Side by Side Refrigerator: Service Manual
Side by Side Refrigerator: Service Manual
Side by Side Refrigerator: Service Manual
Service Manual
Refrigerator Contents
• Safety
• Features
and
• Disassembly
& Reassembly
• Troubleshooting
• PCB
Diagram
• Wiring
Diagram
• Schematic
Diagram
• Reference
Refer to the service manual in the GSPN(see the rear cover) for the more information.
WARNING
Important Safety Notice
The service guide is for service men with adequate backgrounds of electrical, electronic, and
mechanical experience. Any attempt to repair a major appliance may result in personal injury and
property damage. The manufacturer or dealer cannot be responsible for the interpretation of this
information.
SAMSUNG Electronics
Technical Service Guide
Copyright @ 2011
All rights reserved. Without written approval of SAMSUNG, this Service Manual shall not be
duplicated wholly or partially in any form.
contents
1. Notice................................................................................................................................................... 3
1-1. Safety Precautions............................................................................................................................ 3
1-2. Precautions of Maintenance.............................................................................................................. 3
3. Product Function.................................................................................................................................. 9
3-1. Display Panel.................................................................................................................................... 9
3-2. Temperature Control Function......................................................................................................... 10
6. Troubleshooting.................................................................................................................................. 22
6-1. Self-diagnosis................................................................................................................................. 23
6-2. Self-diagnosis Find the Error............................................................................................................ 24
Samsung Electronics 1
contents
7. Block Diagram.................................................................................................................................... 28
7-1. Circulation Diagram of Refrigerating System.................................................................................... 28
7-2. Block Diagram................................................................................................................................ 29
8. Wiring Diagram................................................................................................................................... 30
9. PCB Diagram..................................................................................................................................... 31
9-1. Parts layout..................................................................................................................................... 31
12. Reference........................................................................................................................................ 38
12-1. Model Name................................................................................................................................. 38
12-2. Troubleshooting............................................................................................................................. 39
2 Samsung Electronics
1. Notice
1-1. Safety Precautions
Only qualified maintenance personnel who grasp full technology of refrigerating circulation system and regulations of safety
inspection are allowed for maintenance operation according to this Manual.
This product uses inflammable and explosive refrigerant- R600a. In order to keep safety, the maintenance site must be
well-ventilated.
5. Grounding if necessary.
DO ground it in case of electric leakage risk according to water and damp.
13. While repairing, remove all dust and foreign matters of housing, wiring part and spot check
part etc.
To prevent from tracking, short and fire .
16. Wires may intersect if bare; don’t bundle them up when wind insulating tape.
W ind insulating tape, so as to prevent wires from tracking, short and fire in case of crack
and leakage.
Samsung Electronics 3
2. The refrigerator can be started again 5 minutes after power off.
Otherwise, it can’t work at once.
Do NOT attempt.
Do NOT disassemble.
WARNING
Risk of death or serious injury!
Do NOT touch.
CAUTION
Use rated components for Unplug from socket before During maintenance, bundle
replacing. replacing internal lamp of wires tightly.
• Check if model, rated voltage, the refrigerator. • So that they will not loose by
rated current and working • To avoid risk of electric shock. force or be damped.
temperature are correct.
Rated
ents
compon
Earth
4 Samsung Electronics
2. Product Features and Style
2-1. Product Features
• Inverter Compressor
Its imported high effective inverter compressor reduces power consumption of the refrigerator, lowers noise while
operation, operates different states at different frequency, and is advantageous in freezing capacity and cooling
speed.
Samsung Electronics 5
2-2. Product Specification
Model RS554NRUA** RS552NRUA**
Photo
538 538
Total effective volume (L)
197 197
Effective volume of Freezer (L)
341 341
Effective volume of Fridge (L)
912 912
Width
Electronic
Control type
Digital display
Display type
Available
Power Freeze
R600a/R134a
Refrigerant
Cyclopentane
Foaming agent
220V
Rated voltage
50Hz
Rated frequency
1.3 A
Rated current
160W
Input power
183W
Defrost power of Freezer
128W
Defrost power of Fridge
1.6W/1.6W
Illumination power of Freezer/Fridge
6 Samsung Electronics
2-3. Specification and Standard of Electric and Refrigerating Parts
Item Standard
Overheat
ON temp. 61±9°C 61±9°C
protector
Part
OFF temp. 135±5°C 135±5°C
Start relay No No
Capacitor No No
Freezer DC brushless
DC12V 2.8W DC12V 2.8W
motor
Fridge DC brushless
DC12V 2.8W DC12V 2.8W
motor
Samsung Electronics 7
2-4. Product Dimensions
25mm
At least
50mm
At least 50mm
1163mm
140
50mm
1546mm
In order to move your refrigerator to certain place, be sure to measure dimensions of door frame (width and
height), threshold, roof, ceiling and corridor etc.
