Unit 2 Course Notes Merged
Unit 2 Course Notes Merged
Unit 2 Course Notes Merged
At the end of this unit you will appreciate the extent and magnitude of the challenges
facing the industry and the implications of these challenges on project management as a
discipline and on the industry’s practitioners.
1.1 Introduction
The construction industry is often criticised for poor performance. In the UK, over recent
decades there have been numerous government led investigations into why the
construction industry is lagging behind other industries. Most recently, there have been
two investigations that were led by Latham and Egan and as a result there is now a real
momentum for change. It is becoming evident that the industry needs radical change
rather than a step change to overcome the problems and challenges it is facing. The
industry’s clients are not satisfied with the products and processes delivered. The
industry’s workers and practitioners are not satisfied with the environment they are
working in. In addition, the level of profitability and investment is relatively low when
compared with other major industries.
The traditional procurement system, the structure of the industry and the nature of the
construction product all influence current practices and thinking within the construction
industry. Given that these practices are not delivering strong performance, there is a need
to re-think the traditional procurement system and industry’s structure. Innovations in
how projects are procured would undoubtedly influence project management practices
and hence the techniques and skills needed by project managers. Indeed, the project
management profession is becoming increasingly necessary as the industry moves to
more integrated and concurrent procurement systems.
1.2 Background
Consider this scenario. You have recently bought a house in an area of your liking and at
a price you could afford. You moved into the house and after couple of years you realise
that you need more space. You must decide whether to move into a bigger house or build
an extra living room. You rightly seek advice from your mortgage lender who suggests
that you get a rough quotation for how much an extension would cost. He also advises
you that property prices have gone up so much during the past two years, making the
extension option much more feasible.
In considering who to contact for an estimate of the cost of the work you ask friends and
colleagues some of whom tell you to contact an ‘architect’, some a ‘surveyor’ and some a
‘builder’. You make your first move by contacting an architect and by doing so you have
become what is called an ‘occasional construction client’. The architect visits your home
and tells you that given that the project is relatively small you would not need to
approach a surveyor for an estimate. He tells you that the average cost per metre square
for such work is £1,100 but adds that this would very much be influenced by design and
the type of finishes. You briefly discuss what you are looking for with the architect (i.e.
the function of the building product you are seeking) and you are told that you probably
require 20 m2 of space. You subsequently learn that this would be your best option and
the lender agrees to fund the project.
You confirm your intentions to the architect who sends you his fees and other costs
involved such as planning permission, etc. You study these proposed costs and decide to
approach others for comparison. You find significant differences in the figures quoted,
hence you decide to go for the most reasonable one. Next, the employed architect visits
your home to take measurements and discuss your requirements in more details. You
struggle to answer many of the questions relating to the shape and aesthetics of the
building but you are more confident about its functions. The architect suggests that he
present you with several ideas/options in a week or so. He does so in the form of
drawings or rather sketches (visualisation) and you struggle to imagine what the
extension would really look like in each option. You discuss this at length and you finally
agree on one of the alternatives. The architect takes the process one step further and he
presents you with more comprehensive drawings and you agree for the design to go
forward.
The following step would involve the architect working on planning regulations, building
warrant, etc. Once granted, you invite five builders to tender for the project. The first
estimate you receive is significantly higher that the £1,100 per m2 suggested by the
architect. You start to panic that the whole project may be jeopardised or at least you
might need to alter the design and hence reapply for planning permission, etc. The
following tenders are slightly more reasonable but still above the originally estimated
cost. You approach your lender and to your relief he agrees to fund the higher cost.
Next, you draw up a contract with the winning bidder. To your surprise, this does not
state the duration of the project. The builder tells you that he will finish the work within 8
weeks but he will not be able to guarantee that because of uncontrollable factors such as
weather, etc.
Construction starts and immediately you realise that the disruption to your daily routine
and comfort is much worst than anticipated. You are also stricken by the lack of
consistency of the builder in terms of working hours and days. You explore with the
builder the reasons for non-attendance (in some cases for a whole week) and you learn
that this is due to shortage of materials and labour. Halfway into the project, you discuss
progress with the builder and he informs you that the project is likely to be delayed
because of many reasons that are not of his making. You are not at all happy and the
relationship and trust between the two of you starts to deteriorate. This gets worse as you
delay interim payments to put more pressure on the builder and progress suffers further.
Things start to get back to normal until the builder informs you that the cost of finishing
the project will be higher than anticipated and that you would need to cover some, if not
all, of the extra costs. There is a whole list of reasons for the extra costs and you find
yourself in a difficult position: if you do not pay the extra money the builder will stop the
work and you will have to meet the significant costs of getting a new builder. You
decided on the former.
As the project is nearing completion your visualisation of the end product starts to
improve significantly and your ideas for the use of the extension develop further.
Subsequently, you decided that there are certain design elements that need changing
(either due to lack of visualisation at design stage or because your requirement has
changed) and hence with the help of the architect you instruct the builder to
accommodate these variations. This causes the project cost and duration to rise even
further.
At project ‘completion’ you make the mistake of paying the final payment knowing there
are very minor tasks still to be completed. Several weeks later these tasks are not attended
to despite repeated phone calls. As time passes you discover a leak in the ceiling and you
are daunted by the task of making the builder attend to and fix this fault. Problems go on.
On reflection, you and your partner agree that if you knew what the experience would be
like, you would never have started the project in the first place. You are certainly what is
referred to as a dissatisfied customer. You subsequently find out that many of those who
have been unfortunate to become occasional construction clients have been dissatisfied
with the quality of the product and services they received.
The above scenario is not exaggerated or uncommon. Indeed many small construction
clients have faced worst problems such as the builder becoming bankrupt, damage to
their existing property and legal disputes with significant cost implications. Moreover,
the scenario above refers to a very small construction job with a limited number of
suppliers and stakeholders. The construction of a large office block for example, would
be significantly more complex and stakeholders would be numerous and difficult to
identify.
This unit highlights the lack of performance of the construction industry and explores the
reasons for this. The unit will recommend a way forward for the industry both in terms of
structure and practices. Finally the unit will refer to Egan’s Rethinking Construction
report, which was written as a result of a government commissioned study aimed at
identifying a way forward for the UK construction industry.
1.3.1 Industry’s clients are not satisfied (cost, time and quality)
Reasons for client dissatisfaction are:
• More than a third of major clients are dissatisfied with contractors’ performance
in keeping to the quoted price and to time, resolving defects, and delivering a final
product of the required quality
• More than a third of major clients are dissatisfied with consultants’ performance
in co-ordinating teams, in design and innovation, in providing a speedy and
reliable service and in providing value for money.
According to Egan’s rethinking construction report, the health and safety record of
construction is the second worst of any industry. According to DETR statistics and other
sources, people working in the construction industry:
• Are getting older (10 years ago, 33% of the workforce was under 30 years old, this
proportion is now 25%)
• Are likely to work for a small firm (93% of people in construction work for firms
employing less than 8 people; 83% work for firms employing only 3 people or less.)
• Are quite likely to be self-employed (36% of all people in construction are self-
employed (second quarter 2000) compared with 45% five years ago)
• Are working longer hours than other industries (on average, including overtime, male
manual workers work 46.4 hours/week (of which 5.9 hours on average is overtime),
their non-manual counterparts work 41.4 hours per week. These figures are 2
hours/week higher that the average for all industries and services).
• Are more likely to be involved in an accident (the reported accident incident rate for
construction was 1,254 per 100,000 employees in 1998/9, 30% lower than in 1991/2.
This compared with 666 per 100,000 employees for all UK industries, 16% lower
than in 1991/2)
• Are paid around the average for all industries and services (male manual workers earn
£351 per week gross (compared with the average for all industries of £335), whilst
male non-manual workers earn £509 per week (£525)).
This perception of the industry is seriously damaging its image and reputation, and is
discouraging potential recruits of all abilities from joining or remaining within it. This
has led to a skills shortage. The Construction Industry Training Board (CITB) estimates
the industry will require about 73,000 new recruits each year for the next five years.
Applications to university courses have gone down dramatically over the last five years,
by 34% in the case of architecture, and by 50–52% for construction and civil engineering.
Recruitment into the industry is not just about convincing people to join the industry, but
it is also about maintaining and developing the best talent necessary for a top class
industry. The competition for the best talent is very high (for example the choice between
becoming a doctor, lawyer or civil engineer).
According to the Egan’s rethinking construction report, the construction has a low and
unreliable rate of profitability. Margins are characteristically very low and share prices
often lag behind companies in other industries. The under-achievement of construction is
graphically demonstrated by the City’s view of the industry as a poor investment. The
City regards construction as a business that is unpredictable, competitive only on price
not quality, with too few barriers to entry for poor performers. With few exceptions,
investors cannot identify brands among companies to which they can attach future value.
As a result there are few loyal, strategic long-term shareholders in quoted construction
companies. This adversely affects the industry’s ability to generate funding for long term
investment and development. Low margins are often associated with bankruptcy, claims,
litigation and poor quality. The Rethinking Construction Client report states that
traditional capital and service contracts selected on lowest price are delivered late, over
budget and do not meet clients’ needs.
• Design and construction are two separate processes. This leads to:
a) Longer than necessary duration (design and construction can overlap: there is no
need to complete the whole design for construction to start)
b) Inefficient design (this could increase the cost of construction as some design
features could be hard and costly to construct)
c) Tension and adversarial culture (lack of trust and confidence between designers
and constructors).
• Construction is dominated by the old craft culture (site based). This leads to:
a) Quality control suffers
b) Sensitivity to weather and site conditions
c) Less reliance on technology and modern production methods
d) Limited standardisation and hence high cost and duration
e) Increase in fragmentation and professions/trades.
• Different projects are procured by different temporary teams. This leads to:
a) Discontinuity of teams means that on each new projects practitioners face an
initial period of team building which slow progress
b) Different organisations would have different processes and technology
c) Long term and co-ordinated planning and development are non-existent
d) No branding and strategic product development between design, manufacturing
and assembly.
• Client is not the consumer (occupiers and users of the building are often temporary
tenants) and the industry is dominated by occasional clients. This causes:
a) Lack of real customer focus
b) Misalignment of interest within the supply chain and between stakeholders
c) Clients are inexperienced and have limited power to exert change in industry.
