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    Saudi Aramco Typical Inspection Plan

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    Jagdish
    This document outlines Saudi Aramco's typical inspection plan for pressure testing of tanks. It includes: 1) An overview of inspection responsibilities and procedures for Saudi Aramco and contractors. Key steps like pre-test inspections, filling and pressurization, and de-pressurization are covered. 2) A list of specific tasks involved in pressure testing, the relevant quality procedures and records, and assignment of oversight roles to Saudi Aramco and contractors. 3) Notes on the levels of Saudi Aramco participation and definitions of surveillance, witness, and hold points for inspections. The plan provides a comprehensive guide to safety protocols and quality control for pressure testing large tanks according

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    Saudi Aramco Typical Inspection Plan

    Uploaded by

    Jagdish
    44 views10 pages
    This document outlines Saudi Aramco's typical inspection plan for pressure testing of tanks. It includes: 1) An overview of inspection responsibilities and procedures for Saudi Aramco and contractors. Key steps like pre-test inspections, filling and pressurization, and de-pressurization are covered. 2) A list of specific tasks involved in pressure testing, the relevant quality procedures and records, and assignment of oversight roles to Saudi Aramco and contractors. 3) Notes on the levels of Saudi Aramco participation and definitions of surveillance, witness, and hold points for inspections. The plan provides a comprehensive guide to safety protocols and quality control for pressure testing large tanks according

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    Original Title

    SATIP-A-004-06

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    This document outlines Saudi Aramco's typical inspection plan for pressure testing of tanks. It includes: 1) An overview of inspection responsibilities and procedures for Saudi Aramco and contractors. Key steps like pre-test inspections, filling and pressurization, and de-pressurization are covered. 2) A list of specific tasks involved in pressure testing, the relevant quality procedures and records, and assignment of oversight roles to Saudi Aramco and contractors. 3) Notes on the levels of Saudi Aramco participation and definitions of surveillance, witness, and hold points for inspections. The plan provides a comprehensive guide to safety protocols and quality control for pressure testing large tanks according

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    44 views10 pages

    Saudi Aramco Typical Inspection Plan

    Uploaded by

    Jagdish
    This document outlines Saudi Aramco's typical inspection plan for pressure testing of tanks. It includes: 1) An overview of inspection responsibilities and procedures for Saudi Aramco and contractors. Key steps like pre-test inspections, filling and pressurization, and de-pressurization are covered. 2) A list of specific tasks involved in pressure testing, the relevant quality procedures and records, and assignment of oversight roles to Saudi Aramco and contractors. 3) Notes on the levels of Saudi Aramco participation and definitions of surveillance, witness, and hold points for inspections. The plan provides a comprehensive guide to safety protocols and quality control for pressure testing large tanks according

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    The document outlines Saudi Aramco's typical inspection plan and procedures for pressure testing of atmospheric and low pressure tanks.

    The document provides inspection responsibilities and requirements for contractors to follow when performing pressure testing of tanks for Saudi Aramco.

    The main steps involved in pressure testing of tanks include: document review, material receiving, pre-test inspection, cleaning, filling and pressurization, visual inspection at test pressure, leak testing, de-pressurization and disposal, and lay-up.

    SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.

    00 30-Jun-17

    SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

    Pressure Testing of Tanks (Atmospheric & Low Pressure) SATIP-A-004-06 30-Oct-17 MECHANICAL
    PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

    INSPECTION RESPONSIBILITY
    ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
    TASK / ACTIVITY REMARKS
    NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
    CNTRCTR
    ARAMCO

    1.0 DOCUMENT REVIEW SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS

    Pressure Testing Procedure


    a) Test Procedure
    1.1 SAIC-A-2001 SAIC-A-2001 RH RH
    b) Pressure Test
    Diagram

    1.2 Review of Test Package Preparation SAIC-A-2003 SAIC-A-2003 RH R

    1.3 Lay-Up Procedure SAIC-A-2007 SAIC-A-2007 RH RH

    2.0 MATERIAL RECEIVING

    2.1 Verify Test Medium (Water Quality) SAIC-A-2008 SAIC-A-2008 RH R Use SATR-A-2014 & SAIC-A-007 requirements

    3.0 APPLICATION

    Use SATR-A-2007 - Include D-100 Applicable Forms &


    3.1 Pre-Test Inspection of Tanks SAIC-A-2026 SAIC-A-2026 H H take baseline measurements BEFORE/DURING/AFTER
    Filling.

    3.2 Cleaning/flushing prior to hydrotest SAIC-L-2017 SAIC-L-2017 H W Use SATR-A-2008

    Test Preparation & Verification of Testing Use SATR-A-2001, A-2002, SATR-A-2003, SATR-A-
    3.3 SAIC-A-2009 SAIC-A-2009 H W
    equipment (incl safety reqmts) 2004, SATR-A-2005, & SATR-A-2006

    Use SAIC-A-2013 for Hydrotest.


    3.4 Filling & Pressurization SAIC-A-2013 SAIC-A-2013 W W

    3.5 Filling & Pressurization SAIC-A-2020 SAIC-A-2020 W W Use SAIC-A-2020 for Pneumatic test.

    Form SATR-A-2001 is a mofified version or merging of


    3.6 Visual Inspection at Test Pressure SAIC-A-2015 SAIC-A-2015 H H
    forms SA-2642 ENG & SA-2642-1.

    Leak Test (after Pneumatic Testing) at 5- SAIC-A-2024, SAIC-A-2024, Use SATR-A-2010 - In conjunction with SATIP-A-004-05
    3.7 H H
    10 psig SAIC-A-2023 SAIC-A-2023 as applicable.

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17

    SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

    Pressure Testing of Tanks (Atmospheric & Low Pressure) SATIP-A-004-06 30-Oct-17 MECHANICAL
    PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

    INSPECTION RESPONSIBILITY
    ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
    TASK / ACTIVITY REMARKS
    NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
    CNTRCTR
    ARAMCO

    4.0 POST- TEST

    4.1 De-Pressurization & Water Disposal SAIC-A-2017 SAIC-A-2017 W S

    4.2 Lay-Up SAIC-A-2018 SAIC-A-2018 H W Use SATR-A-2009 - Coating considerations

    GENERAL NOTES

    The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
    1
    of Saudi Aramco participation based upon the Contractor’s performance.
    2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
    Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
    3
    representative is not present.
    Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative
    4
    in attendance.
    5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

    LEGEND
    H 100% Hold Point for QC Inspection or Test. R Review of Documents
    W Witness Inspection/Test RH Review and Approval of Documents
    S Surveillance I 100% Contractor Inspection

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

    Saudi Aramco: Company General Use


    Rev.2017.06.00

    ###

    Saudi Aramco: Company General Use


    30-Jun-17

    Saudi Aramco: Company General Use


    30-Oct-17 30-Oct-17

    Saudi Aramco: Company General Use


    SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

    Saudi Aramco: Company General Use


    Rev.2017.06.00

    ###

    Saudi Aramco: Company General Use


    30-Jun-17

    Saudi Aramco: Company General Use


    30-Oct-17 30-Oct-17

    Saudi Aramco: Company General Use

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