* The following table lists heights and depths of different models of Samsung refrigerators.
Model RS554NRUA** RS552NRUA**
8 Samsung Electronics
3. Product Function
3-1. Display Panel
1 2 1 2
3 3
4 4
5 5
Samsung Electronics 9
3-2. Temperature Control Function
1. Fridge button
• W
hen you turn on the refrigerator for the first time, temperature of the fridge will set to 3°C automatically.
Press “Fridge” button once, the fridge will show the present temperature; if press it again within 5S, the
temperature can be adjusted.
You may adjust the temperature from 1°C to 7°C.
2. Vacation function(R600a)
• If you are going on vacation or business trip or you do not need to use the refrigerator, press the Vacation
button. When you select vacation button for fridge compartment off, display LED of Vacation will be on. It is
strongly requested to remove foods in the fresh-food compartment and do not leave the door open when
you select Vacation function.
2. Power Cool function(R134a)
• Speeds up the time needed to fresh products in the fridge. This can be helpful if need to quickly cool fresh
food, or if the temperature in the fridge has warmed dramatically (For example, if the door was opened too
long, or put too much warm food in fridge suddenly)
4. Freezer button
• W
hen you turn on the refrigerator for the first time, temperature of the freezer will set to -20°C automatically.
Press “Freezer” button once, the freezer will show the present temperature; if press it again within 5S, the
temperature can be adjusted.
You may adjust the temperature from -14 to -23°C.
5. Child lock
• P
ress “Child Lock” for 3S to switch between lock and unlock. At lock state, except “Child Lock”, all other
buttons are unavailable.
10 Samsung Electronics
4. Calibration and Adjustment
4-1. Test Function: Forced Service
In normal operation mode, press both “Fridge” and “Power Freeze” buttons for 6S to enter intermediate mode.
Press “Power Freeze” button within 4S to enter test mode.
Note: at test mode, BEEP alarm sound is given.
At test mode, press any of “Fridge”, “Power Freeze”, “Freezer” and “Child Lock”, it will switch to test function according to the
following order.
(Herein after, “*” is used to replace “any button”; F/R represents “Freezer/ Fridge”.)
If pressing * once, enter force start; Seven-segment code of F flashes and displays [FF];
If pressing * twice, enter Fridge OFF force start; Seven-segment code of F flashes and displays [0F];
If pressing * three times, enter Fridge defrosting, Seven-segment code of Freezer flashes and displays [rd];
If pressing * four times, enter F/R defrosting, Seven-segment code of Freezer flashes and displays [Fd];
If pressing * five times, cancel test mode (cancel alarm sound, wait normal display);
Note: if * button is pressed before normal display is recovered, it will switch to test function again and circulate according to the
above order.
4-2. Self-checking Function
When the refrigerator is power on for the first time, the system will check error of sensor and load; refer to “Chapter 6:
Troubleshooting” for actual errors.
If pressing both “Fridge” and “Power Freeze” buttons for 10S during normal operation, you can check if sensor and partial load
during operation of the refrigerator are correct. Error display measures are the same as “Chapter 6: Troubleshooting”.