It is clear from the above that the traditional procurement system is a cause of many of
the problems within the industry. This, and the fact that construction is very much
influenced by economic cycles and governmental interventions, leads to an industry that
lacks innovation, customer focus and long term planning. The gap between construction
and other industries in terms of performance and client satisfaction is becoming
significant. This has resulted in an overwhelming call for reengineering the way in which
construction projects are procured. As a result a number of initiatives and alternative
delivery systems (procurement systems) have been developed (e.g. design and build).
How would these initiatives affect project management and how should project managers
contribute to the whole reengineering process?
• The main focus was on setting cost, time and quality targets and then meeting these
targets.
• Construction was unique and hence management concepts and tools had to come
from within.
So how would project management look if, for example, design was not completed at the
start of construction (i.e. no cost target is fixed and indeed project definition remains
flexible)?
• Assuming that the road to change is a long one, where do we initially put our effort
to get maximum returns?
• Major initiatives (M4I, CBPP, IMI, KPI, RfP, Trust and Money, etc.)
• Improve productivity, quality and cost by adopting ‘new’ management concepts for
example, ‘lean production’, ‘benchmarking’, ‘value management’ (VM), ‘supply
chain management’ (SCM), ‘process mapping’ and ‘reengineering’)
• Industry must measure its performance and define scope for improvement (using
key performance indicators: KPI)
• Move away from competitive tendering and cost as the selection criteria
• Respect the people working in the industry (training, better working conditions, etc)
The report targets practitioners and all concerned with the future of the construction
industry, hence you will need to read it fully and understand the issues raised. When you
finish reading this report together with this unit you should be able to answer the
following questions:
• What are the main problems the construction industry in the UK (and elsewhere)
faces?
• Why would fragmentation in the construction industry be viewed as both a strength
and weakness?
• To what extent there is scope for improvement and what are the main drivers for
change?
• What are the most important recommendations and initiatives proposed by
‘rethinking construction’ in order to improve performance of the construction
industry?
At the end of this unit you will not be able to answer categorically why PM
appears to fail in this context, however, you should be able to formulate
justifiable hypotheses for why PM may not be delivering in construction as
successfully as it ought and you should be aware of what may be missing
from the practice of PM in the field that may be contributing towards this
failure.
At the end of this unit you should be fully able to debate these issues.
Project management thus has two main intentions. First to address the need
for new management structures to organise individuals and contractors
towards the delivery of a specific project rather than towards the
conventional achievement of an organisations profit.. This is the origin of
the matrix organisational structure. Second, project management addresses
the need for operational tools to quantify, control and deliver various
specific project tasks. You have studied a number of these tools and
systems in some detail in the previous two project management modules.
These components, strategic organisational design and systems management
tools form the two key foundation stones of contemporary project
management. To be effective, project management must incorporate both
organisational design (strategic management) and systems management
(operational project management) techniques.
2.2. Introduction
For the large, knowledgeable construction client, the ability of the
construction industry, and in particular, the ability of the consultant project
manager to deliver capital building projects in accordance with defined
objectives specified in relation to time, cost and quality, is viewed with
increasing uncertainty.
For immediate discussion we will assume that time, cost and quality are the
most important project attributes that project management must deliver (we
will consider the validity of this assumption shortly). If this is the case then
the primary responsibility of management in the modern building project
must be to ensure that the mobilisation, integration and utilisation of the
resources required to execute the project are organised in the most
appropriate manner such that the project fully satisfies the specified and
agreed objectives with respect to time, cost and quality. In the simplest
analysis this is all project management is concerned with.
These functions lie at the heart of the project management profession. They
are its raison d’etre. All of the material that has previously been presented
to you in past project management modules relates directly to these
functions at some level.
Beyond the contractual devices, there is the need to integrate, control and
co-ordinate the activities of the separate independent businesses with the
intention of motivating them to work together in order that the project’s
objectives will be realised whilst simultaneously allowing each individual
contributing business to organise itself towards realising its own commercial
objectives through participating in the project. This can only be
accomplished by successful project organisational design.
The organisational and integration aspect that has been described is a very
strong antecedent to the modern building project management discipline,
although this was first formally recognised in project based industries other
than construction.
The Manhattan project to develop the first atomic bomb (1942- 1945) is
now generally accepted as the first project to successfully implement the
organisational and integration techniques which are presently typified in
modern project management thinking. The approach taken to the
management of this project was necessitated by the level of integration
required as a result of the inherent technical complexity and the uncertainty
surrounding ‘product’ development. Also important was the urgency of
achieving completion and the perceived importance of success. A traditional
approach to the provision of management to this project was considered
inappropriate [Meredith & Mantel; 1988]. The secrecy surrounding this
project meant that the methods used to manage it were not widely publicised
at that time [Morris, P W; 1994].
Morris argues that later uses of project management practices by the US Air
Force Joint Project Offices and the US Navy Special Projects Office (1953-
1954) had as their precursor a paper by Gulick on matrix organisation
[Gulick, L; 1937]. Therefore, it is clear that project management’s initial
intention was to address the integration and organisational aspects of
complex projects which involved a large number of contributors such that
the project attained the maximum chance of realising successful outcomes in
relation to its objectives.
We will return to the organisational design theme later in the module when
we examine the implementation of project management in practice.
Consequently, the late 1950’s saw those involved in the early project
management discipline focus upon the development of specialist tools and
techniques designed to control specific project processes. The particular
processes examined were those inextricably linked to the identification of
appropriate project objectives and those linked to ensuring that those
objectives were realised. Initially processes which were related to the
objectives of time and cost assumed principal importance. Quality
objectives were tackled later.
Over the period 1957- 1958 specialised risk analysis and scheduling tools
were developed. The Project Evaluation and Review Technique (PERT)
[Raborn; 1959] and Critical Path Management (CPM) [Kelley, J C and
Walker, M R; 1959] methods were developed before 1960. Systems
management approaches within project management were formally
Value
Engineering
Technical Data
Management
Configuration
Management
Systems Analysis
Resource Allocation
Concurrent
The titles and the mechanisms which allow for the implementation of
project management change, however, the project management concepts
themselves (ie. organisational design and systems control) remain in tact,
but questionable in terms of efficacy. We can look to other industries, such
as aerospace, and see that project management seems to enjoy success, yet
there is a general perception that project management in construction stands
out as much for its singular failure to consistently deliver as it does for any
benefit.
This is the case despite the extensive body of knowledge which exists on the
subject of project management referred to in earlier in this unit and in PM1
and PM2.
Clearly, with respect to performance difficulties such as these and the poor
record of projects generally in relation to realising, an objective and
quantitative evaluation project management’s effectiveness will be of much
value. The results of such an evaluation would give us a clear indication of
how successful project management is together with a clear indication of the
actions that should be followed to allow continuous performance
enhancement for those engaged in the techniques of construction and project
management. Undertaking such an evaluation and interpreting the results
towards improving the future implementation of project management in
construction are our aims in this module.
As mentioned at the start of the unit, up until now we have assumed that
time, cost and quality are the key performance attributes that we should use
to measure project management’s success or failure. However, there are a
number of recognised alternative criteria in appraising building project
performance, and there is much debate as to which of these are most
appropriate in the evaluation of contemporary building projects [Morris, P
W: 1994][Walker, A: 1989]. Therefore, we will now spend time examining
the available criteria and establish whether or not time, cost and quality data
are the sole attributes that we can use to reasonably judge project
management effectiveness.
However, the intrinsic nature of building activity, together with the range of
characteristics which can be presented by, or expected from a building
project, make the quantification of building project performance an
intractable task.
Bennett argues that the input: output ratio represents the only practical
comprehensive measure of the success or failure of a building project. He
suggests that the only practical common measure for all of the outputs and
inputs in building projects is money. Therefore, the success or failure of
projects is most comprehensively measured in terms of the Value: Cost ratio
[Bennett, J: 1992: pg 48]. However, it is also argued that a comprehensive
evaluation of building project performance must examine both quantitative
and qualitative data which are obtained by analyses of both the building
process and the building product; an argument supported by the work of
Meredith and Mantel [Meredith and Mantel; 1988].
The BIC argue that a project having realised all of its predicted time and
cost estimates (ie. having satisfied the principal expectations which relate to
the building process) cannot be viewed to have performed satisfactorily if a
high number of user complaints were evident upon occupation of the
completed building by its Client organisation. In other words it is argued
that it is possible to perform successfully in terms of the building process
whilst simultaneously failing in terms of the product.
Sink argues that there are seven building performance criteria, each of
which is crucial if an assessment of the overall performance of a building
project is to be obtained. Sink’s seven criteria are as follows:-
Criteria Type
Product/Process
These are reflected in the criteria: Innovation, Quality of Work Life and
Quality of Product. Innovation is a qualitative measure which can be used to
examine data from both the building process and the building product;
Finally, Sink considers the Quality of the Product. Here he analyses the
qualitative aspects of product quality, however, it should be noted that
certain aspects of the product quality may be evaluated quantitatively (as in
the case of the number of user complaints proposed as a measure of product
quality by the BIC); this feature of product quality will be discussed and
developed further in Unit 2.
Oglesby considers that there are four principal performance criteria which
require to be measured in order to evaluate ‘on- site’ building project
performance [Oglesby, 1989]. These are:-
Criteria Type
Process/Product
Again, this proposition recognises that the analyses of both quantitative and
qualitative data which are acquired from both the building process and the
product are necessary to appraise building project performance at the site
level. However, Oglesby (like BIC, Nahapiet, Brensen, Sink, Thomas and
Maloney) does not forward a framework to combine his partial performance
criteria such that a single overall assessment of building project performance
is obtained.
Criteria Type
Process/
Product
Heriot-Watt University Unit 2 - 17
ο Quality:-
ο Price:-
Similarly, Walker clearly indicates his belief that the attempt to arrive at a
single multi- attribute measure of building project performance
incorporating all of the attributes inherent within building may be
inappropriate [Walker, A; 1989; pg 231].
The literature suggests that provided the performance criteria selected are
pertinent to the objective of the evaluation, and that the limitations of the
use of partial performance measures are clearly stated, then an appraisal of
the influence of a particular technique or approach (for example project
management) upon building project performance through the examination of
partial, single- attribute performance measures, is valid. Therefore, the tasks
to be addressed in deciding how to evaluate the influence of a particular
technique upon building project performance are; First to determine the
perspective of the evaluation together with the intended purpose of the
evaluations output, and; second, to identify the particular performance
criteria that the particular policy or system has the capacity to influence
[Walker, 1989][Price Waterhouse 1992].
