General Notes On Electroplating

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Electroplating

General
Electroplating is the process of coating an object usually a metal, with a layer
of another metal by electrolysis. Most common metals used in electrolysis are n
ickel, chromium, gold, copper or tin.
Electroplating is a type of plating which is a surface covering in which a metal
is deposited conductive surface. The difference is that electroplating uses the
method of electrolysis.
Chemical
Cathode- The metal being plated is thorough cleaned and connected to the negativ
e side of the battery becoming the cathode.
Anode- This is the metal being used for plating which is connected to the positi
ve side of the battery.
Electrolyte- This will be a solution containing ions of metal to be plated (meta
l @ cathode)

1. Electroplating with Nickel


Cathode- metal to be plated
Anode- block of nickel metal
Electrolyte- Aqueous solution of nickel Sulphate

Uses
for protecting a metal form corrosion e.g. plating steel (easily rusts) with a
layer of nickel
Making a substance more attractive
Making more wear and scratch ressistant
Disadvantages
Coats
Electroplating works on a molecular level. As such, when a layer of superior met
al is put over the base metal, that coating may be extremely thin. This means th
at either you have to settle for very thin coats of metal, or you have to put mu
ltiple coats onto the base metal. Both of these are major disadvantages of the p
rocess, because if you have to repeat it over and over again, it may end up bein
g much more time consuming and expensive than using other methods may have been.

Uniformity
When ions of the superior metal adhere to the base metal it isn't like the coati
ng is being brushed on in a uniform matter. In fact the coatings that you get wi
th electroplating might actually be lumpy and uneven. This means that you'll mos
t often have to grind and machine the parts even after they've been electroplate
d in the ionic bath. Other methods, such as dipping or spraying, may give you a
more uniform coating of superior metal without as much of a need for so much mac
hining afterward.
Brittleness
While electroplating can put a good coating of a superior metal onto a lesser m
etal using only a current of electricity, that coating may often be brittle and
easy to crack. This is especially true with chrome. The superior metal may form
microcracks, which can let in impurities and lead to the overall destruction of
the electroplated layer. In order to prevent this you may have to electroplate m
ultiple layers of metal on to the base material, but that doesn't guarantee that
the layers won't crack and fall apart one at a time from micro stresses.
Fraud
Fake Jewelry may be sold as the real thing.
Examples of electroplated material
automotive parts (interior and exterior);
plumbing fixtures;
metal furniture;
hand tools
handle bars of bicycles (chromium plated)
shelf racks in ovens

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