Manual Nov
Manual Nov
Manual Nov
User Manual
Customer References
Customer: KEPPEL FELS (ASTISOR S.A.)
Rig / Hull: CANTARELL I / B354
Tag Number: N/A
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REVISION HISTORY
CHANGE DESCRIPTION
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1 2.1 Procedures
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DWG NO. D801002013-SHP-001 SH 1 REV 02 TEXT DOCUMENT
APPLICATION REVISIONS
NEXT ASSY USED ON ZONE REV DESCRIPTION DATE APPROVED
1. All components contain computer equipment and/or electronic components. Do not expose to rain or other direct
moisture.
2. Store all components indoors in a location where temperature is between 10°C (50°F) and 30°C (86°F), and
humidity does not exceed 90%.
3. Do not drop any components.
1. Driller’s Workstation
1. Remove the HMI's from the workstation prior to shipment. Pack the HMI's separately; ensure that they are
adequately padded and protected from moisture.
2. Secure the chair and the HMI mounts in their transport positions using the hardware provided. There should
be an instruction placard mounted next to the weight indicator.
3. Put desiccant bags inside the left side arm assembly, the right side arm assembly, and the electronics j-box in
the center.
4. Wrap the workstation thoroughly in shrink wrap.
5. Crate securely and take other measures required for sea freight, if necessary.
6. The crate should be kept upright.
7. Upon arrival at the shipyard, the crate should be stored indoors in a climate-controlled environment, with
temperatures between 10°C (50°F) and 30°C (86°F), and humidity should not to exceed 90%.
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Chapter 4: Auxiliary
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Power Slips Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cathead Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Torque and Pull Force Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Pull Force Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Defining Tong Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Defining a HC Torque Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Slow Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Select Cathead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Command Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Joystick Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Joystick Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
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Chapter 6: Drawworks
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Hook Load Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
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General Information 1
Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco® (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.
!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.
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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.
Safety Requirements
Operators should review and follow recommendations in NOV Product Bulletins for additional
information regarding safe operation, maintenance, and inspection criteria.
Reference: See http://www.nov.com/drilling/ for the NOV Product Information Bulletins and
Safety alerts.
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.
!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.
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General Information 1
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.
!
Personnel should wear protective gear during installation,
maintenance, and certain operations.
Contact the NOV Drilling Equipment training department for more information about equipment
operation and maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.
Replacing Components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
Replace failed or damaged components with NOV certified parts. Failure to do so
could result in equipment damage or injury to personnel.
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Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.
!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.
Service Centers
For a directory of NOV Service Centers, see NOV document number D811001337-DAS-001, titled
“Service Center Directory.” This document is located in the User Manual.
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
http://www.nov.com/ContactUs/EmergencyContacts.aspx
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Amphion™ Overview 2
Automated Roughneck
Driller Auxiliaries
Fingerboard
Foxhole
Hydraulic BX Elevators
Hydraulic Cathead
Mud Pumps
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PipeCat™
Power Slips
Engineering drawings
Equipment service manuals
Amphion tool controller service manual
Amphion operator’s guide
Amphion technical reference manual
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Amphion™ Overview 2
Operator Workstation
The workstations are the user's interface to the control network and tools. A Wrap-Around™
workstation is shown here.
Located in the driller’s cabin, each workstation may contain:
Amphion touchscreens (four shown here)
Joysticks (two shown here)
Two discrete switch control panels
One chair (two styles shown here)
Standup/Sitdown Sitdown
Touchscreen Computers
Workstations include self-contained touchscreens that display tool control, drilling operation,
alarm, and status information. The Wrap-Around workstation can accommodate up to four
touchscreens, all with access to tools connected to the network.
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Joysticks
Left Joystick
The joystick mounted on the operator workstation’s left control panel can control:
The top drive
The mud pumps
Left Joystick Directional Control
Moving the joystick on the operator workstation’s left control panel can control the direction or
function of:
The cathead
The rotary table
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Right Joystick
The joystick mounted on the operator workstation’s right control panel can control:
The top drive
The drawworks
The power slips
Right Joystick Directional Control
Moving the joystick on the operator workstation’s right control panel can control the direction or
function of:
The drawworks
The top drive
The tool or tools that a joystick controls depends upon your particular rig configuration and tool
ownership. Tool ownership logic prevents the operator from taking ownership of both the
drawworks and the racker simultaneously. See section titled "Tool Ownership" on page 2-38.
Using the joystick to move the racker affects its destination, which varies depending on its current
mode (selected via the user interface).
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If the joystick does not offer power slip controls, then the workstation’s control panel normally
contains a discrete switch for opening and closing the slips. This is in addition to touchscreen
controls.
If the joystick has the ability to control both the power slips and the drawworks, the workstation’s
control panel will not contain controls for opening and closing the power slips. However, the control
panel will contain a button that must be pressed in order to enable the power slips and allow the
operator to control the slips by using either the joystick or touchscreen controls.
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The tool buttons blink red when there is at least one active and unacknowledged alarm for that
particular tool. The button displays solid red when there is at least one active but already
acknowledged alarm. Otherwise, the button displays solid blue.
Press the red tool button to display alarms associated with that tool. See Chapter 3, titled "Alarms
and Events" for more information.
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Current tool ownership status indicators display in the bottom left corner of each tool button (where
applicable). See section titled "Tool Ownership" on page 2-38 for more information.
Press a button to select a tool and display its default operator screen. See tool-specific chapters in
this manual for more detail.
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The feedback hook load weight and weight on bit (WOB) readings are displayed on the analog
gauge, located in the center of the screen, and the digital readings are located in the top left and
right corners of the screen. The hook load reading is display only.
See tool-specific chapters in this manual for more detail.
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Press the Operator button to display the current tool’s operator screen.
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Joystick Help
Press Joystick Help to display the Joystick Help screen.
Various joystick controls are labeled on the Joystick Help screen. The labels on the joystick
buttons and sliders change, depending upon the currently-selected tool. For example, the cathead
and rotary table controls are labeled in the image shown here.
See tool-specific chapters in this manual for more detail.
Back or Forward
Press Back or Forward to toggle between the current screen and the previous screen.
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Maintenance Mode
Press <This Tool> --> Maintenance Mode to display the Maintenance Mode screen.
Press Active to engage maintenance mode for the appropriate tool controller (also referred to as
an "SBC"). Press Inactive to disengage maintenance mode. A green backlight indicates the
current selection.
Enable maintenance mode to engage tool override for maintenance purposes only.
Controls are disabled at the operator workstation touchscreens when maintenance mode is
enabled.
From the diagnostic workstation (DWS) computer, select one of the following tools:
Auxiliary (includes the Cathead, Power Slips, and Rotary Support Table)
Top Drive (TDS)
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Operator Screens
Many tool screens contain common features shown in this section.
Operator Messages
Most tool screens contain messages for the operator that display along the bottom of the screen.
Keypads
Numeric keypads and alpha-numeric keyboards are pop-up windows that appear when the
operator presses a tool’s on-screen button, and is normally used to define a specific parameter for
a tool.
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Utility Menu
Choose a tool then press Utility to display the Utility menu:
Choose Units
Choose a tool then press Utility --> Choose Units to display the Choose Units pop-up window.
Press the arrow up or down buttons to highlight and select a unit of measure.
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Choose Language
Choose a tool then press --> Utility --> Choose Language to display the Choose Language
pop-up window.
This screen provides a way for the operator to select English (default), or any other language (or
languages) that the operator screens are configured to support.
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This window provides a way for the operator to edit the translations for languages other than
English, or add translations that are missing.
Translations are stored in the operator screens one phrase at a time. Any single-line string on a
screen has its own translation. (For example, the phrase “Drill Torque” is translated as a whole, as
opposed to word-by-word.)
Each screen document has its own set of translations.
Document
Press Document to display available translations for the last screen selected. (There may be no
translations if that particular screen has not been configured to include them.)
General
Press General to display general translations that apply to the navigation bar and other common
screens (for example, the diagnostic or alarm screens).
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Add
Use this button to add a new translation:
1. Press Add to display the Add New Translation Key pop-up window.
2. Type the new translation into the space provided, then press Enter (or Enteray as
shown on the keyboard above).
The translation (“Home” in this example) appears in both the left and the right panes
of the Language Translation Editor window.
3. Press to select the new translation (in the bottom right pane) to display the keyboard
pop-up window again.
4. Type its translation as you want it to appear in that pane (see example shown
below).
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5. Type the translation into the space provided, then press Enter to return to the
Language Translation Editor window.
Delete
Press Delete to delete an existing translation.
Close
Press Close to close the window.
Clean Screen
Choose a tool then press Utility --> Clean Screen to temporarily disable tool screens to allow
time for cleaning the touchscreen without accidentally pressing tool controls. Press Start to begin
the onscreen timer, which counts slowly backward from ten.
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Service Pages
Service pages are not normally available from the operator workstation touchscreens, and
therefore are not addressed in detail in this manual.
Access the service pages from the touchscreen mounted in the multi-tool controller (MTC) cabinet.
See the NOV document titled “Amphion Tool Controller Service Manual” for more information
about the service pages.
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Choose a tool then press Common Diagnostics to display the Common Diagnostics menu.
See general descriptions for each diagnostic screen in the sections below.
Press Close to return to the main menu.
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I/O Diagnostic
Choose a tool then press Common Diagnostics --> I/O Diagnostic to display the I/O Diagnostic
screen.
The left side of the sample screen below contains buttons for selecting an I/O type (depending on
the currently-selected tool). Press to select and display information.
Item Name
I/O
Types
MOD: Modbus address. Information regarding commands originating from tools and
other Ethernet devices connected to the network.
No Type: No communication method has been specified and no input/output is
expected at this location.
DP1: Information from the first Applicom card on the first PROFIBUS DP network
(typically used for tools).
NET: Information regarding commands originating from a touchscreen or control
panel.
C2C: Controller-to-controller communication input devices only. The purpose of this
type is to receive input from the other controllers, not to send commands to them.
Press any of the sort buttons located along the bottom of the screen to sort information By Name,
Node, or Class.
Press the blue arrow up or down buttons to navigate through the diagnostic pages.
Press Back to return to the Common Diagnostics menu.
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The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and current status display in the top left corner of the
controller graphic.
Press a controller box to display additional detail.
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Client believes that its server The other controller was connected and
5664
has stopped working. running normally, but has stopped running.
Modbus Status
Choose a tool then press Common Diagnostics --> Modbus Status to display the Modbus
Status screen.
The illustration shown here relates to the top drive. Green node graphics indicate that it is
operating and communicating properly; red indicates an alarm or communication error; gray
indicates the node is ignored.
Press a node to display detailed information related to its status (shown below).
The Node Status pop-up window lists all WebObjects on the controller with which the
communications node is associated. It also displays the value of each WebObject. The values are
live, and change as the values from the remote controller change.
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Press the Node Status window to display the node’s Process Input image.
A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node. The
Process Image pop-up window displays either all of the output or all of the input process image for
that communications subsystem mode.
Press Switch to Output Image to display the same information regarding the node’s output
image.
Press anywhere outside of the output image display to return to the Modbus screen.
Profibus Status
Choose a tool then press Common Diagnostics --> Profibus Status to display the Profibus
Network Status screen.
Green indicates the node is communicating through the Profibus network; red indicates the node
is not communicating through the network; yellow indicates the node is reporting diagnostic
information. The controller has not lost communication with the node, but the node may have a
problem.
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Press any node button to display a detailed node status pop-up window.
Node number
Status code
Code Message
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Step 7 Status
Choose a tool then press Common Diagnostics --> Step 7 Status to display the Step 7 Status
screen.
This screen displays information from programmable logic controllers (PLCs). This Ethernet
communication protocol is not used on all communications systems.
Press any node to display additional information.
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Press the status detail box to display the node’s input image.
Press the right arrow to display additional input image information, or press Switch to Output
Image to display the same information regarding the node’s output image.
Press anywhere outside of the output image display to return to the Step 7 Status screen.
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Choose a tool then press Common Diagnostics --> Screen Communication Logs to display
the default Screen Communication Logs window.
Press the tabs along the top of the window to display different communication information (see
general descriptions in the following sections).
Press Close to return to the previous screen.
Exceptions
The Exceptions window contains a list of errors that occurred during applet communications.
Press Close to close the window.
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Controllers
Press Controllers to display the Controllers Communication Log window.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Controllers Communication Log window displays basic information about each
tool controller, such as the name of the controller and the IP address used by each controller. This
window also displays when controllers appear and disappear from the network.
Press Close to close the window.
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Tools
Press Tools to display the Tools Communication Log window.
The Tools Communication Log window displays basic information about each tool, such as the
controller name, a list of Web Object names, and the values for each of the Web Objects listed.
Press the Refresh Values button to refresh the values listed for the Web Objects.
Press the Tool drop-down arrow to display a list of tools.
Press a tool name to select a tool and display its Tools Communication Log window.
Press Close to close the window.
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Alarms
Press Alarms to display the Alarms Communication Log window.
The Alarms Communication Log window displays basic information about each periodic alarm
update, including a date and time stamp for when an alarm update occurred.
Press Close to close the window.
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Startup
Press Startup to display the Startup Communication Log window.
The Startup Communication Log window displays information about the process of starting up
the operator screens, collecting necessary information about the system, and assigning a profile.
Press Close to close the window.
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HTTP Connections
Press HTTP Connections to display the HTTP Connections Communication Log window.
The HTTP Connections Communication Log window displays the last several messages
passed between the touchscreen software and the tool controllers.
Press Close to close the window.
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Ownership
Press Ownership to display the tool Ownership Communication Log window.
The Ownership Communication Log window contains information about the tool ownership
system, such as a record of the ownership configuration file. Tool ownership is a built-in safety
feature, designed to prevent more than one operator from simultaneously controlling a tool. (See
section titled "Tool Ownership" on page 2-38.)
The top portion of this window contains information about each change in ownership state,
including a date and time stamp for when an ownership state change occurred.
Press the up or down arrows located at the top right portion of the window to scroll through the list
of ownership state changes.
Press Close to close the window.
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Peers
Press Peers to display the Peers Communication Log window.
The Peers Communication Log window displays basic information, such as the peer ID number,
IP address, registry entry, customer name, and rig number.
Press Close to close the window.
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Operator
Press Operator to display the Operator Communication Log window.
The Operator Communication Log window displays the commands passed between the
touchscreen software and the operator.
Press Close to close the window.
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Tool Ownership
This section contains information about Amphion tool ownership, and is intended to provide rig
personnel with a basic understanding of the concept of tool ownership and how it affects rig
operations.
Amphion tools can be controlled from operator workstations using joysticks, discrete switches, and
touchscreen controls. For safety reasons, control of most tools is limited to one operator
(workstation) at a time.
All tools affected by Amphion tool ownership are “owned” by the system at startup. Consequently,
before a tool can be controlled from any workstation, the operator must submit an ownership
request by pressing the Ownership button located on the tool screen. Once a workstation
assumes ownership of a tool, that workstation retains ownership; subsequent ownership requests
from other workstations are invalid until ownership is released.
A green ownership button, displaying the word “Available,” indicates the tool is
available for ownership. Your station can assume ownership only if the button is
enabled, and the word “Take” appears in black text along the bottom of the button.
If the text “Ownership” appears in white, and the button is disabled, your station
cannot assume ownership of the tool. If you are unable to take ownership because
your station already has ownership of another conflicting tool, the name of that tool
appears in white text along the bottom of the button.
An orange ownership button indicates that the tool is currently owned by one of
the operators. The text display inside of the button indicates the workstation that
currently owns the tool.
A red ownership button indicates an emergency stop is engaged, and the tool is
unavailable.
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Amphion™ Overview 2
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Optional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format.
See the MD Totco RigSense manual for more information.
See NOV document number 42TM62-33, titled "RigSense®/MSI User Manual" for more
information.
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Amphion™ Overview 2
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System Alarms
The navigation menu bar’s Alarms button flashes red when there is at least one active and
unacknowledged alarm. The button displays solid red when there is at least one active, but already
acknowledged, alarm. Otherwise, the button displays solid blue.
When an alarm is triggered (and unacknowledged), the Alarms button flashes red on both the
navigation menu and tool menu (for tools that have an active alarm) as shown here.
Tool menu
Alarms button
Navigation menu
Alarms button
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Press Alarms on the navigation menu to display the Alarms Menu. Flashing red tool buttons
indicate an active and unacknowledged alarm; solid red indicates an active, but acknowledged
alarm for that tool. Tools that have no active or unacknowledged alarms display solid blue.
Active/unacknowledged
alarm (flashing red)
Alarms Menu
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Alarms and Events 3
Press a button to select a tool from the Alarms Menu, or choose a tool, and select Alarms to
display the Alarm Messages window.
The alarm system displays and stores the most recent 200 alarms for the currently-selected tool.
!
All alarm data clears when electrical power is removed
from the control system.
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Alarms and Events 3
The alarm detail includes an alarm ID, a description of the alarm condition, the date and time that
the alarm was tripped, cleared, and acknowledged, as well as its group, priority, and status.
The alarm shown here has not been acknowledged. Press Acknowledge to do so, then press
Close. The alarm displays yellow to indicate that it has been acknowledged (however, the alarm
condition remains active).
Press the yellow alarm line item again to view its details if necessary.
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Alarm Setup
Certain tool screens may contain gauges, bar graphs, or digital readings that have alarm setup
capabilities. This depends on your specific rig configuration.
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.
You can set four alarm levels: high-high, high, low, or low-low.
Press Change Level to display the pop-up keypad. Define the alarm value, then press Set to close
the keypad.
Click Enable or Disable to turn the alarm on or off.
Press the description’s Change button to display the keyboard pop-up window. Type a brief
description of the alarm into the space provided, then press Enter to close the keyboard.
Press Close to close the Alarm Configuration pop-up window and save the values.
Press Turn Beeper Off to disengage the alarm horn inside the cabin. It is activated when the
alarm level reaches high-high or low-low.
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Alarms and Events 3
Alarm Displays
Alarms display on the operator screen. For example, when the reading on a gauge reaches the
user-defined high alarm level (but remains below the high-high range), the graph or gauge
background displays yellow.
The same is true if the reading reaches the low range (but remains above the low-low range).
If the reading reaches the user-defined high-high range, or falls into the low-low range, the
background displays red, and the touchscreen computer (or HMI) beeps.
Alarm Sounds
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.
Disable the beeper by pressing the Turn Beeper Off button.
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Auxiliary 4
Operator Screen
Press Driller Tools --> Auxiliary to display the Auxiliary operator screen.
Tool Ownership
Press the Ownership button, located in the bottom right corner, to display the Ownership Control
window.
Assume ownership of the catheads, rotary support table (RST), and slips to enable controls. See
section titled "Tool Ownership" on page 2-38. Press OK to return to the operator screen.
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Slips Enable
Status Displays
Status displays are located along the right portion of the Auxiliary operator screen.
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Auxiliary 4
Status displays indicate the current state for each of the following:
Slips Open/Closed: Green indicates the current state of the slips. See section
titled "Power Slips Controls" on page 4-13.
RST High Grease: Green indicates a RST high grease level condition exists; gray
indicates a high grease level condition does not exist.
Maintenance Mode: Yellow indicates maintenance mode is active; gray indicates
maintenance mode is not active. See section titled "Maintenance Mode" on page 4-
17.
RST Linear Lock On: Yellow indicates the RST linear lock is on; gray indicates the
RST linear lock is not on. See section titled "Lock Controls" on page 4-11.
HPU Low Level: Yellow indicates the HPU level has reached or fallen below the
low level range; gray indicates a normal state.
HPU High Temp: Yellow indicates the HPU temperature has reached or exceeded
the high temperature range; gray indicates a normal state.
HPU Override PB: Yellow indicates the local HPU override pushbutton has been
pressed; gray indicates the local override pushbutton has not been pressed.
RST Pressure: Red indicates the RST pressure has fallen below an acceptable
range; gray indicates a normal state.
Slips Pressure: Red indicates the slips pressure has fallen below an acceptable
range; gray indicates a normal state.
RST Low Grease: Red indicates the RST grease level has fallen below an
acceptable range; gray indicates a normal state.
HPU Low Low Level: Red indicates the HPU level has reached or fallen below the
low low level range; gray indicates a normal state.
HPU High High Temp: Red indicates the HPU temperature has reached or
exceeded the high high temperature range; gray indicates a normal state.
HPU Estop: Red indicates an active HPU E-stop; gray indicates the HPU E-stop is
not active.
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Cathead Controls
Torque and Pull Force Displays
Vertical Torque and Pull Force graphs display on the top left portion of the Auxiliary operator
screen.
Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current setpoint values.
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Auxiliary 4
Define the cathead tong length value, then press Set to confirm the value and close the keypad.
The HC Torque button is located in the top left corner of the Auxiliary operator screen. Press HC
Torque to display its keypad.
Define the cathead torque setpoint value, then press Set to confirm the value and close the
keypad. Use the blue arrow up or down buttons located at the bottom of the Torque graph to
incrementally increase or decrease the HC Torque value.
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Slow Speed
The Speed - Slow toggle button is located in the top center portion of the Auxiliary operator
screen. Press the Speed - Slow toggle button to operate the cathead at a slower speed during
pull-in operations. Slow mode has no effect on pay-out operations; it is automatically energized
during the first second to prevent the line from snapping (due to tension being released too
quickly) then de-energized to allow pay out at normal speed.
A green backlight indicates slow mode is active. Press Speed - Slow again to disable slow mode.
Select Cathead
The Select Cathead controls are located underneath the Speed - Slow button.
Press the Select Cathead - Make Up or Break Out button. A green backlight indicates the current
selection.
Command Controls
The Command controls are located underneath the Select Cathead controls.
Press the Command - Pay or Pull button to define the direction of the cathead. A green backlight
indicates the current selection.
This function may also be controlled using the left joystick. See section titled "Joystick Help" on
page 4-7.
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Auxiliary 4
Joystick Help
Press Joystick Help, located on the main menu bar, to display the Joystick Help screen.
Various joystick controls are labeled on the Joystick Help screen. The Cathead and Rotary Table
are controlled with the left joystick, and the Power Slips are controlled with the right joystick (as
shown above).
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Press Back, located on the main menu bar, to return to the previous Auxiliary screen.
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Auxiliary 4
Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current operator-defined setpoint values.
Define the RST throttle (speed) value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons located at the bottom of the Speed graph to incrementally
increase or decrease the RST Throttle value.
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Zero Throttle
The Zero - Throttle button is located in the top right portion of the Auxiliary operator screen.
Press the Zero - Throttle button to remove throttle from the rotary support table and reduce its
speed to zero rpm. A green backlight indicates zero throttle is active.
Define the drill torque limit value, then press Set to confirm the value and close the keypad. Use
the blue arrow up or down buttons located at the bottom of the Torque graph to incrementally
increase or decrease the RST Torque value.
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Auxiliary 4
RPM Override
The RPM - Override button is located to the right of the Zero - Throttle button.
Press and hold the RPM - Override button to override the current operator-defined speed setpoint
for the rotary support table and allow the rpm to increase. A green backlight indicates override is
active.
!
Pressing the RPM Override button could cause equipment
damage.
Releasing the RPM - Override button will automatically slow the rpm back to the operator-defined
speed setpoint.
Lock Controls
The lock controls are located underneath the RPM - Override button.
Press the Lock - Off or On button to set the rotary support table linear lock mode:
Press On to engage the linear lock.
Press Off to disengage the linear lock.
!
Although engaging the lock prevents the RST from turning,
it may move slightly until the lock is secure.
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Direction
The rotary support table Direction controls display in the right center portion of the Auxiliary
operator screen.
Press Direction - Forward or Reverse to define the rotary support table spin direction. A green
backlight indicates the current selection.
This function may also be controlled using the left joystick. See section titled "Joystick Help" on
page 4-7.
HPU Controls
Pressure Display
A vertical HPU Pressure graph displays in the bottom left portion of the Auxiliary operator screen.
A digital reading is represented by a green bar that rises and falls to indicate the current pressure
value.
Motor Controls
Motor controls for the HPUs are located to the right of the Pressure graph display.
Press the On/Off toggle button to control the HPUs. A green backlight indicates the HPU is on; a
gray backlight indicates the HPU is off.
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Auxiliary 4
A digital reading is represented by a green bar that rises and falls to indicate the current rig air
pressure value.
Press the Command - Open or Close button to open or close the power slips. A green backlight
indicates the current selection.
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Joystick Controls
The powers slips can also be controlled using the right joystick.
Press the Power Slips Open button to open the power slips.
Press the Power Slips Close button to close the power slips.
The Slips Enable button must be pressed to activate the slips controls from the right joystick. See
section titled "Power Slips Enable" on page 4-2.
Messages
Operator messages display along the bottom of the screen.
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Auxiliary 4
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Cabin Controls
Press Auxiliary --> Cabin Controls to display the Cabin Controls screen.
Wiper Controls
The Wiper (1-3) controls are used to control each of the wipers.
Press Wiper - Slow, Fast, Clean, or Spray to select a wiper mode:
Press Slow to run the wiper in slow mode.
Press Slow again to stop the wiper.
Press Fast to run the wiper in fast mode.
Press Fast again to stop the wiper.
Press Clean to run the wiper at a selected speed while also spraying wiper solution.
For example, press Slow and then Clean to run the wiper in slow mode while
spraying wiper solution.
Press and hold Spray to discharge the wiper solution.
A green backlight indicates the current selection.
Messages
Operator messages display along the bottom of the screen.
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Auxiliary 4
Maintenance Mode
Press Auxiliary --> Maintenance Mode to display the Maintenance Mode screen.
Press Auxiliary SBC - Active to engage maintenance mode for all auxiliary tools. Press Auxiliary
SBC - Inactive to disengage maintenance mode. A green backlight indicates the current
selection.
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Chair (Workstation) 5
Tool Signals
Green tool signals indicate the current tool operation or the position of the switch or joystick.
When the operator is not actuating the switch or button, the signal display is gray.
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Green signal displays also confirm that the signal from the discrete switch to the workstation’s
remote I/O and tool controller was successfully received. Failure to display green when the
workstation’s switch or button is actuated indicates a faulty switch or I/O point.
Ownership Release
The Ownership - Release All status display is located on the right center portion of the Chair
Status screen.
The Ownership - Release All indicator displays green when the Tool Ownership button is
pressed on the right panel of the driller’s chair; otherwise, it displays gray. See section titled
"Granting and Releasing Ownership" on page 2-39.
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Chair (Workstation) 5
Joystick Status
The Left and Right Joystick displays are located along the top portion of the Chair Status
screen. A green joystick axis background indicates the joystick axis is in use. A gray joystick axis
background indicates the joystick axis is not in use.
The yellow indicator on the graphs displays the current position of the joystick. If the display does
not depict the correct position (for example, if the joystick is pressed forward, but the yellow
indicator is not at the top of the y-axis), check for active joystick alarms. (See section titled
"Joystick Help" on page 5-8)
Buttons
Slider
Buttons display green to indicate that the associated button on the joystick is depressed; black
indicates an idle state; red indicates a fault or alarm state.
