
Thread class: 2nd class
• Keep strictly a protruded length L1 and L2 of mounting bolts.
3) Regarding a bolt to mount the collect chuck and other fixture requires above
item 1) and 2) as well.
3-8
3-4 Layout of Electric Apparatus and Pneumatic Circuit Diagram
3-9
Turn equipment
180°Turn Arm up/down Air blow
LS List
J LS901 Over thrust detection 1 METROL BP101
I LS899B Arm up 1 CKD
H LS899A Arm down 1 CKD
G LS898B Turn to 0° 1 SMC
F LS898A Turn to 180° 1 SMC
Sin LS symbol Use Q'ty Maker Remarks
SOL List
E SOL900 Air blow SMC
D SOL899B Arm up SMC
C SOL899A Arm down SMC
B SOL898B Turn to 0° SMC
A SOL898A Turn to 180° SMC
Sin SOL symbol Use Maker
Pneumatic unit List

5 ASN2-01-S Flow valve 4 SMC
4 VZ5-ASK420-1GS-01 Elect magnetic valve 2 SMC
3 VXD2130-02-1DS-B Elect magnetic valve 1 SMC
2 CMK2-C-TB-40-75-R05-DYB2 Cylinder 1 CKD
1 CORA1BW80-180C-A57 Rotary cylinder 1 SMC
No. Part number Use Q'ty Maker
3 - 10
3-5 Restoration of NC Torque Limiter
1. Explanation of function
This function is to detect the torque load on the feed axis and, if the detected torque is
abnormally larger than the value set by the parameter, to exert an emergency stop of the
spindle based on the judgement that there is an interference
2. Alarm
Alarm No. 1036 NC torque limiter alarm
F409 Servo alarm: (X, Z axes) Axis abnormal load
3. Method of restoration
The alarm status is normally restored by switching OFF the NC source power.
3 - 11
3-6 Returning Method from face declination of turret index
This manual describes the procedures when a following alarm occurred by shut off the power
or by collision, etc. while indexing.
Alarm 1020 The turret face number set up is defective.
[Procedure]
(1) NC power [ON].
(2) Make operation preparation [ON]
(hydraulic ON).
(3) Press [EMERGENCY STOP] button.
(4) Every time you press the sheet key spindle
[STOP] button and the [TAPE] button
simultaneously, clamping and unclamping
of the turret are repeated alternately.
Under the clamping condition, [TURRET
INDEX] button lamp is turned off.
(5) While putting the turret under unclamping
condition, turn the turret by hand and
make indexing face No.1 face ( align the
marking-off line of the turret neck section
with the line for the outer circumference
phase marking.)
(6) Put the turret in clamping condition, and
confirm that the turret index button lamp is
turned off.
(7) Reset [EMERGENCY STOP].
(8) Make operation preparation [ON]
(9) Press following three buttons
simultaneously (No.1 face set)
[SPINDLE STOP] + [EFFECTIVE] +
[PAUSE]
for dry running and program
checking
“Alarm 1020 The turret face number set up is
defective.” disappeared.
(10) Perform turret indexing by MDI, and
confirm that NC command and indexing
face conform.
3 - 12
3-7 Alarm Diagnosis
This screen display is used for trouble shooting and taking counter-measures when various
alarms occur.
3-7-1 When the Warning Lamp (Call Light) Lights ON.

The call light becomes ON, in either of the following cases.
1) When the machine comes to a stop (suspension) status, by program stop or program
suspension code (M00, M01, M02, M30, etc.) during executing a program.
2) When an alarm status occurs and the alarm lamp (red) on the operating panel lights ON.
When the alarm lamp becomes ON, the machine is brought into the status of “Operation
stop”, which indicates that some trouble has occurred with the machine.
3 - 13
3-7-2 Alarm Display
1) Pressing the
OPER/MAINTE key on the general
screen, maintenance relevant function
keys are listed up on the display.
2) Pressing the F3/ALARM DIAG. key, the

alarm diagnosis screen is obtained and
the alarm contents are displayed. Press
the item which is to be processed.
3) Also, when an alarm is issued, the screen

changed to the alarm screen and the
contents are displayed with alarm relevant
function keys.
3 - 14
[1] NC unit relevant alarm (CNC Alarm)
The alarm No. and alarm message are displayed on the screen.
Check the alarm cause by referring to the list of NC alarm message and remove the cause
of the trouble.
[2] Alarm relevant to machine equipment and PC control (PMC Alarm)
The alarm No. and alarm message are displayed on the screen.
Check the alarm cause by referring to the list of PC alarm message and remove the cause
of the trouble.
3-7-3 Display of Switch Status

1) After getting the alarm diagnosis screen by
pressing the F3/ALARM DIAG. key, press
the
F2/SWITCH STATUS DISPLAY key,
then the status of each switch is displayed
on the screen.
2) On the switch status display screen, press

the F2/ARRANGEMENT DIAGRAM key,
then the ON/OFF status of each switch is
shown on the diagram. Those marked
with □ indicate ON status and those
without □ mark indicate OFF.
3) On the switch status display screen, press

the F3/LIST key, then a list of each
switch ON/OFF status. Use the page key
to scroll the page, as the list extends over
plural pages.
3 - 15
4. REFERENCE MATERIALS FOR MENTENANCE
AND ADJUSTMENT
4-1 Servo Unit

4-1-1 Alarm Concerning Power Supply Unit
(Source Power of Spindle/Servo Amplifier)
When an alarm is generated, the alarm LED (red) lights up on the status display and the
alarm code is indicated in two figures on the 7-segment LED.
STATUS
PIL
ALM
Alarm code is displayed. (01~)

Alarm LED (red) lights up.
1) Alarm code 01
• Contents
The main circuit power module (IPM) detected abnormality. (PSM-5.5, -11)
Excessive current flowed at the main circuit power input part. (PSM-15~-30)
• Cause and trouble-shooting
(a) IGBT (or IPM) is defective.
⇒Replace the IGBT (or IPM).
(b) Mismatch of AC reactor specification.
⇒Confirm the PSM and AC reactor.
2) Alarm code 02
• Contents
The cooling fan of the controlling circuit part stopped.
The cooling fan is out of order.
Confirm the condition of the cooling fan rotation.
⇒Replace the cooling fan.
3) Alarm code 03
• Contents
The temperature of the main circuit radiator went up abnormally.
4-1
(a) The cooling fan is out of order.
Confirm the condition of the cooling fan rotation.
(b) Dust contamination
⇒Clean up the cooling system by factory air blower or by vacuum cleaner.
(c) Overload overation
⇒Re-examine the operating conditions.
4) Alarm code 04
• Contents
The voltage at the main circuit DC part (DC link) came down.
(a) Instantaneous power down was generated.
Confirm the source power.
(b) Voltage down of input source power.
Confirm the source power specification.
(c) This trouble could occur, when the main circuit source power is cut off while the
emergency stop is released.
5) Alarm code 05
• Contents
Power charge to the main circuit was not made within the specified time.
(a) The number of SVM, SPM connecting units is in excess.
⇒Confirm the PSM specification.
(b) DC link is in short-circuit.
⇒Confirm the connection.
(c) Charging current restricting resistance is defective.
⇒Replace the distribution board.
6) Alarm code 06
• Contents
Input source power is abnormal. (Phase defect)
(a) Input source power phase is lacking.
Confirm the connection.
4-2
7) Alarm code 07
• Contents
The voltage at the main circuit DC part (DC link) became abnormally high.
(a) Excessive regenerating power.
Regeneration is not possible. PSM capacity is insufficient.
⇒Confirm the PSM specification.
(b) Impedance on the AC source power side is high.
⇒Clean up the cooling system by factory air blower or by vacuum cleaner.
(c) Regenerating circuit is abnormal.
Check the terminal and confirm the voltage at IR, IS is normal.
⇒Replace the distribution board and/or controlling PCB.
(d) IGBT (or IPM) is defective.
⇒Replace IGBT (or IPM).
4-3
4-1-2 Spindle Amplifier Status Display
Status Display
Item Contents
LED lit on is indicated

by
Source power ON indicating LED “PIL” is OFF.