Samsung Electronics 11
* Check List of Load Mode:
NO ITEM DISPLAY LED CONTENTS
1 High speed of R fan R: the 1st “a” High speed of R fan: LED ON
2 Low speed of R fan R: the 1st “b” Low speed of R fan: LED ON
3 Def. electric heating of R R: the 1st “c” Def. electric heating of R On: : LED ON
4 Start mode R: the 1st “d” Run start mode: LED ON
5 Overload mode R: the 1st “e” When environment temp. is above 34°C:
LED ON
6 Low temperature mode R: the 1st “f” When environment temp. is below 21°C:
LED ON
7 Exhibition mode R: the 1st “g” Run exhibition mode: LED ON
8 Compressor F: the 1st “a” Compressor on: LED ON
9 High speed of F fan F: the 1st “b” High speed of F fan: LED ON
10 Low speed of F fan F: the 1st “c” Low speed of F fan: LED ON
11 Def. electric heating of F F: the 1st “d” Def. electric heating of F on: LED ON
12 High speed of compressor fan F: the 1st “e” High speed of compressor fan: LED ON
13 Low speed of compressor fan F: the 1st “f” Low speed of compressor fan: LED ON
14 Secondary electric heating F: the 1st “g” Electric heater of Home bar: LED ON
15 Common condition R: LED of the 1st Environment temp.: 22°C~33°C
“e” and “f” LED
extinguishes
12 Samsung Electronics
4-4. Exhibition Mode
At normal operation mode, press “Power Freeze” and “Freezer” buttons for 6S to enter intermediate mode;
Press “Fridge” button within 4S to enter exhibition mode.
At exhibition mode, display panel works normally, and the compressor stops working.
At exhibition mode, when either temperatures of the fridge or the freezer reach 65°C, the refrigerator exits from exhibition mode
and returns to normal operation mode.
BUTTON FUNCTION
Power freeze OPTION ITEM rises
Fridge OPTION ITEM falls
Child lock OPTION VALUE rises
Freezer OPTION VALUE falls
NOTE:
All values of the refrigerator are cleared, namely “0”. However, some data may be changed for improving product quality. In order
to check its authenticity, please check according to SVC notice.
Besides the above, many other functions can also be adjusted. Because they are not concerned with fault diagnosis, this Manual
doesn’t introduce.
(Don’t adjust any other adjustment function which isn’t introduced.)
Samsung Electronics 13
4-7. Option Table
1) Freeze temperature conversion table
Value Temp. Item Freeze temp. conversion
Freeze value parameter Model Every model
0 0 Position: freeze temp. display
Mode
1 -0.5°C 0
2 -1.0°C
3 -1.5°C
4 -2.0°C
5 -2.5°C
6 -3.0°C
7 -3.5°C
8 +0.5°C
9 +1.0°C
10 +1.5°C
11 +2.0°C
12 +2.5°C
13 +3.0°C
14 +3.5°C
15 +4.0°C
14 Samsung Electronics
5. Disassembly and Reassembly
• Preparation
• Turn the refrigerator before clean and maintenance;
• Users are not allowed to adapt or repair refrigerators by themselves.
- May result in fire, refrigerator failure and personal injury.
• Don’t put sundries or accumulate too much dust on power plug.
- May result in fire.
• The power cord can’t be damaged or worn.
• Use good materials to prevent overload of power cord and fire due to overheat of lead.
- Don’t share a socket with other appliances. The refrigerator should be plug on a separate socket which consists with the
rated voltage on its nameplate.
• Don’t install at damp environment or place which may contact water.
- Insulation difference of electric appliances may lead to electrical shock or fire.
• The refrigerator must be grounded reliably.
- To prevent electrical shock or personal injury due to electric leakage.
• Don’t store bottles or glass vessels in the freezer.
- When foods are frozen, vessels will break and cause personal injury.
• Don’t store volatile or inflammable substances in the refrigerator.
- Benzene, thinner and alcohol etc. may cause explosion.
• Maintenance Tools
Tools Usage Figure
Phillips screwdriver Install and dismantle screws
Samsung Electronics 15
5. Disassembly and Reassembly
5-1. Replacing Main PCB and Internal Parts
Part Name Figure Maintenance essentials
Main PCB Open the metal cover plate from the side where
screws are removed, till rear buckle comes off.
3 1
Main PCB of the frequency compressor is
composed of:
1. Mainboard PBA
2. Filter band
3. Inverter PBA
2 4. Reactor
4
16 Samsung Electronics
5. Disassembly and Reassembly
Part Name Figure Maintenance essentials
Samsung Electronics 17
5. Disassembly and Reassembly
Part Name Figure Maintenance essentials
18 Samsung Electronics
5. Disassembly and Reassembly
Samsung Electronics 19
5. Dismantle and Reassemble
Lamp panel
20 Samsung Electronics
5. Disassembly and Reassembly
Home bar
Loose screws,
Take out door structure.