Sliders display realtime movement when the associated slider on the joystick is moved; red
indicates a fault or alarm state.
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Deadman Displays
!
Joysticks have a capacitive Deadman and holding the
joystick will activate the Deadman. Unless the override is
engaged, your hand must be physically around the joystick
handle in order to operate the equipment.
The Deadman indicators are located in the top left and right portions of the Chair Status screen.
The Deadman indicators display Active in green to indicate that the Deadman is engaged;
InActive indicates the Deadman is not engaged.
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Chair (Workstation) 5
Deadman Override
The Deadman Override buttons, located in the center left and right portions of the Chair Status
screen, are back ups to the capacitive deadman on the joysticks.
The left and right joystick handles (also referred to as a "capacitive deadman") must be physically
held in order to operate the drawworks, unless the override is engaged.
Press and hold the Deadman Override to operate the joystick without regard to the capacitive
deadman.
DFSD Status
The DFSD Status displays are located along the bottom of the (default) Chair Status screen.
Red displays indicate the emergency stop is engaged; green indicates the emergency stop is not
engaged. The text next to the display indicates the emergency stop type and location.
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Chair Adjustment
The Chair Adjustment button is located in the bottom right portion of the Chair Status screen.
Press Chair Adjustment to display the Chair Adjustment controls. A blue backlight indicates the
current selection.
Press a button to adjust the chair as follows (descriptions are for buttons displayed beginning at
the top row, then from left to right):
Press the Traverse Forward or Traverse Backward button to move the entire chair
forward or backward.
Press the Up or Down button to increase or decrease the chair height.
Press the Lean Forward or Lean Backward button to move the seat back forward
or backward.
Press the Rotate Seat back Up or Rotate Seat back Down button to lift the chair
up from the back of the chair or to lower the seat back.
Press the Left or Right button to rotate the chair in a clockwise or counter-clockwise
direction.
Press the Rotate Seat front Up or Rotate Seat front Down button to tilt the seat
front up or down.
Press the Footrest Up or Footrest Down button to increase or decrease the
footrest height.
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Chair (Workstation) 5
Messages
Operator messages display along the bottom of the screen.
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Joystick Help
Press Joystick Help, located on the main menu bar, to display the Joystick Help screen.
Various joystick controls are labeled on the Joystick Help screen. The joysticks have a capacitive
Deadman, and holding the joystick will activate the Deadman.
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Chair (Workstation) 5
Press Back, located on the main menu bar, to return to the previous Chair Status screen.
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Chair (Workstation) 5
!
This process calibrates the value displayed on the operator
workstation’s hookload gauge. It does not affect calibration
of the hookload sensors themselves. Use this calibration
procedure only if the workstation gauge does not
correspond to the values displayed on the Drawworks
screen. See Chapter 6, titled "Drawworks."
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Messages
Operator messages display along the bottom of the screen.
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Drawworks 6
Operator Screen
Press Driller Tools --> Drawworks to display the Drawworks operator screen.
Tool Ownership
Assume ownership of the drawworks to enable controls. See section titled "Tool Ownership" on
page 2-38.
A yellow backlight indicates the drawworks is operating on a single hook load sensor; a red
backlight indicates all hook load sensors are faulted or disabled; a white backlight indicates a
normal state with no fault. See section titled "Hook Load Sensors" on page 6-65.
Also, see section titled "Weight on Bit and Hook Load Gauge" on page 6-15.
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Drawworks 6
Standpipe
The current Standpipe pressure is displayed in the top right portion of the Drawworks operator
screen.
Park Status
The current Park Status is displayed in the top right corner of the Drawworks operator screen.
Brake Pressures
The parking and service brake graphs are located in the bottom left portion of the Drawworks
operator screen and display current brake pressure.
Park Brake (1 and 2): A yellow bar rises and falls to show brake pressure feedback
for each parking brake.
Service Brake (1 and 2): A light blue bar rises and falls to show brake pressure
feedback for each service brake.
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This function is controlled using the driller chair’s left control panel Parking Brake discrete switch
(Off/Auto or On).
Parking Brake
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Drawworks 6
Derrick Graph
The derrick graph displays in the left portion of the Drawworks operator screen. The derrick graph
contains markers for both high and low travel limits and stops; and contains a yellow drill stop
point marker.
Proximity Switches
Elevator position
Low travel stop
Low travel limit
Drill stop point
Proximity Switch indicators display red to indicate a fault or open circuit state.
Red block and elevator position backgrounds indicate the block requires calibration. White
indicates the system is calibrated and accurate. See section titled "Block Calibration" on page 6-
54.
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Use the high travel limit keypad to define the maximum block height value, then press Set to
confirm the value and close the keypad.
Use the high travel stop keypad to define the high travel stop value. The block stops here before
reaching its maximum travel limit. Press Set to confirm the value and close the keypad.
To continue travel to the high travel limit after stopping at the high travel stop, zero the joystick
(return to home position), then move the joystick again in the hoist direction.
To continue to travel beyond the high travel limit after stopping, zero the joystick, push and hold the
Drawworks Override button, then move the joystick again in the hoist direction.
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Drawworks 6
Use the low travel limit keypad to define the lowest possible block height value, then press Set to
confirm the value and close the keypad.
Use the low travel stop keypad to define the low travel stop value. The block stops here before
reaching its low travel limit. Press Set to confirm the value and close the keypad.
To continue travel to the low travel limit after stopping at the low travel stop, zero the joystick (return
to home position), then move the joystick again in the lower direction.
Pressing the Drawworks Override button will be required to go further than the low travel limit.
!
When in override, the speed and deceleration limits are still
active, and if care is not taken with the speed being driven,
damage could occur.
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Use the drill stop point keypad to define a drill stop point value.
Enter a negative value to allow the elevators to travel below the drill floor, and the Link Tilt feature
of the top drive to be used.
!
There is no automatic Link Tilt. If the driller fails to tilt the
links, the elevators will hit the floor if this value is set to a
negative number.
When the links are fully retracted (in Drill mode), the top drive elevators are raised several feet
above their normal (Float) position. The blocks are then able to travel to a lower position before the
elevators come in contact with the drill floor.
Enter a positive value if the elevators are not retracted.
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Drawworks 6
The maximum hoist and lower speed markers indicate the current speed limits, as the system may
limit speed more than the operator-defined values. For instance, in the image shown here, the max
lower limit is set for 221.1, but the marker is pointing to about 150, as the system is limiting based
on other factors.
The Block Speed graph contains a digital reading (ft/min) to the right of the graph and a blue bar
that rises and falls to indicate the current hoisting rate value.
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Define maximum speed values, then press Set to confirm the value and close the keypad.
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Drawworks 6
Joystick Help
Press Joystick Help, located on the main menu bar, to display the Joystick Help screen.
Various joystick controls are labeled on the Joystick Help screen. The Drawworks is controlled
with the right joystick (as shown above).
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Press Back, located on the main menu bar, to return to the previous Drawworks screen.
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Drawworks 6
The Mode and Hook Load Limits are displayed along the top left portion of the Drawworks
operator screen.
Max Pull
Press Max Pull to display its keypad.
Define a maximum pull limit value, then press Set to confirm the value and close the keypad.
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Drag Limit
The Drill Limit button is located in the top center portion of the Drawworks operator screen. Press
Drag Limit to display its keypad.
Define a drag limit value, then press Set to confirm the value and close the keypad.
Define a minimum hook load limit value, then press Set to confirm the value and close the keypad.
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The analog gauge contains the current feedback WOB reading in the outer gauge and the current
feedback hook load reading within the inner gauge.
The red needle moves along the outer edge of the outer gauge to point to the current WOB.
The green needle moves along the outer edge of the inner gauge to point to the current hook load
weight.
Press the single right arrow to rotate the gauge counter-clockwise in small
increments.
Press the double right arrow to rotate the gauge counter-clockwise in large
increments.
Press the single left arrow to rotate the gauge clockwise in small increments.
Press the double left arrow to rotate the gauge clockwise in large increments.
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Hook Load
Press Hook Load located on the main menu bar.
Press Hook Load --> Hook Load Gauge to display the Hook Load Gauge screen.
The current hook load weight and weight on bit (WOB) displays are located in the top left and right
corners of the screen. The hook load reading is display only.
This gauge is identical to the one displayed on the Drawworks operator screen. See section titled
"Weight on Bit and Hook Load Gauge" on page 6-15 and section titled "Hook Load Reading" on
page 6-1 for more information.
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Zero WOB
The Zero WOB button is located in the top right corner of the Hook Load Gauge screen.
Gauge Configuration
The Gauge Config button is located in the top left corner of the Hook Load Gauge screen.
Press Gauge Config to display the Hook Load Gauge Configuration window.
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Press a toggle button to select the full scale range for the Hook Load gauge to display. A green
backlight indicates the current selection.
The increments displayed on the Hook Load gauge will change depending on the current
selection.
AutoRotate WOB
Auto rotate WOB controls are located in the bottom portion of the Hook Load Gauge
Configuration window.
Press Enable or Disable to activate or de-activate auto rotation of the WOB gauge. A green
backlight indicates the current selection.
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Press Back, located on the main menu bar, to return to the previous Drawworks screen.
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Press a button to select a mode. A green backlight indicates the current selection. Press OK to
return to the operator screen.
Normal: Used to operate the drawworks at 100% of the maximum speed.
Slow: Used to operate the drawworks at speeds up to the operator-defined Max
Slow Speed. See "Max Slow Speed." Slow mode can also be activated or de-
activated by pressing the Mode - Slow button on the operator screen.
Brake Only: Used in power loss situations. Allows free spooling of the drill line and
limits operation of the drawworks to brake use only, at the operator-defined
maximum speed. Mode will display Brake Only on the operator screen.
Slip & Cut: Permits drilling line to be slipped to a new position and cut. See section
titled "Slip & Cut" on page 6-22. Mode will display Slip & Cut on the operator
screen.
Define a maximum slow speed, then press Set to confirm the value and close the keypad.
Press OK to return to the operator screen.
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Slow Mode
The slow mode button is located on the bottom left portion of the Drawworks operator screen.
Slow mode is used for fine position control. During slow mode the joystick controls are scaled to
the driller-entered maximum up to 20 feet per minute. All position-based limits and safeties are
active.
Press the Mode - Slow button to activate and de-activate the slow mode. A yellow backlight
indicates slow mode is active. Also, the Mode digital display will read Slow.
Press the joystick’s ADS Slow Mode toggle button, located on the bottom side of
the joystick, to activate slow mode.
Drawworks must be stopped, and the joystick centered, for the joystick push button
to de-activate slow mode.
See section titled "Joystick Help" on page 6-11.
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Slip & Cut mode bypasses High and Low Travel Limit
settings, allowing free movement of the block without
position protection. Potential damage to equipment or
injury to personnel exists. Exercise extreme caution in
this mode.
1. Ensure that motors are assigned and auxiliaries are turned on.
2. Press Slip & Cut to select the mode.
3. Press Ok to display the Confirm Slip & Cut Operation pop-up window. Press
Cancel to abort and return to the Drawworks operator screen.
4. Press Yes! Start Slip & Cut from Driller Chair or Local Station to display the
associated Slip & Cut Control screen.
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Alternatively, press No to abort the procedure and return to the previous screen.
5. Press the RPM button to display the maximum drum speed keypad.
6. Define a maximum drum revolution speed value, then press Set to confirm the value
and close the keypad.
7. If you choose to perform this procedure from the driller’s chair:
After closing the keypad, press OK, then perform the necessary slip and cut
operations.
Press Mode and select Normal. The drawworks mode resets to Normal, and the
operation is complete. Press OK to return to the operator screen.
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8. Press Transfer To Local to request that control be transferred to the local control
station.
The Local Station Indicator flashes green when the transfer request is received,
and displays solid green when accepted.
9. From the local control station, turn the switch to Accept to accept the transfer
request. The lamp on the local station is blinking at the same time as the image
shown above, and indicates the local operator can accept control.
Accepting control unparks the drawworks, making the Hoist and Lower buttons on
the local station active.
10. Perform the necessary slip and cut operations, then request that control be returned
to the driller by turning the switch mounted on the local control panel to Release.
11. Press Accept Control from the operator workstation touchscreen.
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The indicator flashes green until the operator accepts the transfer.
12. Press Close.
The drawworks mode resets to Normal.
Press Mode again to display the drawworks Mode Select pop-up window (see
section titled "Mode Select" on page 6-20) to select another mode.
!
Perform a full block calibration after each slip & cut
operation. See section titled "Block Calibration" on page 6-
54.
Bridge Protection
The Bridge Protection controls display in the top right portion of the Drawworks operator screen.
Press Bridge Protection - Off or Auto to activate or de-activate the bridge protection. A green
backlight indicates the current selection.
% Drag
Drag is the difference between the current hook load and the hook load when zeroed. Calculation
is the same as WOB, but is zeroed at different times.
The Drag displays are located in the top right portion of the Drawworks operator screen. A
vertical graph indicates the feedback for drag percentage.
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Drag Displays
The Drag displays are located in the top right portion of the Drawworks operator screen.
Zero Drag
Press the Drag button to display the zero drag confirmation window.
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When the drawworks is parked and the Auto Driller is turned on, the Auto Driller
status reading changes from Off to Ready. If the system is not parked when the
Auto Driller is turned on, Auto Driller turns on.
Press Close to return to the Drawworks operator screen. Press the Auto Driller -
Off button to turn auto driller mode off.
2. Manually release the parking brake.
Once torque transfer completes, auto driller begins running, and the auto driller
status displays a green backlight and the text status changes to On.
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Brake Controls
The Brake Controls are displayed in the bottom right portion of the Drawworks operator screen.
Press Ok to set the brake or Cancel to abort and return to the Drawworks operator
screen.
2. Press Brake - Off/Auto to disengage the brake.
Press Ok to release the brake or Cancel to abort and return to the Drawworks
operator screen.
The brake will automatically engage if no commanded movement occurs within a
time period, but it will not disengage based on joystick movement.
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Digital readings display above each parameter’s vertical graph. Black markers on the graphs
indicate the operator-defined setpoint values.
Activate or
De-activate
Activate or
Deactivate
Variable Adjust
Define
Setpoint
Current
Setpoint Value
Define the setpoint value, then press Set to confirm the value and return to the operator screen.
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Variable Adjustment
The realtime drilling trend display (see section titled "Drilling Trends" on page 6-38) is driven by
digital signals received at certain intervals. Dampening (also referred to as “time-constant
adjustment”) can improve the readability of the weight on bit (WOB) and delta pressure displays by
limiting the frequency of the display update.
Press the (WOB or Delta P) Variable Adjust button to display its pop-up window.
Variable Adjust
Press the down or up blue arrow buttons to decrease or increase the value.
Press the left (Faster) or right (Slower) arrow buttons to adjust the signal refresh interval.
Press Close to return to the Drawworks operator screen.
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Backup Controls
Press Backup Controls, located in the bottom right portion of the Drawworks operator screen, to
display the Control Location window.
Press the Control Location - Backup button to enable backup controls using the touchscreen.
A green backlight indicates the current selection and the Backup Controls button will display
yellow on the operator screen.
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Gain Factor
Press and drag the black slider or press the blue Lower or Higher buttons to adjust the
appropriate variable’s gain factor.
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Shutdown Limit
Shutdown limit buttons are located along the center of the Auto Driller Setup window. Press the
appropriate Shutdown Limit button to display its keypad.
Define shutdown limit values, then press Set to confirm the value and close the keypad.
Active shutdown limit values are displayed on the control buttons.
Allow Hoist
Allow Hoist controls are located in the bottom right portion of the Auto Driller Setup window.
Press the Allow Hoist - Disable or Enable buttons to disable or enable hoisting.
A green backlight indicates the current selection. If hoist is enabled, the system can hoist to
attempt to control the Torque or Delta P variable.
Press Close, at the Auto Driller Setup window, to return to the Drawworks operator screen.
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Press Auto Reamer Setup, located in the bottom right portion of the Drawworks operator screen,
to display the Auto Reaming Setup window.
Enable
Press the Enable toggle button to enable or disable the reaming feature.
Also, the Reamer status display, located in the center of the Drawworks operator screen, reflects
the current status, Ready, Disabled, or Active.
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Pull Limit
The Pull limit button is located in the top portion of the Auto Reaming Setup window. Press Pull
Limit to display its keypad.
Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup window.
Hoist Speed
The Hoist Speed button is located in the center portion of the Auto Reaming Setup window. Press
Hoist Speed to display its keypad.
Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup window.
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Lower Speed
The Lower Speed button is located in the center portion of the Auto Reaming Setup window.
Press Lower Speed to display its keypad.
Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup window.
Distance
The Distance button is located in the bottom portion of the Auto Reaming Setup window. Press
Distance to display its keypad.
Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup window.
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Drilling Trends
Press Drilling Trends located, in the bottom right corner of the Drawworks operator screen, to
display a realtime graph that charts the data for activated drilling parameters. The colors on the
graph correspond to the active parameters on the Drawworks operator screen.
Messages
Operator messages display along the bottom of the screen.
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Operator
Press Drawworks --> Operator to display the Drawworks Operator menu.
Auxiliary Controls
Press Drawworks --> Operator --> Auxiliary Controls to display the Auxiliary Controls screen.
Assume ownership of the drawworks to enable controls. See section titled "Tool Ownership" on
page 2-38.
Status Displays
Motor Running: Green indicates the motor is running; gray indicates the motor is
not running; red indicates a fault or alarm state.
The current Mode status displays in the top left corner and is display only. See
section titled "Mode Select" on page 6-20.
The current Park Status displays in the top right corner and is display only. See
section titled "Parking Brake Controls" on page 6-4.
The Fault and Status indicators display along the right portion of the screen. See
section titled "Fault and Status Displays" on page 6-2.
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Manual Controls
Operator controls for the blowers and lube pumps are located below their respective status
displays.
Messages
Operator messages display along the bottom of the screen.
Assignments
Press Drawworks --> Operator --> Assignments to display the Assignments screen.
Press the appropriate Deassign or Assign button to assign or de-assign VFD motors to the
drawworks. A green backlight displays the current selection.
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Status
Press Drawworks --> Status to display the Drawworks Status menu.
Drawworks Status
Press Drawworks --> Status --> Drawworks to display the Drawworks Status screen.
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Status Displays
The current Mode status displays in the top left corner and is display only. See
section titled "Mode Select" on page 6-20.
The current Park Status displays in the top right corner and is display only. See
section titled "Parking Brake Controls" on page 6-4.
The Fault and Status indicators display along the right portion of the screen. See
section titled "Fault and Status Displays" on page 6-2.
Messages
Operator messages display along the bottom of the screen.
Hook Load - Sensor (1, 2, and 3): Red indicates failure on a sensor; gray indicates
no failure.
Drum Encoder (1, 2, and 3): Red indicates failure on an encoder; gray indicates no
failure.
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Alarms Reset
The alarms reset button is located in the top right portion of the Drawworks Status screen.
Press Alarms Reset to reset alarm displays after appropriate action has been taken to clear the
condition.
Motor Displays
Motor displays are located in the top center portion of the Drawworks Status screen.
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Brake Tests
The Brake Tests displays are located in the center of the Drawworks Status screen.
Capacity Test
Use the brake capacity test to verify that the friction brake has the torque capacity to hold the rated
load by applying torque from the motor against the friction brake. Each brake side is tested
separately. The air applied brake is also tested.
!
The system must be parked with minimal hook load (empty
traveling assembly) prior to beginning this test.
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Press Capacity Test to display the Brake Capacity Test pop-up window.
Alternatively, press No to abort the procedure and return to the previous screen.
The system begins applying torque to the motors with a very small speed command, attempting to
detect drum movement.
A green Pass display indicates the brake passed the test; a red Fail display indicates the brake
failed the test.
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Press Valve Test, located in the center of the Drawworks Status screen, to display the Brake
Valve Test pop-up window.
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Press Measure Brake (1 or 2) to put those brakes into the proper state for measurement. In order
to test the other brake, press the Reset button.
Press Close to return to the Drawworks Status screen.
Gearbox Displays
Gearbox (1 and 2) status displays are located in the bottom center portion of the Drawworks
Status screen.
Lube Oil (°F): Displays lube oil temperature. A red backlight indicates an active
high temperature alarm; a yellow backlight indicates a pre-alarm condition that
requires monitoring.
Lube Oil (psi): Displays lube oil pressure. A red backlight indicates an active low
pressure alarm; a yellow backlight indicates a pre-alarm condition that requires
monitoring.
Pump Running: Green indicates the pump is running; gray indicates the pump is
not running; red indicates a fault state.
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Brake Displays
Brake (1 and 2) displays are located in the bottom left and right portions of the Drawworks Status
screen.
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Service Brake: The pressure graph contains a digital reading above it and a light
blue bar that rises and falls to indicate the current service brake pressure value. A
red backlight indicates the service brake pressure is not within an acceptable range;
a yellow backlight indicates a pre-alarm condition that requires monitoring; a white
backlight indicates a normal state.
Park Brake: The pressure graph contains a digital reading above it and a yellow
bar that rises and falls to indicate the current parking brake pressure value. A red
backlight indicates the parking brake pressure is not within an acceptable range; a
yellow backlight indicates a pre-alarm condition that requires monitoring; a white
backlight indicates a normal state.
Drive
Press Drawworks --> Status --> Drive to display the Motor/VFD Status screen.
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DW Motor/Assigned VFD
DW (A-C) Motor/Assigned VFD status digital displays are located in the top center portion of the
Motor/VFD Status screen.
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The temperature feedback for each of the motor phases is displayed (A, B, and C). A red backlight
indicates the motor winding temperature is not within an acceptable range; a yellow backlight
indicates a pre-alarm condition that requires monitoring; a white backlight indicates a normal
state.
The VFD Fault Reset button issues a reset command to the VFD drive when faulted. Press VFD
Fault Reset to reset the VFDs after the appropriate action has been taken to clear faults.
Messages
Operator messages display along the bottom of the screen.
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Calibration
Press Drawworks --> Calibration to display the Drawworks Calibration menu.
Block Calibration
Press Drawworks --> Calibration --> Block Calibration to display the first Block Height
Calibration screen.
Status Displays
The current Mode status displays in the top left corner and is display only. See
section titled "Mode Select" on page 6-20.
The current Park Status displays in the top right corner and is display only. See
section titled "Parking Brake Controls" on page 6-4.
The Fault and Status indicators display along the right portion of the screen. See
section titled "Fault and Status Displays" on page 6-2.
Messages
Operator messages display along the bottom of the screen.
Full Calibration
1. Ensure that the system is parked, then press Full Calibration to begin.
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4. Select the number of lines strung and then verify the Current Selection value
displayed is correct. Press Close to return to the Block Height Calibration screen.
5. Press Continue to display the next block height calibration screen.
6. Move the drum to a transition between layers, then press the button that
corresponds to that layer transition (1st, 2nd, or 3rd).
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8. Lower the block until the elevator rests on the slips, rotary table, or at a known height
position, then press the Set Elevator Position button to display its keypad.
9. Enter the current elevator position value, then press Set to confirm the value and
close the keypad.
10. Verify that the new value displayed is correct, then press Continue.
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!
Select the manual method only if the system cannot
automatically calculate the length of the assembly due to
unavailable targets (for example, if the top drive is parked
in the side skid), or due to proximity switch failure.
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12. If you selected Calculate Length of Assembly Automatically, the block calibration
is complete. Press Finish, then skip the remaining steps of this procedure.
!
The block travel speed is no longer reduced to 25%; it now
moves at 100%.
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13. If you selected Enter Length of Assembly Manually, the following screen appears.
Follow the remaining steps of this procedure.
14. Manually measure the length of the traveling assembly (from the top of the block, to
the bottom of the elevator).
15. Press the measurement button (shown above in feet), then enter the value using the
keypad.
16. Press Set to confirm the value and close the keypad.
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17. Verify that the new value displayed is correct, then press Continue.
!
The block travel speed is no longer reduced to 25%; it now
moves at 100%.
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2. Move the elevator to a known position (such as the drill floor at 0.0 feet), then press
the New Elevator Position button to display the keypad.
3. Define the position, then press Set to confirm the value and close the keypad.
The following window appears.
4. Press Set Elevator Position to store the value, then press Close.
Elevator position reset is complete.
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1. Press the Tare Weight button (shown above in klb) to display its keypad.
2. Define the tare weight, then press Set to confirm the value and close the keypad.
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3. Verify that the new value displayed is correct, then press Save.
Hook load sensor digital readings display weight on the hook load. The three sensors’ readings
should be close in number. One that is significantly off indicates a failing sensor.
Weight Displays
Actual: Displays the feedback weight of the hook load.
Tared: Displays the tared weight of the hook load.
Messages
Operator messages display along the bottom of the screen.
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Standpipe Tare
!
Turn mud pumps off before performing this procedure.
Press Drawworks --> Calibration --> Standpipe Tare to display the Standpipe Sensor
Selection and Tare screen.
Messages
Operator messages display along the bottom of the screen.
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Brake
!
This procedure should only be done in the event of brake
pad replacement or brake pad surface contamination.
Press Drawworks --> Calibration --> Brake to display the Brake Maintenance and Calibration
screen.
Status Displays
The current Mode status displays in the top left corner and is display only. See
section titled "Mode Select" on page 6-20.
The current Park Status displays in the top right corner and is display only. See
section titled "Parking Brake Controls" on page 6-4.
The Fault and Status indicators display along the right portion of the screen. See
section titled "Fault and Status Displays" on page 6-2.
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Messages
Operator messages display along the bottom of the screen.
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Brake Burnish
1. Ensure that the line is removed from the drum, the hook load is close to zero, and
the system is parked, then press Next to begin.
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2. If the Burnish Operation pop-up window appears, correct the alarm condition(s) and
then press Close.
3. Press Next. Alternatively, press Cancel to abort the calibration and return to the
Brake Maintenance and Calibration screen.
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4. Press Line OFF - Confirm to the confirm that the line has been removed from the
drum. A green backlight indicates the current selection.
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5. Press Brake - Off/Auto to unpark the drawworks. A green backlight indicates the
current selection.
6. Press OK.
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9. Wait for the torque transfer to complete and the drawworks to park. The brake
burnish calibration is complete.
10. Perform a block position and height calibration before returning to normal operation.
See section titled "Block Calibration" on page 6-54.
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Tool Diagnostic
Press Drawworks --> Tool Diagnostic to display the Tool Diagnostic menu.
Encoders
Press Drawworks --> Tool Diagnostic --> Encoders to display the Encoder Diagnostic screen.
Status Displays
The current Mode status displays in the top left corner and is display only. See
section titled "Mode Select" on page 6-20.
The current Park Status displays in the top right corner and is display only. See
section titled "Parking Brake Controls" on page 6-4.
The Fault and Status indicators display along the right portion of the screen. See
section titled "Fault and Status Displays" on page 6-2.
Count: Displays the current count value for each encoder.