1. Controlling source power is not yet thrown in.
Source power circuit is defective. Refer to item 4.3.2.
The last two digits of the ROM series is displayed for about
2. 1.0 second after control source power ON.
Example) “00”: ROM Series 9D00
ROM Version display for about 1.0 second.
3. 01, 02, 03, • • • correspond A, B, C, • • •
Example) “04”: ROM Version No. D
Blinking CNC source power is not yet thrown in.
4. Waiting serial communication and completion of parameter
loading.
5. Parameter loading is completed.

The motor is not excited.
6. The motor is excited.
Alarm status
7. SPM is not operable condition.
Alarm code Refer to item II. 3.3.
display 01~
Error status
8. Wrong parameter setting. Sequence is not proper.
Alarm code Refer to parameter setting manual.
display 01~
4-4
4-1-3 Spindle Amplifier Alarm
When the “ERR” LED on the indicating window of the spindle amplifier lights up, the
number indicated next right to the LED reading “ER-**” will tell the alarm contents. In
the same way, when the “ALM” LED lights on, “AL-**” tells the alarm contents. List of
alarm codes are given in the following.
NOTE
Er-xx is not displayed on CRT.
Message Contents Countermeasure

Er-01 *Although EPS (there are 2 types: connection signal *Confirm the sequence of EPS and MRDY.
and PMC→CNC) and MRDY (machine ready signal) are
not input, SFR/SRV is input. However, regarding MRDY,
pay attention to the setting of use/not use spindle
parameter MRDY.
Er-02 If spindle motor is not integrated with spindle in system Set the spindle motor speed detector parameter
with high-resolution magnetic pulse coder, speed to 128 p/rev.
detector of spindle motor is set to 128 p/rev.
Attempt to excite motor fails if value other than 128 p/rev
is set.
Er-03 Parameter for high-resolution magnetic pulse coder is Check parameter setting for high-resolution
not set, but Cs contouring control commands is entered. magnetic pulse coder.
In this case, motor is not excited.
Er-04 Although parameter setting for using position coder was Confirm the parameter setting of the position
not performed, commands for servo mode and coder.
synchronous control are input.
In this case, the motor will not be excited.
Er-05 Although option parameter for orientation is not set, the Confirm the parameter setting of orientation.
orientation command (ORCM) is input.
Er-06 Although option parameter for output switchover is not Confirm the parameter setting for output
set, LOW winding is selected. switching and power line status signal.
Er-07 Although Cs contouring control command was entered, Confirm the sequence.
SFR/SRV is not entered.
Er-08 Although servo mode control command was input, Confirm the sequence.
SFR/SRV is not input.
Er-09 Although synchronous control command was input, Confirm the sequence.
SFR/SRV is not input.
Er-10 Cs control command was entered, but another mode Never set another mode when Cs contouring
(servo mode, synchronous control, orientation) is control command is being processed. Before
specified. changing to another mode, clear Cs contouring
control command.
Er-11 Servo mode command was entered, but another mode Do not command other modes during servo
(Cs contouring control, synchronous control, orientation) mode command. When moving to other
is specified. modes, perform after releasing the servo mode
command.
Er-12 Synchronous control command was entered, but Do not command other mode during
another mode (Cs contouring control, servo mode, synchronous control command. When moving
orientation) is specified. to other modes, perform after releasing the
synchronous control command.
Er-13 Orientation command was entered, but another mode Do not command other modes during
(Cs contouring control, servo mode, synchronous orientation command. When moving to other
control) is specified. modes, perform after releasing the orientation
command.
Er-14 SFR/SRV are simultaneously commanded. Command one or the other.
Er-15 Cs contouring control command is entered when Check parameter setting and control input
differential speed control function is enabled by signal.
parameter setting (No. 6500#5=1).
4-5
Message Contents Countermeasure
Er-16 Differential mode command (DEFMDA) is entered when Check parameter setting and control input
differential speed function is disabled by parameter signal.
setting (No. 6500#5=1).
Er-17 Parameter setting (No. 6511#0, 1, 2) for speed detector Check parameter setting.
is incorrect. (Specified speed detector is not present.)
Er-18 Spindle orientation command of position coder type is Check parameter setting and control input
entered when use of position code signal is disabled by signal.
parameter setting (No. 6501#2=0).
Er-19 Although the command for orienting the magnetic Do not issue another mode while the orientation
sensor system was entered, another mode was issued. command is executed. Before issuing another
mode, cancel the orientation command.
These two settings are incompatible. Check the
Er-20 Both the slave mode and the high-resolution magnetic parameter settings.
pulse coder were enabled. Enter the salve mode command in the normal
Er-21 The slave mode command (SLV=1) was entered under operation mode.
position control (servo mode, orientation, etc.). Enter the position control command in the
Er-22 The position control command (servo mode, orientation, normal operation mode.
etc.) was entered in the slave operation mode (SLV=1).
Er-23 A slave mode command was entered when the slave Enable the slave mode.
mode is disabled.
Er-24 To perform continuous indexing in the mode for Check the control input signal (INCMD). To
orienting the position coder system, incremental execute the absolute position command
operation (INCMD=1) was first performed, then the continuously, be sure to perform orientation with
absolute position command (INCMD=0) was entered. the absolute position command first.
Contact Between ESP1 and ESP2 of spindle control printed Contact is open : emergency stop
signal of circuit board Contact is close : normal operation
*ESP
4-6
Alarm No. Meanings Description Remedy
AL-01 Motor overheat Detects internal motor temperature: Check load status.
exceeding specified temperature. Cool motor, then reset alarm.
AL-02 Excessive speed Detects motor speed exceeding Check load status.
deviation specified speed excessively. Reset alarm.
AL-03 DC link section fuse Detects that fuse F4 in DC link section Check power transistors, and so forth.
blown is blown (models 30S and 40S). Replace fuse.
AL-04 Input fuse blown. Input Detects blown fuse (F1 to F3), open Replace fuse. Check open phase and
power open phase. phase or momentary failure of power power supply regenerative circuit
(models 30S and 40S). operation.
AL-05 Control power supply Detects that control power supply fuse Check for control power supply short
fuse blown AF2 or AF3 is blown (models 30S and circuit. Replace fuse.
40S).
AL-07 Excessive speed Detects that motor rotation has Reset alarm.
exceeded 115% of its rated speed.
AL-08 High input voltage Detects that switch is set to 200 VAC Set switch to 230 VAC.
when input voltage is 230 VAC or
higher (models 30S and 40S).
AL-09 Excessive load on Detects abnormal temperature rise of Cool radiator, than reset alarm.
main circuit section power transistor radiator.
AL-10 Low input voltage Detects drop in input power supply Correct cause, then reset alarm.
voltage.
AL-11 Overvoltage in DC link Detects abnormally high direct current Correct cause, then reset alarm.
section power supply voltage in power circuit
section.
AL-12 Overcurrent in DC link Detects flow of abnormally large Correct cause, then rest alarm.
section current in direct current section of
power circuit.
AL-13 CPU internal data Detects abnormality in CPU internal Correct cause, then reset alarm.
memory abnormality data memory. This check is made only
when power is turned on.
AL-15 Spindle switch/output Detects incorrect switch sequence in Check sequence.
switch alarm spindle switch/output switch operation.
AL-16 RAM abnormality Detects abnormality in RAM for Correct cause, then reset alarm.
external data. This check is made only
when power is turned on.
AL-18 Program ROM sum Detects program ROM data error. This Correct cause, then reset alarm.
check error check is made only when power is
turned on.
AL-19 Excessive U phase Detects excessive U phase current Correct cause, then reset alarm.
current detection circuit detection circuit offset. This check is
offset made only when power is turned on.
AL-20 Excessive V phase Detects excessive V phase current Correct cause, then reset alarm.
current detection circuit detection circuit offset. This check is
offset made only when power is turned on.
AL-24 Serial transfer data Detects serial transfer data error (such Correct cause, then reset alarm.
error as NC power supply turned off, etc.)
AL-25 Serial data transfer Detects that serial data transfer has Correct cause, then reset alarm.
stopped stopped.
AL-26 Disconnection of Detects abnormality in speed detection Correct cause, then reset alarm.
position detection signal for Cs contouring control (such
signal for Cs as unconnected cable and adjustment
contouring control error).
AL-27 Position coder signal Detects abnormality in position coder Correct cause, then reset alarm.
disconnection signal (such as unconnected cable and
parameter setting error).
4-7
AL-28 Disconnection of Detects abnormality in position Correct cause, then reset alarm.
position detection detection signal for Cs contouring
signal for Cs control (such as unconnected cable
contouring control and adjustment error).
AL-29 Short-time overload Detects that overload has been Correct cause, then reset alarm.
continuously applied for some period
of time (such as restraining motor
shaft in positioning).
AL-30 Input circuit Detects overcurrent flowing in input Correct cause, then reset alarm.
overcurrent circuit.
AL-31 Speed detection signal Detects that motor cannot rotate at Correct cause, then reset alarm.
disconnection motor specified speed (but rotates at very
restraint alarm slow speed or has stopped). (This
includes checking of speed detection
signal cable.)
AL-32 Abnormality in RAM Detects abnormality in RAM internal to Correct cause, then reset alarm.
internal to LSI for LSI for serial data transfer. This check
serial data transfer is made only when power is turned on.
AL-33 Insufficient DC link Detects insufficient charging of direct Correct cause, then reset alarm.
section charging current power supply voltage in power
circuit section when magnetic
contactor in amplifier is turned on
(such as open phase and defective
charging resistor).
AL-34 Parameter data setting Detects parameter data set beyond Set correct data.
beyond allowable allowable range of values.
range or values
AL-35 Excessive gear ratio Detects gear ratio data set beyond Set correct data.
data setting allowable range of values.
AL-36 Error counter over flow Detects error counter overflow. Correct cause, then reset alarm.
AL-37 Speed detector Detects incorrect setting of parameter Set correct data.
parameter setting error for number of speed detection pulses.
AL-39 Alarm for indicating Detects 1-rotation signal detection Make signal adjustment.
failure in detecting 1- failure in Cs contouring control. Check cable shield status.
rotation signal for Cs
contouring control
AL-40 Alarm for indicating 1- Detects that 1-rotation signal has not Make 1-rotation signal adjustment.
rotation signal for Cs occurred in Cs contouring control.
contouring control not
detected
AL-41 Alarm for indicating Detects failure in detecting position Make signal adjustment for signal
failure in detecting coder 1-rotation signal. conversion circuit.
position coder 1- Check cable shield status.
rotation signal.
AL-42 Alarm for indicating Detects that position coder 1-rotation Make 1-rotation signal adjustment for
position coder 1- signal has not occurred. signal conversion circuit.
rotation signal not
detected
AL-43 Alarm for indicating Detects that main spindle position Check that main spindle position coder
disconnection of coder signal used for differential signal is connected to connector CN12.
position coder signal speed mode is not connected yet (or
for differential speed is disconnected).
mode
4-8
AL-46 Alarm for indicating Detects failure in detecting position Make 1-rotation signal adjustment for
failure in detecting coder 1-rotation signal in thread cutting signal conversion circuit.
position coder 1- operation. Check cable shield status.
rotation signal in
thread cutting
operation.
AL-47 Position coder signal Detects incorrect position coder signal Make signal adjustment for signal
abnormality count operation. conversion circuit.
Check cable shield status.
AL-48 Position coder 1- Detects that occurrence of position Make 1-rotation signal adjustment for
rotation signal coder 1-rotation signal has stopped. signal conversion circuit.
abnormality
AL-49 The converted Detects that difference between a Calculate differential speed by multiplying
differential speed is spindle speed and another spindle speed of other spindle by gear ratio.
too high. speed has exceeded allowable limit in Check if calculated value is not greater
differential speed mode. than maximum speed of motor.
AL-50 Excessive speed Detects that speed command Calculate motor speed by multiplying
command calculation calculation value exceeded allowable specified spindle speed by gear ratio.
value in spindle range in spindle synchronization Check if calculated value is not greater
synchronization control. than maximum speed of motor.
control
AL-51 Undervoltage at DC Detects that DC power supply voltage Correct cause, than reset alarm.
link section of power circuit has dropped (due to
momentary power failure or loose
contact of magnetic contactor).
AL-52 ITP signal abnormality Detects abnormality in synchronization Correct cause, than reset alarm.
I signal (ITP signal) with CNC (such as
loss of ITP signal).
AL-53 ITP signal abnormality Detects abnormality in synchronization Correct cause, than reset alarm.
II signal (ITP signal) with CNC (such as
loss of ITP signal).
AL-54 Overload current Detects that excessive current flowed Check if overload operation or frequent
alarm in motor for long time. acceleration/deceleration is performed.
AL-55 Power line Detects that switch request signal Check operation of magnetic contractor
abnormality in spindle does not match power line status for power line switching.
switching/output check signal. Check if power line status check signal is
switching processed normally.
4-9
4-1-4 Detail of Spindle Amplifier Alarm Contents
AL-01 Motor overheat