Question
The criteria time, cost and value, broadly speaking, all fall into Sink’s
definition of the criteria labelled effectiveness, whilst quality fits into his
definition of the Quality of the Product.
The processes, tools, systems and organisational designs which are specific
to the contemporary project management discipline amply demonstrate the
concentration of project management effort upon the realisation of these
three criteria. An investigation of these processes, tools, systems and
organisational designs clarifies the expectations which may be reasonably
held in relation to the influence that project management has when applied
within the context of building projects.
Tools used for options appraisal, such as the comparative benefit model,
payback analysis, average rate of return, discounted cash flow, internal rate
of return, profitability indices, scoring models (including the unweighted 0-
1 factor model, the unweighted factor scoring model, the constrained factor
model, Dean and Nishry’s model and goal programming with multiple
objectives), risk analyses and general simulation analysis techniques are
designed to ensure that a pursued project represents the best available value
and value for money to the client organisation and to ensure that it will be a
profitable investment.
Budgeting tools and systems such as the work breakdown structure (WBS),
the planning and programming budgeting system (PPBS), Resource based
cost estimating tools, activity/ task based estimating tools, Gozinto charts,
learning curve analyses and risk analysis all have their application in
ensuring that costs are properly estimated, planned and subsequently
controlled.
Tools and systems designed to schedule tasks and thus to plan and control
time include work study analysis, Gozinto charts, Gnatt Charts, the
programme evaluation and review technique (PERT), the critical path
method (CPM), the graphical evaluation and review technique (GERT) and
computer analysis packages such as ‘Microsoft Project’, ‘Microplanner
Expert’, ‘Pertmaster’, ‘Primavera’ and ‘SuperProject’ amongst others.
The resource allocation and analyses features provided by PERT, CPM and
the contemporary project management software packages demonstrate
project management’s concern in ensuring that resources (including time
and money) are utilised in the most efficient and productive manner,
however, it is apparent that project management’s concern for these issues is
developed from the prime objective that a clients objectives in terms of
time, cost and quality should be delivered.
You should note that there is almost perfect correlation between the
performance criteria which are important to client and the performance
criteria which the project management discipline has the tools, knowledge
and thus the scope to influence and control. This correlation is, of course,
expected since the contemporary project management discipline was
originally developed and utilised by leading client organisations.
Having determined the relevant performance criteria from both the clients
perspective and from the point of view of the performance criteria project
management may be expected to influence, it is necessary to consider the
contractual conditions that we would normally expect to find between
clients and project managers, although we must acknowledge that this only
properly applies in the case of external project management arrangements.
The situation in the case of internal project managers in terms of what the
client (ie. their employer) may expect could be somewhat altered. Normally,
the contractual requirements are based upon the standard conditions of
engagement issued by the RICS and the Project Manager Diploma
Association of the RICS (RICS, 1992).
Question
In 1987 a study carried out by the World Bank determined that 90% of
construction projects were delivered late; In 2000 a survey by the National
Audit Office reported that 70% of public construction projects in the UK
were running seriously late or seriously over budget; In the early 1980’s
Morris undertook a study of 1449 separate construction projects and found
that only 12 were delivered within budget. These studies are not
The causal path model, shown below, compared PM projects with non PM
projects. The numbers on the arrows represent the influences between the
variables.
TC VA QE
+0.899 -0.372
-0.500
0.816 E4
+0.478
PM PR TE
+0.648 +0.691
RK Risk PR Procurement
TC Technical Complexity TE Time Effectiveness 0.865 E7
PM Project Management QE Quality Effectiveness
VA Variations to Contract
Note that there is no cost variable shown on the model. This is because no
statistically significant influence could be found between PM and delivered
cost. This in itself is a somewhat damning finding as it seems to suggest
that the final delivered cost of a construction project is entirely uninfluenced
by the management techniques implemented and instead depends on factors
entirely outwith the control of management.
In terms of the rest of the results shown in this model, it is apparent that
project managers have no direct influence upon any of the performance
variables.
We see that project management is not observed to have any direct effect
upon building project performance and has only an indirect effect upon the
performance variables of time and quality, time benefiting at the expense of
quality. An assessment of the overall effect of project management upon
these variables may be computed as follows:-
This means that the use of project management improves time performance
by +0.448 standard units (remember the data had to be standardised to allow
the model to work.
This means that the use of project management reduces quality performance
by 0.159 standard units.
When the results are converted back from the standardised values to the
original scales of measurement, the results indicate that the use of project
management improves time delivery by 0.171 or 17.1%.
The results of the path analysis suggest that project management, in fact, has
no direct influence project performance! Instead, the results obtained
provide evidence for an indirect relationship between project management
and construction project performance. This finding, in itself, is considered
significant, however, it is important to note that the indirect relationships
identified exist only between project management and the performance
criteria of time and quality. No evidence substantiates even an indirect link
between project management and performance in terms of cost delivery.
Moreover, returning to the indirect relationships, the results obtained from
the path analysis suggest that projects managed by project managers realise
their time objectives at the expense of quality implying that project
managers place greater emphasis upon the successful delivery of time than
is the case for the delivery of quality (This perhaps indicates the success of
the project management planning and scheduling tools you have studied in
PM1 and PM2, but indicates that less value is attached in practice to the
strategic tools available to project managers).
The same project has neither a better or worse chance of being delivered in
accordance with its agreed budget regardless of the use of PM! Therefore it
is clear that project management in practice does not provide or guarantee
the benefits which may be expected as a result of its application to
construction projects.
In the case of a project which has timeous delivery critical to its success, the
expenditure of money on project management does, in fact, add value.
Therefore we can see that ‘net additionality’ with respect to the time
component does appear to be present, albeit indirectly. However, we cannot
identify any net additionality, direct or indirect, in relation to the cost and
quality components.
The path model tells us that there is a problem with project management
application in construction projects not simply that there are huge problems
with construction which PM is helping to mitigate as we had earlier
supposed!!
What is going wrong? From your studies in PM1 and PM2 we know how
project management should perform and what it should influence. Yet all of
the evidence indicates that project management in practice does not deliver.
Before you question the value of project management at a more fundamental
level, let us address a crucial point.
None of these studies have identified any evidence that suggests project
management theory, in terms of the tools developed or in terms of the
recommended working practices you have studied in PM1 and PM2, cannot
deliver in practice that which is expected of it. In the absence of evidence
that there is a fundamental problem with project management knowledge we
must conclude that the problem lies not with project management per se. but
with project management implementation in construction. Alternatively, it is
possible that the systems and processes which are currently employed by
clients in order to integrate project managers within the organisational
structures of their projects in some way restricts the ability of the project
manager to perform in a manner which approaches ‘Best Practice’.
2.16. Explanation
There are only a limited number of possible explanations for the results
obtained:-
We need to carefully consider what this means for both the practice of
project management and for the management of projects generally. Do the
results mean that project management is a flawed concept, do they mean
that project management techniques are not sufficient to cope with the
demands of managing modern construction projects or, finally, do they
mean that there is something seriously wrong in the manner with which they
are presently applied in the UK construction industry.
We can be reasonably confident that this is not the case. When the track
record of project management is examined across a wide range of project
based industries, ranging from Aerospace, Computing and Manufacturing
we see that the general record of project management has been reasonably
good. This was not the case in the late 1960’s to the early 1980’s where
project management in general seemed to perform very poorly in relation to
its ability to deliver complex projects, however, lessons concerning project
management implementation were learned and the present situation is
generally good. Sadly, the construction industry has a tendency to lag
behind other industries in terms of performance improvements and the
lessons learned in other industries are only coming to fruition in
construction now. The Latham and Egan reports testify to this.
The second question we must consider is whether the tools and systems
used to underpin project management are not equal to the task.
Therefore, we can expect that in future, the tools and systems available to us
as project managers will be better and will therefore better enable project
managers to manage projects towards successful outcomes. However, the
fact that we know tools and systems will improve does not mean that the
tools and systems available at present are not equal to the task if properly
used.
We can argue that this is the basic problem with project management in the
UK construction industry at the present time insofar as the project
management function can be and sometimes is viewed as a non- strategic
activity whose purpose is to control the delivery of projects. Viewing
project management in a non- organisational way means that the project
management function is subsumed within the procurement or pre- delivery
phase of the total project lifecycle. This is, of course, far removed from the
intended nature of the project management discipline with regard to the
overall management of projects.
In other words, the failure described does not condemn the project
management discipline in terms of the body of knowledge and tools that
have developed therein over a period of some 60 years. Rather, the results
question the ability of the UK construction industry to appropriately
comprehend and apply the pure project management function in relation to
sufficiently empowering one individual or group with an appropriate level
of authority to implement that function efficiently. This is of much
importance to us if we are to be successful in project delivery in the future.
You should understand the main reasons why mass production came into existence and
how production became significantly more efficient than craft production. You will have
outline knowledge of the type of transformation systems available and realise the
advantages and disadvantages of each. You will also appreciate the problems associated
with mass production and the main solutions provided by new production systems such
as ‘lean production’.
At the end of this unit you be able to compare the types of production system applied in
construction with those in manufacturing. This should help you think of construction in
terms of a series of repeated production processes instead of individual unique projects.
3.1. Introduction
This unit gives the student an understanding of how manufacturing industry produces its
goods. It will also review how manufacturing principles and practices were developed
over the decades. The main objective is to discuss how the construction industry can
learn from manufacturing industry.
In-text question
Is this the case for all types of products and services? Would reduction in cost
and price always result in increase in demand? Will demand for construction
products (buildings, for example) be increased significantly if production process
became more efficient?
Henry Ford’s philosophies have had a profound impact on the manner in which other
goods are produced. Ford’s contribution came from his approach of breaking larger jobs
into smaller, highly repeatable tasks. By emphasising standardisation and assembly line
production, his success in car manufacturing demonstrated the advantage of moving away
from craft production. It was no longer necessary to assemble products from beginning to
end as a complete unit. Tasks could now be broken down to such a level that workers
could repeat very narrow operations using specifically prescribed procedures. It was
found that a worker assigned to relatively simple, repetitive jobs could become very
efficient over time, yet still maintain or even improve the quality of the products. No
longer constrained by the need to custom fit parts on assembly, the overall speed and
capacity of the production line were dramatically increased.