Master: Displays green to indicate the encoder is being used for speed and height
calculations; gray to indicate the encoder is not being used for calculations.
Fault: Displays red to indicate an encoder failure; gray to indicate a normal state.
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!
For safety reasons, NOV recommends that all three
encoders are enabled at all times.
Messages
Operator messages display along the bottom of the screen.
Status Displays
Hook Load (lb): Displays the hook load weight for each sensor.
Master: Displays green to indicate the sensor is being used for speed and height
calculations; gray to indicate the sensor is not being used for calculations.
Fault: Displays red to indicate a sensor failure; gray to indicate a normal state.
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Drawworks 6
Messages
Operator messages display along the bottom of the screen.
!
For safety reasons, NOV recommends that all three
sensors be enabled at all times.
Alarms
Alarm Definitions
Trip
Action taken by the control system in response to an abnormal condition.
Abnormal Condition
The measurement of a process variable that is outside the normal operating
conditions. This value is determined by, or based upon, the recommendations of the
equipment manufacturer.
Loss of communication with the variable frequency drive (VFD).
Loss of communication with remote I/O of the drawworks control system.
Loss of utilities (air supply, cooling water, electrical).
Failure of an instrument connected to the control system.
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Fault
Instrument failure or process condition that makes the signal to the control system
greater than 20.2 ma, or less than 3.8 ma.
A condition in which two components on the same circuit are not in the same state
(for example, a switch and relay not in the same state where monitored).
Alarm
A text message displayed on the alarm banner and the Alarms screen until cleared. Abnormal
conditions, faults, soft trips, and all category stops generate an alarm.
Soft Trip
A condition where continued operation may cause damage to the drawworks or its associated
systems. The trip bit is set, and an alarm triggers, notifying the driller of the condition. When the
driller moves the joystick below the +/- 25% position, commands above 25% are limited to 25% of
the driller-defined maximum. Once the system is parked, it remains parked until the fault is cleared
or acknowledged.
Category 2 Stops
The first type of category 2 stop is a controlled stop with power remaining available
to the VFDs/motors. Joystick commands are disabled. After drum speed is reduced
to zero rpm, the spring brakes are set. Once they are engaged and the load is
secured, the speed and torque commands to the VFDs are zeroed. If the system
cannot be decelerated by the motors, the friction brakes stop the drum before the
solenoid valves de-energize, and the system initiates a Category 2 - Brake Only
stop (described below).
The second type is referred to as a Brake Only stop, which is a controlled stop that
reduces joystick movement commands to zero. VFDs shut down, and the friction
brake speed controller decelerates the system to zero rpm. After drum speed
reaches zero rpm, power to the brake system’s solenoid valves is removed, which
sets the spring-applied brakes.
The third type is referred to as a Category 2 Stop Open Loop stop, which initiates
the same sequence of events as the Brake Only stop, except the friction brake is
applied to achieve a calculated deceleration rate, without speed control. This stop is
initiated when an encoder fault is detected, and the system cannot determine which
encoder is valid.
E-Stop (Category 0)
Category 0 emergency stops immediately removes power to the VFDs and motors (uncontrolled
stop; VFDs trip and coast to a stop), removes pressure from the spring-applied brakes, and applies
full pressure to air-applied service brakes. This stop can be initiated either automatically by the
control system, or by manually pushing the E-Stop button located on the driller workstation control
panel.
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Operator Screen
Press Driller Tools --> Driller Auxiliaries to display the Driller Auxiliaries operator screen.
Pump Controls
Press the Stop or Start button to stop or start a pump. A green backlight indicates the current
selection.
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Operator Screen
Press Driller Tools --> Mud Pumps to display the Mud Pumps operator screen.
Tool Ownership
Assume ownership of the mud pumps to enable controls. See section titled "Tool Ownership" on
page 2-38.
Messages
Operator messages display along the bottom of the screen.
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Mud Pumps 8
Messages
Operator messages display along the bottom of the screen.
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Power System 9
Overview
The Power System SBC is acting as a gateway for information from the ABB Power Management
System (PMS) PLC. The ABB PMS PLC is performing all calculations. The Power System SBC
passes this information, as necessary, to the tool SBCs. The "Total Available Power" on the Power
System Overview screen represents the total power that the ABB PMS PLC has allocated for
drilling purposes, in kilowatts (kW). The "Total Used Power" is the total consumed power, in kW.
The Power System SBC passes this information into the tool SBCs. The Power Limiting algorithm
within the tool SBCs will ensure that each tool remains within the available power limits.
See section titled "Power Available Calculations" on page 9-6.
Operator Screen
Press Driller Tools --> Power System to display the Power System Overview operator screen.
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Power System 9
Generators
Press Power System --> Generators to display the (default) Generator 1 screen.
Choose a generator from the menu along the right portion of the screen to display its status
screen. A blue backlight indicates the current selection.
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Drives
Press Power System --> Drives to display the (default) Drive 1 Status screen.
Choose a drive from the menu on the right portion of the screen to display its drive screen. A blue
backlight indicates the current selection.
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Power Limiting
Generally speaking, if the power demands exceed the power available, the maximum power
consumption allowed for all drives is reduced simultaneously. While there is normally no
prioritization of one tool versus another (unless your rig is configured as such), power may not be
reduced proportionally between the tools consuming power. The system is designed to ensure that
there is always enough torque to hold the static load of the drawworks. In addition, power limiting is
dynamic, so all power can be diverted to a single drive if the other drives are not demanding that
power.
The motor control center (MCC) and lighting circuits are not subject to power limiting, so the power
they consume also reduces the total shared power available.
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Operator Screen
Press Driller Tools --> Top Drive to display the Top Drive operator screen.
Tool Ownership
Assume ownership of the top drive to enable controls. See section titled "Tool Ownership" on page
2-38.
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Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current operator-defined setpoint values.
Current throttle (drill speed), drill torque, makeup torque, spin speed, and spin torque values
display along the top of the Top Drive operator screen. See section titled "Speed and Torque
Controls" on page 10-5.
Interlock
The current Interlock status is displayed in the top right portion of the Top Drive operator screen.
The interlock status display changes to reflect the current status, Trip or Drill.
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Top Drive System (TDS) 10
Dolly
The current Dolly status is displayed to the right of the Interlock display.
The dolly status display changes to reflect the current status, Retracted, Extended, or Unknown.
An unknown display indicates the dolly is between being retracted and extended or is not moving.
See section titled "Dolly Controls" on page 10-13.
Slips
The current Slips status is displayed in the top right corner of the Top Drive operator screen.
The slips status display changes to reflect the current status, Up, Set, or Unknown. An unknown
display indicates the slips are between being open and closed or are not moving.
See section titled "Power Slips Controls" on page 4-13.
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Status Displays
Status indicators display along the right portion of the Top Drive operator screen.
IBOP Closed: Green indicates the internal blowout preventer (IBOP) is closed;
gray indicates the IBOP is open. See section titled "IBOP" on page 10-10.
BX Elev Closed: Green indicates the BX elevator is closed; gray indicates the BX
elevator is open. See section titled "Elevator" on page 10-14.
RLA Home: Green indicates the rotating link adapter (RLA) is in the home position;
gray indicates the RLA is not in the home position. See section titled "Link Rotation"
on page 10-12.
Brake On: Yellow indicates the brake is engaged; gray indicates the brake is not
engaged. See section titled "Brake Controls" on page 10-11.
Power Limit: Yellow indicates power is being actively limited; gray indicates power
limit is not active; red indicates loss of communication (and thus the ability to limit
power) with the power system SBC. See Chapter 9, titled "Power System."
Ramp Failed: Red indicates the motor ramp-up failed; gray indicates a normal
state with no fault. See section titled "TDS Motor Status Displays" on page 10-18.
Drive Fault: Red indicates a variable frequency drive (VFD) fault; gray indicates a
normal state with no fault. See section titled "TDS Motor Status Displays" on page
10-18.
Hydraulic Alarm: Red indicates hydraulic pressure has fallen below acceptable
limits; gray indicates the hydraulic pressure is normal.
!
If the top drive continues rotating with low hydraulic
pressure, severe equipment damage may occur.
Lube Alarm: Red indicates the gear box lubrication pressure has fallen below an
acceptable level; gray indicates the pressure is normal. See section titled "TDS
Motor Status Displays" on page 10-18.
Blower Alarm: Red indicates a blower fault; gray indicates a normal state with no
fault. See section titled "TDS Motor Status Displays" on page 10-18.
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Messages
Operator messages display along the bottom of the screen. Messages include operational status
information (such as brief descriptions of interlock conditions that are preventing certain
operations).
Define a maximum throttle (drill speed) value, then press Set to confirm the value and close the
keypad.
Press the blue arrow up or down buttons located at the bottom of the Drill Speed graph to
incrementally increase or decrease the Throttle setpoint value. See section titled "Drill Speed and
Torque Displays" on page 10-2.
This function can also be controlled using the driller chair’s left joystick. See section titled "Drill
Speed" on page 10-14.
Zero Throttle
The Zero Throttle button displays in the bottom left portion of the Top Drive operator screen.
Press Zero Throttle to remove throttle from the top drive and reduce its speed to zero rpm.
This function can also be controlled using the driller chair’s left joystick. See section titled "Drill
Speed" on page 10-14.
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Define a drill torque limit, then press Set to confirm the value and close the keypad.
Press the blue arrow up or down buttons located at the bottom of the Torque graph to
incrementally increase or decrease the Drill Torque value.
Define a makeup torque limit, then press Set to confirm the value and close the keypad.
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The Spin Speed button displays to the right of the Makeup Torque button. Press Spin Speed to
display the spin speed keypad.
Define a spin speed limit, then press Set to confirm the value and close the keypad.
Define a spin torque limit, then press Set to confirm the value and close the keypad.
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Press Direction - Forward, Off (disable), or Reverse to define the top drive’s spin direction. A
green backlight indicates the current selection.
Press Mode - Drill, Spin, or Torque to select a top drive mode:
Select Drill mode to run the top drive at the Throttle (drill speed) and Drill Torque
setpoints. See section titled "Speed and Torque Controls" on page 10-5.
Select Spin mode to run the top drive at the operator-defined Spin Speed and Spin
Torque setpoints. See section titled "Defining a Spin Speed Limit" on page 10-7.
Press and hold the Torque button to run the top drive using the operator-defined
Makeup Torque setpoint. Release the button to return to Spin mode. See section
titled "Speed and Torque Controls" on page 10-5.
Press and hold the Torque button to execute a make up or break out sequence.
The selected direction determines if it is a make up or break out sequence. TW
displays on the button as a reminder that the Torque Wrench is in Auto and will be
used when the Torque button is pressed.
A green backlight indicates the current selection.
Make Up Sequence
With the Top Drive direction set to Forward: When the Torque button is pressed the
Top Drive will verify that the connection is shouldered by first executing a spin in
sequence. When the feedback torque is at or greater than the spin torque setting,
the torque limit is then ramped up to the makeup torque setting. Once the torque
feedback is equal to or greater than the makeup torque setting, the connection is
complete and the operator can release the Torque button. At this point the torque
limit will then be ramped down.
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Elevator Controls
The top drive’s elevator rotation and elevator controls are located in the top center portion of the
Top Drive operator screen.
Elevator Rotation
Press Down to rotate the elevator down.
Press Up to rotate the elevator up.
Elevator
Press Open to open the elevator.
Press Arm to prepare the elevator to close.
A green backlight indicates the current selection.
The elevator can also be controlled using the driller chair’s left joystick. See section titled "Elevator"
on page 10-14.
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Torque Wrench
The top drive’s torque wrench controls are located in the left center portion of the Top Drive
operator screen.
Press and hold the Clamp button to manually clamp the torque wrench onto the drill
pipe.
Press the Auto toggle button to use automatic torque wrench mode during makeup
operations.
A green backlight indicates the current selection.
IBOP
The top drive’s internal blowout preventer (IBOP) controls are located in the bottom center portion
of the Top Drive operator screen.
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The IBOP is also controlled using the driller chair’s left control panel IBOP discrete switch (Open
or Close).
IBOP
Brake Controls
The Brake controls are located in the center of the Top Drive operator screen.
Press the Brake - Off, Auto, or On buttons to set the top drive brake mode:
Press Off to disengage the brake.
Press Auto to automatically disengage the brake when the operator demands
throttle, and automatically engage the brake when the operator returns the speed to
zero throttle position. The brake will not engage until the drive stops, and is not
holding torque.
Press On to engage the brake.
A green backlight indicates the current selection.
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Link Controls
The Link Rotation and Link Tilt controls are located in the right center portion of the Top Drive
operator screen.
Link Rotation
Use Link Rotation controls to rotate both the torque wrench and the link tilt assemblies.
Press and hold the CW (clockwise) - Jog or CCW (counter-clockwise) - Jog button
to rotate the link adapter in the selected direction. Link rotation can also be
controlled using the driller chair’s right joystick. See section titled "Link Rotation" on
page 10-14.
Press and hold the CW - Home or CCW - Home button to set the link adapter in the
home position.
The Link Tilt controls must be in Float to enable RLA or Link Tilt rotation. A green backlight
indicates the current selection.
Link Tilt
Press the Link Tilt - Drill, Float, or Tilt buttons to control the elevator links:
Select Drill to tilt the elevator links backward into a position that allows drilling
operations to proceed. Link tilt - drill can also be controlled using the driller chair’s
right joystick. See section titled "Elevator" on page 10-14.
Select Float to allow the elevator links to float into a neutral position. Link tilt - float
can also be controlled using the driller chair’s right joystick. See section titled
"Elevator" on page 10-14.
Select Tilt to tilt the elevator links forward to the preset derrickman and mousehole
positions. Press the button once to tilt forward to the preset derrickman position.
Link tilt - tilt can also be controlled using the driller chair’s right joystick. See section
titled "Elevator" on page 10-14.
A green backlight indicates the current selection.
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Dolly Controls
The Dolly controls are located in the bottom left portion of the Top Drive operator screen.
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Drill Speed
Top drive drill speed (throttle) can be increased (push slider forward) or decreased
(press slider back) by using the left joystick’s left slider.
Top drive throttle can be reduced to zero rpm by using the Top Drive Zero Throttle
control button located on the bottom left of the left joystick.
The top drive’s elevator, dolly, and link rotation are controlled using the driller chair’s right joystick.
Elevator
Press the Elevator Link Float button to allow the elevator links to float into a neutral
position.
Press the Elevators Open button to open the elevator.
Press the right joystick’s right slider forward to select Elevator Links Tilt to tilt the
elevator links forward to the preset derrickman position.
Press the right joystick’s right slider back to select Drill Down to tilt the elevator links
backward into a position that allows drilling operations to proceed.
Press the Elevator Arm/Close button to prepare the elevator to close.
Dolly
Press the right joystick’s left slider forward to select Dolly Auto Extend to set the
dolly to automatically extend.
Press the right joystick’s left slider back to select Dolly Retract to retract the dolly.
Link Rotation
Press the right joystick’s RLA Rotate slider, located on the bottom side of the
joystick, left or right to select CW (clockwise) or CCW (counter-clockwise) to rotate
the link adapter in the selected direction.
See section titled "Joystick Help" on page 10-15.
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Top Drive System (TDS) 10
Joystick Help
Press Joystick Help, located on the main menu bar, to display the Joystick Help screen.
Various joystick controls are labeled on the Joystick Help screen. The Top Drive is controlled with
the right joystick (as shown above).
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Press Back, located on the main menu bar, to return to the previous Top Drive screen.
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Operator
Press Top Drive --> Operator to display the Top Drive Operator menu.
Motors
Press Top Drive --> Operator --> Motors to display the Auxiliary Controls screen.
Assume ownership of the top drive to enable controls. See section titled "Tool Ownership" on page
2-38.
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Top Drive System (TDS) 10
Temp Abort: Red indicates a warning that the temperature has fallen outside of an
acceptable range; gray indicates a normal state.
Lube Oil Temp: Red indicates the lube oil temperature has fallen outside of an
acceptable range; gray indicates the lube oil temperature is ok.
Drive Information
Current drive status displays are located in the top center portion of the Auxiliary Controls
screen.
Status displays indicate the current state for each of the following:
Speed: Displays the actual speed of the motor.
Speed Command: Displays the current speed command value received by the
motor.
Torque: Displays the actual torque on the motor.
Torque Limit: Displays the operator-defined torque limit value. See section titled
"Speed and Torque Controls" on page 10-5.
Assigned: Displays green to indicate the drive is assigned; gray to indicate it is not
assigned.
Ready: Displays green to indicate the drive is ready; gray to indicate an idle state.
Running: Displays green to indicate the drive monitor is running; gray to indicate
an idle state.
Fault: Displays red to indicate an active fault state; gray to indicate a normal state.
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Fault Reset
The Fault Reset button is located in the top center portion of the Auxiliary Controls screen.
Press the Fault Reset button to clear fault displays after the condition is corrected. A green
backlight indicates the current selection.
!
Resetting the faults does not clear active faults or alarms.
Motor Running: Green indicates the motor is running; gray indicates the motor is
not running.
Press the Blower - Stop or Start button to manually stop or start the lube or blower
motor. A green backlight indicates the current selection.
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Top Drive System (TDS) 10
Status displays indicate the current state for each of the following:
Input Failure: Displays red to indicate the temperature has fallen outside of an
acceptable range; gray to indicate a normal state.
Abort: Displays red to indicate the temperature has remained outside of an
acceptable range and the motor will be stopped; gray to indicate a normal state.
Temperature: Displays the current temperature for each of the RTDs.
Press the Lockout toggle button to manually lockout or release a RTD. A red
Lockout backlight indicates the RTD is locked out; gray indicates the RTD is not
locked out.
Status displays indicate the current state for each of the following:
Chopper Fault: Red indicates the drive system is reporting an active chopper fault;
gray indicates a normal state.
High Temperature: Red indicates an active high temperature alarm; gray indicates
a normal state.
Air Flow Alarm: Yellow indicates an active air flow alarm; gray indicates a normal
state.
Messages
Operator messages display along the bottom of the screen.
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Trends
Press Top Drive --> Operator --> Trends to display the Trends screen.
The Trends screen displays the top drive’s drilling speed and torque values graphically:
Press Speed (Day) to display drilling speed data for the past 24 hours.
Press Speed (Hour) to display drilling speed data for the past hour.
Press Torque (Day) to display torque speed data for the past 24 hours.
Press Torque (Hour) to display torque speed data for the past hour.
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Top Drive System (TDS) 10
Calibration
Press Top Drive --> Calibration to display the Top Drive Calibration menu.
Dolly Calibration
Press Top Drive --> Calibration --> Dolly Calibration to display the (default) Dolly Calibration
screen.
Ownership must be established, the top drive must be turned on, and maintenance mode must be
enabled before calibration can begin. Green Top Drive On and In Maintenance Mode displays
indicate that both states are true. See section titled "Tool Ownership" on page 2-38 and section
titled "Maintenance Mode" on page 10-27.
Press a button to select a calibration step, then follow screen prompts to calibrate the top drive.
Messages
Operator messages display along the bottom of the screen.
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Set Up
Press Set Up, located in the center left portion of the (default) Dolly Calibration screen, to display
the Dolly Configuration screen.
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Top Drive System (TDS) 10
ATOS
Press ATOS, located in the center left portion of the (default) Dolly Calibration screen, to display
the Dolly ATOS screen.
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Position Calibration
Press Position Calibration, located in the center of the (default) Dolly Calibration screen, to
display the Dolly Position screen.
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Top Drive System (TDS) 10
Maintenance Mode
Press Top Drive --> Maintenance Mode to display the Maintenance Mode screen.
Press TDS SBC - Active to engage maintenance mode for the top drive. Press TDS SBC -
Inactive to disengage maintenance mode. A green backlight indicates the current selection.
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Network Information A
Network Commands
Opening a Command Prompt
1. Press <Ctrl+Escape> to display the Windows® Start menu.
2. Click Run, then type cmd into the field provided.
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Network Information A
Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the computer and the destination address).
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Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.
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Network Information A
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™
Amphion
Tool Controller Service Manual
For use with www versions 1.6.0 and earlier
www.nov.com
D811001117-MAN-001
Revision 02
Revision History
Laurie Paul
01 22 Jun 2009 First issue Jeff Faga
Braaten Williams
Change Description
01 First Issue
02 Second Issue to rename document title and reformat using new template style.
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Appendix
Profibus Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Node Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Byte and Bit Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Setting Up and Using AmphiCom™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SERVICE Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SBC Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Using AmphiCom with Microsoft Excel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Dynamic Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Writing Data to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Visual Basic Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
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General Information
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV®) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.
Conventions
Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Pay close
attention to these advisories.
Notes
Cautions
!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.
Warnings
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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.
!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.
!
Personnel should wear protective gear during installation,
maintenance, and certain operations.
Contact the NOV training department for more information about equipment operation and
maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
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General Information 1
!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.
Replacing Components
R Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment to ensure correct installment.
R Replace failed or damaged components with NOV certified parts. Failure to do so
could result in equipment damage, or personal injury.
Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the service manual for
maintenance recommendations.
!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.
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Introduction
The Amphion™ service pages interface provides extensive information about how the tool is
performing. The interface is Web-based, accessible using a Web browser. A technician can
connect to most devices connected to the network to monitor its performance and help diagnose
problems.
This manual explains how to:
R Connect to the device
R Configure device settings
R Replace a tool controller
R Identify performance problems
R Identify communication problems
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Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments. They allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology. Switches are
mounted by snapping them onto a standard DIN rail.
Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24-
volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual redundant uninterruptible power supply (UPS) feeds. It is designed for installation in
a safe area, and supports bottom-entry cable penetration.
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Amphion™ Control Overview 2
COM 1 Power
Ethernet ON
Fuse
status lights (10-Amp/250-Volt)
COM
OFF
LAN F U SE Profibus
status light
E
Ethernet
US
FU
F SE
KEY
MSE BLINKING
RST
Mouse/ GREEN = OK
Power
Keyboard status light
VGA
PWR HDD
COMPACT
Hard disk drive
FLASH status light
Video DP1
Profibus DP1
Compact
Flash card
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CPU status
Profibus status indicators CPU Module
indicator Power status
indicator
BradCommunications
BF
ST
Profibus
Ethernet
port 2
Power
!
Do not remove the CompactFlash® card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.
R Advantech: Press the Power button on the tool controller to turn it on or off.
R Beckhoff: Press the tool controller’s individual circuit breaker located inside the
MTC cabinet to turn it on or off.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
The Power LEDs display green when the tool controller is on.
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CompactFlash® Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux™
operating system. A Java™ Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).
Communication Ports
!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.
Ethernet (ENET)
Connects the tool controller to the local area network (LAN).
R Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.
R Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.
Profibus (Process Field Bus)
Profibus is optional. Connects the tool controller to remote I/Os. The Profibus communication
status indicator normally displays green, indicating a ready status. Blinking green indicates that
data is being transmitted or received.
Blinking red LEDs indicate a data exchange error. Steady red indicates a wiring problem, a bus
speed discrepancy, or a node-address conflict. Blinking red and green indicates that the Applicom
card was flashed, but there is no Profibus hardware attached to it.
COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).
Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).
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Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).
Click the IP Network link located on the left side of the page to display a grouped list of devices
connected to the network.
The center and right side of the page contains additional links to the current tool controller
interface. See general descriptions below.
The top right corner of the page displays the current controller’s tool name.
Page options are not the same for all tool controllers.
After selecting a link, click the Contents link to return to main service page.
You can also use the Back or Forward buttons in your browser to navigate between pages.
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Amphion™ Control Overview 2
IP Network
Contains links and information about devices connected to the rig network, including IP address
assignments, communication status information, and IP configuration options. See Chapter 4,
titled "Network Links” for more information.
Software Management
Contains links to software version information and software installer and file transfer utilities
(normally used by rig technicians and software engineers). See Chapter 5, titled "Software
Management Links” for more information.
Diagnostics
Contains links to I/O and other communication status screens. Also contains a link to axis
controllers and state diagrams (where applicable), which are interactive documents used to debug
tool problems. See the following chapters in this manual for more information:
R Chapter 6, titled "Debug Monitor”
R Chapter 7, titled "I/O Diagnostics”
R Chapter 8, titled "Scheduler Diagnostics”
R Chapter 9, titled "Controller-to-Controller (C2C) Status”
R Chapter 10, titled "Cyberbase Status”
R Chapter 11, titled "Modbus Status”
R Chapter 12, titled "Profibus Network Status”
R Chapter 13, titled "Step 7 Status”
R Chapter 14, titled "State Diagrams”
R Chapter 15, titled "Axis Controller”
R Chapter 16, titled "Download Alarms”
Configuration
This section contains links to the following modules. See the appropriately-titled chapter for
additional information.
R Operator Screen Configuration
R Service Pages Configuration
R Ownership Configuration
R Simulation Control
R Array Manipulator
R Trigger Editor
R Consistency Checker
R Set Date and Time
R Path Editor
R Set IP Address on Network Device
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Controller Links
Contains the Java Virtual Machine (JVM) status and restart controls, the current tool controller’s
status, halt, start, and restart controls, and Applicom card flash controls. Also contains a link to the
current tool controller’s log manager files, the operator’s drilling control touchscreen interface, and
other NOV technical documentation.
R See the rig-specific Amphion operator’s guide for information about the operator’s
drilling control (touchscreen) software interface.
R See Chapter 27, titled "Controller Links.”
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What is Profibus?
Process Field Bus (Profibus) refers to the hardware. Profibus DP is the software (communication
protocol) for connecting multiple industrial devices on a shared pathway or channel (bus).
Laptop
Ethernet Computer
Hub
Sensor Digital Actuator VFD Sensor Digital Actuator Sensor Digital Actuator Encoder
I/O I/O I/O
Features:
R Ability to connect I/O devices and simple field devices to an automation system
R Flexible communication for peer-to-peer networking and data collection
R High-speed data transfer of small volumes of data between central and peripheral
devices
R High data integrity
R One master can service several slaves
R Several masters can participate on the bus
See a complete description of this protocol at http://www.profibus.com.
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Amphion™ Control Overview 2
One Applicom® communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.
The tool controller program sends read and write commands to the ApplicomIO® interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a “read” command, the slave responds by sending input back to the tool controller.
If the program sends a “write” command, the slave responds by performing the command.
Control Program
DP Master DP Slave
IO_ReadByte...
Input data Input data
Applicom IO®
interface
Output data Output data
IO_WriteQByte...
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Getting Started
If you are able to connect to the main service page, your computer settings do not
require adjustment.
If you are unable to connect, see section below.
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1. Verify that the tool controller is turned on. See section titled "Power" on page 2-4.
2. Verify that the Profibus communication status light card is blinking. See illustrations
in section titled "Tool Controller Hardware" on page 2-3.
3. Verify that the Ethernet cable is connected the tool controller, and the Ethernet
indicator lights display green. To locate the port and the indicator lights, see
illustrations in section titled "Tool Controller Hardware" on page 2-3.