Item Cause of trouble Check procedure Remedy
1 Defective fan motor Check if fan motor is Replace fan motor.
of motor rotating.
2 Overload operation Check cutting conditions Review cutting
and how tools are worn. conditions and tools.
Check load meter for
cutting.
3 Dirty motor cooling Check motor cooling Clean motor cooling
system system for dirt. system with an air gun
or vacuum cleaner.
4 Disconnection or Check signal line Connect signal line
loose contact of connection status. correctly.
motor overheat
signal line
AL-02 Excessive speed

deviation
1 Overload operation Check with load meter. Review cutting
(overload) conditions and tools.
2 Defective transistor Check if transistor Replace transistor
module collector-emitter is open. module.
3 Fuse for protecting Check if fuses F3A to Insert fuse4s firmly.
drive on PCB F3M (models 1S to 26S) Replace any blown fuse.
blown or not or FA to FG (models 30S
inserted correctly and 40S) are blown or
(disconnection, removed.
loose contact, etc.)
4 Speed feedback Check level of speed Check motor speed
signal abnormality feedback signal. detector and signal
cable connection.
5 Wiring failure Check that cables are
(disconnection, connected correctly.
loose contact, etc.)
NOTE
How to check the speed feedback signal
Observe the speed feedback signal with an oscilloscope
after turning on power and setting the rotation command off
(motor stopped and drive power set off).
Observe the test points indicated below, while turning the
motor slowly by hand.
4 - 10
Test point Normal wave form
PA-0V
PB-0V Same as above

RA-0V DC2.5V±0.2V
RB-0V Same as above
PAA-0V
PBA-0V
(CW rotation)
Check that the ON/OFF duty cycle is 50%.