Samsung Electronics 21
6. Troubleshooting
1) Before repairing, the refrigerator must be restarted for self-checking;
2) In case any defect is found in self-checking, refer to the following table for defective parts:
Code Symbol
No. Failure Item Freezer Fridge Description
display display
1 Freezer sensor 1 E Sensor of freezer is short or open
2 Fridge sensor 2 E Sensor of fridge is short or open
22 Samsung Electronics
6-1. Self-diagnosis
No Response after Power On
No
Check if all related
connectors are OK
Replace terminal
Yes
No
Check if there is input
voltage between L/N
Check assembly of
Yes wire and replace it
No
Check if 5V?
If main board is at
good condition
Check if 15V?
Repair or replace
Yes mainboard
Replace display
Check if 5V? panel
Check if 12V?
Samsung Electronics 23
6-2. Self-diagnosis Find the Error
Display E1/E2/E4/E5/E6/E13
No
Sensor head is OK
Replace sensor
Yes head
No
Check if pin of sensor
Humidity sensor head is well contacted
24 Samsung Electronics
6-2. Self-diagnosis Find the Error
Display E21/E22/E23
No
State of fan connector is
OK
Reconnect connector
Yes
Check if fan pin of mainboard, CN74 pin, is OK?
No
Plugging state of main PCB
connector, CN74 is OK
Yes
No
Cabinet lead wire is ON
No
If fan works intermittently
Samsung Electronics 25
6-2. Self-diagnosis Find the Error
Display E24/E25
Reconnect connector
Yes
No
If evaporator sensor is OK
Replace sensor
Yes
No
State of DEF electric heating is OK
(Temp. fuse disconnects?)
Yes Replace electric heating
Yes
Check pins of electric heater’s mainboard are OK
No
Cabinet lead wire is ON
Check operation of No
mainboard compressor
and electric heating relay
are OK Replace mainboard
Yes
Recheck if connection
is OK
26 Samsung Electronics
6-2. Self-diagnosis Find the Error
Display E42
No communication
between main core
and load core
Replace mainboard
Samsung Electronics 27
7. Block Diagram
Compressor-> Sub-condenser-> Hot pipe-> Dryer-> Capillary tube -> Refrigerator evaporator-> Freezer
evaporator -> Suction pipe -> Compressor
Refrigerator Evaporator
ACCUMULATOR
Freezer Evaporator
Dryer
Hot Pipe
SUCTION PIPE
SUB-CONDENSER
Capillary Tube
Compressor
Muffler
Hot Pipe
28 Samsung Electronics
7. Block Diagram
EEPROM Core
Inv. ctrl. Test mode ctrl
Inv. ctrl.
Load ctrl. Mode ctrl.
compressor
UART comm.
Switch input Condition
ctrl.
AC
ctrl. Data conversion Display mode ctrl.
circuit control
DC
ctrl. Display ctrl. circuit
Switch sensoring
circuit Sensoring circuit (LED module)
circuit
12 V DC load
Compressor fan Display panel
F fan Door switch Sensor Key PLC module
F door switch F temp. sensor LED module
R fan
R door switch R temp. sensor
F lamp
R evap. sensor
Home bar door
R lamp
switch F evap. sensor
External sensor
Humidity senor
RS552NRUA** (Inverter)
AC input
AC power
AC Load
F evap. heater
AC input
R evap. heater Mainboard
Power, circuit
Inv. DC 5V, 12V Dio. distinction Reset circuit Lamella
plate
EEPROM Core
Inv. ctrl. Test mode ctrl
Inv. ctrl.
Load ctrl. Mode ctrl.
compressor
UART comm.
Switch input Condition
ctrl.
AC
ctrl. Data conversion Display mode ctrl.