4. Verify that your computer is connected to the network.
5. Ping the tool controller. See section titled "Verifying the Connection" on page 3-7.
6. Verify that the computer’s IP address is correct. Each IP address consists of four
parts, separated by periods:
xxx.xxx.xxx.yyy
The first three parts (xxx.xxx.xxx) are the same for all devices. The fourth part
(yyy) must be unique for each device on the network.
If another computer is already connected to the network, the address you are
attempting to assign to your system may already be in use. Ping the address you
are attempting to use. If you get a response, the address is already taken.
For more information, see section titled "Determining an IP Address" on page 3-8.
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Q The IP address beginning with 128.1.x.x for the first adapter indicates that it is
configured for the 128.1.0.0 network.
Q IP addresses of 0.0.0.0 indicate that the adapter is not configured because the
computer is using dial-up networking.
4. Type ipconfig /release, then press <Enter>.
5. Type ipconfig /renew, then press <Enter> to receive a new IP address from
the DHCP server.
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4. Scroll down to display and click to select Internet Protocol (TCP/IP), then click
Properties to display the pop-up window shown here.
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6. Type the IP Address, Subnet Mask, and Default Gateway into the spaces
provided.
If you do not have rig-specific settings, see NOV document number
D801000721-GEN-001, titled “Amphion Standard DCDA Network IP Addresses.”
7. Click OK.
8. Click OK again to close the Properties window.
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The figure shown here illustrates successful communication with the tool controller.
If you cannot access the service pages, but are able to ping the tool controller:
R Verify that you used the correct IP address when attempting to connect to the
service pages.
R Shut off the tool controller, then ping it again to verify that the IP address is no
longer part of the network. Turn the tool controller back on. Verify the IP address
again. If you are still able to ping the tool controller, allow it to run for up to four
hours. A known issue exists, wherein tool controller start-up time is slow under
certain conditions.
R Verify that the CPU running light, located on the front of the control system cabinet,
is on. If the tool controller program has stopped running, this light will not be
illuminated.
If ping responds with “Request timed out,” the IP address for the tool controller is incorrect. See
section titled "Determining an IP Address" on page 3-8.
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Determining an IP Address
The IP address is stored in the CompactFlash™ in the tool controller. This procedure explains how
to bypass normal procedures and determine the IP address directly from the CompactFlash.
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Arrow-down button
Configure button
Click the down arrow next to each port setting and select the following from the
drop-down menus:
Q Bits per second: 9600
Q Data bits: 8 data bits
Q Parity: None
Q Stop bits: 1t
Q Flow control: None
8. Click Apply, then click OK.
9. Click the Settings tab.
10. Click to select the Terminal keys radio button.
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11. Click the Emulation arrow-down button and click to select ANSI.
12. Set the Backscroll buffer lines to 500.
13. Click OK.
14. Shut down the tool controller. Wait five seconds, then turn the unit on again to cycle
power.
The program displays a series of messages followed by a login prompt.
15. Continue with step 3 in section titled "Using a Monitor and Keyboard" on page 3-11
below.
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3. After initial startup messages, type root at the login prompt and press <Enter>.
4. Type ifconfig, then press <Enter>.
The IP address and other network information displays.
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Browser Settings
National Oilwell Varco (NOV®) recommends using Microsoft® Internet Explorer version 5.5 or later
to connect to the tool controller. Other browsers may work, but have not been tested (versions 5.5,
6.0, 7.0, and 8.0 have been tested). Instructions in this manual are based on the assumption you
are using Internet Explorer version 6.0
This section provides steps for optimizing your browser to work with the tool controller.
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Deselect
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Install Java
1. Launch Internet Explorer.
2. Type www.java.com into the browser’s address field.
3. Click Free Java Download, then follow screen prompts to install java on your
computer.
4. Restart Internet Explorer.
5. Connect to the tool controller by following instructions in the section section titled
"Connecting to the Tool Controller" on page 3-1.
Java Settings
1. Click Start --> Control Panel --> Java to display the Java Control Panel pop-up
window.
2. If necessary, click to select the General tab, then click Settings to display the
screen shown below.
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Deselect
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Network Links
IP Network Menu
Click IP Network to display the IP Network menu.
Click to select a group and display a list of all known devices connected to the network within that
group, or click to select an action (discussed later in this chapter).
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If the network links system is still attempting to communicate with a device the text displays in
yellow, and the message “not yet tested” displays next to its name.
Devices that do not respond to a ping display in red, along with an “unresponsive to ping” status
message.
If the ping is successful, the text display is black, and no status message appears.
Click to select a device from the submenu to display its main service page, as shown in section
titled "Main Service Page" on page 2-6.
Click the Show or Hide IP Addresses toggle menu item to display or hide each device’s IP
address. See section titled "Show or Hide IP Addresses" on page 4-8.
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From this window, you can add, delete, and rename device groups, or add, delete, and rename
device names within each group.
Click the icon located to the left of the group to expand and display the devices within the group.
Click OK or cancel to close the window and return to the main Web page.
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Type a group name into the space provided, then click OK to close the Add Group pop-up window.
The new group is now listed in the Edit Address List window.
See "Add a Group Device” below.
Type the device name and valid IP address into the spaces provided, then click OK to return to the
Edit Address List window. The new device is listed within the group.
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Rename a Group
Right-click the device group, then click Edit Group Name.
Type a name into the space provided, then click OK to close the Change Group Name pop-up
window. The new group name is listed in the Edit Address List window.
Delete a Group
Right-click the device group, then click Delete Group.
Click Yes or No to confirm or cancel and return to the Edit Address List window.
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Edit a Device
Right-click a network device, then click Edit Network Device.
Type the appropriate information into the spaces provided, then click OK to save changes and
return to the Edit Address List window.
Delete a Device
Right-click a network device, then click Delete Network Device.
Click Yes or No to confirm or cancel and return to the Edit Address List window.
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Click the toggle menu command again to show or hide the IP address information.
Investigate Address
Use the address investigator to evaluate the communication status of devices connected to the
network using the ping command, then (if successful) attempts to make an HTTP connection.
Click IP Network > Investigate Address, then type an IP address into the space provided.
If the device responds to the ping request, the system then attempts to make an HTTP connection.
If the device responds with its name (as shown below), the device is likely an NOV tool controller.
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If the HTTP request returns error code 404 (file not found), the system attempts to locate the
device’s default web page. I/O devices and network switches have their own Web servers,
whereas an HMI does not. If the remote device responds to the ping, but does not have a Web
server, the device is likely an HMI (operator workstation touchscreen), and displays the message:
“refused HTTP connection. Windows HMI?” (see below).
If the remote device responds to the ping, but the device is not a tool controller, and has a Web
server, the investigator will display that page’s title in most cases (see below), which helps the
operator to determine the device type.
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If the HTTP request returns error code 503, the address is probably assigned to V-DAQ™. The
system verifies this, then displays a message to that effect.
Click OK to close the window.
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Overview
The purpose of this module is to report software version information installed, and allow the
operator to back up, restore, or install software to the system.
!
Several functions within the Software Management
module require an administrator password. Only trained,
qualified personnel should install or update tool controller
software.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to continue.
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Software Versions
Click Software Versions to display an overview of the currently selected tool controller’s software
configuration.
Click Show Details to display additional information, such as software versions and error
messages (see below).
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Varballs currently
stored on the
tool controller
Varball Overview
A varball is an archive of tool controller files that are not a generic flash image, but rather files that
make that tool’s flash card unique. The varball is essentially an archive of the tool’s “personality,”
and is commonly referred to as its “personality archive” file.
Upload a Varball
Click Browse to locate and select an existing varball file stored on your computer’s hard drive or
an accessible server.
Click Upload Varball to upload the selected file to the tool controller.
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Back Up a Controller
Use Create New Personality Archive to create a backup of the controller’s tool- and rig-specific
files (its “personality”); this creates a new varball file and stores it on the tool controller. The file is a
snapshot of the controller’s current configuration. It can be stored on the controller and used at a
later time to restore the controller’s configuration, copied to your computer’s hard drive, or stored
on an off-site server for safe keeping. This file might also be useful to NOV support services to
help trouble shoot problems occurring on the rig.
1. Click Create New Personality Archive.
A new varball file displays at the bottom of the list, with today’s date and time stamp
associated with it.
2. Click that file’s Download button.
3. At the File Download confirmation pop-up window, click Save.
4. At the Save As pop-up window, define a destination for the file being downloaded.
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Software Installer
This feature provides a way for the operator to install the software modules or files to one or all tool
controllers.
Click the Software Installer link, then type the administrator password into the space provided (if
necessary).
Click Login to continue and display the Software Installer page.
Click the arrow-down button to display the drop-down list of software module options, then click to
select a module. See general descriptions of each software module below.
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Install WWW
The www version software contains the basic programming framework designed for the
operator’s tool control screens. It includes Web server extensions, HTML pages, common utilities,
diagnostics, and the navigation menu system. This software is constantly being improved, and is
therefore updated quite regularly.
1. At the main Software Installer page, ensure that Install WWW is selected from the
drop-down list, then click Begin to display the first screen.
The current www version displays near the top of the screen.
2. Click Browse to locate and select a different www file located on your hard drive or
an accessible network server.
3. Once the www file is defined, click to select either This Controller Only or All
Controllers.
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After installation, each affected tool controller restarts. The new software becomes
active upon startup.
5. Restart all operator touchscreen computers to ensure that software changes are
recognized.
See the NOV document number D811000238-MAN-001, titled “Amphion Technical
Reference Manual” for detailed startup and shutdown procedures.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.
2. Click to select Install Ownership Configuration File, then click Begin to display
the first screen.
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3. Click Browse to locate and select a file located on your hard drive or an accessible
network server.
4. Once the ownership configuration file is defined, click to select either This
Controller Only or All Controllers.
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Process Screen
The typical screen document communicates with only one tool, and the document is normally
located on that tool controller. A process screen is a screen document that communicates with
more than one tool at a time. Therefore, process screen documents are normally hosted on a
number of, if not all, tool controllers.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.
2. Click to select Install Process Screen, then click Begin to display the first screen.
3. Click Browse to locate and select a process screen file located on your hard drive or
an accessible network server.
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4. Once the process file is defined, click to select either This Controller Only or All
Controllers.
!
Use this option only under the supervision of trained and
certified NOV software personnel.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.
2. Click to select Install Tool Jar File, then click Begin to display the first screen.
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3. Click Browse to locate and select the tool jar file you wish to install from your
computer’s hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.
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2. Click to select Install Controller Archive, then click Begin to display the first
screen.
The current version of the controller archive displays near the top of the screen.
3. Click Browse to locate and select the controller archive file you wish to install from
your computer’s hard drive or an accessible network server.
4. Once the controller archive file is defined, click to select either This Controller Only
or All Controllers.
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Software Management Links 5
2. Click to select Install Any .tgz or tar.gz Archive, then click Begin to display the first
screen.
3. Click Browse to locate and select the archive file you wish to install.
4. Once the file is defined, click to select either This Controller Only or All
Controllers.
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Library Component
Library components are base controller software modules, upon which tool-specific software
modules are built.
Library component software updates can be installed on one or all controllers.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.
2. Click to select Install Library Component, then click Begin to display the first
screen.
3. Click Browse to locate and select the library component update file you wish to
install from your computer’s hard drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.
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2. Click to select Install Operating System Scripts, then click Begin to display the
first screen.
The current script file version displays near the top of the screen.
3. Click Browse to locate and select a different file located on your computer’s hard
drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.
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!
A trained NOV software specialist should conduct or
supervise any installation or update of the Applicom
configuration file.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.
2. Click to select Install Applicom Configuration, then click Begin to display the first
screen.
3. Click Browse to locate and select an Applicom configuration file from your
computer’s hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.
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Software Management Links 5
2. Click to select Install Documentation Archive, then click Begin to display the first
screen.
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Transfer Files
At the main service page, click the Transfer Files link to display the currently-selected controller’s
File Transfer page.
A modify file link displays to the right of all files that can be
modified. See section titled "Modifying a File" on page 5-
20.
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Software Management Links 5
Click the Show Parent Directory link again to expand the directory (partial screen shown below).
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Modifying a File
1. If necessary, click to select a parent directory folder to display its file contents.
A modify file link displays to the right of all files that can be
modified.
Q Click Cancel Modifications to exit the screen without making any changes to
the file.
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Software Management Links 5
Downloading a File
Follow these procedures to copy files from the tool controller to your computer’s local hard drive.
1. If necessary, click to select a directory folder to display its file contents.
4. Follow screen prompts to complete the download process and save the file to your
computer’s hard drive.
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Quick Links
A group of links to commonly-used files display near the bottom of the main File Transfer page.
See section titled "Downloading a File” above.
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Debug Monitor
Overview
The Debug Monitor module is an advanced diagnostic and monitoring feature of the Amphion tool
controller interface. In addition to diagnosing problems and monitoring tool performance in real
time, you can change stored tool information, record, and graph tool performance data. It provides
a way to display every possible parameter stored on the controller.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Click OK to continue.
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Debug Monitor 6
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1. Click the Debug Monitor link (located under Diagnostics) to display the top level
directory Chooser screen for the currently-selected tool controller.
2. Click the plus sign to expand a top level directory (see below).
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Debug Monitor 6
3. Locate the items you wish to monitor, then click to select. Click again to deselect if
necessary.
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Q Click Select Monitors to display the Chooser screen again if you wish to add
items.
Q To remove items from the list, click to select, then click Remove.
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Debug Monitor 6
3. Click Names, then click Favorites --> Add to Favorites. Assign a name and
location for the URL in your browser’s Favorites folder.
By default, the link appears in Microsoft® Internet Explorer’s browser’s Favorites
folder as Debug Monitor. NOV recommends that you assign a more specific name
to reflect this particular set of parameters. In general, browsers have a limit of 256
characters for the URL name. If you have numerous items to monitor, the browser
may truncate the URL string, making it impossible to locate the correct link. The
character limit depends on the names themselves and the number of items you
choose.
4. Click the appropriate URL (located in your Favorites folder) to launch the Debug
Monitor using the selected/linked items.
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1. Select the items you wish to graph (as described in section titled "Selecting Items to
Monitor" on page 6-4), then click OK.
2. Click an individual item’s graph button to display a small graph pop-up window.
Graph button
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Debug Monitor 6
Record button
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!
Returning to the tool controller main Web page clears
unsaved recordings. See section titled "Saving Recorded
Data" on page 6-12.
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Assign a name and location for the recorded data, then click Save to confirm.
Click File --> Open CSV File, then click to select the appropriate file to display saved data in the
Graph Viewer window.
Graph Labels
Press and hold down the <Ctrl> button on your keyboard, then click anywhere inside the graph to
display an Add Graph Label pop-up option.
Click Add Graph Label to display the Add Graph Label pop-up window.
R Use the space provided next to Graph Label to type custom text for the label.
R Click Insert Value to insert the parameter’s value at that particular point on the
graph.
R Click Insert Time to insert a time stamp at that particular point on the graph.
To edit, remove, or move a graph label, press and hold the <Ctrl> button on your keyboard, and
click the label to display the pop-up menu.
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Click Animate to animate the WebObjects’ recordings from the beginning to the end.
Click Close to close the pop-up window.
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Debug Monitor 6
Object Grouping
Click Graph Grouping to display the Graph Grouping pop-up window.
Each WebObject displays on the top left side of the Graph Grouping pop-up window.
Click to assign a group to each object, then click to select (check) or deselect (uncheck) group
movement, resizing, and visibility options for each group.
Click OK to close the pop-up window.
Thumbnail
WebObject
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R Click Set Color to display the color selection pop-up window and define the
WebObject’s graph color.
R Click Show Value Label to display each point’s actual value.
R Click Show Time Label to display each point’s time stamp.
R Click Isolate Graph to display only that WebObject on the graph (making all other
graphed objects invisible). See section titled "Show All Graphs" on page 6-14.
R Click Fill Screen to magnify that object’s graph to its maximum, filling the screen
vertically.
R Click any of the Point Decoration radio buttons to change the way each data point
is displayed; normal (none), vertical line, plus signs, or dots.
Click OK to close the Change Graph Options pop-up window.
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Debug Monitor 6
Clicking and dragging inside the main graph area creates a grey rectangle. A second and third
reading displays inside each WebObject’s Plot Information Panel; the second represents the
width of the rectangle in graph time; the third represents the difference in value between the top
and the bottom of the rectangle in terms of space for individual plot.
Press <Ctrl> on your keyboard while clicking and dragging the mouse inside the graph area to
display the pop-up menu shown here.
Click Zoom Into Rectangle to magnify the area, or click Show Data Inside Rectangle to display
the Data Sheet View pop-up window (see below).
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This table displays time, data points, and one or more plots in other columns.
Click OK to close the Data Sheet View pop-up window.
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Debug Monitor 6
Edit button
2. Type a new value into the space provided, then press <Enter> to save the value, or
press <Esc> to cancel changes.
3. If necessary, type the administrator’s password into the space provided, then click
OK to continue.
An alert message “Response is read only” displays if the user attempts to change
a restricted item.
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A persistent value remains stored in the tool controller after power to the tool and the controller are
turned off. The tool controller program uses those stored values as the initial item value upon
startup.
4. Click Save Objects to save all persistent values to the CompactFlash.
5. Type the administrator’s password into the space provided, then click OK.
A confirmation message displays.
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I/O Diagnostics
Overview
The I/O Diagnostic module is intended to compliment the Debug Monitor, and separates I/O points
by type (see section titled "I/O Types" on page 7-3). While it provides similar functions, its
emphasis is directed more on providing a tool to manipulate I/O systems that reside within the tool
controller. It also attempts to present each I/O point as a single unit, whereas the Debug Monitor
presents individual WebObjects that are part of an I/O point.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then Click OK to continue.
Main Page
Click the I/O Diagnostics link (located under Diagnostics) to display the current tool controller’s
default I/O Diagnostics page.
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This page displays the top level directory of all I/O points on the current tool controller. Click the
markers located to the left of the directory to expand and display its contents.
Continue clicking the markers as necessary to expand each WebObject. Use the tabs located
along the top of the page to filter displayed I/O types (general descriptions below).
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I/O Diagnostics 7
I/O Types
Tabs located across the top of the I/O Diagnostics page provide a way to display all I/O types at
once, or only those of a certain type. The tabs are created dynamically, so there may not be a tab
for every possible I/O type. In addition, different tabs may appear on different controllers. Within
each tab, I/O points are sorted alphabetically by WebObject name.
Click the All I/O Points tab to display all I/O types. For information about Profibus addressing, see
the appendix of this manual.
I/O Type DP1 refers to the first Applicom® card on the first Profibus DP network (typically used for
communication between the tool controller and hydraulic or pneumatic actuators that move
mechanical parts of the tool). DP2 refers to the optional second Applicom card on the second
Profibus DP network.
The I/O Identifier refers to a specific byte or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of byte numbers is 0 to 225; the range of bit numbers is
0 to 8.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R 12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.
R 8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Modbus node 8.
R 21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Modbus node 21.
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NET
Click the NET tab to display all Net I/O types.
R Transmission: Ethernet
R I/O Type: NET
R I/O Identifier: If the identifier begins with the letter N, it is non-streamed (normal); if
it begins with any other character, it is streamed, and will reset automatically to its
previous value.
Displays information regarding commands that originated from a touchscreen or workstation
control panel (console).
Controller-to-Controller (C2C)
Click the Controller-to-Controller tab to display all C2C I/Os.
R Transmission: Ethernet
R I/O Type: C2C
R I/O Identifier: [remote controller name]:[remote controller WebObject name]
The purpose of this type is to receive input from the other controllers, as opposed to sending
commands to them. Therefore, only input classes are assigned to this I/O type.
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I/O Diagnostics 7
!
A C2C request contains the remote controller name. When
a remote controller receives a C2C data request, it
compares its own service name to the name contained in
the request. If the service name does not match the
controller named in the request, then the controller will not
respond. Therefore, It is critical that all C2C configurations
match one another.
Modbus
Click the Modbus tab to display all Modbus I/Os.
Modbus is a protocol suite designed for industrial automation. Like Profibus, Modbus has nodes,
however there are no cards. Profibus is byte-oriented, whereas Modbus is word-oriented.
R Transmission: Ethernet
R I/O Type: MOD
R I/O Identifier: [Modbus node string][I/O Type code][Word Number]{.[Bit
Number]}{_[String Length]}
Displays information regarding commands that originated from tools and other Ethernet devices
connected to the network.
The I/O Identifier refers to a specific word or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of word numbers is 0 to 125; the range of bit numbers
(when given) is 0 to 15.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R 12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.
R 8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Profibus node 8.
R 21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Profibus node 21.
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No Type
Displays information regarding I/O points that have not been configured.
Step7
R Transmission: Ethernet
R I/O Type: S7
R I/O Identifier: [Step7 node string][I/O type code][Byte number].[Bit number]
Displays information from programmable logic controllers (PLCs). This Ethernet communication
protocol is used on older systems (tab not shown here).
Cyberbase
Click the Cyberbase tab to display all Cyberbase I/Os.
R Transmission: Ethernet
R I/O Type: CY
R I/O Identifier: [Cyberbase Node String][I/O Type Code][Byte Number]{.[Bit
Number]}{_[String Length]}
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I/O Diagnostics 7
I/O Properties
Right-click the I/O, then click Properties to display the I/O properties window.
I/O Identifier
I/O Type
The properties pop-up window contains information about the selected I/O. Each I/O contains an I/
O type (see section titled "I/O Types" on page 7-3) and an I/O identifier. Once the tool controller
starts up, the I/O type and identifiers are fixed, and cannot be changed unless the controller is
reconfigured and restarted.
See section titled "I/O Types" on page 7-3.
I/O Identifiers
I/O Identifiers are unique names for the I/O item. The identifier may begin with a node name (or
number), followed by a two-character class abbreviation. There are 14 types of
I/O device classes (7 input, and 7 output):
R DI: Digital Input (1 bit) items return a true or false result based on a condition
(Boolean values). For example, a proximity sensor detects metal and the digital
input item displays a “True” value.
R DQ: Digital Output (1 bit) items display a zero or 1, off or on, false or true value
representing a command sent to the tool.
R AI: Analog Input (2 byte, integer) items convert word input data and display a more
meaningful unit. For example, a pressure sensor may report values from 455 to
15,000, however 455 represents zero pressure. This item would convert and report
“0” (instead of “455”).
R AQ: Analog Output (2 byte, integer) items convert word output data to display a
more meaningful unit. For example, when an operator sends a command using
inches through a touchscreen, the analog output device converts the inches to a
value that the tool recognizes.
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R IR: Real Input items return a “real,” or “float” value (a 32-bit floating point number as
opposed to an integer).
R QR: Real Output items display a “real” value (a 32-bit floating point number), as
opposed to an integer representing a command sent to another device.
R IW: Analog Word Input (2 bytes, integer) items return an integer that may indicate
pressure or a tool position. This may be a 16- or 32-bit integer, depending on the
device or tool.
R QW: Analog Word Output (2 bytes, integer) items send commands to tools. This
may be a 16- or 32-bit integer, depending on the device or tool.
R ID: Analog Double Word Input (4 bytes, integer) items return an integer that may
indicate pressure or a tool position. This may be a 32-bit integer, depending on the
device or tool.
R QD: Analog Double Word Output (4 bytes, integer) items send commands to
tools. This may be a 32-bit integer, depending on the device or tool.
R SI: String Input items return text, such as status messages.
R SO: String Output items send text, such as status messages.
1. Locate and right-click an I/O, then click Properties (as described above) to display
the I/O Properties pop-up window (shown below).
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Q Force Enabled displays “T” (True) if the current value was forced.
Q Forced Value: Displays the forced value.
Q Value: The current status or value as reported from the I/O device or tool.
2. Click Set Value or Force Value.
3. If necessary, type the administrator password into the space provided, then click OK
to display the Set Value or Force Value pop-up window.
4. Type the desired value into the space provided, then click OK.
5. Click OK again to return to the I/O Diagnostic page.
!
Click Un-Force Value to reset the device to its actual
value. Forced values remain forced until you unforce them
or restart the tool controller. Do not leave values in a forced
state.
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Scheduler Diagnostics
Overview
Controllers run through a cycle once every twenty milliseconds (or 50 times per second). A cycle
includes all calculations, communications, inputs and outputs. The controller keeps track of its
communication schedule by organizing its obligations in its communications calendar.
The purpose of the Scheduler Diagnostic module is to provide information about the controllers’
communications calendars. If, for example a device is requesting information from a controller, but
the controller does not appear to be processing the requests often enough, the Scheduler
Diagnostic module provides a way to view the controller’s communication calendar, and also
provides the option to modify requests.
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Main Page
The main Scheduler Diagnostic page contains an information panel for each controller selected
(see section titled "Selecting Tool Controllers” above). Each panel contains a list of devices with
which the controller communicates.
Tool controller
name and
IP address
Device name
Expected
and actual
communication
frequency
Change
frequency
Scroll bar
The Expected and Actual communication frequency displays for each device. A pink background
appears in cases where the two frequencies differ by more than five percent.
Use the scroll bar to move up or down through the panels.
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Click the appropriate controller’s Change button. If necessary, type the administrator’s password
into the space provided, then click OK to continue and display the Change pop-up window.
Type the desired change into the space provided, then click Make the Change.
Click Yes at the confirmation window to store the change and restart the tool controller.
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Each cell contains a device name that the controller communicates with during each controller
cycle. Cells are color-coded by device (all instances of a specific Modbus device may be red, for
example). If no device is scheduled in a cell, it is labeled “available.”
The map can be saved in Microsoft® Excel-compatible .csv format. Click Save to File to assign a
name and location for the data.
Click OK to close the map.
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Overview
The C2C module provides information about the communication subsystems on the tool
controllers. It reports the status of each C2C node that the currently-selected tool controller is
communicating with, and displays the WebObjects that each C2C node is associated with.
The C2C system communicates over the Ethernet network.
Main Page
Click the Controller-to-Controller Status link (located under Diagnostics) to display the
currently-selected tool’s Controller-to-Controller Status page.
The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and status number display in the top left corner of the
controller graphic.
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Status Details
Right-click a controller box to display more details.
In addition to the name of the controller and a status message, the detail pop-up window also lists
all WebObjects on that controller whose values depend on input from those controllers. It also
displays the value of each WebObjects. The values are live, and change as the values from the
remote controller change.
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At the Controller-to-Controller Status page, press and hold <Shift+Ctrl+Alt>, then click a
controller box to display the Screen Communication Logs window.
Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.
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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.
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Ownership
Click Ownership to display tool Ownership screen.
This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.
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HTTP Requests
Click HTTP Requests to display the HTTP Request window.
This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.
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Write Monitor
Click Write Monitor to display the Write Monitor screen.
This window contains only requests that were used to write commands or data to the tool
controllers.
Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.
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Cyberbase Status
Overview
The Cyberbase Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each cyberbase node that the currently-selected tool
controller is communicating with, and displays all WebObjects that each node is associated with.
Main Page
Click the Cyberbase Status link (located under Diagnostics) to display the current tool
controller’s default Cyberbase Status page.