(The PAP and PBP signals are inverted in CCW direction.)
AL-03 Blown fuse in DC This alarm indicates that the fuse (F4) in the DC link section is
link section blown.
In this case, the transistor module may have failed.
AL-04 Input fuse blown
Input power open Item Cause of trouble Check procedure Remedy
phase 1 High impedance on Alarm No. 04 is on only Change power supply to
AC power supply at time of deceleration one with low
side. from high speed impedance.There may
Example: operation. be loose connection of
Two transformers Alarm No. 04 can be on input power cable
are connected in when F1 to F3 are not Example:
series, or variable blown. Open phase due to
autotransformer is screws not tightened
connected. firmly.
2 Defective transistor Replace transistor
module module and fuse.
3 Defective diode Disconnect diode Replace defective
module or thyristor modules DM1 to DM3 part.Replace blown fuse.
module and thyristor modules
SM1 to SM3, then check
A-K connection with
multimeter. (Defective
modules are usually
short-circuited.)
4 Defective surge Check surge absorbers Replace defective
absorber or Z1 to Z3 and capacitors part.Replace blown fuse.
capacitor C4 to C6.
5 When input fuse is Check if Item 1 is When Item 1 is not
not blown applicable. applicable, replace PCB.
4 - 11
AL-05 Control power 1 Defective PCB Check AC input voltage. Replace PCB.
2 Abnormal power See (5) above.
supply fuse blown supply voltage
AL-07 Excessive speed Item Cause of trouble Check procedure Remedy

1 Incorrect setting of Check if number of Set correct value in
(Detection by parameter for speed feedback pulses parameter.
digital value) number of speed matches parameter
feedback pulses setting.
(No. 6511)
NOTE
See Chapter 6.
AL-08 High input voltage Item Cause of trouble Check procedure Remedy
1 AC power supply Check power supply
voltage 10% higher voltage.
than rated voltage.
2 Incorrect setting of Check power supply Change setting from
toggle switch for voltage. 200V to 230V.
voltage switching.
AL-09 Heat sink is Item Cause of trouble Check procedure Remedy

1 Cooling fan is Check if fan is rotating. Replace fan.
overheated defective. Check load by using a
2 Overload load meter. Re-examine the cutting
operation. condition.
3 Dusty and dirty. Clean using compressed
air or vacuum cleaner.
AL-10 Input power This alarm indicates abnormally low AC power voltage (-15% or
voltage drops less).
This alarm may be generated even during momentary power
failures.
AL-11 Overvoltage of DC Item Cause of trouble Check procedure Remedy

1 High power Examine AC power
link circuit specification.
impedance.
(Regenerative 2 PCB is defective. Replace PCB.
circuit is faulty ... 3 Defective transistor Replace transistor
module (TM1). module.
Regeneration
failure)
AL-12 Overcurrent flows Item Cause of trouble Check procedure Remedy

1 Output terminals or Check connections.
to DC link circuit internal circuit of
motor is shorted.
2 Transistor module Check the transistor Replace transistor
is defective. module. module.
3 PCB is defective. Replace PCB.
4 - 12
AL-13 CPU internal data Replace PCB.
memory alarm
AL-16 RAM abnormality Item Cause of trouble Check procedure Remedy

1 External data Replace memory
memory (RAM) (RAM).
defective
2 PCB defective Replace PCB.
AL-18 Program ROM Item Cause of trouble Check procedure Remedy

1 Program memory Compare data displayed Replace program
sum check error data (ROM) when power is turned memory (ROM).
defective ON with ROM labels.
AL-19 Excessive U Item Cause of trouble Check procedure Remedy

1 A/D converter Replace A/D converter.
phase current defective
detection circuit 2 U-phase current After power is turned on, Replace PCB.
offset detector circuit check if offset voltage
defective. on check terminal IU is
beyond range of about
±100mV.
3 Loose contact of Check connector Ensure that PCB and
connectors connection between power circuit are
between PCB and PCB and power circuit. securely connected with
power circuit each other.
AL-20 Excessive V Item Cause of trouble Check procedure Remedy

1 v-phase current After power is turned on, Replace PCB.
phase current detector circuit check if offset voltage
detection circuit defective. on check terminal IV is
beyond range of about
offset ±100mV.
2 Loose contact of Check connector Ensure that PCB and
connectors connection between power circuit are
between PCB and PCB and power circuit. securely connected with
power circuit each other.
AL-24 Serial transfer Item Cause of trouble Check procedure Remedy

1 CNC power supply Check that CNC power Turn CNC power ON.
data error is OFF. Connect
is ON.
AL-25 Serial data 2 Defective optical Check that optical cable securely.Replace optical
cable for serial data is fitted securely to the cable.Clean optical
transfer stopped cable transmission/
transmission connector. Check that
the cable is not reception surfaces.
broken.Check that
transmission/reception
surfaces of the cable are
clean.
3 Defective data Replace LSI.Replace
transmission/ PCB.
reception elements
in LSI used in serial
data transmission
4 - 13
AL-26 Disconnection of Item Cause of trouble Check procedure Remedy
1 Signal level of Check the signal, and if necessary adjust to the
speed detection spindle motor for normal level using the variable resistor for signal
signal for Cs Cs contouring level adjustment in the preamp.
control is invalid.
contouring Signal line of
2 Check that signal cable is Connect signal cable
control spindle motor for connected securely to securely.Replace
Cs contour control connector.Check that signal cable.
is defective. signal cable is not broken.
3 Defective detector Replace detector

circuit for Cs circuit.
contour control
4 Incorrect parameter Check that the parameter Parameter CAXIS1=0
setting setting does not indicate No.4001#5
that the Cs contour control
detector is used when
actually it is not.

AL-27 Position coder
1 Position coder Check that signel cable Connect signal cable
signal signal line defective is connected securely to securely.Replace signal
connector.Check that cable.
disconnection
signal cable is not
broken.
2 Incorrect parameter Check that the parameter Parameter MRDY2=0
setting setting does not indicate No. 4001#2
that the position coder
signal is used when
actually it is not.

AL-28 Disconnection of 1 Signal level of Check the signal level, and if necessary adjust to
position spindle detector for the normal level using the variable resistor for
Cs axis control is signal level adjustment in the preamp.
detection signal defective
for Cs 2 Signal line of Check the signal cable is Connect signal cable
spindle detector for connected securely to securely.
contouring Cs axis control is connector.Check that Replace signal cable.
control defective signal cable is not
broken.
Defective detector Replace detector circuit.
3
circuit for Cs axis
control

AL-29 Short-time
1 Overload operation Use loadmeter to check Re-examine cutting
overload (Overload) that a load close to the conditions and tools.
load resistance limit is
not imposed
continuously for 30
seconds or more.
4 - 14
AL-30 Input circuit Item Cause of trouble Check procedure Remedy
1 Defective of power Check power transistor. Replace power
overcurrent transistor used for transistor.
power
2 Defective of power Replace PCB.
regeneration circuit

AL-31 Speed detection Remove cause.
1 Motor constrained Check that nothing is
signal preventing the motor
disconnection from accelerating.
2 Defective motor Check signal waveform. Remove cause.
motor restraint speed feedback (Alarm No.2)
alarm signal
Defective motor Check that cable is Connect cable
3
speed feedback connected securely to securely.Replace cable.
signal cable connector.Check that
cable is not broken.
AL-32 Abnormality in Item Cause of trouble Check procedure Remedy

RAM internal to 1 Defective LSI used Replace LSI.
in serial data Replace PCB.
LSI for serial transmission
data transfer
AL-33 Insufficient DC Item Cause of trouble Check procedure Remedy

1 Defective relay Check relevant parts. Replace amp.
link section used in DC link
charging recharging.
Disconnection of
resistor used in
limiting re-charge
current
AL-34 Parameter data Item Cause of trouble Check procedure Remedy

setting beyond 1 Incorrect parameter Check if specified Specify value within
setting parameter value is allowable range.
allowable range beyond allowable range
of values of values
AL-34 and F-XXX are alternately displayed in the spindle

amplifier indicator section if an AL-34 alarm is raised.
"XXX" indicates the data number internal to the spindle for a
parameter where a value beyond the allowable range is specified.
AL-35 Excessive gear Item Cause of trouble Check procedure Remedy

1 Parameter data of Check gear ratio and Change to suitable
ratio data setting gear ratio and position gain data. values.
position gain are
too large.
4 - 15
AL-37 Speed detector Item Cause of trouble Check procedure Remedy
1 Incorrect setting of Check if number of Set correct value in
parameter parameter for speed feedback pulses parameter.
setting error number of speed matches parameter
feedback pulses setting.
(No. 6511)
AL-39 Alarm for Item Cause of trouble Check procedure Remedy