Analysis of literature (Koskela, 2000) shows that scientists proposed this theory of
production (transformation) at the end of the 19th century. In this theory, production is
conceptualised as a transformation of inputs to outputs. There are two first principles in
the transformation model. Firstly, the total transformation can be achieved by
decomposing the total transformation into parts, finally into tasks, ensuring that all inputs
are available, and assign these tasks to operatives or workstations. Secondly, minimising
the cost of each task using standardisation.
3.5. Modularity
Once the market for the various manufactured goods matured, competition started to
grow and consumers demanded variety and customisation. One method to obtain variety
and still hold down cost is modularity. This means producing the output in modules or
subassemblies that are interchangeable, thus giving the consumer some choice. For
example, the purchaser of a new car can specify engine size, type of transmission, colour
etc. This is achieved not by producing a number of every possible model but rather by
producing modules (engines, etc.) and then joining the appropriate modules together in a
final assembly according to customer’s order. One example of modularisation is a car that
has 3 possible engines, 2 possible transmissions, 5 different exterior colours and 3
different interiors available to customers, but requires only 13 modules to be
manufactured. However, these 13 modules can be combined to form 90 different versions
of the same model.
Stage 1: Selection
• Generation of ideas: Ideas for potential products or services can come from a large
number of sources: customers, market research, salespersons, internal research and
development laboratories, suppliers and even competitors. Those that come from an
identified need, such as need for high-speed connectors to the Internet is known as
market pull. Those that come from R&D, such as lasers, plastics and microwaves, are
known as technology push.
• Screening and selection: Ideas pass a large variety of tests and analyses before
receiving the final go ahead and typically 1 in 50 or so will pass. Screening includes
market analyses and forecasts of customers needs, assessment of the reaction of
competitors, analyses of economic viability, studies of technical feasibility, and
checklists for organisational fit. On the basis of these analyses, one or a very few are
selected for further study.
• Final design: On the basis of reactions to the prototype and any desirable changes or
alterations in the preliminary design, a final design is developed, with full drawings,
specifications, procedures, policies and other information needed for the production
system. If the changes to preliminary design are extensive, a new prototype may be
constructed and tested again.
1. Continuous process
2. Flow shops
3. Job shops
4. Project operations
5. Cellular shops.
Disadvantages are:
a) Variety of output is difficult to obtain
b) Changes in the rate of output are hard to make (overtime, laying off workers,
or closing plant temporarily)
c) Even minor changes in design of the product may require substantial changes
in equipment (weakens marketing position).
d) Dehumanisation of workers (constant, unending, repetitive nature)
e) If line of production is stopped for any reason (breakdown of machine or
conveyor, a shortage of supplies, etc.) The entire production may come to a
halt unless work-in-process (WIP) is stored at key points in the line
(expensive option)
f) Simplicity in ongoing operation is achieved at the cost of complexity in initial
setup (high capital and maintenance cost and risk of obsolescence).
Disadvantages are:
• General purpose equipment is usually slower than specialist equipment (higher per unit
cost)
• Cost of skilled labour is high
• Initial cost of general purpose equipment is significantly less but variable cost is
significantly higher (hence for large volume of production cost per unit is high)
• Need for high stocks of raw materials, parts and supplies and in-process inventories
becomes very large (need for space and working capital rise)
• Cost of handling material is high (transport and waste)
• Management and control is difficult and expensive as production varies.
Disadvantages are:
• Similar to the disadvantages in the flow shop and job shop models, but not as serious.
3.7. Commercialisation
Commercialisation refers to the process of moving an idea for a new product from
concept to market. Consider the typewriter. The earliest typewriter was the mechanical
one, which dominated the market for 25 years. After that came the electromechanical
typewriter, which dominated the market for 15 years. Then came the entirely electric
typewriter which dominated the market for the next 7 years. After that came the first
generation of microprocessor-based machines, which dominated the market for 5 years
until the next generation microprocessor-based machines became the market leader.
Notice that the amount of time that each succeeding generation dominated the market
decreased. Couple significantly shorter product life cycles with a market place that is
becoming increasingly competitive as a result of globalisation, and you begin to get an
idea of how important it is for organisations to be able to rapidly move ideas for new
products from concept to market.
Given the construction of factory space is part of this commercialisation process, one
could see how pressure is building up on construction industry for fast procurement.
In text question
How can the construction industry assist other industries in speeding up their
commercialisation processes? What would be the consequences on cost of
construction and efficiency of production and why?
• Labour was cheap and people were hired and fired as the product demands rose and
fell.
• Customers wanted variety only if it was inexpensive and did not disturb the
philosophy that ‘cars were produced only to satisfy the society’s need for
transportation’.
• Initially, styling was important only in what the occupants of the autos wore.
• Suppliers, like the workers themselves, were secondary and could be abandoned if
necessary.
• A minimum amount of product inspection was performed, and only the more obvious
defects were reworked to satisfy the customer’s demand for quality.
Shortcomings and drawbacks in mass production systems were concealed by the above
factors. The simplification of workers’ span of responsibility did not come without a
price. By dramatically increasing the number of tasks that must be managed in an
environment already stressed by increased production rates and product mixes, the job of
managing the facility was greatly complicated. Rigid production control methods now
had to be put in place to organise and co-ordinate long, variable sequence of operations.
The result was two layers of skills: a group of highly trained individuals to manage the
overall production process, and a much larger group of more specialised workers to
perform the manufacturing process. The size of production became bigger and no longer
could an engineer walk out to the production shopfloor to discuss changes in design.
Instead a separate team of liaison engineers served this interface. Other departments were
created to buffer workers from suppliers and consumers and as a result rigorous
communication channels became necessary to enable the free flow of information.
After World War II, Toyota began to experiment with its own concept of manufacturing,
one that started with an understanding of the tenets of mass production, but adapted to
work within the scope of its own environment. Toyota could not adopt the approaches
used by US giants because:
a) There was a much lower demand for its product (produced far fewer cars in a decade
than were shipped from Ford in a single day!)
b) The company had little access to investment capital
c) The company had agreement with its trade unions that virtually guaranteed lifelong
employment to the workforce.
Through trial and error, Eiji Toyoda and his production designers worked out a number
of innovative solutions to their problem:
2. Equipment was moved closer and procedures were developed to permit the
fabrication of parts in very small batch sizes. This was done by adopting ‘cellular’
production (see below), which enabled equipment to be set up rapidly. This allowed
Toyota to dramatically reduce production cycle times and inventory levels needed
(finished goods and WIP).
3. Variations in production levels within each task were eliminated. This resulted in
reduced need for buffers between tasks.
6. Continuous improvement (or ‘kaizen’) was adopted where workers were asked to
identify the root cause of problems and means to improvement. Cars were designed
by taking full advantage of lessons learned in the factory.
7. The company took additional measures to ensure quality and timely delivery from its
suppliers. This was done by emphasising the development of a small, close-knit
supplier base.
8. Substantial effort was made in designing products for this type of manufacturing
approach (processing capability drove the complexity of the product, minimum
complexity of set up between different items).
This enabled Toyota to compete on a price while delivering cars with unprecedented
levels of quality. This allowed it to attract a sizeable portion of the world market. This
ultimately created a crises in Detroit; subsequently US car manufacturers were driven to
adopt the same practices that had made their new competitor so successful (namely, ‘lean
production’).
Lean production is mainly to do with cutting waste. Waste is anything that does not add
value to the final product (rework, non value-adding activities like inspection, stocks and
inventories, labour sitting doing nothing, etc.). The main steps advocated by lean
production to cut down waste can be categorised as:
References
Koskela, L. (2000) An Exploration Towards a Production Theory and its Application to
Construction, PhD Dissertation, VTT Building Technology, Espoo, Finland. 296 p., VTT
Publications: 408, ISBN 951-38-5565-1; 951-38-5566-X (is available on
http://www.leanconstruction.org/pdf/P408.pdf on 19th August 2003)
1. What are the main drivers that lead to the introduction of mass production?
2. What are the main drivers that lead to the introduction of lean production?
3. What would standardisation bring to the construction industry?
4: Lean Construction and Process
Mapping
You should understand that any business process has the potential for improvement in
efficiency and time. Waste exists whether in business or production processes. You will
learn that process mapping is a key step towards lean processes. By the use of an
example, you will develop skills that will help you map processes and provide you with
the background necessary to develop further skills in this area. You will realise that
inefficient processes are the result of non value-adding activities or value-adding
activities that have the potential for efficiency improvements.
At the end of this unit you will appreciate the extent of the benefits process reengineering
can bring to businesses.
4.1. Introduction
This unit gives the student an understanding of the fundamental issues surrounding lean
construction and the role process mapping and design play in achieving these. Several
research papers are provided to support the unit. The main objective is to discuss how the
construction industry can move towards lean processes.
• Is it ‘one-of-a-kind’ production?
- Is housing one of a kind? Manufacturing is striving to realise the vision of
producing custom products.
• Standardising components, modularisation, and prefabrication.
• Temporary multi-organisations?
- Many other industries are project based.
• Enduring teams and partnering
Ballard and Howell suggested that construction has two characteristics which together
uniquely define it:
1. Separate the product manufacturing element from the site-based construction process
and thus minimise construction uniqueness in order to take advantage of lean
techniques developed in manufacturing. In other word make the production of
construction components lean and minimise site-based assembly.
2. Develop lean techniques for dynamic construction.
In order to achieve the above, production and management processes must be mapped
and analysed. The mapping exercise would entail identifying all of the activities
associated with the process, their interrelationships and whether they add value to the end
product or not. Once a process is mapped, non value-adding activities (flow activities)
would then be subject to reduction or elimination.
Once flow activities have been dealt with (indeed this is a continuous process and based
on kaizen), value-adding activities (conversion activities) must be made more efficient.
One of the main factors affecting the efficiency of activities is standardisation. Variation
is often the source of inefficiency and waste. The term ‘standardisation’ is often related to
the products or services provided by an organisation. In lean thinking however,
standardisation of the process (production or construction, business and management
processes) is equally if not more important.