The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.
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Status Details
Click any node to display its Node Status pop-up window.
The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.
Click Next to display a continuation of the list; click Previous to return to the first window.
Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.
A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
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The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.
Click anywhere outside of the Process Image window to close it and return to the main
Cyberbase Status page.
Use the blue left- or right-arrow buttons to scroll through the process images.
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At the Cyberbase Status page, press and hold <Shift +Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.
Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.
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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.
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Ownership
Click Ownership to display tool Ownership screen.
This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.
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HTTP Requests
Click HTTP Requests to display the HTTP Request window.
This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.
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Write Monitor
Click Write Monitor to display the Write Monitor screen.
This window contains only requests that were used to write commands or data to the tool
controllers.
Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.
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Modbus Status
Overview
The Modbus Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each modbus node that the currently-selected tool controller
is communicating with, and displays all WebObjects that each node is associated with.
Main Page
Press the Modbus Status link (located under Diagnostics) to display the Modbus Status page.
The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.
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Status Details
Click any node to display its Node Status pop-up window.
The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.
Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.
A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
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Click Switch to (Output/Input) Image to toggle between the output and input images.
Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Modbus
Status page.
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At the Modbus Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.
Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.
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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.
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Ownership
Click Ownership to display tool Ownership screen.
This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.
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HTTP Requests
Click HTTP Requests to display the HTTP Request window.
This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.
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Write Monitor
Click Write Monitor to display the Write Monitor screen.
This window contains only requests that were used to write commands or data to the tool
controllers.
Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.
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Overview
The Profibus Network Status module provides status information about the nodes
communicating on the Profibus network. It reports the status of each Profibus node that the
currently-selected tool controller is communicating with, and displays all WebObjects that each
node is associated with.
For information about Profibus addressing, see the appendix of this manual.
Main Page
Click the Profibus Network Status link (located under Diagnostics) to display the Probifbus
Network Status page.
R Green indicates the node is communicating normally through the Profibus network.
R Red indicates the node is not communicating through the network.
R Yellow indicates the node is reporting diagnostic information; the controller has not
lost communication with the node, but the node may have a problem.
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Status Details
Click any node to display its Node Status pop-up window.
Node number
Status code
Code Message
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Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.
A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.
Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Profibus
Network Status page.
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At the Profibus Network Status page, press and hold <Shift+Ctrl+Alt>, then click a controller
box to display the Screen Communication Logs window.
Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.
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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.
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Ownership
Click Ownership to display tool Ownership screen.
This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.
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HTTP Requests
Click HTTP Requests to display the HTTP Request window.
This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.
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Write Monitor
Click Write Monitor to display the Write Monitor screen.
This window contains only requests that were used to write commands or data to the tool
controllers.
Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.
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Step 7 Status
Overview
The Step 7 Status module provides information about the communication subsystems on the tool
controllers. It reports the status of each step 7 node that the currently-selected tool controller is
communicating with, and displays all WebObjects that each node is associated with.
Main Page
Click the Step 7 Status link (located under Diagnostics) to display the Step 7 Status page.
The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.
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Status Details
Click any node to display its Node Status pop-up window.
The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.
Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.
A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
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These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output or Input) Image to toggle between the output and input images.
Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Step 7
Status page.
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At the Step 7 Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to display
the Screen Communication Logs window.
Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.
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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.
Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.
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Ownership
Click Ownership to display tool Ownership screen.
This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.
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HTTP Requests
Click HTTP Requests to display the HTTP Request window.
This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.
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Write Monitor
Click Write Monitor to display the Write Monitor screen.
This window contains only requests that were used to write commands or data to the tool
controllers.
Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.
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State Diagrams
Overview
State diagrams document step-by-step programming logic behind tool functions, states, or
movements. The diagrams found here are the documents used to create the tool controller
program, and can be used to diagnose problems.
Not all tools have diagrams. If the link does not appear on
the service page, see Chapter 18, titled "Service Pages
Configuration,” section titled "Show or Hide the State
Diagram Viewer Link" on page 18-2.”
Main Page
Click the State Diagrams link (located under Diagnostics) to display the State Diagram Viewer
page.
The first screen displays the upper-left corner of the diagram (diagrams normally print on 11" x 17"
paper, and are too large to display on a standard computer screen).
1. Press and hold the left mouse button, then move to view other sections of the
diagram.
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2. Click Navigator to view a list of state diagrams available for the current tool.
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See http://www.omg.org/technology/documents/
formal/uml.htm for the complete UML specification. State
diagrams are in sections 2.12 and 3.74.
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Axis Controller
Overview
Axis controller software is used to control a tool’s axis of motion (such as the upper arm of a pipe
racking system). It accepts and translates raw data into controlled motion of some part of the tool.
The Axis Controller module communicates the operation of the axis controller software using
standard UML (Unified Modeling Language) diagrams. UML can provide several different types of
diagrams to present the same software feature (for example, state diagrams, timing diagrams, and
flow charts).
If the link does not appear on the main service page, the
tool does not use axis controller software.
Click to select an axis controller link from the list and display the Axis Controller Overview screen
(shown below).
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Override Mode
The motion profiler and the PID (proportional, integral, derivative) are not used. A velocity
command is sent directly to the mover. Acceleration and deceleration limits are ignored.
Normal Mode
R Open Loop: The velocity output from the motion profiler is sent directly to the
mover. The PID is not used. The motion profiler is in Normal mode. Acceleration
and deceleration limits are observed.
R Closed Loop: This is the default mode. All components of the axis controller are
used for closed-loop position control. The motion profiler is in Normal mode. This
mode is changed by code that resides outside of the axis controller. A change in
mode only takes effect when the axis controller is on. This value cannot be changed
from the Web interface. Acceleration and deceleration limits are observed.
R Multi-Axis: A position stream is fed directly to the PID. The motion profiler is in Rig
mode. Acceleration and deceleration limits are observed.
State
The default value is Off. This controls the function of the axis controller. When the mode is set from
outside the axis controller, the axis controller does not operate differently until the state changes.
The state is changed from inside the axis controller itself. Its values normally follow the mode
values, except the state can also have the values Off, Quick Stop, or Override. This value cannot
be changed from the Web interface.
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On
The default value is F (false). The axis controller value is either on (T) or off (F). This value is set by
code that resides outside of the axis controller itself. The state does not typically change unless
the axis controller is on. This value cannot be changed from the Web interface.
Throttle
The throttle is a request to move the axis. The default value is 0.00. The value range is
+/-100.00. The axis controller provides limits to the throttle, but it is used more often by the motion
profiler. When the axis controller is turned off, the throttle value is limited to 0.00. This value cannot
be changed from the Web interface.
Position Input
The position input is used in multi-axis control mode by the motion profiler. Another motion profiler
can feed a position stream to position input. This value cannot be changed from the Web interface.
Feedback Position
The feedback position provides the current position of the axis to the motion identifier and the PID.
It is used in calculations that determine how to move the axis in order to match the requested
position. This value cannot be changed from the Web interface.
Quick Stop
This value is either T (true) or F (false). When the value is T (true), the axis controller stops the
axis immediately. This value cannot be changed from the Web interface.
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Enter a new value into the space provided, then click Set Value to confirm and save the value to
the controller.
R Click Restore to restore the default value
R Click Cancel to abort changes
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This diagram mirrors the programming code exactly, without displaying actual code. It contains a
column for each of the different software modules that make up the axis controller (Axis
Controller, Motion Profiler, PID, and Mover), depicting the main execution loop of the axis
controller and the calls that it makes to its components during each control cycle*.
Click the box to display another diagram that “drills down” into that step of the program.
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The State Diagram is a standard UML state diagram, but presents live values. The current state is
represented by a green box. Arrows flowing in or out of the green state box represent state
transitions.
Text displayed along each arrow’s path is divided by a forward slash (/). The text that precedes the
slash mark is a Boolean statement which indicates the conditions under which the machine would
transition from one state to another. Individual parts of the Boolean statement are red (false),
green (true), or black (unknown).
The text that follows the slash mark is a list of consequences that result from making that
transition.
Execution Diagrams
If a box in the diagram turns gold when you pass your mouse over it (as shown below), more
information is available about that step.
Click the box to display another diagram that “drills down” into that step of the program (see
below).
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Download Alarms
The Download Alarms module provides a way for the operator to download a text file containing a
list of current system alarms.
Click the Download Alarms link (located under Diagnostics) to display the Windows® Explorer
File Download pop-up window.
Click Save, then define a name and destination for the file being downloaded.
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Overview
The Operator Screen Configuration module provides a way for the user to modify the currently-
selected tool’s menu that displays on the operator workstation touchscreen (HMI). An
administrative password is required the first time the user attempts to access a restricted function.
A password is not required again unless the browser is closed and restarted.
Main Page
The operator screens contain blue buttons used to navigate between tools and tool screens. Click
the Operator Screen Configuration link (located under Configuration) to display the
Administrative Controls login screen.
Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Operator Navigation Configuration page.
Cathead
Tool Menu
Default
Screen
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Other tool menu buttons are specified by the software programmer, depending on the tool.
My Tools Menu
One tool controller is capable of hosting more than one tool. For example, the auxiliary tool
controller (as shown here) may host the cathead, the HPU, the power slips, and the rotary table; a
top drive controller may host both the top drive and the casing running tool.
Click the My Tools button* to display all tools hosted on the currently-selected tool controller.
Click to select a tool and display its menu (see section titled "Current Tool Menu” above).
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Basic
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Adding a Button
Using one of the pop-up menus shown above:
R Click Add Button to add a new button to the main (vertical) tool menu
R Click Add Submenu to add a submenu (horizontal) button to one of the main
(vertical) buttons.
New (vertical)
Main Menu Button
New (horizontal)
Submenu Button
The default name for new buttons added (both main and submenu) is “title.”
See section titled "Changing the Button Title and Link” below.
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Deleting a Button
Click the button to display its pop-up menu.
Click to select Delete Button.
Moving a Button
Click the button to display its pop-up menu.
Click to select Move Up, Move Down, Move Left, or Move Right to change the button’s position in
the menu.
Saving Configuration
Click the button to display its pop-up menu.
Click to select Save Configuration to save changes to the tool controller.
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Overview
The Service Pages Configuration module provides a way for the user to modify the following
options on the tool controller’s main service page:
R Show or hide the Path Editor link
R Show or hide the State Diagram viewer link
R Add or delete custom links
Main Page
Click the Service Pages Configuration link (located under Configuration) to display the
Administrative Controls login screen.
Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Maintenance Configuration page.
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Type display name (step 1) Select HTML file (step 3) Add link (step 4)
2. Click the arrow-down button located beneath Link to File to display the drop-down
list of available HTML files on the currently-selected tool controller.
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Ownership Configuration
Overview
The Ownership Configuration module provides a way for the user to modify the ownership.xml
file.
The primary purpose of the ownership.xml file is to define ownership rules, such as which
operator screens control which tool controller. The ownership lock-out system runs on the operator
tool screens, rather than on the tool controller, so the controller itself doesn’t determine who can
write to it. In other words, the operator screens determine whether it is possible to write values to
one controller or another.
The ownership.xml file should contain the name (or ID) of each tool controller connected to the
network. This name does not appear in the operator screens, but it must match the assigned
screen tool name. The tool controller ID should be named logically, such as “Fore Racker” (spaces
are allowed), as opposed to abbreviations such as “PRS1.”
A script reads the tool controller name from the admin_config.xml file and compares it to the list
of tool controllers contained in the ownership.xml file. When a tool controller ID matches a screen
tool name, the corresponding IP address (from the ownership.xml file) is assigned to that tool
controller.
Main Page
Click the Ownership Configuration link (located under Configuration) to display the
Administrative Controls login page.
Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controller’s Ownership Configuration page (shown below).
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2. Click the down-arrow button and click to select the location of the ownership.xml
file you wish to load.
3. Locate the file, then click to select.
4. Click OK to close the Load pop-up window.
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Save Changes
Save Changes allows the user to save an edited ownership.xml file to any of the following
locations:
R The currently-selected (host) tool controller
R All tool controllers
R A specific tool controller
R Local hard disk
At the main Ownership Configuration page, click Save Changes.
Tool Controllers
The list of tool controllers corresponds with NOV tool controllers connected to the rig network.
Right-click tool controllers to display the pop-up menu shown here.
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You can either select a tool controller from the drop-down list of suggested controllers and
standard IP addresses (as shown here),
or you can type the name of the tool controller into the space provided, then select an IP address
from the IP Address drop-down menu.
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Click the down-arrow buttons, then click to select the base IP address numbers.
Click OK to save changes and close the pop-up window.
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Network
The tool controller uses the Network element during startup to set up its IP address (see section
titled "Overview" on page 19-1).
In addition to setting up the IP address, it locates the netmask and gateway information from the
Network element in the ownership.xml file. The gateway is usually a routing device whose
address is normally the base IP subnet address with a “.1” added to the end (for example,
192.168.31.1). A standard net mask is “255.255.255.0.”
At the Ownership Configuration page, right-click Network to display the pop-up menu shown
here.
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Click the drop-down arrows and define the Netmask and Gateway numbers.
Click OK to save the addresses and close the pop-up window.
HMIs (Touchscreens)
An entry located in the ownership.xml file lists all touchscreens or other screen devices, their IP
addresses, and their ownership group. Therefore, only devices that have a recognized IP address
can be part of the driller or assistant driller ownership group.
At the Ownership Configuration page, right-click HMIs to display the pop-up menu shown here.
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Add a Touchscreen
At the Ownership Configuration page, right-click HMIs, then click Add HMI to display the pop-up
window shown here.
You can either select a touchscreen from the drop-down list of suggested HMIs and standard IP
addresses (as shown here),
or you can select a group and IP address from the Group and IP Address drop-down menus.
Click OK to save changes and close the pop-up window.
The new tool touchscreen appears below the HMIs on the main Ownership Configuration page.
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Edit a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Edit HMI to display the pop-
up window shown here.
Remove a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Remove HMI.
Click OK to confirm and close the pop-up window.
Tools
While a tool controller corresponds to a physical computer (that can control more than one tool), a
tool corresponds to a specific piece of equipment that is used during rig operations.
At the Ownership Configuration page, right-click Tools to display the pop-up menu shown here.
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Add a Tool
1. At the Ownership Configuration page, right-click Tools, then click Add Tool to
display the pop-up window shown here.
2. Type the name of the tool into the space provided. This name appears on the
operator tool screens.
3. Click the SBC Host down-arrow, then click to select a host.
The SBC Host is the specific tool controller that controls the tool being added. The
SBC Host drop-down menu is populated by the tool controllers lister under SBCs
on the main Ownership Configuration page.
5. Type the remaining portion of the Ownership Prefix into the space provided (see
description below).
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This space normally contains the tool name, however if the tool controller only
controls one tool, it can be left blank. Otherwise, type the same information as that
contained in the Name field, except remove all spaces. For example, if the name of
the tool is Rotary Table, then type RotaryTable (no spaces) into the Ownership
Prefix space provided.
6. Click the Ownership Type arrow-down button, then click to select either exclusive,
none, or any.
Q Exclusive: Select exclusive to allow only groups that include this tool to
assume ownership.
Q Any: Select any to allow any group to assume ownership and write to the tool
controller
Q None: Select none to allow anyone to assume ownership and write to the tool
controller.
7. Click OK to save changes and close the Add Tool pop-up window.
The new tool appears under Tools on the main Ownership Configuration page,
which can be edited or removed (see sections below).
Edit a Tool
Right-click the tool listed below Tools, then click Edit Tool to display the pop-up window shown
here.
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Remove a Tool
Right-click the tool listed below Tools, then click Remove Tool to display a confirmation pop-up
window.
Click OK to confirm and close the pop-up window.
Groups
Tool ownership system is built around relationships between a set of tools and a set of “ownership
groups,” as opposed to a single “owner.”
For example, the driller’s workstation may have three touchscreens used to assume ownership of
one or more tools, all belonging to the driller’s ownership group. Typically the driller, assistant
driller, and a remote workstation (such as one mounted on an MTC cabinet) have separate
ownership groups.
At the Ownership Configuration page, right-click Groups to display the pop-up menu shown
here.
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Add a Group
1. At the Ownership Configuration page, right-click Groups, then click to select Add
Group to display the pop-up window shown here.
2. Type the name of the ownership group into the space provided.
3. Click to select Group can view service screens to allow this group to exit the
operator screens and view the service pages described in this manual. If selected,
this option appears as a Utilities submenu item.
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5. Click the Allowed Tools down-arrow button to display a drop-down list of defined
tools.
This drop-down list also displays the tool controller name in the first bracket, and
whether it is defined as “exclusive” or not (“none”) in the second bracket.
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Edit a Group
At the Ownership Configuration page, right-click the group, then click Edit Group to display the
Edit Group window.
Remove a Group
At the Ownership Configuration page, right-click a group, then click Remove Group.
Click OK to close the confirmation window.
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Exclusions
Exclusions are designed to prevent any one ownership group from owning two or more specific
tools at the same time. For example, the driller’s workstation typically has one joystick that is
capable of controlling both the pipe racking system and the drawworks. Conflicting signals from the
joystick would result in confusion should the driller assume ownership of both tools at the same
time. The Exclusions element allows the user to make ownership of certain tools mutually-
exclusion.
Add an Exclusion
1. At the Ownership Configuration page, right-click Exclusions to display the pop-
up menu shown below.
2. Click Add Exclusion to display the Add Exclusion window.
3. Click Add, then select a tool.
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Edit an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click an exclusion, then click Edit Exclusion to display its pop-up window.
Click to select a tool from the list, then click Remove to remove the tool, or click Add to add a tool
to the exclusion.
Remove an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click the exclusion, then click Remove Exclusion.
Click OK to close the confirmation window.
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Navigation
The Navigation element allows the user to define how the operator’s tool navigation menus
function on the operator screens. Although the Operator Screen Configuration module provides
a way for the user to define individual tool menus (see Chapter 17), it does not allow the user to
change the overall operator menu (outside of individual tool menus). The Navigation element
provides a way to define how the tool menus are displayed, and allows the user to add multi-tool
process screens.
At the Ownership Configuration page, right-click Navigation to display the pop-up menu shown
here.
The new item, Preconfigured Main Menu Button, displays beneath Navigation on
the Ownership Configuration page.
2. Right-click Preconfigured Main Menu Button to display the pop-up menu shown
here.
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3. Click Add Main Menu Button to display the Add Main Menu Button pop-up
window.
4. Type the button name (or label) into the space provided next to Menu Button Name.
5. Click Add, then select the tools you want displayed in the new button’s menu.
6. Click OK to close the window.
The new menu button displays beneath Preconfigured Main Menu Button on the
Ownership Configuration page.
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1. Right-click the added main menu button (described in step 6 above) to display its
menu.
2. Click Edit Button display the window shown in step 3 on page 19-19 above.
Q To Change the Menu Button’s Name: Type a new name into the space
provided.
Q To Add a Tool to the Menu: Click Add, then select the tools you want displayed
in the new button’s menu.
Q To Delete a Tool from the Button’s Menu: Click to select a tool, then click
Remove.
Q Change
Q To Change Menu Display Order: Select tools, then click Move Up or Move
Down to change the display order of the tool in the button’s menu.
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5. Click Scan for Screens to allow the system to search the XML file for tool names
found in that file (see below).
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3. Click Edit <Tool Button Name> to display the Edit Tool window.
4. Click the down-arrow to display a list of available tools, then click to select a different
tool if necessary.
5. Type the tool’s Default Page URL into the space provided if necessary.
This is the tool’s default screen XML file that displays on the operator’s screen.
6. Click a radio button to define whether the tool selected is A Varco Tool or V-DAQ.
7. Click OK to close the Edit Tool window.
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3. Type the name of the tool menu button into the space provided next to Label.
4. Type the Document URL into the space provided, or click Scan for Screens to
generate a list of all XML files on the tool controller.
5. If you chose to scan for screens, click the down-arrow button, then click to select an
XML screen file.
The Document URL field populates automatically.
6. Click OK to save the link and close the Add Link window.
The new tool menu link displays beneath the tool on the Ownership Configuration
page.
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Simulation Control
Overview
When a tool controller is in simulation mode, it appears that it is operating with actual tools when it
is not.
The Simulation Control module provides a way for the user to control the built-in simulation system
by performing the following actions:
R Enable and disable simulation mode
R Specify whether the controller is a dedicated simulator
R Save simulation data to a file
R Load simulation data file onto a controller
R Specify whether to simulate WebObjects only
Main Page
Click the Simulation Control link (located under Configuration) to display the Password login
pop-up window.
Type the administrative password into the space provided, then click OK to display the currently-
selected tool controller’s Setup Simulation page (see below).
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1. Click Set Enabled to restart the tool controller and enable simulation mode.
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Click Load Simulation Data File. The tool controller uses this as the current data file, and its
values are used by the simulation engine. However, the tool controller uses the default simulation
file when it restarts.
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To define the default simulation file, click to select a file, then click Set as Default Simulation Data
File.
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Array Manipulator
Overview
This applet allows the operator to view and change the values in WebObject arrays stored in
memory on the controller. This module compliments the Debug Monitor, which only allows the
operator to view and edit values of single WebObjects. The Array Manipulator allows the operator
to view and edit values in whole arrays.
Main Page
Click the Array Manipulator link (located under Configuration) to display the administration login
pop-up window.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controller’s Array Manipulator page (see below).
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Select an array
Select a layer
If an array has more than two dimensions, click the Layer arrow-down button, then click to select a
dimension from the drop-down menu.
To edit an array value:
1. Select an array and layer (where applicable).
2. Click to select an array value.
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3. Type a new array value into the space provided, then press <Enter> to enable the
Save Array button and display the administrator login window.
4. Type the password into the space provided, then click OK.
5. Click Save Array.
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Trigger Editor
Overview
Use Trigger Editor to create, edit, and delete alarm and event triggers.
Reference Checking
When the Trigger Editor starts up, the system reads the list of alarm and event triggers, and
compares them to the list of WebObject names to ensure that they are valid. If a trigger refers to a
WebObject that does not exist, a pop-up window displays, giving the operator the option of deleting
the trigger.
Alarm Priority
Define the Alarm Priority at the Edit Trigger window (shown later in this chapter).
A Critical Alarm triggers an audible horn. Acknowledging the alarm without correcting the
condition temporarily disables the horn. However, if the alarm condition is not corrected, it will
become unacknowledged again after a few minutes, sounding the horn again. The alarm condition
must be corrected in order to permanently silence the horn.
A Normal Alarm can be acknowledged, and remain acknowledged (and active) until the condition
is corrected.
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Main Page
Click the Trigger Editor link (located under Configuration) to display the administration login pop-
up window.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controller’s Trigger Editor page.
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2. Click Add Trigger to display the Edit Trigger window (shown below).
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4. Click to select a WebObject, then click OK to display the appropriate Edit Trigger
window (both are shown below).
The system determines whether the selected WebObject’s trigger is based on a
Boolean value (true or false), or a numerical value (greater than and/or less than).
Q True: Triggers an alarm or event when the condition exists.
Q False: Triggers an alarm or event when the condition does not exist.
Q Greater Than: Triggers an alarm or event when the item exceeds the value.
Q Less Than: Triggers an alarm or event when the item falls below the value.
Boolean Value Triggers
1. At the Edit Trigger window, click to select an alarm priority (see section titled "Alarm
Priority" on page 22-1).
2. Click the down-arrow and select a Boolean value (True or False) from the drop-
down menu.
3. Type an alarm message into the space provided.
Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.
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2. Type a Greater Than and/or Less Than value into the space(s) provided.
Q Leave one field blank to deactivate that test.
Q Enter a value into both spaces to trigger the alarm if either value is true.
3. Type an alarm message into the space provided.
Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.
Editing a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.
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Deleting a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.
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Consistency Checker
Overview
The Consistency Checker module provides a way for the user to determine the software versions
for each tool controller connected to the rig network. This is normally used by NOV personnel that
set up the tool controllers to ensure that the following are consistent:
R Base controller software
R Operating system scripts (“base layout”) version
R WWW version
R ownership.xml files
R ip_list.xml files
R Process screens
R Tool controller time settings
Main Page
Click the Consistency Checker link (located under Configuration) to display the current tool
controller’s Consistency Checker window.
The currently-selected tool’s controller is used as a reference and compared with other controllers.
The reference controller’s background displays green.
Items that contain the same information as the reference controller display with a white
background.
Items that cannot be found or contain different information display with a pink background.
Click any cell displaying the text “No Match” in the columns labeled Ownership or IP List inside
the table to display the ownership and IP list Differences table (shown below).
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Files found on the reference tool controller display on the left side of the window, while files from
the other tool controller display on the right.
Lines that appear in the file on the reference tool controller, but not on the other controller display
with a blue highlight. Lines that appear in the files on the other tool controller, but not on the
reference tool controller display with a yellow highlight. Lines that match are not highlighted.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click any cell displaying the text “No Match” in the column labeled Process Screens to display the
process screens Differences table.
This window displays a list of process screens found on both tool controllers, and those that are
found on one controller, but not the other.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click Refresh to refresh the Consistency Checker window.
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Overview
The Set Date and Time module provides a way for the user to set the date and time on the tool
controller.
Main Page
Click the Set Date and Time link (located under Configuration) to display the current tool
controller’s Set Date and Time window.
Click Yes to confirm the synchronization of the tool controller’s date and time with the rig network’s
date and time.
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Path Editor
Overview
The Path Editor module allows the operator to edit paths for path-based tools. Pipe racking
systems are normally the only path-based tool.
The Path Editor is a simple, three-dimensional drawing program. The paths that it allows the user
to edit exist as arrays of numbers that are held in the tool controller’s memory, and as files on the
tool controller’s flash card. Each path is composed of a number of different arrays.
When Path Editor starts up, it reads the path information from the tool controller, and displays the
first path as an x-y plane. It cannot be used to create or delete paths; it can only be used to edit
existing paths stored on the selected tool controller.
A path is a collection of points and connection between points. It does not necessarily have to be a
single, continuous line from point to point. It can be several disconnected lines (paths) of motion
displayed on different parts of the screen.
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Main Page
Click the Path Editor link (located under Configuration) to display the current tool controller’s
default Path Editor page.
Current racker
jaw position
(“teach position”) x-y plane
View controls
Use your mouse to hover over the outline in the top left corner of the page to display the view
controls. Click the arrow up, down, left, or right, to rotate the display. Click the plus or minus
symbols to zoom in or out.
The orange circle in the main display area indicates the current racker jaw position (also used as
the “teach position”).
A light green axis indicator displays at the zero-zero point of the x-y plane.
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Selecting Points
Dots represent each point on the path. Click any point to highlight the path and display a pop-up
window containing the selected point’s various values.
selected point
Each point has an x, y, and z coordinate, as well as a traverse, fillet, and an attribute value (see
general descriptions below). The selected point displays as a red dot.
You can also click and drag to select multiple points at one time. Right-click anywhere on the
screen, then click to select Change to Mouse Drag Moves.