1 Incorrect data ROM Check data ROM type for Install correct type of
indicating failure type for Cs Cs contouring control ROM.
in detecting contouring control detector circuit and Perform setting correctly.
detector circuit, or setting.
1-rotation signal incorrect setting
for Cs contouring 2 Low level of Cs Check feedback signal Adjust feedback signal.
contouring control level and also check if Check shielding status.
control feedback signal, or feedback signal
noise on same waveform includes noise.
feedback signal

1 No occurrence of Check 1-rotation signal Make 1-rotation signal
indicating 1-rotation signal among Cs contouring offset adjustment.Check
1-rotation signal among Cs control feedback cables.
contouring control signals.
for Cs contouring feedback signals,
control not or 1-rotation signal
offset adjustment
detected error

1 Incorrect setting of Check number of Set correct value in
indicating failure parameter for position coder signal parameter.
in detecting number of position pulses and parameter
coder signal pulses setting.
position coder (No. 4003#4, 6, 7).
1-rotation signal 2 Incorrect amplitude Check feedback signal Adjust feedback
and offset of level and also check if signal.Check shielding
position coder feedback signal status.
feedback signal. or waveform includes noise.
noise on same
feedback signal.
AL-47 Position coder Item Cause of trouble Check procedure Remedy

1 Incorrect setting of Check number of Set correct value in
signal parameter for position coder signal parameter.
abnormality number of position pulses and parameter
coder signal pulses setting.
(No. 4003#4, 6, 7).
2 Incorrect amplitude Check feedback signal Adjust feedback
and offset of level and also check if signal.Check shielding
position coder feedback signal status.
feedback signal. or waveform includes noise.
noise on same
feedback signal.
4 - 16
4-2 Inverter for Turret
4-2-1 Status Indication (on the Point Module)

Status indication is also possible on the 7-segment indication on the point module board.
Table 4-5 shows the contents of the status indication.
This indication is continuously lit. (A flickering indication is an alarm indication.)
Table 4-1 Status Indication of Juspoint ΙΙΙ

Continuous
Operation status
indication
0 Just after turning ON (without setup operation) Non at ABS mode
1 During zero-point offset automatic setup operation
2 During jog operation
3 During zero-point return operation
4 During setup operation (confirmation seems impossible because of 15 msec)
5 During stopped (setup operation completion)
6 During automatic operation
7 During manual operation
8
9
A
B
C
D
E
Memory storage in ABS mode completed. (ABS.READY CLOSED being output)
F
Just after turning ON in ABS mode (ABS.READY CLOSED being output)
[Status indication of inverter (Juspeed-F X3000)]

Whether or not the inverter is in the normal operating state can be monitored with the LED
(7 segments) on the printed circuit board in the inverter main body (the LED is
continuously lit in the normal operating state).
Table 4-6 shows the indication of the normal operating state.
Table 4-2 State Indication of Juspeed-F X3000

State LED indication Description
Servo OFF condition, ready for operation. After the power is turned
Stopped OFF, the inverter carries out self-diagnosis and displays “-” if no error
is found.
Running 0 Servo ON condition and normal operation is continued.
4 - 17
4-2-2 Troubleshooting
• Cause and remedy of alarms for Juspoint III
Table 4-3 is a list of alarms. The indications refer to those made on the 7-segment
LED on the point module board.
These indications are blinking indications (continuously lit indication indicates normal
operation).
Table 4-3 Cause and remedy of alarm
Blinking
Indication Alarm description Cause and remedy
0 Driver alarm was detected (description is Check the alarm on the driver. The alarm description is displayed on the
displayed on the driver). amplifier board.
1 PG fault (including poor wiring) PG fault, PG poor wiring, or motor locked may be the cause. Check them.
2 Emergency stop operation was occurred. Emergency stop operation was occurred to stop the motor.
Inputting OPEN for the EMG signal executes the emergency stop operation.
After resetting the alarm, zero-point return or setup operation is not required.
3 Operation was commanded without setup Automatic or manual operation was performed with state “0” (without setup).
operation after turning ON the power (except Perform the setup operation and then the automatic or manual operation.
for ABS mode 1 and 2)
4 Zero-point LS was not detected during zero- The zero-point LS was not detected after turning the motor for 40000 pulses
point offset automatic setup operation. (10 rotations) during the zero-point offset automatic setup operation.
Check that the zero-point LS is correctly wired and that the signal is input to
Juspoint III. Or, mount the zero-point LS at a position within 40000 pulses
(10 rotations) from the zero-point.
5 Zero-point LS was not detected during zero- The zero-point LS was not detected after turning the motor for all set
point return operation. stations during the zero-point return operation Check that the zero-point LS
is correctly wired or that the signal is input to Juspoint III.
6 Undefined station number was commanded. Command a station number within the range set by [C0-00: number of
stations] (for setup or automatic operation).
7 Operation mode was not set correctly. Underfined operation mode was input. Set the correct operation mode input
(MODE0-MODE2)
8 Zero-point offset automatic setup operation [C0-04=0] is set (zero-point offset setup is set to parameter mode).
was commanded when the zero-point offset To perform the zero-point offset automatic setup operation, set [C0-04=1].
setup mode is set to parameter mode.
9 Zero-point LS position error (the zero-point The Zero-point LS position and the Z-phase pulse position of PG is too close
LS position is too close to the Z-phase (±120 pulses). Change the LS position or Z-phase position.
position, within ±120 pulses)
A Zero-point offset is out of allowable range The Zero-point offset detected during the zero-point offset automatic setup
(out of the range set by parameter [C0-10].) operation is out of the range of 120-40000. Change the zero-point LS
position correctly.
b The following occurred when the backlash A value larger than the minimum value of station interval pulses is set for the
compensation was other than “0”. backlash compensation or zero-point return was not carried out before the
•Setup operation was commanded without setup operation. Check the two possibilities and correct the setting or
zero-point return (except for ABS mode 1 sequence.
and 2).
•Zero-point offset automatic setup operation
was commanded. The backlash
compensation is larger than the unit station
pulses. (Set a value smaller than the unit
station pulses.)
C Station numbers are not arranged in order in Stations are not arranged in the order of station numbers in the case of the
the case of the absolute position setting [C0- absolute coordinate axis [C0-01=4]. Set the parameters or carry out
01=4]. Arrange the station numbers in the teaching so that the stations will be in the order of station numbers.
order of station numbers.
d In the ABS mode, the memory storage was In the case of the ABS mode [C0-09=1 or 2], the information required for the
not completed. Reset and perform zero- ABS operation was not stored in the nonvolatile memory before the power
point return. was turned OFF. To execute ABS operation, first change the ABS.ST signal
from CLOSED to OPEN and make sure that the ABS.READY signal
becomes CLOSED before turning OFF the power. This alarm is also issued
when the motor shaft is forced to rotate by external force while the power is
turned OFF. When the ABS mode 1 is to be used, the motor must have a
brake.
Blank MCU error Malfunction of the microcomputer (out of control). It is possible that noise
has entered from the control signal line or 24 VDC power line. Take
measures to prevent noise from entering these lines; shield the cables or
separate the lines from the power lines carrying large currents. It is also
possible that the control unit is faulty. If the error does not disappear by
eliminating the noise, replace the control unit and return it to the factory.
Reset the alarms using the reset signal (RESET). The alarms can also be reset by the power supply (24 VDC). Reset the
power supply in the case of the MCU error.
4 - 18
[Cause and remedy of alarms for the inverter (Juspeed-F X3000)]
Error indication (Errors are indicated by blinking indication.)
Errors of the inverter can be monitored on the LED (7 segments) on the printed circuit
board in the inverter main body.
Table 4-4 Cause and remedy of alarms for Juspeed-F X3000