A process can simply be stated as having inputs and outputs, with the process receiving
and subsequently transforming the inputs into the desired outputs. It provides the thinking
and action framework for transforming an idea into a product, and it can either be
tangible or intangible, functionally based or organisationally based. For example, a
tendering process is how a construction company deals with tendering right from
receiving an invitation for tender up to submitting (and perhaps negotiating) the bid. A
construction process is the process by which a client idea is transformed into a building.
A project management process is the tasks performed by the project manager in
managing the project.
Standardisation of the process implies that a particular process is designed (or mapped),
documented and given out to the various participants to implement consistently and
continuously. When a business is set up, its production and management processes are
designed. These processes evolve as time passes and the evolution is usually derived by
the concept of continuous improvement or indeed gradual change in the environment and
market place. After some time, the evolution and ad hoc amendments to the process
create waste and the whole process becomes inefficient and inappropriate for the current
environment. This is when process reengineering take place which basically involves the
organisation redesigning the process from scratch. For example, information technology
(IT) is often seen as a major driver for reengineering.
However, process reengineering does not occur frequently enough and hence
standardisation is likely to involve examining current, evolved processes and using the
most appropriate one as a standard process (benchmarking). Just as in product
standardisation, standardisation could happen in processes across an industry and not just
in individual organisations. Again analyses and documentation of processes implies the
need to produce a process map.
Suppose that you have recently obtained a job as a senior administrator in one of the
university’s departments. Your first task is to examine the various administrative
processes adopted in that department. The aim of the exercise is to ensure that
administrative processes are efficient and meet the requirement of the department and its
clients (students). Having discussed briefly the perceived performance of the various
processes, you identify the key processes that you would wish to address. One of these
processes is student admission for PhD study.
Your first task is to map this process and produce a chart that will enable you to analyse
and improve its performance. This is achieved by a series of document chasing and
interviews with the key ‘actors’ participating in the process. As a result, you produce the
map presented in Figure 3.1.
The boxes present the activities that make up this administrative process (text inside
describes the activity) and the arrows joining the activities present the sequence and
relationship between them. Those that are involved in carrying out these activities are
listed above the boxes while the text below the boxes represents additional resources
required (in addition to the actors). Finally, the numbers listed above the activities
represent the duration of the activity (in days).
Secretary Stop Secretary
2 30 2
Figure 3.1
Receive Send Original
request for prospectus Wait for Send
information and student to application to process
and application respond PG director for
application
research
students
Copy prospectus admission
and stamp
(120 days)
Team Member Group leader PG Director PG Director
20 5 1 5
Record on Stamp
workload
PG Director PG Director
10 5 30
Make final
Send offer decision Wait
Stamp
Once a process map is produced, the following stage would be to analyse the process and
identify non value-adding activities. Some of those can be eliminated while others may
need further consideration. Value adding activities would also need to be considered, but
the aim here is to examine whether these activities may be performed more efficiently
using different techniques or by introducing IT for example.
Figure 3.1 shows the first stage of this analyses whereby the non value-adding activities
are identified (a tick represent a value-adding activity, a cross denotes a non value-adding
activity and a question mark represents an activity that may or may not be value-adding).
According to Figure 3.1, there are 7 non value adding activities in the process (out of a
total of 15) and there is one that in some circumstances can be considered as value-
adding and in others non value-adding. This is because all but one team member would
end up supervising the student (perhaps there is the necessary waste of all other team
members considering the application). Overall the process looks inefficient (i.e. it has too
many non value-adding activities) and as a result too slow to meet students’ and the
department’s requirements. A processing time of 120 days (4 months) is too long and
action is needed.
Secretary PG Director
2 40 5
Figure
Send Consider
Receive prospectus, Wait academic 3.2
request for application & 40 days qualifications Improv
information request for
references and referees’ ed
comments proces
s for
• Prospectus
• Application resear
• Stamped envelope marked ch
to PG director
• To be sealed envelopes
studen
from referees Group leader ts’
and team admis
Group Leader members sion
10 6
1 (64
Decide who days)
Send offer to to supervise Send to
research
student group leader
The next step of the analysis is to reengineer this process and as far as possible eliminate
the non value-adding activities. Figure 3.3 present one reengineered process that is much
more efficient than the original. According to the new activities’ durations, the overall
process will now take 64 days instead of the 120 days. This is a significant time saving
and the process is now said to be lean. The total value of the process (or the output of the
process) however remains the same.
In text question
Can you produce a more efficient process? How can you make value-adding
activities more efficient and shorter?
The plan represents a logical sequence of events that should ensure that sound and timely
decisions are made during the course of the project. It suggests that all the decisions, set
out or implied, have to be taken or reviewed and it is anticipated that the model will only
need slight adjustment depending upon the size and complexity of the project. The
project programme from inception to feedback in a linear fashion, requiring the
completion of one stage before proceeding to the next. However, the design and
construction process is essentially not linear and cannot be viewed in such a functional
fashion. Moreover, this sequential flow only aids the hard breaks between the
organisational structure of the industry and contributes to the problem of fragmentation,
co-ordination and communication between project team members, as highlighted earlier
by many governmental and institutional reports.
• Concept
• Preparation of the brief
• Design development
• Tender documentation and tendering
• Construction.
The model sets out to be flexible and allows the client to make a decision as to how to
continue with the project at the end of each stage. Furthermore, the model can determine
the actual position of the dividing line between stages, outlining when to make that
decision. Although the model has not been widely implemented – which may be due to
its close link with repetitive house building projects – it has many advantages over the
‘normal’ methods of design and construction, such as:
Intense competition and other pressures on large organisations often oversaw the quality
initiatives that were introduced as part of continuous improvement programmes.
Therefore, to achieve substantial business improvement a powerful new tool emerged to
facilitate the fundamental redesign of work so that significant improvement could be
achieved, namely business process re-engineering (BPR; sometimes called process
innovation or process engineering). It is essentially a strategic business management
theory and is now actively one of the new buzzwords in construction industry. BPR
differs fundamentally from Continuous Improvement (CI) in that it deals with
breakthrough improvements as opposed to gradual changes. Improvements of 10–15%
can be achieved in most companies by using CI. However, where quantum leaps in
performance are required, where the old should be completely replaced with new, then re-
engineering is the way forward. Further, BPR processes appear to have a definitive start
and finish whereas CI is a never-ending process.
No two people have been more responsible for the re-engineering solution than Michael
Hammer and James Champy. The theory was acclaimed after their book, Reengineering
the Corporation: A Manifesto for Business Revolution, was published in 1993. They
define re-engineering as, ‘The fundamental rethinking and radical redesign of business
processes... to achieve dramatic improvements in critical contemporary measures of
performance, such as cost, quality, service and speed.’ That is, not small incremental
changes to the process and leaving the basic structures intact, but rather, abandoning
long-established procedures, conventional wisdom and assumptions from the past, to look
afresh at the work required in creating a company’s product or service to deliver direct
value to the customer.
The following section aims to describe a ‘new product development’ (NPD) process
(manufacturing project), which has been designed to produce a one-of-a-kind product
(hence the suitability for construction process practice). The high level process of NPD is
standard/generic, and in a similar fashion it is anticipated that construction can be
modelled likewise. This thus addresses Latham’s (1994) concern that there is no means
by which to reduce variation as to improve performance.
A new product is one that has not been previously manufactured by a company; likewise,
it is commonly cited that construction eventuates one-of-a-kind products. The
fundamental aim of the NPD programme is to get the right product to the market or
customer as quickly as possible. This limits the chance of a competitor gaining an
advantage by first entry, and therefore enjoying an early market position. It is possible to
trace similar stages of NPD in the construction industry. The NPD process is composed
of a number of activities. Generically, these activities can be separated into three main
broad categories, namely:
1. Predevelopment activities: idea generating/establishing the need, followed by a
number of preliminary market, technical, financial and production assessments
2. Development activities: the physical development of the product
3. Post-development activities, the final launch of the product into the market place.
Depending upon the type of contract or procurement strategy in construction, NPD can
refer to: design and build, build to own, develop and construct, design-build-finance-
operate, build-own-operate or design and construction. The NPD activities adopted by a
company can be arranged in various ways to represent the sequence of implementation
and the interactions between them, forming the NPD model. From a historical point of
view, NPD models can be classified into three main streams: sequential, overlapping and
stage gate.
Since the first generation, the NPD process steadily evolved into a more increasingly
complicated second generation ‘coupling’ model. This phase bought about the
introduction of the stage gate process, which broke NPD into discrete stages, with review
points (gates) at the end of each stage. Each stage represented a number of activities that
needed to be performed before progressing to a ‘decision’ gate. These gates were clearly
defined as ‘yes’ or ‘no’ decision points that provided organisations with the capability to
measure and control the process and match subsequent funding to meeting the
requirements at each gate. Further, the stages, unlike that of the first generation, were
multi-functional activities involving numerous people from different departments.
However, the chief executive of the Construction Industry Board (CIB) in the UK
recently reported that, ‘Efforts to improve the industry have been met with mixed
reactions... some construction organisations have risen to the challenge, reaping the
business advantage... others resolutely maintain that any change in industry practices is
impossible because of the apparently “unique” nature of each construction project.’ The
products of construction tend not to lend themselves easily to the solutions devised by
manufacturing. Fortunately, these problems are not insuperable. For some particular
types of construction, this direct transfer of knowledge from manufacturing to
construction has been proved possible. Many buildings, such as houses, are essentially
repeated products that can be continually improved; the process of construction itself can
be repeated from project to project. There are several notable examples of successful
implementation. A Japanese factory producing prefabricated houses with a customer
lead-time of 40 days (from order to completion on-site), and production time (first to last
operation) of one day. A Finnish window manufacturer provides delivery and installation
of windows on site with a 15-minute accuracy. An American industrial door
manufacturer has gained a considerable competitive benefit from short cycle-times with
Just-In-Time (JIT) production techniques. Indeed, it is true that manufacturing methods
can be used to re-engineer construction’s operational processes; pre-assembly is a very
important issue in construction at the moment because the qualities of assembly in a
factory are inherently better than can be achieved on-site.
British Airports Authority (BAA) led the way forward in the UK for design and
construction project process reform. (Another leading UK client, London Underground,
quickly followed their attempt.) A more generic project process – the Process Protocol
(based on the NPD process) – was developed by academia.