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The selected points display as red dots. When multiple points are selected, they can be
manipulated as a group. The range of the selected points’ values (minimum and maximum) display
in the pop-up window.
Traverse
The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value, which specifies the position of the
racker on its track when it approaches that point. The track that the racker runs on is assumed to
always be parallel to either the x- or y-axis (depending on the type of racker). For any given racker,
either the x-coordinate of the racker column or the y-coordinate is fixed. The traverse value for
each point specifies the other, non-fixed coordinate of the racker column for that point. The
traverse value for a point displays as an optional line that extends from the point toward the
racker’s position on the track (see section titled "Set Traverse Type" on page 25-12 below).
For most points, the traverse value is the same as either the x- or y-coordinate of the point,
because we expect that the racker will move its arm directly through the fingerboard slot, and will
not approach it from an angle. Where the traverse value is the same as the x- or y-coordinate of
the point, the traverse line on the screen is blue. Where this is not true, the traverse line on the
screen is red. This provides an indication to the tool programmer that there might be something
unusual about a specific point’s traverse value.”
Fillet
The fillet value represents a measure of the distance from the selected point that the racker may
“miss” that point. For example, if the point is at a corner, the racker will not go all the way to that
corner point, stop, change direction, then move to the next point on the path. Instead, it moves on
a smooth, curved path that grazes the point, missing it by the distance specified by the fillet. A light
blue circle displays around the point, representing the fillet. The fillet circles are translucent.
Multiple fillet circles (layered on top of one another) appear darker.
Attribute
The attribute value is not represented on the screen, and is related to coding within the motion
system. For example, it may indicate that a point is a pipe in the fingerboard, or that it is a foxhole
point. The code developer is responsible for determining the attribute’s meaning, which can
change from one application to another. Therefore, it cannot be conclusively defined in this
document.
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A graphical representation of the current point displays on the left side of the window.
Use the drop-down menu to click and select either Change By (number), or Change To (actual
value).
Enter new values into the appropriate fields, then click Preview. A graphical representation of the
proposed changes displays on the left side of the window. The original and proposed values
display on the right side of the window.
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currently-
selected
path
This window contains a list of all available paths for the currently-selected tool.
Click the radio button to select any path. The currently-selected path’s selected radio button is
checked; the visible box is checked for all paths currently displayed on the screen.
Click to the visible box to show or hide a particular path. Click Show All or Hide All to show or
hide all paths. You can also click Hide Other Paths (see menu above) to display only the currently-
selected path.
The default color for each path is black. Click the color box to display the color selection pop-up
window (see below).
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Path Editor 25
Click to select a color, then click OK to save. Alternatively, click Reset to assign the default color to
the path.
Click OK to apply the changes and close the Set Path Parameters pop-up window.
Adding Points
Click to select Add Points to display the pop-up window shown here.
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You can also add a point using the Learn Point menu item.
See section titled "Learning a Point" on page 25-10.
Deleting Points
Select the point or points you wish to delete, then right-click anywhere on the screen to display the
pop-up menu.
Click to select Delete Point, then click Yes at the confirmation window.
This action deletes the selected point and all related connections.
Editing Points
After selecting a point, right-click anywhere on the screen to display the pop-up menu.
Click to select Edit Point to display the Edit Point pop-up window.
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Path Editor 25
Adding Connections
After selecting a point, right-click to display the pop-up menu, then click Add Connection.
A line appears on the screen between the selected point an your mouse position. Position the
mouse over another point, then drag the line to another point to create a connection between the
two points.
Selecting a View
Right-click to display the pop-up menu, then click View to display the sub-menu.
Click to select any of the view plane (X-Y, X-Z, or Y-Z), or click to select an image change (Flip
Left to Right, Flip Top to Bottom, or Center Image).
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Learning a Point
The Learn Point menu item uses the Teach Point to to add a point to the currently-selected path.
are directly related to the current teach position (or teach point).
The orange circle in the main display area indicates the current racker jaw position (also used as
the “teach position”).
The new point is added to the current path of the teach point.
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Path Editor 25
Traverse
Right-click to display the pop-up menu, then click Traverse to display the sub-menu.
The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value that specifies the position of the racker
on its track when it reaches that point. Click Show Full Traverse to display full lines between the
path point and the position of the racker in its track for that point.
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Click Show Traverse Tail to display an abbreviated version of the full traverse lines.
The traverse value of each point is essentially the x- or y-coordinate of the racker in its track. This
marks the spot where the racker must be in its track in order to reach its arm out to grab the pipe at
the path point. For any given racker, either the x- or y-coordinate is fixed. That is, the racker will
always move (traverse) on a line that is either parallel to the x-axis or a line that is parallel to the y-
axis. If the racker is moving parallel to the x-axis, then the traverse value of the point is the y-
coordinate of the racker when it comes to that point. If the racker is moving parallel to the y-axis,
then the traverse value of the point is the x-coordinate of the racker. There are several different
kinds of rackers, and there is no way for the Path Editor to determine which type of racker is in use.
Set Traverse Type provides a way for the user to specify this.
Click to select the appropriate racker type (see below), then click OK.
R Racker Type 1: Use for PRS 3, 8, or Bridge Racker and Guide Arm. The traverse
value should match the point’s y-value. If it does not, the tail displays red (see
section titled "Show Traverse Length" on page 25-11).
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Path Editor 25
R Racker Type 2: Use for PRS 4, 5, or 6. The traverse value should match the point’s
x-value. If it does not, the tail displays red (see section titled "Show Traverse Length"
on page 25-11).
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Save
Right-click to display the pop-up menu, then click Save to display the pop-up menu.
Click to select a location to save the edited path file.
Saving to memory allows the user to test the path prior to making it a permanent change (by
saving it to persistent storage). This way, if the path is incorrect, the user can simply restart the tool
controller to restore its previous path.
Saving to persistent storage saves the current path information to the tool controller.
Saving fingerboard geometry saves only the fingerboard geometry to persistent storage. See
"Fingerboard Geometry” below.
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Path Editor 25
Fingerboard Geometry
Right-click to display the pop-up menu, then click Fingerboard Geometry to display the sub-
menu.
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Path Editor 25
Click to select a pipe (represented by a circle) and edit its ID number, its x-y coordinates, or its
diameter.
Click a slot (represented by a rectangle) to select and edit its ID number, its x-y coordinates, or its
width and height.
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Click Apply, then click OK to close the Edit Fingerboard Geometry pop-up window.
Click Fingerboard to open the fingerboard geometry currently stored in persistent storage.
Click Local Hard Drive to display the location selection pop-up window. Locate the file on your
local hard drive, then click Open.
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Overview
This module provides a way for service personnel to assign an IP address to a device connected
to the rig network. When a device is first installed, it may not be visible on the network because the
IP address is set to its factory default.
Main Page
1. Click the Set IP Address link (located under Configuration) to display the
Administrative Controls login pop-up window.
2. Type the administrative password into the space provided, then click Log In to
display the currently-selected tool controller’s Network Device Address
Configuration page.
3. If you already know the IP address you want to assign to the currently-selected tool,
type it into the space provided, then click Continue, and skip to step 6.
If the device is missing from the IP Network list (see section titled "IP Network
Menu" on page 4-1), click the Click Here link to display a list of devices currently
missing from the network.
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6. If desired, click the Click here to start again to assign IP addresses to other
invisible devices on the network.
!
To ensure correct IP address assignments, disconnect all
other unassigned devices on the network (leaving only the
intended device on the network).
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Controller Links
Overview
The purpose of this module is to provide Java Virtual Machine (JVM) and controller information,
and allow the operator to view and manage related logs, restart the JVM or tool controller, halt the
tool controller, flash the Applicom card, display operator screens, or view online documentation.
!
Several functions within the Controller module require an
administrator password. Only trained, qualified personnel
should use those functions.
An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
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Log Manager/Viewer
Various subsections of the controller generate log entries when significant events occur (such as
errors).
Click the Log Manager/Viewer link to display a list of log files stored on the current tool controller.
The main Log Manager/Viewer page displays the file size, date and time modified, and links to
either view or delete (reset) the log file.
Click the link located beneath View Log to display the log file.
Click the link located beneath Reset to delete the log file.
Most log files, with the exception of the j9.log file, have a fixed length (normally 100 KB). When the
log file exceeds this length, it is renamed (a “.1” is appended to the file name), and a new log file is
created. If the second log file exceeds the maximum size, it replaces the first log file, and another
is created.
Most log files (with the exception of the j9.log file), are maintained between controller restarts, and
continue accumulating messages while the controller is running.
Each entry in the log file follows a basic pattern. Entries begin with a keyword (debug, info, warn,
error, or fatal), followed by the date and time (hours:minutes:seconds, milliseconds), and the
name of the code entity that posted the entry (displayed in square brackets). This basic information
is followed by the message itself.
An example of an io.log file and a general description of other common types of log files is given
below.
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R The j9.log and j9.previous.log files are different from the other log files. They
capture outputs from the JVM itself, and record error messages resulting from
serious controller program or Web server failures. A new file is created every time
the JVM starts up, and the previous j9.log file overwrites the file named
j9.previous.log. This file can be a useful troubleshooting tool when the tool
controller is not running.
R The io.log file contains messages from the subsystem that manages
communications between the tool controller and input/output devices. This file can
be a useful troubleshooting tool when an input or output point object could not be
created, or not reading or writing, since it captures messages that do not apply to
other I/O logs.
R The ora.log file contains messages from the tool controller program itself. This file
can also be a useful troubleshooting tool when the controller is not running.
R The c2c.log file contains information related to inputs and outputs between the
current tool controller and other tool controllers.
R The step7.log file contains information related to inputs and outputs that use the
Siemens® Step7 protocol.
R The alarm.log file contains errors messages from the alarm manager subsystem.
This file does not contain actual alarms.
R The varball.log file contains the name of the last varball installed, the controller
version, the www version, the base layout used to create the varball, and a list of
files installed.
R The version.log file contains the date and time of every www version installed, as
well as the name of the file that was decompressed. It also records the date and
time the varballs were created on the tool controller.
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!
If you’ve replaced the Profibus module, you must initialize,
then flash the CompactFlash card.This procedure should
only be performed by trained, qualified personnel. Potential
damage to equipment, rig down-time, or injury to
personnel exists.
1. Prepare the tool controller for communication with the Profibus network, if
applicable.
2. Click the Flash Applicom Card link to display the Administrative Controls Login
screen.
3. Type the administrative password into the space provided, then click Log in to
display the current tool’s Flash Applicom Card page.
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4. Click Proceed.
The tool controller program pauses. After approximately ten seconds, the flashing
process begins.
5. When flashing is complete, scroll to the bottom of the screen and ensure that the
message: “Initialization succeeded” displays, indicating a successful flash (see
below).
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6. Click the Back button to return to the Flash Applicom Card page, then click
Cancel.
The tool controller program and Profibus Applicom card automatically restart after
flashing is complete.
7. Click Contents to return to the main service page.
8. Verify that the Profibus Communication Status lights on the Profibus Applicom cards
are blinking green. For help locating this light, see Chapter 2, section titled "Profibus
(Process Field Bus)" on page 2-5.
An unsuccessful flash displays an error message (shown below).
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Unsuccessful
flash
Troubleshooting
R If an error message displays, the number of Profibus Applicom cards in the unit may
differ from the number of cards in the unit it is replacing.
If the number of cards matches, cycle power (turn the tool controller off, wait five
seconds, then turn it on again), then attempt to flash the card again. If the problem
persists, replace the tool controller.
R If an error message displays, or the green light on the card does not flash, cycle
power to the tool controller (turn the unit off, wait five seconds, then turn it on again).
Then see section titled "Verifying that the Tool Controller is Working" on page 27-9.
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!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.
!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.
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Operator Screens
Click Operator Screens to display the standard HTML operator tool screens.
A typical top drive screen is shown here.
Documentation
Click Documentation to display available online documentation (if available). To view online
documentation, the manuals package must be installed.
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Advanced Operations
Advantech: Turn off power switch, then disconnect the power plug from the tool
controller.
3. Disconnect the ground wire.
4. Remove the Ethernet and Profibus connectors (where applicable).
5. Remove the tool controller from the DIN rail or rack.
6. Remove the tool controller from the cabinet.
7. Remove the CompactFlash™ card from the old tool controller.
8. Insert the card into the new tool controller.
See section titled "Removing and Installing a CompactFlash™" on page 28-3 for
more information.
9. Mount the new tool controller on the DIN rail or rack.
10. Plug in the Ethernet cable(s).
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11. Prepare the tool controller for communication with the Profibus network (if
applicable).
15. If there is not a Profibus connection, skip to step 21. If there is a Profibus
connection, follow the remaining steps of this procedure.
16. Verify that the Profibus communication status light is blinking. For help locating this
light, see Chapter 2, section titled "Tool Controller Hardware" on page 2-3.
17. Plug in the Profibus connectors.
18. Verify that the Profibus status indicator is blinking green.
19. Click the Profibus Network Status link (located under Diagnostics) on the main
service page to view Profibus network status.
20. Verify that the node numbers shown match the tool network configuration, and that
all nodes are green. For more information, see Chapter 12, titled "Profibus Network
Status.”
21. Notify the operator that the tool controller has been replaced and turned on.
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!
Replacing an existing CompactFlash card removes all
persistent (permanent) values stored in the tool controller.
Use only cards supplied by NOV.
Take note of its orientation; you must reinsert the card the
same way.
4. Prepare the tool controller for communication with the Profibus network (if
applicable).
5. Insert the replacement card into the slot until it snaps into place.
6. If applicable, replace the CompactFlash cover, then tighten the screws.
7. Turn the tool controller power on.
8. Verify that the green power indicator light located on the front of the tool controller is
illuminated.
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The IP addresses for every tool controller are stored in the ownership.xml file. Each IP address is
associated with a controller name. The controller name for a particular tool controller is stored in
the admin_config.xml file as the screen_tool_name element.
When the tool controller starts up, a script reads the screen_tool_name element in the
admin_config.xml file, then compares it with the list of SBC elements in the ownership.xml file.
If the script finds a match between the screen_tool_name and the id attribute of an SBC element,
then the corresponding ip attribute of that element is assigned to be the IP address of the tool
controller.
Examples of the admin_config.xml and the ownership.xml files are shown below.
admin_config.xml:
<admin_config>
<controller>
<class_name>com.nov….
<screen_tool_name>Racker</screen_tool_name>
…
</controller>
</admin_config>
ownership.xml:
<config>
<sbc id=’Assistant Chair’ ip=’192.168.31.41’/>
<sbc id=’Auxiliary’ ip=’192.168.31.27’/>
<sbc id=’Drawworks’ ip=’192.168.31.34’/>
<sbc id=’Racker’ ip=’192.168.31.20’/>
…
</config>
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An IP address change does not take effect until after the tool controller is restarted. After restart
the tool controller cannot be accessed using the old IP address.
Improper setup may cause the following problems:
R Tool controller program disabled, tool inoperable
R Controller-to-controller communications become disabled
R Tool controller to Web browser connection disabled
R Tool controller to touchscreen (HMI) connection disabled
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!
NOV recommends that you do not use Microsoft Word, as
it adds large numbers of unnecessary elements to the file.
A basic example of an admin_config.xml file is shown below, depicting three principle elements
that are most commonly found in the file. Of these, the class_name and the screen_tool_name,
are required to make a tool controller behave properly.
<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
</admin_config>
There are also a number of optional elements (that usually do not appear in the
admin_config.xml file that can affect a number of properties on the tool controller (described
below).
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<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<webserver>
<http_context>//*</http_context>
<static_content_base_dir>file:/varco/www</static_content_base_dir>
</webserver>
</admin_config>
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<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<logging_properties >
<property name=’log.rootCategory’ value=’ERROR’ />
</logging_properties >
</admin_config>
The controller logging system uses the open source Apache® Log4J package. An element’s
function in the admin_config.xml file is to set the values of these properties.
The Log4J package is built upon the idea of logger hierarchy. It contains a root log, called the
rootCategory and several sub-logs. The following logs are stored on the tool controllers:
R ora.log stores messages from the base controller package
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“FATAL,
ora,”
“ERROR,
ora,” This sets the logging level of
log.category.com.varco.ora “WARN, the ora.log. The default value
ora,” “INFO, is ERROR, ora.
ora,” or
“DEBUG,
ora”
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“FATAL, io,”
“ERROR,
io,” “WARN, This sets the logging level of
log.category.com.varco.ora.io io,” “INFO, the io.log. The default value is
io,” or ERROR, io.
“DEBUG,
io”
“FATAL,
c2c,”
“ERROR,
c2c,” This sets the logging level of
log.category.com.varco.ora.io.real.c2c “WARN, the c2c.log. The default value
c2c,” “INFO, is ERROR, c2c.
c2c,” or
“DEBUG,
c2c”
“FATAL,
step7,”
“ERROR,
step7,”
This sets the logging level of
“WARN,
log.category.com.varco.ora.io.real.step7 the step7.log. The default
step7,”
value is ERROR, step7.
“INFO,
step7,” or
“DEBUG,
step7”
“FATAL,
alarm,”
“ERROR,
alarm,”
This sets the logging level of
“WARN,
log.category.com.varco.ora.alarm the alarm.log. The default
alarm,”
value is ERROR, alarm.
“INFO,
alarm,” or
“DEBUG,
alarm”
In addition, each log has its own set of properties which can be set. The properties for a single log
(ora.log) are used as an example below.
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http://www.chiark.greenend.org.uk/~sgtatham/putty/
Connect to the tool controller using the =ssh (secure shell) command. If you cannot connect using
an Ethernet connection, connect using a serial cable (see Chapter 2, section titled "Using a Serial
Connection" on page 3-8).
The ssh command is similar to the telnet access program but it also encrypts network traffic. If
connecting to the tool controller over the network, you will have to use the ssh command (Linux) or
PuTTY.exe (Windows®) command for interactive sessions, and the scp (Linux) or pscp.exe
(Windows®) command for file transfers. The tool controller does not support telnet or ftp protocol
due to inherent security risks.
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account (see warning message below). The root user is the traditional “super/user” in Unix/Linux
systems.
Installing PuTTY
PuTTY is a free ssh client software application for the Windows® operating system. It includes
such programs as ssh sessions, and pcsp (secure file transfer).
1. Create a PuTTY directory on your computer’s hard drive (c:\putty, for example).
2. Extract the *.zip file into the PuTTY directory.
1. Click Start --> Run, then type cmd and press <Enter>.
The Command Prompt window displays
2. Type putty -ssh [email protected] into the space provided, then click
OK.
3. Type varco into the password space provided, then click OK.
To launch PuTTY from Windows Explorer:
1. Locate and double-click the putty.exe file to display the PuTTY Setup window
(shown below).
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2. Type the tool controller IP address into the space provided (labeled Host Name).
!
Do not close the PuTTY Setup window.
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Type ls and press <Enter> to list the contents of the / (root) and /varco directories.
For safety reasons, the tool controller file system is partitioned so that all directories in the Linux
operating system except the /varco directory are read-only. All files that are necessary to run the
tool controller, as well as all logging and user-accessible configuration files, are in the /varco
directory. The /varco directory is in its own read-write partition.
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restartj9
The script shown below illustrates its use. The ps command displays the existence or non-
existence of the restartj9 process.
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ps Command
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top Command
This command displays all processes running, and the amount of CPU resources used.
netstat Command
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Vi Editor
Vi Editor is a full-screen, command-based text editor for creating and editing files on systems like
the tool controller. For a complete list of commands and more detailed information, go to: http://
www.nacs.uci.edu/help/manuals/uci.unix.guide/the_vi_editor.html.
1. Type vi <file name>, then press <Enter> to either open an existing file, or
create a new one (if the file name entered does not exist).
Cursor
End of file
Vi Editor opens in command mode with the cursor in the upper-left corner of the
screen. A tilde (~), indicates the end of a file. The file name (in quotes) displays in
the bottom-left corner of the screen.
2. Position the cursor anywhere in the file, then type to change the text:
Q Type i to begin insert mode.
You must be in insert mode before you can enter text. In insert mode you can
backspace within the current line. i adds text before the cursor while in insert
mode.
Q Press <Esc> to exit insert mode and return to command mode.
In command mode you can issue complex commands preceded by a colon (:),
such as those that affect sections of text.
Q Type <n>x (where n is a number) to delete <n> characters from the current
position.
Q Type <n>X (where n is a number) to delete <n> characters before the cursor.
Q Type <n>dw: (where n is a number) to delete <n> words from the current
cursor position.
Q Type <n>dd (where n is a number) to delete <n> lines beginning with the line
upon which the cursor is positioned.
Q Type D to delete the remainder of the current line including the current cursor
position
3. After typing a line of text, press <Enter>.
4. Type :w, then <Enter> to save the file.
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Appendix
Profibus Addressing
I/O Types
R DP1 identifies the I/O accessed through the first Profibus network (first Applicom®
card). DP1 normally communicates with devices on the tool.
R DP2 identifies I/O accessed through the second Profibus network (second Applicom
Card).
I/O Identifiers
Typical format for an I/O identifier:
7DI0.2
Node number
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Node Numbers
Node numbers are named first in the I/O identifier text string, and range from 1 to 125.
R Nodes 1 assigned to diagnostic tools.
R Node 2 is assigned to the tool controller.
R Node 3 is the default address of a VFD, and is not used.
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Appendix A
A Hengstler absolute encoder located on node #12 provides position, velocity, and acceleration
feedback:
Position 32-bit integer 12ID0
Velocity 16-bit integer 12AI4
Acceleration 16-bit integer 12AI6
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AmphiCom™ is a program designed for the Windows® operating system that acts as a gateway
between the tool controller and other programs, such as Wonderware®, Microsoft Excel®,
databases, and other software. AmphiCom can be used to read information from and write to the
tool controller.
AmphiCom uses the Windows Dynamic Data Exchange (DDE) communication protocol to transfer
data between itself and other Windows programs.
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Appendix A
Configuration File
!
At this time, the XML configuration file must be created
manually using the built-in Windows accessory named
Notepad. NOV recommends that you use the File --> Save
As menu command, name the file config.xml, and save it
in the same directory that the Amphicom.exe file is
located. Ensure that the file type is XML.
AmphiCom requires a configuration file. It is designed to use its own XML configuration file, but
can use an older VExpress.dat file.
VExpress is a program that was designed in earlier Amphion systems that filled the same role as
AmphiCom. The VExpress.dat file can be used by AmphiCom, however AmphiCom uses a
different protocol to communicate with the tool controller. AmphiCom must be used with revision 3
or later tool controllers.
An example of an AmphiCom configuration file is shown here.
<root >
<SERVICE name=”AmphiCom”/>
<SBC name=”Racker” ip=”192.168.31.21”
update_rate=”200” persist=”false”/>
<SBC name=”Fingerboard” ip=”192.168.31.22”
update_rate=”200” persist=”true”/>
<Delay Update=”10”/>
</root>
SERVICE Element
In Windows DDE, the client application (such as Wonderware or Excel) needs to know the name of
the application that is supplying the dynamic data. AmphiCom is the application that supplies the
data, and the name that it will have in DDE is specified by the SERVICE element in the XML
document. In the example above, the name “AmphiCom” is used. The client applications know
AmphiCom by this name.
There should be only one SERVICE element in the XML configuration file. This element is
optional. If it is not included, then the name “AmphiCom” is used.
SBC Element
There can be any number of SBC elements in the XML configuration file, however at least one
element is required. Each SBC element should identify an Amphion tool controller from which
AmphiCom needs to pull dynamic data.
The name attribute (or topic name) in the SBC element specifies a topic for DDE. Two tool
controllers are listed in the configuration file example above (Racker and Fingerboard), so two
topics are available to DDE for the application named “AmphiCom.” The name attribute is required.
The ip attribute of the SBC element is required. It specifies the IP address of the tool controller.
These can be found on the “Network” button on the main service page for any tool controller. A list
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of the addresses is normally supplied as part of the documentation for any rig project. Also see
section titled "Locating Tool Controller IP Addresses" on page 2-9.
The update_rate attribute of the SBC element specifies the time in milliseconds (1/1000 seconds)
that the tool controller should wait between updates when sending data to AmphiCom. This
attribute is optional. If you do not specify the update rate, the system uses its default update rate of
200.
The persistent attribute of the SBC element specifies whether communications will “persist” even
after AmphiCom is closed. This is included for compatibility with older systems. This attribute is
optional. If you do not specify the persistent attribute, the default is “false” (meaning that
communications will not continue after AmphiCom is closed).
The Delay element is used to specify the amount of time (in milliseconds) that AmphiCom waits
between sending data updates to client applications using Windows DDE. This element is
optional. Internally, AmphiCom ensures that this value is no less than zero, and no greater than
1000 (once per second). In the configuration file example above, the delay time is set to 10
milliseconds (or 100 times per second). If it is not included, then the default value of 50
milliseconds is used.
Quick Start
1. Create the AmphiCom config.exe file using the information provided above in the
section titled "Configuration File" on page A-5.
2. Locate the file named Amphicom.exe on the hard drive of your computer, and
make note of its location.
3. Click Start --> Run.
4. Type cmd into the space provided, then click OK.
5. At the command prompt, type
cd <directory name where the
Amphicom.exe file is located>.
For example: cd program files
6. Press <Enter>.
7. Type Amphicom.exe config.xml
8. Press <Enter> to display the AmphiCom startup window.
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Appendix A
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The Excel cell displaying dynamic data should contain a formula like the example shown here.
Topic name
(tool controller name)
=AmphiCom|Racker!controller_stats_avgCycleTime
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Appendix A
3. Create a new module using the information provided immediately following this
procedure. See section titled "Visual Basic Modules" on page A-10.
4. Close Visual Basic Editor.
5. In Excel, click Tools --> Macro, then click to select Macros from the submenu to
display the Macro pop-up window (shown below).
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Topic name
(tool controller name)
Sub ValueWriter()
Dim channelNumber As Long
channelNumber = DDEInitiate(“AmphiCom”, “racker”)
Set rangeToPoke = Worksheets(“Sheet1”).Range(“D15”)
DDEPoke channelNumber, “controller.stats.maxCycleTime”, rangeToPoke
DDETerminate (channelNumber)
End Sub
WebObject
R DDE Initiate Function: On line 3, specify the service name that AmphiCom is using
(see section titled "SERVICE Element" on page A-5), followed by the tool controller
name (see section titled "SBC Element" on page A-5). This function returns a
channel number that will be used to identify the communications channel to
subsequent methods.
R Excel Cell Range: Line 4 specifies the cell whose contents will be written to the tool
controller. You cannot simply code a value into the Visual Basic script. You must use
a cell number.
R DDEPoke Function: Line 5 specifies the channel number, the name of the
WebObject to write to (this name uses the standard naming convention for
WebObjects; do not replace dot characters with underlines, or spaces with back
slashes), and the Excel cell that supplies the data.