LED
State indication Contents Cause and remedy
Overcurrent 1 Overcurrent or short-circuit It is possible that the torque limit is too high or the output has a short-
current was detected and the circuit. If no change can be seen after changing the torque limit to 200% or
inverter output was shut-off. smaller, check for a short-circuit of the output.
Overvoltage 2 Regeneration overvoltage was The torque limit may be too high or the regeneration resistor may be
detected and the inverter burned out. If no change can be seen after changing the torque limit to
output was shut-off. 200% or smaller, return the regeneration resistor to the factory for
DC bus voltage: 450V investigation.
Overspeed 3 The motor speed exceed 1.1 When the motor speed gets up to 1980r/min, the motor is being forced to
times max. speed (10% rotate by an external force. Check for the cause and eliminate it.
increase) was detected and
the inverter output was shut-
off.
Under- 4 A voltage drop was detected The power supply voltage has dropped (180 VAC or lower) during operation
voltage and the inverter output was or instantaneous power failure was detected. If the cause cannot be
shut-off. DC voltage: 213V eliminated, add a sequence that will input the reset signal after the voltage
drop or momentary power loss.
PG error 5 Encoder error was detected PG fault, PG wiring fault, or motor-lock can be considered. Check for the
and the inverter output was cause of these faults.
shut-off. Note that not all the
PG errors can be detected.
Exceeding 6 The temperature inside the The temperature inside the motor has become high or the temperature
temperature motor has risen above the detection line (inside the PG cable) is faulty. Check the motor temperature.
regulated value and the If the temperature is normal, check the temperature detection line (PG
inverter output was shut-off. cable).
CPU error I 7 CPU error was detected during Since the error was detected during self-diagnosis carried out after power
the self-diagnosis carried out was supplied, it is a hard ware error. Replace and return it to the factory.
after power was supplied and
the inverter output was shut-
off.
CPU error II 8 CPU error (WDT) was Malfunction of the microcomputer (out of control). It is possible that noise
detected during operation and has entered from the control signal line or 24 VDC power line. Take
the inverter output was shut- measures to prevent noise from entering these lines; shield the cables or
off. This error is detected for separate the lines from power lines carrying large currents. It is also
external noise. possible that the control unit is faulty. If the error does not disappear after
eliminating the noise, replace the control unit and return it to the factory.
CT error 9 CT (current detector) error was Since the CT error for current detection was detected, it is a hardware error.
detected and the inverter Replace and return it to the factory.
output was shut-off.
Ground b Ground fault was detected in The ground fault was detected in output lines (U, V, W) upon servo ON.
Fault the output at the start of Check whether the output side being grounded. If this alarm is not reset
operation and the inverter after the grounding state was reset, replace and return it to the factory.
Others 0 An error (alarm) other than An error other than those listed above was detected. It is possible that it is
those listed above was alarm 8 above. Take the corrective action listed in the column for alarm 8,
detected and the inverter and if no improvement is made, replace and return it to the factory.
Notes: 1 When more than one alarm is detected, they are indicated cyclically.
Example: When alarms 3,4 and 7 are detected, the LED will display 3 → 4 → 7 → 3 → 4 → 7 → 3 and so on.
2 The alarm state is retained unless the power supply is reset or th reset signal is used.
3 The indications blink.
4 - 19
4-3 Replacing Method of Battery
The CNC unit provides a battery to hold a memory which is stored programs, offset
amount and parameter etc. When the battery voltage drops, a warning [794 BATTERY
ALARM] is displayed on the screen. If a warning is displayed, replace the battery as soon
as possible. The memory may be lost when the power source keep off for one week or
more without replacing a battery.
Caution
Since the life of battery is about one year, replace it once a year
periodically even if above alarm is not occurred.
(1) Replacing procedure of battery for CNC memory back up

Get a lithium battery (A02B-0200-K102) ready.
! WARNING
A battery may be exploded unless replaced properly. Use only the specified batteries
(A02B-0200-K102).
[1] Turn ON the machine (CNC) about 30 minutes, then turn it OFF.
[2] Remove the battery on the top of the CNC unit.
At first, remove the connector, and remove the battery from the battery case.
[3] After replacing, connect the connector.
Note) The battery case is located,

On the middle part of the upper section of the unit as per a following
diagram, in case of with the option slot.
On the right end of the upper section of the unit in case of without
the optionslot.
battery case
connector
Lithium battery
A02BB-0200-K102
Caution
Battery changing work [1] ~ [3] should be completed within 30 minutes.
If the machine is left any longer without battery, data memory in store would be lost.
When there is a possibility of the work not being completed within 30 minutes, save the
SRAM memory on the memory card in the lump. This facilitates restoration of memory
even if the data is once lost. For an operating method, see “APPENDIX : BOOT SYSTEM.”
4 - 20
4-4 Alarm Display
4-4-1 NC Alarm
No. Content
100 G10 command error
101 Zero-point return not complete
102 F command error
103 Tapping command error
106 Plane selection command error
107 Offset No. error
112 Tool No. error
113 Polar coordinates compensation command error
114 Polar coordinates compensation mode error
115 Tool diameter/Nose R offset error
117 Tool diameter/Nose R offset interference error
118 Tool diameter/Nose R offset intersection error
119 Tool diameter/Nose R offset mode error
120 Tool length measurement command error
121 Tool length measurement command error
123 Tool length measurement operating error
124 Arbitrary angle chamfer corner R error
126 Cylinder compensation command error
127 Cylinder compensation mode error
128 G68 error
130 Block command error
131 Ark radius R designation error
132 Ark compensation error
133 Fixed cycle command error
134 Boring pattern cycle command error
135 rue circle cutting command error
136 Square cutting command error
137 Pocket cutting command error
138 Direct tap command error
139 Virtual axis command error
140 Program restart error
142 Scaling command error
4 - 21
No. Content
143 Scaling mode error
144 G511/G501 program format error
146 G53 error
149 Helical cutting command error
158 3-dimension tool offset error
159 3-dimension tool mode error
160 Tool length offset error
161 Tool position offset error
163 Multiple M code command error
175 Compound type fixed cycle error
176 Single type fixed cycle error
177 Angle designated straight line compensation error
178 Chamfer, corner R error
179 Groove width offset error
180 G41, G42 command not possible
182 T command error
183 G128 error
184 Rear face processing command error
188 No option in address to write
189 Incorrect parameter setting
191 Option command
196 Reverse move error [Warning]
201 G25/G26 command error
210 Oscillation command error
211 Oscillation mode error
260 HPCC command error
261 HPCC mode error
262 Previous control command error
263 Previous control mode error
270 Soft jaws forming error
271 Soft jaws forming operation error
272 Pre-machining graphics-drawing error
500 Program character number exceeds permissible maximum
501 Command data digit exceeds permissible maximum
502 Non-existent character string variable
4 - 22
No. Content
503 Character string variable not possible to construct
504 Undefined G code
505 SETVN command format incorrect
506 Command exceeds permissible value of system variable
507 Search of variable value not possible
508 Overflow of logical operation
509 Improper argument assignment of a macro call
510 Format of macro sentence incorrect
511 Use of decimal point “.” improper
512 Use of minus sign “-” improper
513 Data following address non-existent
514 Description of formula incorrect
515 Variable No. not permitted to use
516 False character
517 Input of data to variable which does not accept data
518 Faulty variable value
519 Opening and closing parentheses do not correspond
520 Mixed existence of NC sentence and Macro sentence
521 Non-existence of corresponding sequence No.
522 Non-existence of corresponding program
523 Division with divisor “0”
524 Negative square root
525 Function BCD/BIN with negative number
526 BIN function in the data not belonging to BCD
527 Overflow during calculating formula
528 DO/END recognition No. improper
529 Branch destination included in the DO loop.
530 DO/END loop intersects
531 Non-existence of POPEN command
532 Duplicate call up of subprogram-macro does not function
533 Duplicate call up of macro does not function
534 Multiple call up command with same program
535 DO/END command in DNC program
536 No designation of subprogram
538 Non-existent function
4 - 23
No. Content
539 Error in writing function
540 ADP function error
541 Non-existence of END corresponding DO
542 Non-existence of IF sentence corresponding ENDIF
543 Non-existence of ENDIF corresponding block IF sentence
544 Ineffective calculation
545 Macro in compound type fixed cycle form
546 Wrong G code in high precision contouring control
560 External output open error
561 External output communication error
570 DNC operation start error
701 No.1 axis Zero-point return deceleration signal is abnormal