1. Inception: brings together customer needs with the business strategy to address the
question, ‘Do we need a project?’
2. Feasibility: explores the full range of options that could meet the needs and objectives
identified, and determines the preferred solution
3. Concept design: develops the solution in terms of architecture and interior design,
also studies and selects major physical and engineering systems
4. Co-ordinated design: using specialist input, this stage predicts how the various
elements of the design will fit together to ensure cost, safety and operational
performance
5. Production information: all the aspects of construction works are fully detailed and
planned by suppliers and contractors
6. Construction: the project is constructed to the specification that was agreed in the
design, planning and consultation work
7. Operation and maintenance: the facility is handed over and the information required
for feedback is obtained.
1. Development management: to ensure that the right solution is used for the right
problem and a business focus is maintained throughout the project
2. Evaluation and approval: to ensure who needs to the consulted on various matters is
informed
3. Design management: structuring the process of design to ensure the client knows
what exactly they are getting, how it will work and how it will be constructed
4. Cost management: ensuring predictability of cost and controlling things so there are
no surprises throughout the lifetime of the project
5. Procurement management: to obtain the optimum solution by getting all the right
people to do the right job
6. Health and safety: to plan, co-ordinate and manage health and safety throughout all
stages of the project
7. Implementation and control: controlling the delivery of the project by following the
process map and other associated documentation
8. Commission and hand over: to achieve a smooth transition from construction to
operation by ensuring the client knows how to use and maintain the finished facility.
Furthermore, continuous learning from both the process model and the project is
facilitated by knowledge database development, i.e. the legacy archive. In doing so, the
protocol aims to improve the design and construction process by providing the following,
more commonly referred to as its six key principles:
1. Whole project view
2. Progressive design fixity
3. A consistent process
4. Stakeholder involvement/ teamwork
5. Co-ordination
6. Feedback.
You should understand that traditional planning systems (and project management) are
increasingly being criticised as a source of waste and tension. You will appreciate that the
extent of this problem is exasperated by the increased complexity of construction projects
and the continuing pressure to finish projects more quickly. You will develop a good
understanding as to why ‘as-planned’ and ‘as-built’ schedules are often different. You
will start thinking of construction processes as a series of overlapping production
activities and how buffers could play a role in shielding activities.
At the end of this unit you will appreciate the need to rethink planning techniques. One
such technique you will develop familiarity with is the ‘Last Planner’.
5.1. Introduction
Project management is often summarised as the process of ensuring that projects are
completed within a predetermined budged and duration and at the specified quality.
Project managers control duration taking necessary action when progress deviates from
the overall project plan (schedule). Whilst this approach seems logical, it is often the
cause of waste and inefficient performance. Projects are becoming more complex and the
need to finish projects more quickly makes the task of controlling progress very hard.
Fire fighting often results in higher cost or short cuts.
As buildings become more complex (level of services, IT, building technology), the
construction process becomes more demanding and the number of suppliers more
extensive. The need for fast track projects means that more building components are
produced off-site, followed by construction activities (site based assembling activities).
As the number of overlapping activities becomes significant, the effect of delay (or
slower than anticipated production rate) in one activity is likely to result in others slowing
down or suspending (waste). This is a problem that is well understood and addressed in
the manufacturing industry where physical or time buffers are placed between activities
with variable production rates. Alternatively, “planning buffers” could be introduced
where short-term plans allocate work only to activities the necessary resources for which
(including work in process) are already available (Last Planner).
Implementing Lean Construction: Stabilizing Work Flow by Glenn Ballard and Greg
Howell 1997 (Appendix D and copy can also be obtained from
http://www.leanconstruction.org/)
Once a project schedule is produced, it is the project manager’s task to monitor and
control performance by regularly comparing as-built schedules with the as-planned.
Whenever progress in the critical path falls behind targets, the project managers along
with others would turn their attention to bringing progress back in line with the pre-set
schedule. This is often done by adding more resources (increased number of
workers/plant or hours of work) to the project at the expense of meeting cost targets (see
trade-off analysis). Non critical paths have slack and hence relatively small delays would
not influence the project overall duration.
In Unit 1, we discussed how clients are dissatisfied with the performance of the
construction industry and this was in the main because projects often exceed budget and
target duration. So what are the possible reasons for a particular activity not being able to
meet its time targets?
In text question:
Can you think of other possible reasons?
Indeed any of the above reasons are possible in a complicated process such as
construction. An average size construction programme would consist of more than 100
activities. In the majority of the cases the project plan is only produced once the contract
is selected and a project duration is agreed. A project plan that will have to meet this
agreed project duration is developed. The next step would be for the planner to decide the
extent of resources to be allocated to individual activities and the corresponding
durations. This is a complicated exercise that would undoubtedly involve personal
judgement and educated guesses. This is why planning is not conceived as a system but
as an art/skill.
Therefore, in addition to all of the above possible reasons for not meeting time targets,
there is a reasonable likelihood of unrealistic estimates of required duration or resources
at the planning stage. Underestimation of the effort required results in fire fighting. This
can be demoralising to workers who have performed to their best ability and capacity.
Corrective measures would almost always result in trading off other factors such as cost
and quality. Short cuts compromise quality and often result in repairs and repeated work,
hence leading to the very same problem management is attempting to address.
Overestimation of effort needed results in complacency, waste and low productivity.
In a study conducted by Ballard (1994), it was found that shortage of materials was the
most frequently quoted reason for why a particular weekly task was not completed on
time. Figure 4.1 list these factors.
Figure 4.1: Reasons why planned work is not done (Source: Ballard 1994)
There are several fundamental problems in traditional planning thinking and approaches.
Planning techniques are about control (preventing bad change) and neglect breakthroughs
(causing good change). As long as the project is kept within the cost and time targets,
there is no attempt to explore opportunities for further savings and improvements. Where
a project is behind schedule, the emphasis is not on why but what can be done to correct
the situation.
So how can project duration be shortened? Looking at a project plan, there are three ways
in which this can be done:
1. Increase speed of tasks (increase resources, use of specialist subcontractors, better
technology, cut out non value-adding activities)
2. Overlap activities (fast track) (e.g design and construction)
3. Reduce the number of tasks (prefabrication and pre-assembly, combine activities).
In text question:
The above drivers and alternative ways for reducing project duration do not come without
a cost. Problems encountered when reducing duration (fast track) are as a result of
increased number of specialist subcontractors and the overlapping of activities. An
increased level of subcontracting means that activities are not controlled fully and process
is not integrated. As the number of organisations on a project starts to grow, control
becomes difficult. Small subcontracting organisations cannot survive on high overhead
expenses (e.g. training, quality assurance procedures, investment, research and
innovation, etc.). In addition, long-term strategies are difficult to establish and maintain
across a large number of companies. Partnering and forming strategic alliances with a
number of specialist companies helps the project team to develop longer-term strategies
and to better integrate with other stakeholders such as suppliers and designers.
Construction projects are often referred to as unique (or one off). Site conditions and the
working environment may differ from one project to the next. This means that the
productivity of a particular construction activity varies across projects. Moreover, many
types of construction activities are affected by factors such as weather which makes the
productivity rate of a particular activity vary with time (inflow variation). In the case of
fast track, the project schedule is squeezed and as a result activities overlap (the gap
between two consecutive/interdependent activities becomes short). For example, building
a large brick wall is followed by plastering. In average track construction (not fast track)
the plastering activities could start when the brick laying activity is complete. In fast
track, the overall duration of the two activities is shortened by starting the plastering
activity during bricklaying. This cost of this however would be the increased sensitivity
to inflow variation. In other words if there was a delay in the ongoing bricklaying
activity, there will be disruption in plastering activity; it would either have to stop or slow
down. The result of this would be people waiting for work (idle) or working at a slower
rate (waste). The proliferation of prefabrication and pre-assembly will also contribute to
this problem. Just like in manufacturing, a continuous flow of processes that involve first
prefabrication, followed by off-site assembly and then on-site assembly would make the
production chain liable to disruption and stoppages. In order to ensure minimum
disruption of activities, planners should allocate buffers between these processes (see
later).
5.4. Are traditional planning techniques no longer appropriate?
Due to the aforementioned changes in construction and the pressures to ensure efficient
use of resources, are traditional planning techniques no longer appropriate? The main
factors that support the need for a rethinking of traditional planning systems are:
A new planning system should address these issues and in particular the system should
encourage efficiency (lean), innovation and continuous improvement. Overmeasurement
or undermeasurement of resources or time needed to complete a task should be avoided.
The system should not only focus on negative performance but also encourage and
improve on good performance. It should also link construction activities with off site
activities (predecessors). And finally, it should ensure that a continuous flow of work is
planned, hence avoiding any disruption or workers standing idle and waiting for work in
process. This is often achieved by the introduction of buffers.
So what are the reasons for allocating buffers (see Howell and Ballard 1994):
• To compensate for differing average rates of supply and use between two activities.
For example, if bricklaying takes more time than plastering, a buffer would be needed
to ensure that plastering does not run out of work in process (i.e. wall to plaster).
Obviously the larger the difference in productivity between the two activities, the
larger the buffer needed.
• To compensate for uncertainty in actual rates of supply and use (inflow variation).
Some activities are more likely to fluctuate in the rate of production (or be disrupted)
than others. Activities that use in process work from these fluctuating activities would
require buffers at their start, in order to shield them from such fluctuation. Take
foundations as an example. If the contractor decided to excavate the site and lay
foundations simultaneously, he or she will run the risk of disruptions in the
excavation activity (due to unforeseen circumstances such as soil condition or an
unexpected pipeline). This risk is exasperated by the fact that the foundation activity
is in progress.
• To allow differing work sequences by supplier and user activity. The site manager
may prefer to finish the erection of all columns before beams are installed between
and on top of these columns. The justification for this may be the efficiency gained as
a result of repetitive work (rather than the gang switching repeatedly between
columns and beams). A buffer in this case would allow the site manager to implement
these cost saving decisions.
The above three points emphasise the advantages of having buffers. However, buffers do
not come without a cost which is why the planner needs to avoid having more buffers
than necessary. The costs of buffers are summarised below.