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Table of Contents
Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Profibus Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Tool Controllers and NOV Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Tool Controller Web-Based Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Appendix A: Appendix
Opening a Command Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Command Descriptions and Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Ping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using a URL Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
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General Information 1
Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every reasonable effort has been made to ensure the accuracy of the information contained
herein. National Oilwell Varco® (NOV) will not be held liable for errors in this material, or for
consequences arising from misuse of this material.
Advisories
Graphic symbols and bracketed text indicate advisories for a specific topic. This information
provides the reader with additional details and may advise the reader to take a specific action to
protect personnel from potential injury or lethal conditions. These advisories may also inform the
reader of actions necessary to prevent equipment damage.
Note
Caution
!
The caution symbol indicates that potential damage to
equipment, or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.
Warning
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Conventions
Advisories
Hot Surfaces
Electrostatic Discharge
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts, or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.
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General Information 1
Safety Requirements
The NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in the equipment manuals are the recommended methods of performing operations and
maintenance.
!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.
Safe Lifting
When lifting and handling NOV equipment, use approved lifting procedures and safe methods.
Always follow all federal, state and local rules, codes, and
rig-specific safety guidelines when lifting and handling
NOV equipment. Operators and maintenance personnel
should be properly trained in safe lifting procedures and
the inspection of material handling equipment and lifting
components. Safe lifting recommendations provided in this
manual do not take precedence over local safety rules and
regulations, OSHA regulations, or instructions issued by
the manufacturers of rig hoisting equipment and other tools
on the rig.
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Safety Requirements
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained in rig safety, tool operation,
and maintenance to ensure their safety.
!
Personnel should wear protective gear during installation,
maintenance, and certain operations.
Contact the NOV training department for more information about equipment operation and
maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
The equipment manufacturer recommends that only those tools specified be used when stated.
Ensure that personnel and equipment safety are not jeopardized when following service
procedures and that personnel are not using tools that were not specifically recommended by the
manufacturer.
!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.
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Safety Requirements
Replacing Components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
Replace failed or damaged components with original equipment manufacturer
certified parts. Failure to do so could result in equipment damage or injury to
personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See section titled "Network and Workstation
Equipment" on page 8-17, section titled "Cleaning a Touchscreen" on page 8-18 and the product-
specific service manuals for maintenance recommendations.
!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.
Service Centers
For a directory of NOV Service Centers, see NOV document number D811001337-DAS-001, titled
“Service Center Directory.” This document is located in the User Manual.
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
www.nov.com/contact_us/24hr_EmergencyList.asp
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Driller’s Cabin
The operator workstations are located in a specially designed, climate-controlled cabin. The cabin
is positioned on the drill floor to provide maximum viewing of rig operations.
From within the cabin, the operators can control integrated equipment on the drill floor and pipe
deck, removing operators from conventional drilling process hazards.
The footprint of each cabin may vary to support rig requirements, however basic cabin features
generally include:
Heavy duty steel with a protection bumper in front
A protection grid for the upper windows
Pneumatic wipers with a high pressure wash system
A heating, ventilation, and air conditioning (HVAC) unit
Non-slip floors
Recessed cable routes with removable floor panels
In addition to the operator workstations, driller’s cabins may contain:
Blowout Prevention (BOP) control panels
Control and interface junction boxes (J-Boxes)
Alarm horns
Telephone
PA speakers
Thermostat and humidistat
HVAC (heating, ventilation, and air conditioning) control panels
Smoke detectors
Gas detectors
CCTV monitors
See an example illustration of a driller’s cabin below.
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PA speaker
Fire and gas
Talkback Gas detector panel HVAC status
station PA speaker
panel 2
Telephone
HVAC status
panel 1
Gas detector
Wiper
controls Assistant driller
workstation footprint
*Not all features are present in all cabins; see rig-specific engineering documents.
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Amphion™ Overview 2
Operator Workstations
The operator workstation is the user's interface to the drilling network and tools. Workstations
consist of integrated control panels and an ergonomic chair designed to reduce the effects of
stress and strain associated with long periods of sitting.
See Chapter 4, titled "Operator Workstations” for additional information about workstations.
Touchscreens
Each operator workstation provides two to four touchscreens, often referred to as an HMI (Human
Machine Interface). Touchscreens display the software used to manage operator requests.
Touchscreens display Amphion tool control, drilling operations, alarms, and status information
pertinent to the current activity being performed. This allows the operator to concentrate on the job
at hand without the distraction of extraneous data.
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Fingerboard
Foxhole
Horizontal-to-Vertical (HTV) Machine
Hydraulic Cathead (HC26-EV)
Hydraulic Power Unit (HPU)
Maintenance Mode
Mousehole
Mud Bucket
Mud Pumps
Ownership Overview
Pipe Racking System (PRS)
Power Management System
Power Slips
Riser Tensioner
Rotary Support Table (RST)
Spider Gimble
Stand Building
Stand Jump
Top Drive System (TDS)
Tripping Process
Varco Compact Racker (VCR)
Well Control
Workstation Diagnostics
Zone Management System (ZMS)
Variable Frequency Drive (VFD) system, Silicone Controlled Rectifier (SCR), and
Power Enclosures
RigSense™ application, client, and server
Simple Data Acquisition (S-DAQ™) Module
System 5 Data Acquisition (V-DAQ™) Module
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Amphion™ Overview 2
Network System
The network ties tool controllers and status information together to allow both control and
monitoring capability from any operator workstation. Selected information can also be monitored
from desktop computers in other locations, such as the tool pusher’s office.
Sensors
Rigs are equipped with various sensors used to gather information from the equipment, and about
the drilling process. For more information, see the sensor manuals provided with the equipment.
Remote I/Os
Remote I/Os receive input and/or output digital signals, analog signals, and other types of
communication from, or for, other devices such as tool controllers.
Sensors, controls, and other devices are hard-wired into the remote I/O. From there, a single cable
can carry all communication from the remote I/O to a second device, which processes the
communication. This reduces the number of cables used on the rig.
For example, drilling equipment controls are hard-wired to a remote I/O module in each
workstation. The remote I/O communicates, then forwards the signal to the appropriate tool
controller. The tool controller generally processes the request, then returns a status signal to the
operator workstation’s screen.
Emergency stop switches are hard-wired in compliance with the relevant standard.
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PROFIBUS connections
and 7 Tool controllers
Flash card
Network switches
Circuit breakers 11 - 20
Power supplies 3 & 4 Asynchronus modem
Tool terminations
Keyboard
Rig and
Inside Left Panel UPS terminations
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Other Cabinets
The cabinets that house the VFDs (variable frequency drive) and generators may be supplied and
powered by third party vendors. For information regarding their equipment, see the original
equipment manufacturer’s documentation.
Tool Controllers
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. They are programmable and contain processors, memory, communication
ports, and other components similar to those found in most computers. Each tool controller is
programmed with the logic required to automate and monitor a specific piece of rig equipment.
The term “tool controller” refers to the entire tool control unit, which consists of the chassis, cover,
tool controller board, tool control program, communication cards, and other hardware-related
components used to control the tool.
The tool controller service pages interface displays controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within their own dedicated
tool controllers. Technicians can communicate with a tool controllership the diagnostic workstation
(DWS), by connecting a computer to the drilling control network (DCN) and typing the tool
controller’s unique IP address into a web browser’s address field, or by selecting the appropriate
tool from the main tool controller web page.
Tool controllers are located in the multi-tool controller (MTC) cabinets. Security for tool access is
based on keys to prevent unauthorized computers connected to the drilling control network from
controlling a tool.
See Chapter 6, titled "Tool Controllers” for more information.
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Communication Protocol
The Amphion network architecture uses copper and fiber optic media to carry information.
Although Ethernet is the prevalent form of communication used by the drilling control network, a
variety of communication protocols are used, as described in this section.
Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
Touchscreen to tool controller connections use OPC, DCOM or NetDDE over TCP/IP.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.
RS232
The RigSense™ application server supports serial WITS connections from the system's built-in
COM ports. Up to two Wellsite Information Transfer Specification (WITS) feeds are supported. The
data is sent to the mud logger, the Measurement While Drilling (MWD) system, and others as
needed.
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Additional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format.
See Chapter 3, titled "Computers and Software” for more information about RigSense.
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2 Modem
3
TC TC TC TC TC TC TC TC
1 2 3
HMI Network
switches
M&I VFD
Drill enclosure
floor
Network Network shut 1 2
Remote I/O down
switch 1 switch 2
VFD 1/ADS-B
VFD 2/TD/ADS-A
V-DAQ
VFD3/TD/ADS-A
remote
I/O
Drill floor
Accommodations Hull LER safe area MCC
safe area
MP MCC 1 MCC 2
Radio room room cabinet cabinet 1
Network
Netscreen firewall switch
1 1 1
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Amphion™ Overview 2
MTC cabinet
Async Modem
Network Power Sys & MP Gateway 6
switch 3 Racker (VCR) 7
Auxiliary 2
Power slips
Spare
Rotary Support Table
Hydraulic Power Unit
Cathead
Spare
V-DAQ 4 1
Network Drawworks 5
switch 2
5
2
6
4 9
7
MTC I/O
HMI 1
Network
switch 2
network switches
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System Documentation
MTC cabinet (electrical and mechanical) engineering drawings
Workstation drawings
System topology engineering drawings
Interconnect engineering drawings
Amphion Functional Design Specification (FDS)
User’s and technical reference manuals
National Oilwell Varco equipment-specific manuals
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Touchscreen Computers
This section contains general information about the touchscreens. See the original equipment
manufacturer’s documentation that came with the touchscreens for detailed hardware and
troubleshooting information.
The Amphion workstation is equipped with self-contained touchscreen computers. All are
industrially-hardened machines that use 85- 265-volt AC power.
A diagnostic workstation (DWS) computer with a keyboard is mounted on the door of an MTC
cabinet. It can be used to connect to the Amphion service pages interface to diagnose problems or
monitor processes from a location other than the operator workstations, eliminating interference
with drilling operations. See NOV document titled “Amphion Tool Controller Service Pages User’s
Manual” for more information.
See the rig-specific National Oilwell Varco (NOV) Amphion User’s Manual for detailed user
interface information.
Software
Touchscreen computers host the following software, pre-installed by NOV:
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Hardware
An industrial tool controller card is installed in the computer’s chassis, and incorporates many of
the major components required by the computer (such as memory, processing chips, video
controllers, and Ethernet ports).
Processor: 1 GHz onboard VIA C3 processor
Memory:
512 MB RAM installed
2 DIMM slots available
Maximum 1 GB RAM
Communication and Connection Ports:
RS-45 10/100-Base TX Ethernet (auto-sensing)
101-key PS/2 (DIN and XT/AT mini-DIN) compatible keyboard connector
Serial mouse connector (DB9 or PS/2)
RS232-compliant serial COM port with male DB9 connector
Centronics/EPP-compliant parallel port with female DB25 connector
BIOS Settings
Set the BIOS as shown here.
Set the Assign IRQ for USB controller (if applicable; older
Enabled
rigs may not include USB ports) to:
Advanced BIOS:
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Computers and Software 3
9. Open the front cover of the Azonix touchscreen (see Azonix documentation for more
detailed instructions):
Loosen the two thumbscrews located on the right side of the touchscreen.
Remove the cover.
10. Press the Eject button located next to the CompactFlash card.
11. Pull the exposed end of the CompactFlash card to remove it from the touchscreen
computer.
12. With the computer’s card reader empty, open a command prompt window (Start -->
Run), then navigate to the directory where the dd utility is located.
To determine which storage devices are available, type: dd --list, then press
<Return>. Make note of the displayed list.
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13. Insert the CompactFlash card into the computer’s card reader.
It may take a moment for the computer to recognize the new hardware.
14. From a command prompt window, type: dd --list, then press <Return> to
ensure that the new CompactFlash card is now listed (the CompactFlash card will
be the item not previously listed after following step 12).
15. Type the command shown below to copy the contents of the CompactFlash to the
image file. For example, if the name of the image file is “HMI_CF.img,” type:
dd if=\\?\Device\Harddisk1\Partition0 of=HMI_CF.img
The “if” parameter specifies the device that you are reading from, and the “of”
parameter specifies the image file to which you are writing.
The “dd” utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
16. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
17. Insert the CompactFlash card to the touchscreen computer, then power up.
The “dd” utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
3. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
4. Insert the CompactFlash card to the touchscreen computer, then power up.
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Computers and Software 3
You can enter data for more than one head module at the
same time, however each module requires its own line.
8. As you enter the data, ensure that you do not change anything other than the
required data. Punctuation is crucial to properly loading the data. Syntax errors or
changes could result in failure to retain the data.
9. Change the name (example displays “hamburg”) to something that appropriately
describes the I/O you are setting up (for example, WAGOMTC1IO).
10. In the field labeled ha=, type the MAC address of the I/O unit you are setting up.
This address is unique to that head module.
11. In the field labeled ip=, type the appropriate IP address you wish to assign.
12. If you are setting up more than one module, add as many data lines as necessary,
repeating step 9 - 11, using appropriate data for each module.
13. Click File --> Save, then click File --> Exit to save and close the Notepad file.
14. Disconnect the network cable from each head module you were setting up.
15. In BootP Server, click Start, then reconnect the network cables to the head
modules.
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After a few moments a message appears, indicating that the software has located
the head module, and has set the address.
16. Click Stop.
17. Using either the laptop or the DWS computer, launch Microsoft® Internet Explorer.
18. Type the IP address of the remote I/O module into the browser’s address bar, then
press <Enter>.
The following screen appears.
19. Click the Port link on the left side of the screen.
20. When the login prompt, type admin into the space provided for the user name
21. Type wago into the space provided for the password.
The following screen appears.
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Computers and Software 3
22. Click to deselect the BootP check box, then click Submit to refresh the screen.
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RigSense™
Overview
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 248 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense can easily be tailored to any rig’s requirements, and the data can be viewed in either
time- or depth-based format. Service companies that require realtime drilling data, such as hole
depth and bit position, can connect to RigSense with a serial cable and receive a well site
information transfer specification (WITS) stream containing the required data (see section titled
"Serial WITS” below).
Both the company man and the tool pusher can use RigSense to monitor drilling operations. By
setting local alarms on the RigSense PC client, the system can generate alerts when drilling
parameters exceed or fall below acceptable limits. RigSense data is also displayed on a
touchscreen mounted in the driller’s workstation.
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Computers and Software 3
Serial WITS
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
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SDAQ Function Data Type Displayed Alarms Profibus DP1 Tag Name OPC Tag
Name
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Operator Workstations 4
Normally located in the driller’s cabin, the operator workstations are the user's interface to the
control network and tools.
See Chapter 5, titled "Multi-Tool Controller Cabinet” for network connection overview and
communication information. See the following engineering drawings for rig-specific information:
Driller’s workstation General Arrangement
Workstation Electrical Connection Diagram
Drilling Control Network System Topology
Amphion Cable Schedule
Interconnect Diagram
Amphion MTC Cabinet Assembly
Amphion MTC Electrical Connection Diagram
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Flex™ Workstation
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Operator Workstations 4
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Wrap-Around™ Workstation
500 550
400 450 600
350 650
300 700
250 750
200 800
150 850
100 900
TONG SCALE HOOK LOAD
50 X 1000 LB
O
LCD WEIGHT ON BIT 1000
X 1000 LB
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Operator Workstations 4
Touchscreens
All workstations contain self-contained touchscreens (sometimes referred to as an HMI, or a
human-machine interface). They display tool control, drilling operation, alarm, and status
information pertinent to the activity being performed, allowing the operator to concentrate on the
job at hand without the distraction of extraneous data. All touchscreens have access to any tool
controller connected to the network.
For additional information, see:
Chapter 3, titled "Computers and Software”
NOV Amphion user’s manual
Touchscreen documentation
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Discrete switch controls are dedicated to frequently-used operations (such as opening and closing
the roughneck jaws). Joysticks are used for tools that require controlled movement.
POW
ER SL
OPEN IPS
CLOS
E
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Operator Workstations 4
MUD
P
E-ST UMP
OP
PUS
H TO
STO
P
#2 T
HRO M
TTL
E U
#1 T D
HRO
TTL
E
P
#4 T
HRO
U
TTL M
E
#3 T P
HRO
TTL
E S
DRIL
L
TILT
TDS
LINK
FLO
AT
OPE
N TDS
CLO LINK
SE
OPE
N
CLO
SE
TDS
ELE
VAT
OR
R AC
KER
JAW
OFF
/AUT
O
ON
DRA
W
OVE WORKS
RRID
E
PAR
K ING
BRA
KE
DOL
LY E
NAB
LE
SLIP
S EN
ABL
E
OPE
N
CLO
SE
IBOP
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Dead man
switch
Drawworks
or racker
joystick
Lower +Y
+X
-X
-Y
Hoist
Drawworks Racker
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Operator Workstations 4
OOR
L FL
DRIL IPMENT
EQ U
OP
E-ST
P
STO
H TO
PUS
RPM
TDS
L
TOO IP
H
ERS
OWN SE ALL
E L E A
R
SE/
ZMS CLO K
E L OC
RRID N/
OVE OPE
EAS
E AUTO
INCR
AS E
DECRE
LOW
LIC F
RAU ALVE
HYD V
CMC UT OFF
SH
AIR
KING E C LO
SE
WOR R
CMC PRESSU
N
APV OPE
MAIN
CMC VE
VAL
PU LL
PAY
EAD
CATH
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The right control panel normally contains the emergency stop button (also referred to as a drill
floor shutdown switch).
Unless the override is engaged, certain types of joysticks require that the trigger (also referred to
as a “dead man switch”) mounted on the front of the joystick be depressed in order to operate the
equipment (such as the drawworks or the racker).
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MTC cabinet
Async Modem
Network Power Sys & MP Gateway 6
switch 3 Racker (VCR) 7
Auxiliary 2
Power slips
Spare
Rotary Support Table
Hydraulic Power Unit
Cathead
Spare
V-DAQ 4 1
Network Drawworks 5
switch 2
5
2
6
4 9
7
MTC I/O
HMI 1
Network
switch 2
network switches
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Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments.
The network switches allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology.
Switches are mounted by snapping them onto a standard DIN rail.
Communication Protocol
The Amphion™ network architecture uses copper and fiber optic media to carry information. A
variety of communication protocols are used, as described in this section.
Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.
RS232
The RigSense™ application server supports serial WITS connections from the system's built-in
COM ports. Up to 2 WITS feeds are supported. The data is sent to the mud logger, Measurement
While Drilling (MWD) system, and others as needed.
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Multi-Tool Controller Cabinet 5
PROFIBUS connections
and 7 Tool controllers
Flash card
Network switches
Circuit breakers 11 - 20
Power supplies 3 & 4 Asynchronus modem
Tool terminations
Keyboard
Rig and
Inside Left Panel UPS terminations
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Connection Examples
From To Communication
Workstation Emergency Stop (drill
Emergency stop controller Dedicated circuit
floor shutdown)
MTC Network switch 1 MTC remote I/O Copper Ethernet
Operator workstation tool controller Copper Ethernet
MTC touchscreen Copper Ethernet
Top drive tool controller Copper Ethernet
Operator workstation network switch 2 Fiber Ethernet
MTC network switch 2 Fiber Ethernet
MTC Network switch 2 Network switch 1 Fiber Ethernet
V-DAQ tool controller Copper Ethernet
Drawworks tool controller Copper Ethernet
Emergency stop controller Copper Ethernet
V-DAQ remote I/O Copper Ethernet
MTC network switch 3 Fiber Ethernet
MTC Network switch 3 MTC Network switch 2 Fiber Ethernet
Asynchronous modem Copper Ethernet
Power system & Mud pump gateway Copper Ethernet
Racker tool controller Copper Ethernet
Auxiliary tool controller Copper Ethernet
M&I VFD cabinet network switch 1 Fiber Ethernet
VFD Cabinet network switch 1 MTC Network switch 3 Fiber Ethernet
VFD #3 (top drive motor/drawworks
motor A) Copper Ethernet
M&I VFD Cabinet network switch 2 Fiber Ethernet
VFD cabinet network switch 2 VFD cabinet network switch 1 Fiber Ethernet
VFD #2 (top drive motor/drawworks
motor A) Copper Ethernet
VFD #1 (drawworks motor B) Copper Ethernet
Drill floor MCC network switch 1 Fiber Ethernet
Drill floor MCC network switch 1 Drill floor MCC remote I/O Copper Ethernet
Enclosure network switch 1 Fiber Ethernet
VFD #9/Mud pump 3B Copper Ethernet
VFD #5/Mud pump 3A Copper Ethernet
Enclosure network switch 1
Emergency generator Copper Ethernet
Enclosure network switch 2 Fiber Ethernet
Enclosure network switch 2 Enclosure network switch 1 Fiber Ethernet
Generator 4 Copper Ethernet
Generator 3 Copper Ethernet
Power management system Copper Ethernet
Enclosure network switch 3 Fiber Ethernet
Enclosure network switch 3 Enclosure network switch 2 Fiber Ethernet
Generator 2 Copper Ethernet
Generator 1 Copper Ethernet
VFD #7/Mud pump 2B Copper Ethernet
Enclosure network switch 3 Fiber Ethernet
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Multi-Tool Controller Cabinet 5
From To Communication
Enclosure network switch 4 Enclosure network switch 3 Fiber Ethernet
VFD #6/Mud pump 2A Copper Ethernet
VFD #5/Mud pump 1B Copper Ethernet
VFD #4/Mud pump 1A Copper Ethernet
MCC2 Cabinet network switch 1 Fiber Ethernet
MCC2 Cabinet network switch 1 Fiber Ethernet
MCC1 Cabinet network switch 1
Mud pump console network switch 1
Fiber Ethernet
Mud pump console network switch 1 Operator workstation network switch 1 Fiber Ethernet
Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24-
volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual, redundant, uninterruptable power supply (UPS) feeds. It is designed for installation
in a safe area, and supports bottom-entry cable penetration.
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Tool Controllers 6
Overview
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. Tool controllers are programmable and contain processors, memory,
communication ports, and other components similar to those found in most computers. Each tool
controller is programmed with the logic required to automate and monitor a specific piece of rig
equipment.
Amphion rigs use National Oilwell Varco (NOV) tool controllers. The term “tool controller” refers to
the entire tool control unit, which consists of the chassis, cover, motherboard, tool control program,
communication cards, and other hardware-related components used to control the tool.
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COM 1 Power
Ethernet ON
Fuse
status lights (10-Amp/250-Volt)
COM
OFF
LAN F U SE Profibus
status light
E
Ethernet
US
FU
F SE
KEY
MSE BLINKING
RST
Mouse/ GREEN = OK
Power
Keyboard status light
VGA
PWR HDD
COMPACT
Hard disk drive
FLASH status light
Video DP1
Profibus DP1
Compact
Flash card
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CPU status
Profibus status indicators CPU Module
indicator Power status
indicator
BF
ST
BradCommunications
Profibus
Ethernet
port 2
Power
!
Do not remove the CompactFlash® card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.
Advantech: Press the Power button on the tool controller to turn it on or off.
Beckhoff: Press the tool controller’s individual circuit breaker located inside the
MTC cabinet to turn it on or off.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
The Power LEDs display green when the tool controller is on.
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CompactFlash® Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux™
operating system. A Java™ Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).
Communication Ports
!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.
Ethernet (ENET)
Connects the tool controller to the local area network (LAN).
Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.
Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.
COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).
Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).
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Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).
Profibus Features
Profibus DP is the software (communication protocol) for connecting multiple industrial devices on
a shared pathway or channel (bus).
Laptop
Ethernet Computer
Hub
Sensor Digital Actuator VFD Sensor Digital Actuator Sensor Digital Actuator Encoder
I/O I/O I/O
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One Applicom® communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.
The tool controller program sends read and write commands to the ApplicomIO® interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a “read” command, the slave responds by sending input back to the tool controller.
If the program sends a “write” command, the slave responds by performing the command.
DP Master DP Slave
Control Program IO_ReadByte...
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Startup
1. Turn on the UPS, rig power A, and rig power B switches on the front of the MTC
cabinet.
2. Turn on each touchscreen from the switch located at the rear of each unit. Verify that
the touchscreen begins the Windows start up sequence.
3. Check that power lights are lit on the following components:
Each tool controller. If a power light is not on, turn on the power switch on the
tool controller.
Network switches in the MTC cabinet and workstation.
OLMs
Remote I/O in the MTC cabinet and workstation.
24V power supplies in the MTC cabinet and workstation.
4. If desired, turn on the diagnostic workstation (DWS) mounted in the door of the MTC
cabinet using the power switch on the inside of the cabinet door. Verify the
diagnostic workstation (DWS) begins the Windows® startup sequence.
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Shutdown
Amphion™ components are designed to operate continuously, and only need to be shut down for
maintenance purposes. Shutdown procedures described in this section disable all drilling tools
connected to the network.
1. Exit all applications on the touchscreens on the DWS, then shut it down using
Microsoft Windows.
2. Turn off all touchscreens.
3. Turn the UPS, rig power A, and rig power B switches on the front of the MTC cabinet
to off.
Circuit Breakers
Circuit breakers provide over-current protection and isolation of Amphion components. Breakers
should remain in the On position during normal operations.
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Safety
Read all notes, cautions, and warnings before performing any procedure contained in this chapter.
Failure to adhere to cautions and warnings may result in serious or fatal injury to personnel and
damage to equipment.
National Oilwell Varco® (NOV) will not be held liable for consequences arising from misuse of tools
or equipment. The procedures described in this chapter are intended for trained and qualified
personnel.
Contact NOV regarding issues that extend beyond the scope of this manual.
Call for technical support only if the previous steps have failed to help you identify the problem.
See the appendix of this manual for NOV service center locations and contact information.
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8 Troubleshooting and Maintenance Revision 04
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Workstation Controls
Joysticks and Discrete Switches
Calibrate joysticks prior to operating equipment using the Amphion™ interface.
Joystick or
discrete switch not
responding. WS = Workstation
TC = Tool Controller
No Is WS TC in No
Is a related Contact NOV with
the MTC
alarm active? information.
running?
Yes Yes
Yes
Verify joystick or
discrete switch remote No
Are cables
I/O is functioning
damaged?
properly using TC
Service Pages.
Yes
No Repair cables or
Is remote I/O contact NOV.
Contact NOV with functioning
information. properly?
Yes
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Troubleshooting and Maintenance 8
Touchscreens
See section titled "Cleaning a Touchscreen" on page 8-18. See Azonix documentation for
advanced troubleshooting and maintenance procedures.
Alarm Horn
Yes
Yes
Yes
Replace wiring.
Cables
See "Cable Inspection and Repair” on the next page.
8-3
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8 Troubleshooting and Maintenance Revision 04
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If light is not visible, the cable is damaged, and should be repaired or replaced.
The above procedure does not test performance of the fiber optic cable. It tests only for continuity
between two common ends of the same fiber, and verifies that the cable is not completely severed.
Use a fiber optic cable tester for comparing performance readings at each end of the cable.
Alternatively, test for severity and damage location in long cable runs using an optical time domain
reflectometer (OTDR). Follow instructions provided by the manufacturer of the OTDR.