~
708 No.8 axis Zero-point return deceleration signal is abnormal
710 W setter mode error
711 W setter mode error
712 Q setter mode error
713 Q setter mode error
714 Q setter interlock
715 Measurement error
716 Tool setter measurement error
721 Start in automatic operation does not function [Warning]
724 Q setter repeat error
729 Setting of jaw end face position not completed [Warning]
730 External No. search error
732 External data I/O error
733 External data I/O error
734 External data input error
735 External data input error
736 External data output error
770 Spindle overload alarm [Warning]
772 X axis overload alarm
4 - 24
No. Content
773 Y axis overload alarm
774 Z axis overload alarm
775 Swivel tool overload alarm
771 non-load alarm [Warning]
780 Damaged tool was selected [Warning]
781 Lifeover tool was selected [Warning]
782 Pre-processing tool check error [Warning]
783 Surveillance program format error [Warning]
784 Tool on demand registration error [Warning]
790 System table error
791 Executed data conversion error
794 Battery exhaustion [Warning]
795 Emergency stop [Warning]
No. Content
F000 Switch off the source power
F085 Communication error
F086 Operation preparation signal is OFF
F087 Buffer overflow
F092 Zero return is not complete
F205 Rigid mode DI 1s OFF
5000 Illegal command code (HPCC)
5003 Illegal parameter (HPCC)
5004 HPCC not ready
5006 Too many words in one block
5007 Too large distance
5009 Parameter zero (Dry run)
5010 End of recode
5011 Parameter zero (Cut max)
F300 Request for n-axis zero return
F301 APC alarm: n-axis communication
F302 APC alarm: n-axis overtime
F303 APC alarm: n-axis framing
F304 APC alarm: n-axis parity
F305 APC alarm: n-axis pulse error
F306 APC alarm: n-axis battery voltage 0
4 - 25
No. Content
F307 APC alarm: n-axis battery low voltage 1
F308 APC alarm: n-axis battery low voltage 2
F309 APC alarm: n-axis zero return disable
F350 SPC alarm: n-axis pulse coder
F351 SPC alarm: n-axis communication
F400 Servo alarm: n-axis overload
F401 Servo alarm: n-axis V ready OFF
F404 Servo alarm: n-axis V ready ON
F405 Servo alarm: (Zero return abnormal)
F407 Servo alarm: Excessive error
F409 Servo alarm: n-axis abnormal load
F410 Servo alarm: n-axis excessive error value
F413 Servo alarm: n-axis LSI overflow
F414 servo alarm: n-axis detecting system error
F415 Servo alarm: n-axis excessive move amount
F416 Servo alarm: n-axis broken wire
F417 Servo alarm: n-axis parameter improper
F420 Servo alarm: n-axis excessive torque difference
F500 Over travel: +n
F501 Over travel: -n
F510 Over travel: +N
F511 Over travel: -N
F700 Over heat: Control unit
F701 Over heat: Fan motor
F704 Over heat: Spindle
F740 Rigid tap alarm: Excessive error value
F741 Rigid tap alarm: Excessive error value
F742 Rigid tap alarm: LSI error
4 - 26
No. Content
F749 S-spindle LSI error
F750 Spindle serial link starting fault
F751 1st spindle alarm detected
F752 1st spindle mode switching abnormal
F754 1st spindle abnormal load detected
F761 2nd spindle alarm detected
F762 2nd spindle mode switching abnormal
F764 2nd spindle abnormal load detected
F771 3rd spindle alarm detected
F772 3rd spindle mode switching abnormal
F774 3rd spindle abnormal load detected
4 - 27
4-4-2 PC Alarm
ALARM No. COMMENT Details/Counter-measures
1000 HYDRAULIC MOTOR OVER LOAD Thermal MS1 is tripped. Reset the
thermal.
1001 COOLANT MOTOR OVER LOAD Thermal MS2 is tripped. Reset the
thermal.
1004 SPINDLE COOLER UNIT ALARM Spindle cooler unit alarm is issued.
Check the spindle cooler unit.
1007 CHIP CONVEYOR ALARM Thermal in chip conveyor control box is

tripped. Reset the thermal.
1011 TURRET DRIVE UNIT ALARM Turret drive unit alarm is issued. Check
the turret drive unit.
1017 TURRET INDEX CYCLE POWER OFF Indexing is suspended. Put back the
turret position according to the restoring
method.
1020 TURRET INDEX SET UP ERROR Station number setting is wrong. Put
back the turret position according to the
restoring method.
1021 TURRET INDEX CONDITION FAULT The conditions of turret are incomplete.
Put back the Q-setter arm.
1022 SPINDLE ALARM Check the spindle drive unit.
1023 CIRCUIT PROTECTOR TRIP Circuit protector in control box is

tripped. CP-1-
1024 TURRET INDEX TIME OVER Turret index was not completed within
the specified time. Put back the turret
position according to the restoring
method.
1026 Q-SETTER ARM ALARM Put back the Q-setter arm.
1027
1030 NC ALARM NC alarm is issued.
1036 NC TORQUE LIMITER ALARM Check which axis is the cause of alarm
by referring NC alarm history and review
the processing conditions.
2043 AIR PRESSURE ALARM Air pressure of the machine proper has
dropped. Check the air pressure
source.
1044 MEASURING ARM OPERATION Work measurement is abnormal.

ALARM
1046 DOOR CLOSE NOT DETECTED Close the door then start operation.
1047 CHUCK CLOSE NOT DETECTED Close the chuck then start operation.
4 - 28
1050 NOT OPTION Key not usable was pressed.
1056 SPINDLE ORIENTATION ALARM Spindle orientation was not completed

within the specified time.
1060
1061 FEEDER PALLET SINK LIMIT (Z- Feeder side pallet is pressed to hard.
AXIS-0T)
1062 FEEDER ALARM Feeder alarm is being issued. Check

the feeder.
1063 SPINDLE BRAKE NOT RELEASED Release the spindle brake then start the
spindle operation.
1064 C AXIS CONNECTION ALARM C axis connection/disconnection was

not completed within the specified time.
1065 AUTO PRESETTER ARM OPERATING Auto presetter action is not completed.
TIME OVER
1066 AUTO DOOR OPERATING TIME Auto door open/close action is

OVER abnormal.
1067
1070 CHUCKING FAULT Chucking is abnormal.
1073 M FUNCTION CYCLE TIME OVER M function execution was not completed
within the specified time.
2075 COUNTER COUNT UP Count number has reached the setting

value.
2076 M31 STOP ALARM Material work has exhausted.
1077
1080
1081 ZERO TETURN INCOMPLETE Complete all axes zero return.
1082 Z-SETTER ARM RETURN NOT Z-setter arm is not returned to the
DETECTED position.
1084 AUTO PRESETTER ARM RETURN Auto presetter is not returned to the
NOT DETECTED position.
1085 MEASURING ARM RETURN NOT Work measuring arm is not returned to
DETECTED the position.
1086 SPINDLE STOP UNFINISH During spindle rotation, action was

commanded for operating chuck,
center, etc.
1087 ROTATING TOOL RUNNING Rotation tool is in motion.
1090 CHIP CONVEYOR MODE NOT AUTO Make chip conveyor in auto mode on
the operating panel.
4 - 29
1091 ORIENTATION RELEASE UNFINISH Release the spindle orientation.
1093 C AXIS MODE CANCEL UNFINISH Release the C axis connection.
1094
1095 TOOL CLAMP NOT DETECTED Clamp the tool firm.
1100 POSITION INTERLOCK AREA C This is the interlock in case of instrusion

into the feeder area. During program
operation, when the safety guard on the
feeder side is opened and there is an
instrusion into the feeder area, alarm
stop takes place.
Also, when the spindle is rotated within
the feeder area, an alarm is issued.
1101 ALL AXIS ZERO RETURN At time of NC initial source power ON,
INTERLOCK AREA D one touch zero return does not work
unless each axis is within the position
area D.
1102 NO SPARE TOOL There is not spare tool.
1103 POSITION INTERLOCK AREA E Because of interference with the way

cover, intrusion is prohibited.
1105 CHUCK UNCLAMP UNFINISH Chuck is not unclamped.
1106 SAFETY GUARD OPEN ALARM Close is not unclamped.
1110 I/O BOARD FUSE TRIP Standard slave fuse has blown up.
1111 I/O BOARD FUSE TRIP Option slave fuse has blown up.
1112
1113 OIL SCHEMER MOROE OVER LOAD Oil schemer is abnormal.