circuit control
DC
ctrl. Switch sensoring Display ctrl. circuit
circuit circuit Sensoring circuit (LED module)
12 V DC load
Compressor fan Display panel
F fan Door switch Sensor Key PLC module
F door switch F temp. sensor LED module
R fan
R door switch R temp. sensor
F lamp
R evap. sensor
Home bar door
R lamp
switch F evap. sensor
External sensor
Humidity senor
Samsung Electronics 29
8. Wiring Diagram
Main PCB
30 Samsung Electronics
9. PCB Diagram
1pin: 12V
2/5pin: compressor fan
7pin: F evap. heater 3/6pin: R fan
5pin: R evap. heater 4/7pin: F fan
(1) 3pin: heater COM port
1 8pin: GND
9pin: R lamp (5)
(1) 7pin: F evap. heater; 5pin: R evap. heater; 3pin: heater COM port
(2) 5 pin: Home bar heater
(3) 1pin: 12V; 2pin: 5V;3pin: GND; 5pin: compressor port
(4) Pin of display panel
1pin: 12V; 2/5pin: compressor fan; 3/6pin: R fan;
(5)
4/7pin: F fan; 8pin:GND; 9pin: R lamp
1pin: F door switch; 2pin: GND; 3pin: F temp. sensor; 4pin: F evap. sensor; 5pin: R door switch;
(6) 6pin: GND; 7pin: R temp. senor; 8pin: humidity sensor; 9pin: g GND; 10pin: R evap. sensor; 11pin:
environment temp. sensor; 12/13pin: GND
(7) 1/3/4pin: empty; 2pin: GND; 5pin: 12V; 6pin: 5V
(8) 1pin: F lamp; 2pin: Photosynthesis fresh-keeping; 3pin: 12V
Samsung Electronics 31
9-1. Parts Layout
9-1-2. Frequency inverter control plate
Programmer port
(1) 1/2pin: 12V; 3pin: 5V; 4/5pin: GND; 6pin: RPM; 7pin: FB
(2) Programmer port; 1pin: TEST 1; 2pin: TEST 2; 3pin: NRST; 4pin: 5V; 5pin: GND
(3) Compressor wiring U/V/W
(4) Input power 220V (2 pins at R and L) OLP (2 pins in the middle)
32 Samsung Electronics
10. Circuit Diagram
CN101
CN103 BRN
PANEL PCB S/BLU
OLP
˄:+7˅ ˄:+7˅
BLK CN04
W/YEL W/YEL BLK BLU
W/BLU W/BLU BRN 3 BRN PRP COMPRESSOR
W/RED W/RED RED 4 RED BLK
W/BLK W/BLK ORG 6 ORG
S/BLU S/BLU RED RED
CN102
WHT WHT BLK BLK
GRY GRY ˄:+7˅ REACTOR
PRP PRP BLK BLK
BLU BLU BIMETAL F-DFE-HEATER THERMO-FUSE
BRN
PNK PNK
YEL YEL BIMETAL R-DFE-HEATER THERMO-FUSE
WHT
ORG ORG
RED RED ORG
12V
BRN
W/GRY BLK
˄:+7˅
RED RED
HUMIDITY HOME BAR-HEATER
SENSOR BLU BLK
RED YEL
HANDLE-HEATER
W/GRY
W/GRY-WHITE GRAY
CN101
CN103 BRN
PANEL PCB S/BLU
OLP
˄:+7˅ ˄:+7˅
BLK CN04
W/YEL W/YEL BLK BLU
W/BLU W/BLU BRN 3 BRN PRP COMPRESSOR
W/RED W/RED RED 4 RED BLK
W/BLK W/BLK ORG 6 ORG
S/BLU S/BLU RED RED
CN102
WHT WHT BLK BLK
GRY GRY ˄:+7˅ REACTOR
PRP PRP BLK BLK
BLU BLU BIMETAL F-DFE-HEATER THERMO-FUSE
BRN
PNK PNK
YEL YEL BIMETAL R-DFE-HEATER THERMO-FUSE
WHT
ORG ORG
RED RED ORG
12V
BRN
W/GRY BLK
˄:+7˅
RED RED
BLU
W/GRY
W/GRY-WHITE GRAY
Samsung Electronics 33
11. Circuit Introduction
34 Samsung Electronics
11-2. Crystal Oscillator
Inverter plate
Mainboard
11-3 Sensor
Samsung Electronics 35
11.4 Operation
36 Samsung Electronics
12. Reference
This Service Manual includes two series of refrigerators, RS554NRUA** and RS552NRUA**.
R S 54 2 U C AE SL / SC
DOOR PLATE COLOR
1J - white shiny river
SL - ALF (Stainless Look silver)
WW - Snow White
SK - segmentae sivler
Feature 2 (Handle)
R : Recessed (Resin)
C : ARC (CIRCLE SECTION)
Feature 1 (USP)
U : Non Cool Select Zone - [Non Inverter] Basic
N : Non Cool Select Zone - [Inverter] Basic
Grade
2 : Basic (outside display)
4 : Home Bar
CATEGORY Capacity
S : SBS 54 : 540L 55:545L
Samsung Electronics 37
12-2. Troubleshooting
38 Samsung Electronics
Samsung Electronics 39