Buffers can be very expensive. In the case of buffers between material supplies (or
prefabrication) and site based assembly, large buffers would result in the need for
extensive storage space. This may either be at source (the factory producing the material
or the prefab unit), on site or in some other storage area (more likely if the building site is
in a city centre and there is limited space and tight restrictions). The cost of storing is
either direct (paying of fees) or indirect. One obvious cost would be in the form of double
handling, i.e. placing the delivered goods in the store first then to be taken again and
placed at location of assembly. Other costs such as inventory management (the need to
employ people to monitor stocks), loss (vandalism, deterioration or stealing) and the
opportunity cost of idle cash could also be significant. In the case of buffers between two
site-based activities, the main cost would be longer project duration. For a company
trying to introduce a new product into the market, this time delay could be equal to a
significant amount of money being denied.
Another cost associated with buffers is the fact that they are hard to size. The true supply
and use rates are unknown and variable. Looking at historical productivity data (i.e. the
time taken to finish an activity) is misleading as waiting time (slow progress or idle
times) resulting from disruptions in predecessor activities is hidden. In other words,
buffers do not exist in current planning and delays and interruptions occur. Actual rates
of consumption are unknown because ‘normal rates’ includes delays due to waiting for
resources. Therefore the size of buffers is difficult to assess because of the lack of data
(or confidence in the reliability of data) on the productivity of activities. This is likely to
lead to overestimation of buffers which would result in the escalation of the
aforementioned storage and other costs.
In order to find the uninhibited use rates we must make it possible to work without
interruptions. According to Howell and Ballard (1994) allocating buffers has been proven
to be a very good thing and good managers hide resources in the face of strong pressures
to release them to others for use. Figure 5.2 shows the principle behind this argument.
The figure relates to the progress of an activity that uses the output of another (for
example, a delivery of materials or prefab units to the site). In traditional planning, no
buffers are allocated, so construction starts immediately after delivery, and hence delays
in subsequent delivery would result in the work force (and all related plant and machines)
having to wait. The rate of progress is depicted in the line starting at “0” and ending in
“End Date”. In the case of allocating a buffer (time between (0) and “Delayed Start”), the
work force in charge of this activity would complete the activity much faster (risk of
waiting is limited). Subsequently, the new activity duration (time between “Delayed
Start” and “End Date”) would now represent the true duration of this activity (no
disruptions because of previous activities are hidden). Once the true productivity level for
an activity is determined, the planner can reduce the size of the buffer and hence the
overall duration and cost of the project.
Figure 4.2: Reduce flow variation, then start sooner (Source: Ballard and Howell
1997)
1. Size of buffers should always limited to a minimum. This implies that there is a need
for better (and more confidence in the) assessment of activities duration. In-flow
variation is one of the most important problems that needs to be tackled if the
industry is to apply lean thinking. Reduction (or elimination) of inflow variation
would allow the industry to reduce the size of buffers and hence waste.
‘The Last Planner’ is a planning system developed by Ballard to address some of the
problems of the traditional planning system. The main features of this system are:
• It gives power to the last planner. This is the person in charge of giving weekly tasks
to the work force. The idea behind this is that the person in charge of the work force
is the person in the best position – in terms of related experience and access to
information – to allocate work (in terms of amount and sequence) on a week by week
basis. This will ensure that work is selected in the right sequence (i.e. work in the
sequence that best moves the project towards its objectives: critical path,
workability). It will also ensure that the right amount of work is selected, i.e. the
amount of work that uses labour and equipment capacity to the full.
• It provides a structure to planning (according to level of detail and size of window).
The last planner relates the different planning stages together in that original project
level plans are used only as a basis for generating the weekly plans. The weekly plans
are then used to update the project plans on a continuous basis.
• The weekly plans (the last plans) are based on what can be done rather what should
be done. This in itself creates a planning buffer in that only work that can be done is
scheduled. In other words this is attempt to replace schedule buffers (physical
buffers) by planning buffers (‘should’, ‘can’, ‘will’, ‘did’). This results in efficiency
and less variability.
• The system encourages the application of PULL instead of PUSH strategies (see
Figure 5 in Appendix C). In other words downstream activities determine size of
workable backlog. The resources (e.g. materials to be delivered) or progress required
from upstream activities are determined by the progress of downstream activities i.e.
activities that depend on these resources. This pull type of system ensures that only
the necessary resources and work are being delivered, hence reducing the need for
physical buffers (storage space or time). Managers applying this concept must ensure
that the system will allow for true inflow variation of each activity or process,
otherwise the risk of disruption and stoppage becomes high.
• Finally, the system emphasises the need for a means of assessing the performance of
the various levels of the plans. The system should determine where to intervene. The
match between output and directive at each level should be measured and causes for
mismatch must be understood. For example, the match between ‘will’ and ‘did’ is
measured by Percent Plan Complete (PPC). In case of a mismatch the last planner
must investigate the sources of the problem and, in particular, that these mismatches
could not have been caused by the unavailability of resources or work in progress.
Similarly, project level plans can be based on true activity durations. Future
mismatches between progress and these plans must be thoroughly assessed. The
system therefore emphasises measurement of performance and continuous
improvement.
At the end of this unit you will appreciate how benchmarking can be
implemented to identify best practice.
6.1. Introduction
This unit gives the student an understanding of the fundamental issues
surrounding performance measurement and the role benchmarking plays in
achieving best practice. Several performance measurement frameworks are
outlined including the Construction Best Practice Programme’s Key
Performance Indicators. The main objective is to discuss how the
construction industry can move towards best practice and continuous
improvement.
The second phase of performance measurement started in the late 1980s and
involved non-traditional or non-financial measures. The shift was in
reaction to the growing concern of the inadequacy of the financial metrics
alone. Financial measures often focus on short-term results. As a result, few
managers will choose to pursue long-term strategic objectives that will
jeopardise short-term financial targets. Therefore, an organisation should
ideally adopt multiple measures to achieve a balanced perspective and
should include financial and non-financial and performance drivers and
outcome measures.
The most popular frameworks, their objectives and misgivings are discussed
below.
The BSC’s success lies in its balanced approach in assessing the seemingly
disparate elements of a company’s competitive agenda. It prevents sub-
optimisation by forcing consideration of all measures at the same time.
However, it has been criticised for its simplicity. Much work would need to
go on below the level of the scorecard to provide systems which could
deliver these aggregated measures (in particular, a mechanism for
specifying which objective should be met in a specific time horizon). It is
also not complete as a performance measurement system as it is primarily
designed for mangers to gain an overall view of performance, and may be
not apparent for all employees. Furthermore, it does not consider suppliers,
which is particularly relevant in the construction industry.
• Input measures: quality and quantity of input e.g. the volume of flour
quality of eggs etc.
• Process measures: cycle time and process parameters e.g. oven
temperature, baking time etc.
• Output measures: monitors quality and dependability of output e.g.
quality of the cake etc.
• Outcome measures: tracks the impact of the output e.g. satisfaction of
the cake eaters etc.
However, the terms used in the framework are so open, and can be
interpreted in so many ways, that a single organisation could decide to
capture any of the several dozen different measures of performance under
each of the headings.
More recently, CBPP (2002) has also launched a series of ‘respect for
people’ indicators that aim to examine stakeholder perspectives/culture on
the project. The indicators include:
6.7. Benchmarking
Benchmarking involves comparing one company’s current performance
against the world leader in any particular area. During the 1990s, there was
considerable interest in benchmarking in manufacturing and service
industries. Its successful implementation is reflected in the large amount of
research that addresses its concept, application and limitations. Moreover, as
manufacturing has been a reference point and source of innovation for
construction over the years, it is no wonder that the construction industry is
now adopting such practices through CBPP’s KPIs.
You should understand that the use of the term politics in project
management should not be misinterpreted to mean manipulation which
would be a negative approach to influence and will ultimately damage the
trust that is essential for effective project management.
Again, at the end of the unit you are expected to be capable of discussing
these issues fully in the context of improving project management
performance from that which was described in Unit 1.
Other to be confirmed.
In this unit we explore strategy and we are particularly concerned with the
means by which project managers win support for their project and its
objectives. We deal with the role of power, influence and politics and we
see that these aspects are important concepts that must be grasped and
embraced by project managers to allow them to fulfil their leadership role
and therefore to improve the reliability of project delivery and
accomplishment.
Question
7.2 Introduction
In the unit concerning the past performance of project management we saw
that the general record of project management in the specific context of UK
construction is not entirely healthy.
For the time being, and in the absence of evidence to the contrary, we will
hold that the above hypothesis is in fact true. Consequently we will make
the large assumption that if PM in construction is to be made to work
consistently and reliably in a replicatable manner our attention must be
focused on the organisational and strategic dimension. Here we enter the
realm of project leadership.
There is certainly no doubt that amongst human beings, some are what we
may like to term ‘natural born leaders’. Such individuals seem to exhibit a
natural charisma and an inherent ability to captivate and motivate others
towards the accomplishment of various goals. However, we may easily
contend that these individuals are few and far between (well in academia at
least!!). If project management and construction in general must rely on
such individuals, it seems apparent that we will always have trouble as there
are simply not enough of them to go around. We can be sure of this because
the past performance of project management, which included a smattering
of these individuals, is so universally dismal! Therefore, we must accept
that there is some degree of training that can be undertaken to try to enable
PM’s to be leaders. The leadership role that has to be accomplished by
project managers is one whereby they are able to gain support for their
project and its objectives by way of their interpersonal power and influence.
The PM is first and foremost a politician and is concerned with power and
influence.
Question
(i) Authority
(ii) Reward Power
(iii) Punishment Power
(iv) Expert Power
(v) Referent Power
These will be briefly discussed below. The following text is largely based
upon a research paper presented by Wilemon (2002) at an international
conference on Project Management held in Singapore.
Authority
This refers to the formal authority that is given to a project manager at
appointment. This has always been a problem in the case of UK
construction projects. Therefore it is imperative that the project manager
insures that they are properly empowered with the appropriate formal
Reward Power
This influence source has been defined as the ability to gain support for the
project purely because the project participants value the reward that they
believe the project manager is capable of securing for them.
We may want to pause for thought here and question whether the project
manager in the typical UK construction project set up is afforded any reward
power at all!!! It appears to be a necessary commodity for successful
project management influence and therefore for Project Management per se.
Therefore we need to consider what we must do if we find it to be largely
absent.