ALARM
1117 PC PARAMETER SETTING ERROR The setting of PC parameter is abnormal.
1120 ROTATING TOOL CONNECT Rotating tool is not connected.

UNFINISH
1121 ROTATING TOOL CONNECT Rotating tool is connection/disconnection

TIME OVER action was not completed.
1122 C AXIS CONNECT TIME OVER C-axis is not connected.
1123 ROTATING TOOL INDEXING Rotating tool indexing is not finished.

UNIFINISH
1124
4 - 30
4 - 31
5. EXPENDABLE PARTS LIST
5-1 Expendable Parts List of CS20

1/2
No. CODE NO. PRODUCT NAME MODEL (Type of VOLUME REMARKS
machines applied)
SADDLE.ROSS SLIDE & Z FEED
1 03999006026 Angular ball bearing 25TAC62BSUC10PN7B 2 NSK
2 02341201450 Limit switch SL1-A 2 YAMATAKE
HEADSTOCK
1 06-16LZ50 O-ring 16L250 2
2 04999097874 O-ring GS270 (φ3.1) 1
3 06315100600 O-ring 15L6 2
4 06-16LZ20 O-ring 16L220 1
BED & X FEED
1 02341201450 Limit switch SL1-A 2 YAMATAKE
2 03999006026 Angular ball bearing 25TAC62BSU C10 PN7B 4 NSK
3 05141000330 STS belt 250S8M800 1 BANDO
TOOL POST
1 04999105618 X-ring R-60 2 NIHON BULKER
2 06-16L80 O-ring 16L80 1
3 06-15L16 O-ring 15L16 2
4 06-15L12 O-ring 15L12 12
5 17450041700 Seal ring OVO-240*250*5 (Fluorine) 1 SHORITSU
6 05999062529 Timing belt 250KPS8M1032 1 BANDO
7 02341201470 Limit switch SL1-H 1 YAMATAKE
POWER SOURCE
1 04999001239 Solenoid valve SL-G01-E3X-GR-C1-9560B 2 FUJIKOSHI
COOLANT
1 02172200500 Coolant pump VKP073A (180kW) 1 FUJI Electric
SPLASH GUARD
1 02712100920 Limit switch D4D-2120 1 OMRON
2 02921111400 Fluorescent lamp PM1115S-G10W 1 Hitachi, Ltd.
3 02921220900 Fluorescent lamp FL-10D 1 Hitachi, Ltd.
4 05902200010 Bearing NBM-6 6×24×12 2 Ochiai Shoten
5 1682-75-368-00 Wiper (WP-34-20S) 1 NITTA
6 1682-75-367-00 Wiper (WP-34-20S) 1 NITTA
5-1
2/2
No. CODE NO. PRODUCT NAME MODEL (Type of VOLUME REMARKS

machines applied)
SPLASH GUARD
7 1682-75-452-00 Wiper (WP-34-20S) 1 NITTA
8 1682-75-451-01 Wiper (WP-34-20S) 1 NITTA
9 1682-75-440-01 Wiper (WP-34-20S) 1 NITTA
10 1682-75-441-00 Wiper (WP-34-20S) 1 NITTA
11 1682-75-316-21 Wiper (WP-34-20S) 1 NITTA
12 1682-75-376-00 Wiper (WP-34-20S) 1 NITTA
13 1682-75-353-00 Wiper (WP-34-20S) 1 NITTA
14 1682-75-384-00 Wiper (WP-34-20S) 1 NITTA
15 1682-99-368-00 Wiper (WP-34-20S) 1 NITTA
Q SETTER
1 02999074574 Proximity switch FL7M-7J6HD-EL05 1 YAMATAKE
2 04849000040 Seal GD40×25×5 1 NTN
3 9100-00-006-00 Probe L4P01 1 AZUMA
4 06315101200 O-ring 15L12 1
5 06316203000 O-ring 16L30 1
6 06326045000 Seal 26L45 1
TURN EQUIPMENT
1 03660064000 Deep grove 6006ZZ 2 NTN
ball bearing
2 03913112100 Drymet bush 70B-1210 2 OILES
3 03999029014 Cam follower KRV13XLLH 8 NTN
4 03999029090 Cam follower KRVU16XLLH 9 NTN
5 05999067337 Geared belt 150KPS8M848 1 BANDO
5-2
1
TURNING CENTER
SUPER HiCELL250
INSTRUCTION MANUAL
MAINTENANCE
SEIKI-SEICOS S18T
Version 1.01
8-2000
First Edition6-1998
2

CS20 Instruction Manual: Inverted Vertical Turning Cell

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CS20 Instruction Manual: Inverted Vertical Turning Cell

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INVERTED VERTICAL TURNING CELL

SEIKI - SEICOS å21L

Hitachi Seiki Deutschland

2. MAINTENANCE AND CHECKING ...................................................... 2 - 1

3. MAINTENANCE AND ADJUSTMENT ................................................ 3 - 1

5. EXPENDABLE PARTS LIST............................................................... 5 - 1

1-1 Machine Installation

1-1-1 Environment of the Machine

1. Installation Environment of NC Machine

Power receiving equipment

To be separated system wiring

Electric machine More than 20m

Dimention : metric (mm)

1-1-3 Forklift Operation

1-1-4 Cleaning of Machine

Machine type Total capacity Wire thickness Fuse

Note) Emergency stop circuit of chip conveyor

(Left side view of Control Board)

•Items to be checked periodically

1. Liquid color check

2. Check of the putrid smell

3. Check of the filthiness of the fluid

4. Check of the quantity

5. Control of the density

2) Control of the waste oil

3) Types and selection of water-soluble cutting agents

Form * Dissolving this in * Dissolving this in

In case of delivery of coolant from the tool post get worse,

2-1 Daily Checking Items

Checking part Check item Details of checks

Checking part Check item Checking interval(Month) Details of checks

b) Check surface for O ⇒ Visual checks and

b) Check for jamming of O ⇒ Visual checks

d) Check that cable is not O ⇒ Visual check and cleaning

16. OT (Over-travel) a) Check LS for actuation. O ⇒ Operate the machine to

3-1 Adjusting Method of X and Z Axes Backlash

Procedure 1 Measuring the backlash amount

Turn the handle counterclockwise and set

Turn the handle clockwise until a pointer

Backlash amount 0.012

Backlash amount 0.015

2) Switch OFF the source power once, they switch ON again.

Procedure 4 Confirmation of backlash amount

17 BLOCKING BLOCK 1 Shonan

With cylinder mounting adapter

Mounting of Hydraulic Cylinder

1. Procedures for removing the chuck body

Pneumatic unit List

3-7-1 When the Warning Lamp (Call Light) Lights ON.

2) Pressing the F3/ALARM DIAG. key, the

3) Also, when an alarm is issued, the screen

3-7-3 Display of Switch Status

2) On the switch status display screen, press

3) On the switch status display screen, press

4-1 Servo Unit