The rewards include; the ability to promote, the ability to influence salary
increases, the ability to grant recognition, the ability to help in the
achievement of positive visibility, the ability to assign interesting work and
the ability to offer learning and development opportunities.
The project manager should have two broad types of reward power at their
disposal. The first is direct reward power the second is indirect reward
power. Clearly the direct reward power is that over which the project
manager has complete authority and control. The indirect is the power he or
she has to influence others who themselves have direct reward power to
dispense to project participants. Clearly in the construction context, because
of the contemporary set up, the project manager is more concerned with
indirect reward power since the project manager is often a consultant
managing other consultants or contractors that are employed by a client
rather than by the project manager per se. There may of course be
exceptions to this, however, in the general case that would be rare.
Expert Power
Expert power is defined as the ability to gain support or influence because
the contributors have respect for the project managers knowledge and
expertise. There are two types: the first comes from the specific technical
knowledge the project manager brings to the project. The second comes
from the project managers known general management competencies.
Referent Power
Referent power is the ability to gain support or influence for a project
because the contributors identify with the personality or some other attribute
of the project manager. The attractiveness of a project to a contributor is
also a major source of referent power. This is where the contributor can see
what they will gain from the project as a result of their contributing to its
successful completion. This source of influence could also be described as
project identification and it is a particularly fruitful source for project
managers.
This tends to suggest that project managers cannot rely on the use of
referent power alone and do indeed need a degree of formal authority,
reward power and punishment power to progress toward the effective
control of projects.
There is no one way to determine which power sources will be the most
effective in different project management situations or scenarios.
Nevertheless the following diagnostic questions (as suggested by Wilemon,
2000) may be asked in each project scenario to assist the project manager in
determining which power sources are likely to work and which are not:-
(i) What is the relationship of the project manager to the project client,
the project sponsors and how credible is the project manager to each
of the major stakeholder groups.
(iii) How much experience does the client have in managing projects.
(iv) How much freedom is being provided to the project manager to plan
and execute the project.
(v) What is the relationship between the project manager and the other
expert consultants in the project.
(vi) How much formal authority has been afforded the project manager.
(ix) What rewards can the project manager withhold from project
contributors.
The categories that can be used to describe the parties involved in projects
are as follows:-
(i) Allies
(ii) Opponents
(iii) Bedfellows
(iv) Fencesitters
(v) Adversaries
Allies
These are parties or organisations that believe in the project that is being
managed. There is a high degree of mutual trust between project managers
and allies. The project manager can rely on the support of allies and often
the allies will go out and win support for the project independently of the
project manager. What is important here for the project manager is to insure
that the bond between them and their allies is strong and will be enduring.
Opponents
In the case of opponents, there is trust between them and the project
manager, however, they disagree with the projects objectives, purpose or
direction. For example, there could be a high degree of trust between a
project manager and an environmental group. Each party trusts the integrity
of the other but they have a different outlook on what the project will
achieve. Opponents can be useful because they help the project manager
and the client think the projects objectives through. They may also help to
refine the project or to improve it. Opponents can also be useful sounding
boards during the early phases of a project. The more credible an opponent
is, the more attentative must be in addressing their concerns. Often, in the
case of opponents there will be areas of agreement as well as disagreement;
it is therefore possible to progress projects through various stages even
though there are areas of disagreement. What is important is that these areas
of disagreement and agreement are clearly understood. Anticipating
objections is also a necessary part of managing opponents.
Bedfellows
In this case, the contributor or other party may well be in agreement with the
project and its objectives, however, there is a low level of trust between
them and the project manager. Project managers need to be careful when
dealing with bedfellows. One key in dealing with bedfellows is to
continually work on the basis of the agreement that exists between them.
Most of the project support can be won on the basis of agreement. The vital
ingredient is to guard against doing anything that would further degregate
trust. Thus, if it is known that future project developments are likely to
affect the relationship it is vital that the project manager manage that so that
broad agreement on the main project outcomes can be maintained. If the
bedfellow ends up in disagreement over an objective as a result of a change
the project may be jeapordised in some way. On the plus side, when a
bedfellow is carefully managed on the basis of agreement, they can be
turned into an ally when the level of mutual trust is increased.
Fence Sitters
These are organisations that do not have a particular view on the outcomes
of the project, for or against. They may be involved but they perhaps don’t
have an interest in the way things turn out. Dealing with a fencesitter can be
a very frustrating experience for a project manager. A recommended
approach is to confront them and ascertain exactly where they stand on
particular project issues. If the project manager can establish where the
fencesitter really stands that can be the basis for useful progress and
management. The least recommended approach in the case of fencesitters is
for the project manager to take a passive approach; rather assertiveness and
willingness to confront is the key management requirement.
The project manager must adopt a different political response for each
category of project participant with the aim of securing the projects core
aims or perhaps refining them so they enhance the overall aims of the
project. How the project manager manages each type is critical to the
success or failure of the project. One thing that does not work is managing
each party in the same way. The project manager may have to be highly
flexible and adaptable and adopt different leadership styles with different
parties. It is also necessary to note that the role adopted by a particular
organisation may alter during the different stages of the project life cycle,
therefore, the project manager may need to continually monitor the situation
and adapt/ adjust the management style accordingly.
(i) Visibility
(ii) Priority
(iii) Accessibility
(iv) Credibility
Visibility
It is important that the project and its progress are transparent to
stakeholders, however, the level of transparency or visibility needs to be
managed depending on the project situation at given times. When the
project is performing well and good progress is being made the level of
Priority
The project manager must be aware that it will be necessary to fight for
resources to accomplish the project that he or she is responsible for. Most
clients will be funding more than one project at any single point in time and
new projects will be starting during the lifespan of existing projects. It is
therefore essential to ensure that the particular project that the project
manager is progressing always has appropriate priority in the clients
commitments. Again, this is an aspect of project management that must be
cultivated since it is far removed from the systems and tools concerned with
the operational dimension.
Accessibility
Accessibility is unlikely to be a problem in the case of most construction
project management scenarios as the project manager, as the clients
representative, will almost always be granted accessibility to the senior
management within that client. Nevertheless, it is important that
accessibility is there so that the project manager can secure visibility and
priority for the project. In a construction scenario, a lack of accessibility
may occur if the project manager is not managing horizontal relationships
with other consultants in an appropriate way. In other words, an Architect
or Engineer could end up dominating project meetings with a client and this
could unbalance a project if the client ends up placing too much emphasis or
resource on one particular area. The project manager must guard against
this. Here the leadership issue is clear and the need for accessibility to be
carefully managed is apparent.
Credibility
Credibility is vital. The client must be able to trust the project managers
ability, judgement and performance. To a large degree this depends on the
performance of the project but it also depends on the openness and
truthfulness that exists between the project manager and the client.
You should appreciate the difference between buzz and spin and the real
thing and you should have grasped the reality that if project management is
about anything it is about ‘managing the supply chain’. However, you
should also appreciate that this is a task not merely concerned with
following systems, procedures or using devices that are designed to ensure
that you keep the supplier on side so to speak; rather the concept of
managing the supply chain is much deeper and more fundemental than this.
It is the heart of project organisation and design and therefore it is the heart
of project management itself. Without this PM will be a dead duck!
You should also understand the need for strategic alliances that are long
term and founded on trust and mutual benefit if continuous performance
enhancement in the UK construction industry (or any industry) is to take
place.
8.2 Introduction
Do we, as project managers, fully appreciate what is required to make
projects successful? Are we going to learn what Latham, Egan and the
various recent industry think tanks tell us about how success can be
achieved. Do we appreciate the terms used, for example, partnering the
supply chain, supply chain management, and partnering and will any of it
be useful if it isn’t implemented at the highest levels throughout the
industry.
You will notice that so far in this module virtually nothing has been said
about project management at the operational level. This will not change.
The operational aspects of the project management process are very well
defined and they work, there is, therefore, no need to spend time on them.
Some of the ideas in vogue at the present time are certainly not new and
some may be more important than others. This will be pointed out as we
discuss each, however, you should be able to understand and critically
appraise all of the following ideas and concepts. Hopefully it will become
clear that many of these idea’s have always been key aspects of PM; merely
titling them with fashionable terminology and adding positive spin will not
permit their successful implementation any more than they ever were. It
doesn’t matter where we head with this module; we can’t escape the key
themes we have already expounded; Strategy and Leadership in the PM role
are absolutes if success is to be approached. We will see this as we go
through each of these ‘new’ idea’s briefly.
The basic idea involves the establishment of medium- to- long term
relationships between clients and their suppliers; in the case of construction
between clients and principal contractors. The benefits come from the
identification of long term common goals and the synergies that result.
However, the real aim of partnering and the real measurable benefits are
much more strategic for construction clients than simply achieving cost
reductions individual projects or even on a number of projects. The heart of
the partnering concept involves continuous improvement of the kind that
Egan eluded to in his report. This is crucial and can be missed in only a
superficial analysis. Egan has set continuous improvement targets; a
reminder, 10% per year on cost and 20% on defects. To many this seems an
impossible, unrealistic, unobtainable and in the minds of some an
undesirable aim. As you study this subject you will almost certainly
encounter such views or you may hold them yourself!!
In principle the partners are client organisations and (in this case) the
principal constructor (and as we will see in a moment, the sub contractors
and the wider supply chain). If the client is using an internal project
management approach, then we can clearly see that partnering offers a
strategic approach to securing medium- to- long term cost improvements.
Moreover, the increased trust and reduction in adversarial disputes is likely
to increase the probability of on- time completion and zero defect project
handover. If the project management input is external, the same benefits are
likely to accrue to the individual(s) managing the projects yet the strategic
decision to enter into the partnering arrangement may be outside of those
project managers’ direct control.
Morris wrote that one of the qualities that successful project managers tend
to possess is vision. You should clearly see that without this quality,
partnering will simply remain little more than a cost saving strategy. Yet
with vision we can see the potential that the concept could realise if it is
fully exploited and if partners are prepared to engage in such exploitation.
Exploiting partnering to the full, across the wider supply chain, will require
project organisations to be formed in informal, dynamic, changing patterns;
organisations that are capable of adapting to suit the changing needs of
projects and technological development. It requires organisations like those
used for the Manhatten Project or like those used by NASA to land man on
the moon.