8-4
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Troubleshooting and Maintenance 8
!
Fiber optic cable connections must remain free of
contaminants. Do not unplug the cable unless absolutely
necessary. Fiber optic cable is fragile, and also very sharp
when stripped.
Many different adhesives are available for fiber optic connector assembly. The following
instructions are for UV-cured adhesives. If you are not using a UV-cured type of adhesive, refer to
the instructions included with your adhesive.
1. Ensure that the strain relief boot of the connector is placed correctly on the end of
the cable.
2. Clean the bare fiber using a lint-free cloth, soaked in isopropyl alcohol. Use several
strokes lengthwise.
Do not touch the fiber once it has been cleaned.
3. Hold the needle end of the adhesive syringe upwards and gently depress the
plunger to expel trapped air from the syringe.
A small amount of the adhesive should be visible at the tip of the ceramic ferrule.
4. Holding the connector with the white ceramic ferrule pointed downwards, place the
syringe needle in the connector and fill the cavity with adhesive.
5. Insert the cable into the connector. Seat the cable until it touches the buffer.
When properly assembled, the bare fiber should protrude from the ferrule tip 1/4 to
1/2 inches.
6. Turn the curing oven on and wait for the green light to illuminate.
7. Remove the oven cover and place the cable connector assembly into the slot in the
oven.
The insulated portion of the cable must be on the foam.
8. Replace the oven cover.
9. When the oven beeps, remove the cable and ensure the adhesive is properly cured
(the adhesive is solid, and the connector is firmly attached to the cable).
10. Slide the fiber strain relief boot onto the backside of the connector.
11. Use an ST connector coupler to join the two connectors.
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8 Troubleshooting and Maintenance Revision 04
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Troubleshooting and Maintenance 8
Routine Maintenance
Moxa® Network Switch Setup
Properties Setup
1. Using a laptop, click Start --> All Programs -->Accessories -->Communications
--> Hyperterminal, then click the Settings tab.
The following screen appears.
8-7
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8 Troubleshooting and Maintenance Revision 04
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7. Click to select Shift-JIS (Host System Encoding Method), then click OK.
8. Click ASCII Setup.
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Troubleshooting and Maintenance 8
8-9
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Hyperterminal Setup
1. Connect the Moxa programming cable (supplied with the Moxa networks switch) to
the serial port of your computer.
2. Connect the other end of the cable to the programming port located on the top of the
Moxa network switch (not the Ethernet port located on the front).
The following screen appears.
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Troubleshooting and Maintenance 8
4. Ensure that the text located at the top of the screen displays V2.3 (BIOS version).
5. Use the arrow keys to scroll down to item 4, Comm. Redundancy, then press
<Enter>.
8-11
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8 Troubleshooting and Maintenance Revision 04
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7. Ensure that the line item titled Protocol of Redundancy is set to Turbo Ring with
ED6008 series, as shown above.
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Troubleshooting and Maintenance 8
If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
8. Ensure that the line item titled Set to be Master is set to No, as shown above.
If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
9. Press <Esc> twice to return to the main menu.
10. Use the arrow keys to highlight item 9, Advanced Settings, then press <Enter>.
The following screen appears.
8-13
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8 Troubleshooting and Maintenance Revision 04
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11. Use the arrow keys to select Network, then press <Enter>.
The following screen appears.
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Troubleshooting and Maintenance 8
13. Use the arrow keys to highlight the IP Address setting, then type the correct IP
address according to the project’s IP address list (see the appendix of this manual
for a complete IP address list).
Use the <Delete> key to remove any characters remaining from the default address.
14. If necessary, use the arrow keys to highlight the Subnet Mask and Default
Gateway settings, then type the correct addresses into the spaces provided.
15. Press <Esc> twice.
The following screen appears.
8-15
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8 Troubleshooting and Maintenance Revision 04
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17. Press Y again to update the network settings and return to the main menu.
18. Use the arrow keys to highlight and press <Enter> to display items 4 (Comm.
Redundancy) and 9 (Advanced Settings).
Ensure that the settings were saved correctly (see instruction for each, beginning
with step 5 - 14, then return to the main menu.
19. Use the arrow keys to highlight item a, Exit, then press <Enter>.
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Troubleshooting and Maintenance 8
Disk Imaging
An updated disk image should be maintained for each computer. See Chapter 3, titled
"Computers and Software,” section titled "Backup Disk Imaging" on page 3-2 for detailed disk
imaging procedures.
!
Follow rig lockout procedures when working with enclosure
components.
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8 Troubleshooting and Maintenance Revision 04
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Cleaning a Touchscreen
1. Navigate the Clean Screen window (using the workstation’s operator interface) on
the touchscreen to be cleaned.
This screen is part of the workstation tool controller; it will inactivate the touchscreen
so that it can be safely cleaned.
2. Use any commercially non-abrasive glass cleaner and a soft cloth to clean the
surface of the touchscreen. Be sure to finish cleaning the touchscreen before the
Clean Screen times out and the touchscreen becomes active again.
See Azonix documentation for all other maintenance and troubleshooting issues pertaining to the
touchscreens.
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Troubleshooting and Maintenance 8
Remove the Filter Media and clean with mild detergent and water.
After the Filter Media has been cleaned or replaced, replace the Filter Media Covers by gently
snapping them back into place.
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8 Troubleshooting and Maintenance Revision 04
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Cabinets
Ensure that enclosure covers are closed and sealed.
Replace or clean fan filters monthly, or according to manufacturer’s recommended schedule.
8-20
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D811000238-MAN-001
Revision 04
Appendix A
At the C:> prompt, type a network command (see general descriptions below), then press
<Enter>.
A-1
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A Appendix Revision 04
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Appendix A
Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the your computer and the destination address).
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A Appendix Revision 04
Page A-4 of 4
Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.
A-4
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National Oilwell Varco
Service Center Directory
D811001337-DAS-001 06
www.nov.com
Form D811001123-GEN-001/06
D811001337-DAS-001
Revision 06
Revision History
06 12.03.2015 Operations update V. Mulhern T. Harmon T. Harmon
Change Description
Revision Change Description
01 First Issue
04 • Updated/added Brazil, Canada, Colombia, UK contact information (page 3 through page 7).
• Added North Dakota contact information (page 4).
• Updated the contact information for the China office (page 6).
• Added addresses and contact information for Singapore and India (page 6).
• Updated contact information for NOV Dubai and NOV Abu Dhabi. (page 8).
05 • Updated format.
• Updated Colombia contact information (page 3).
• Added Peru contact information (page 4).
06 • Added contact information for Angola (page 8) and South Africa (page 8) locations.
• Changed Middle East heading to Middle East and Africa (page 8).
www.nov.com
Service Center Directory SC
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
http://www.nov.com/ContactUs/24HrEmergencyContacts.aspx
Americas
Brazil
National Oilwell Varco do Brasil
Rodovia Amaral Peixoto, s/n KM164,5 - n° 8.500
Imboassica – Macaé – RJ – Brazil
CEP 27925-290
+55 22 2773 0600 (reception)
+55 22 9882 7591 (after hours)
+55 22 9702 8866 (drilling equipment)
+55 22 9974 7056 (PCE / MoComp equipment)
+55 22 9894 6608 (lifting and handling equipment)
+55 22 2773 0635 (repair shop)
+55 22 2773 0675 (inside sales)
+55 22 2123 2452 (tech college)
Canada
NOV Rig Solutions Aftermarket Service, Repair and Rentals (Leduc)
Varco Canada ULC CO 009
6621 – 45 Street
Leduc, Alberta, Canada
T9E 7E3
+1 780 986 1712 (main)
NOV Rig Solutions Spares (Edmonton)
Varco Canada ULC CO 009
7127 – 56 Ave
Edmonton, Alberta, Canada
T6B 3L2
+1 780 801 1800 (main)
+1 780 619 5579 (24 hour on-call)
Colombia
NOV Rental and Service (Bogotá)
National Oilwell Varco de Colombia
Rig Solutions-Top Drive
DDS-Dynamic Drilling Solutions
Centro Empresarial Metropolitano Km 3.4 Costado Norte vía Siberia
Bodega 15 – Modulo 1 Bogotá - Colombia
Main (571) 743 2258
Mobile +571 3168758748
Mobile +571 3102385722
D811001337-DAS-001
Revision 06
3
www.nov.com
SC Service Center Directory Americas
Peru
NOV Rental and Service
National Oilwell Varco Peru
Rig Solutions-Top Drive
DDS Dynamic Drilling Solutions
Avenida Rivera Navarrete, San Isidro 501 Of.502 Lima, Perú
Office +511 2191160 - 180
Mobile +51 958572058
Mobile 3102385722
USA
Colorado
NOV Service and Repair (Colorado)
420 South Ash St.
Fruita, CO 81521
+1 970 858 4522
+1 281 569 3050 (after hours)
Louisiana
NOV Service and Repair (Covington)
73765 Penn Mill Rd.
Covington, LA 70435
+1 985 892 8216 (direct)
+1 800 722 4425 (toll free)
(Cranes: AmClyde, Unit, OS National, Dreco, Kingpost)
+1 985 871 8609 (service)
+1 985 871 8603 (parts
NOV Service and Repair Center (New Iberia)
5212 Highway 90 Service Road West
New Iberia, Louisiana 70560
(All NOV spare parts; legacy Shaffer, Varco, and NOI equipment)
+1 337 374 1400
Minnesota
NOV Service (St. Paul)
240 East Plato Blvd.
St. Paul, Minnesota 55107
(lifting and handling equipment)
+1 651 293 4745 (service)
+1 651 293 4776 (service)
+1 651 293 4600 (parts)
+1 651 293 4603 (parts)
North Dakota
NOV Service, Repair, and Spare Parts
3201 1st Avenue W.
Williston, ND 58801
+1 307 473 8888
+1 281 569 3050 (after hours)
4 D811001337-DAS-001
Revision 06
www.nov.com
Americas Service Center Directory SC
USA
Oklahoma
NOV Service and Repair (Oklahoma City)
7713 North West 3rd St.
Oklahoma City, Oklahoma 73127
+1 405 495 1000
+1 281 569 3050 (after hours)
Pennsylvania
NOV Service (Pittsburgh)
1349 Saw Mill Run Blvd.
Pittsburgh, Pennsylvania 15226
+1 412 884 1027
+1 281 569 3050 (after hours)
Texas
NOV Service and Repair (Alice)
2351 Energy Avenue
Alice, Texas 78380
+1 361 668 4154
+1 281 569 3050 (after hours)
NOV Service and Repair (Houston)
5100 North Sam Houston Parkway West
Houston, Texas 77086
+1 281 569 3050 (24/7 technical support)
+1 281 569 3051 (eHawk remote support)
Wyoming
NOV Service and Repair (Casper)
1080 North Robertson Road
Casper, Wyoming 82601
+1 307 473 8888
+1 281 569 3050 (after hours)
Venezuela
NOV Rental and Service (Maturin, Monagas)
Varco International de Venezuela
Top Drive Rental and Service
+58 291 651 6489
+58 414 394 2784 (mobile)
+58 291 651 4384 (fax)
D811001337-DAS-001
Revision 06
5
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SC Service Center Directory
Asia
China
NOV Service
18th Floor, Raffles City Beijing Office Tower
No. 1, Dongzhimen South Street, Dongcheng District
Beijing 100007 P. R. China
+86 139 0121 9392
+86 800 810 5109 (24/7 technical support)
India
NOV Service and Repair
R-619, TTC Industrial Area
Rabale, MIDC
Navi Mumbai – 400 701
Maharashtra, India
+91 22 3916 9700
+91 982 009 1322
+91 983 349 6154 (after hours)
NOV Machining Centre (Pressure Control)
11A/2 (NP) Sidco Industrial Estate
Ambattur
Chennai, Tamil Nadu, India 600098
+91 44 4285 8074
+91 95 0008 4149 (after hours)
Singapore
NOV Service and Repair
29 Tuas Bay Drive
Singapore 637429
+65 6594 1000
+65 6594 1222 (24/7 technical support)
NOV Machining Centre (Pressure Control)
22 Jalan Terusan
Singapore 619299
+65 6265 1900
+65 9128 2545 (after hours)
Europe
France
NOV Service
+33 24 068 3600
+33 24 068 3611
+33 24 068 3600 (after hours)
+33 677 790 943 (after hours)
6 D811001337-DAS-001
Revision 06
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Europe Service Center Directory SC
Norway
NOV Service (Asker)
Blakstadmarka 26
1386 Asker – Norway
+47 6400 5000
+47 6400 5001 (after hours)
NOV Service (Kristiansand)
Skibaasen 2
4636 Kristiansand – Norway
+47 3819 2000
+47 3819 2482 (after hours)
NOV Service (Molde)
Granfjaera 24
6415 Molde – Norway
+47 7120 2020
+47 9169 9664 (after hours)
NOV Repair (Stavanger)
Dusavik Base
Notberget 46
4029 Stavanger – Norway
+47 5781 8181
NOV Service (Stavanger)
Lagerveien 8
4069 Stavanger – Norway
+47 5181 8181
+47 4140 0041 (after hours)
+47 9511 8181 (24/7 eHawk remote support)
Russia
NOV Service and Support
Russia, 119071, Moscow
Leninsky prosp., 15A, 7th floor
+7 495 287 2601 (direct)
+7 495 981 3470 (fax)
+7 985 410 5272 (mobile)
UK
NOV Service and Repair (Aberdeen/Montrose)
Forties Road
Montrose
Scotland
DD10 9ET
+44 1674 677222
UK after hours, on-call contacts
+44 (0) 7711 415 485 (mechanical)
+44 (0) 7711 415 484 (electrical)
+44 (0) 7739 170 079 (repair workshop)
+44 (0) 7713 643 012 (spare parts)
+44 (0) 7770 325 333 (distribution)
+44 (0) 7801 078 092 (IMO/MD Totco)
D811001337-DAS-001
Revision 06
7
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SC Service Center Directory
Algeria
NOV Service (Algeria)
Overseas Equipment Service Africa
BP 852 Zone Industrielle Algerie
Hassi Messaoud Ouargla
Algeria 30500
+213 29 73 1236
+213 29 75 4105 (fax)
Egypt
NOV Service and Repair (Badr City)
IMPEC (Sea Harvest Company)
Part B, 47 Acer Area
Badr City, Cairo, Egypt
+20 2 231 08001
+20 2 231 08002
+20 2 231 08003 (fax)
Saudi Arabia
NOV Service and Repair (Dammam)
P. O. Box 20754, Al-Khobar 31952
Al Khobar, Saudi Arabia
Gate No. 2, Makkah Street (opposite of Saudi Electricity Company)
Dammam Second Industrial City
Dammam, Saudi Arabia
+966 3 835 3061
+966 3 830 2453 (fax)
South Africa
NOV Service and Repair (Port Elizabeth)
Kendle Street
Neave Township
Port Elizabeth, South Africa
+27 41 451 2416
+27 41 405 1605 (24/7 Technical Support)
8 D811001337-DAS-001
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Middle East and Africa Service Center Directory SC
UAE
NOV Service and Repair (Abu Dhabi)
Varco Al Mansoori Services LLC
P. O. Box 27011
Abu Dhabi, United Arab Emirates
+971 2 555 2668
+971 2 554 2280 (fax)
+971 2 554 0012 (fax)
+971 50 811 6083 (after hours service)
+971 50 617 1235 (after hours workshop)
NOV Service and Repair (Dubai)
P.O. Box 61490
R/A No.13, Plot MO 0682
Daimler Chrysler Street
Jebel Ali Free Zone
Dubai, United Arab Emirates
+971 4 883 8776
+971 4 883 8795 (fax)
+971 56 686 2184 (after hours service on-call)
D811001337-DAS-001
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10 D811001337-DAS-001
Revision 06
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Document Number: 10975496-FDD TOC 2.2
TABLE OF CONTENTS
Revision: 01
Page: 1
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SPARES LIST/KIT,
ELECTRICAL OR
MECHANICAL
NOTES:
1. 10869073-1
Recommended Commissioning Spares
2. 10869073-2
Recommended Operational Spares
3. 10869073-3
Recommended Insurance Spares
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Document number 10869073-SPL
Revision 01
Page 2
Template Name ORA_SPL_TPL.doc
REVISION HISTORY
CHANGE DESCRIPTION
D7440000254-TPL-001/01
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Document number 10869073-SPL
Revision 01
Page 3
Template Name ORA_SPL_TPL.doc
-1 -2 -3
Recom. Recom. Recom.
Commission Operational Insurance Where Description
Part No. Description Spare Spare Spare Used Where Used
MTC #1
D7440000254-TPL-001/01
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Document number 10869073-SPL
Revision 01
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D7440000254-TPL-001/01
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Document number 10869073-SPL
Revision 01
Page 6
Template Name ORA_SPL_TPL.doc
PC-ETHERNET Amphion
10064178-088 1 1 1 10869107-001
ADAPTER,TCP/IP,UDP DFSD
PLC-4PT, 24VDC INPUT Amphion
10064178-040 1 2 1 10869107-001
MODULE DFSD
CABLE ASSY , CAT5, Amphion
10053152-001 - - 2 10869107-001
RJ45, RED, 10FT DFSD
MUD LOGGER J-BOX
D7440000254-TPL-001/01
www.nov.com
CONTROL SPARES LIST
AUXILIARY
KFELS B354
1. 10893257-001
Recommended Commissioning Spares
2. 10893257-002
Recommended Operational Spares
3. 10893257-003
Recommended Insurance Spares
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Document number 10893257-SPL
Revision 01
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
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Document number 10893257-SPL
Revision 01
Page 3
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Document Number: 10975496-FDD TOC 3
TABLE OF CONTENTS
Revision: 01
Page: 1
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Document Number: 10975496-FDD TOC 3.1
TABLE OF CONTENTS
Revision: 03
Page: 1
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15"
TOUCH
SCREEN
HMI
KEYBOARD
15"
TOUCH
SCREEN
HMI
KEYBOARD
15"
TOUCH
SCREEN
HMI
KEYBOARD
FILTER FAN
15"
TOUCH
SCREEN
HMI
TOOL
OWNERSHIP
RELEASE ALL
OFF/
AUTO ON
DRILL FLOOR
EQUIPMENT
E-STOP
OPEN CLOSE
TURN TO
RELEASE
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INDEX
10869104-IDX 01
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Document number 10869104-IDX
Revision 01
Page 2
REVISION HISTORY
CHANGE DESCRIPTION
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Document number 10869104-IDX
Revision 01
Page 3
ADS-10T DRAWWORKS
Push Button & Automatic
POWER SLIPS
Triggered Emergency Stops
CAT HEAD
TDS-8
HPU
RST
DRILLER CHAIR E-STOP 0 0 0 0 0 0
Cat.0 = Stopping by immediate removal of power to the hoisting machine actuators (i.e. an uncontrolled stop)
Cat.2 = A controlled stop with power left available to the hoisting machine actuators
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Document Number: 10975496-FDD TOC 3.3
TABLE OF CONTENTS
Revision: 03
Page: 1
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IP ADDRESS CONFIGURATION
B 10869064-DIA 01
SCALE NONE WT LBS SHEET 3 OF 3
DCF0047 (REV B)
POWER CONTROL
ROOM
600V MAIN
PMS
PLC ABB
AC800
This document contains proprietary and confidential information which belongs to National-Oilwell
AMPHION Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV. Reproduction, in whole or in
part, or use of this design or distribution of this information to others is not permitted without the
express written consent of NOV. This document is to be returned to NOV upon request and in any
event upon completion of the use for which it was loaned. This document and the information
TITLE
contained and represented herein is the copyrighted property of NOV. © National Oilwell Varco
NEXT ASSY USED ON CABLE SCHEDULE INDEX
DRAWN
APPLICATION R. VASQUEZ J. ZAMORA
KEPPEL HULL B354
CHECKED
R. GALLEGOS R. GALLEGOS SIZE DWG NO REV
APPVD
R. GALLEGOS R. GALLEGOS B 10869069-IDX 03
DATE
1/19/2016 11/21/2014 SCALE NONE WT LBS SHEET 1 OF 2
NATIONAL OILWELL VARCO CABLE SCHEDULE INDEX DATE 1/19/2016 3:03:26 PM
KEPPEL HULL B354
CABLE ID CABLE VARCO GLAND GLAND CABLE FROM TO BLOCK DIAG. INTERCONNECT REMARKS CABLE
TAG NO. CONSTRUCTION PART NO. SIZE P/N TYPE TAG NO. LOCATION TAG NO. LOCATION DWG. NO. SHT. DWG. NO. SHT. SUPPLIED BY
D1001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA - DRILLER'S CHAIR DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 8 - NOV
802-D1001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA DR-JB-001 DRILLER'S CHAIR J-BOX MTC#1 MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 8 - CUSTOMER
802-D1004 ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - MSI REMOTE I/O (DRILL FLOOR) 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
806-DFSD-D100 ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 PNJB-100 DRILL FLOOR SHUT DOWN 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
802-ML-D100 ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - MUD LOGGER 10869066-DIA 2 10869067-DIA 6 - CUSTOMER
802-AUX-D1060 PROFIBUS CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - AUX. REMOTE I/O 10869066-DIA 2 10869067-DIA 5 - CUSTOMER
805-D1007 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - ADS REMOTE I/O 10869066-DIA 2 10869067-DIA 6 - CUSTOMER
805-D1008 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - ADS REMOTE I/O 10869066-DIA 2 10869067-DIA 6 - CUSTOMER
802-D1012 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 SWITCH #4 DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 8 - CUSTOMER
D1012 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA DR-JB-001 DRILLER'S CHAIR J-BOX - DRILLER'S CHAIR SWITCH #1 10869066-DIA 2 10869067-DIA 8 - NOV
802-CONV- I/O FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET # 1 - RIGSENSE ETHERNET SWITCH 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
802-VDAQ-I/O FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET # 1 - DRILLING INSTRUMENTATION REMOTE I/O(MUD PIT AREA) 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
C3131 ETHERNET CAT 5 COPPER CUSTOMER - - DATA - ETHERNET SWITCH - TOOL PUSHERS OFFICE 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
C3132 ETHERNET CAT 5 COPPER CUSTOMER - - DATA - ETHERNET SWITCH - COMPANY MAN'S OFFICE 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
C3133 ETHERNET CAT 5 COPPER CUSTOMER - - DATA - ETHERNET SWITCH - OTHER OFFICE 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
802-PS-F1001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROLLER CABINET #1 - 600V PMS PLC (S7) 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
802-PS-F1002 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROLLER CABINET #1 - 600V PMS PLC (S7) 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
802-AD-F9001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROLLER CABINET #1 - 480V MCC PLC (S7) 10869066-DIA 2 10869067-DIA 6 - CUSTOMER
802-AD-F9002 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROLLER CABINET #1 - 480V MCC PLC (S7) 10869066-DIA 2 10869067-DIA 6 - CUSTOMER
804-TD-F9001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROLLER CABINET #1 - TDS REMOTE I/O 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
804-TD-F9002 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - TDS REMOTE I/O 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
802-TD-F1001 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - 480V MCC PLC (S7) 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
802-TD-F1002 FIBER 4 CORE 62.5/125 um MULTIMODE CUSTOMER - - DATA MTC#1 MULTI TOOL CONTROL CABINET #1 - 480V MCC PLC (S7) 10869066-DIA 2 10869067-DIA 4 - CUSTOMER
UPS A ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTITOOL CONTROL CABINET #1 - UPS CABINET 10869066-DIA 2 10869067-DIA 5 - CUSTOMER
UPS B ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTITOOL CONTROL CABINET #1 - UPS CABINET 10869066-DIA 2 10869067-DIA 5 - CUSTOMER
E HAWK ETHERNET CAT 5 COPPER CUSTOMER - - DATA MTC#1 MULTITOOL CONTROL CABINET #1 - E HAWK CABINET 10869066-DIA 2 10869067-DIA 7 - CUSTOMER
WIPER-D100 ETHERNET CAT 5 COPPER CUSTOMER - - DATA DRILLER'S CHAIR DR-JB-001 DRLLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA - - NOV
WIPER-D100 ETHERNET CAT 5 COPPER CUSTOMER - - DATA DR-JB-001 DRILLER'S CHAIR J-BOX - WIPER REMOTE I/O 10869066-DIA 2 10869067-DIA - - CUSTOMER
-
SIGNAL -
806-DFSD-N4201 1.5mm2 x 7C CUSTOMER - - N.I.S. PNJB-100 DRILLFLOOR CHUT DOWN DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 2&3 - CUSTOMER
N4201 1.5mm2 x 7C CUSTOMER - - N.I.S. - DRILLER'S CHAIR J-BOX - DRILLER'S CHAIR 10869066-DIA 2 10869067-DIA 2 - NOV
N5014 0.75mm2 x 7C CUSTOMER - - N.I.S. - DRILLER'S CHAIR DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 3 - NOV
N5014 PIGTAIL CUSTOMER - - N.I.S. DR-JB-001 DRILLER'S CHAIR J-BOX ELECTRONIC WEIGHT INDICATOR 10869066-DIA 2 10869067-DIA 3 - NOV
POWER
802-UPS-A1 6mm2 x 3 CORE CUSTOMER - - POWER - UPS A - MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-UPS-B1 6mm2 x 3 CORE CUSTOMER - - POWER - UPS B - MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
LP8-23 6mm2 x 3 CORE CUSTOMER - - POWER DR-JB-001 DRILLER'S CHAIR J-BOX - 230VAC CUSTOMER FEED 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
LP8-9A 6mm2 x 3 CORE CUSTOMER - - POWER - NON UPS A - UPS CABINET 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
ELP6-11A 6mm2 x 3 CORE CUSTOMER - - POWER - NON UPS A - MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
ELP-18A 6mm2 x 3 CORE CUSTOMER - - POWER - NON UPS B - MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
ELP6-25A 6mm2 x 3 CORE CUSTOMER - - POWER - 230VAC CUSTOMER FEED - MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
G1001 6mm2 x 1C CUSTOMER - - GROUND - RIG GROUND MTC#1 MULTI TOOL CONTROL CABINET #1 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-P4201 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
P4201 2.5mm2 x 3C CUSTOMER - - POWER DR-JB-001 DRILLER'S CHAIR J-BOX - DRILLER'S CHAIR 10869066-DIA 2 10869067-DIA 3 - NOV
802-P4202 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 DR-JB-001 DRILLER'S CHAIR J-BOX 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
P4202 2.5mm2 x 3C CUSTOMER - - POWER DR-JB-001 DRILLER'S CHAIR J-BOX - DRILLER'S CHAIR 10869066-DIA 2 10869067-DIA 3 - NOV
802-P6001 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - MSI REMOTE I/O (DRILL FLOOR) 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
806-DFSD-P100 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 PNJB-100 DRILL FLOOR SHUT DOWN 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
806-DFSD-P101 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 PNJB-100 DRILL FLOOR SHUT DOWN 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-AUX-P1001 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - AUX. REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-AUX-P1002 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - AUX. REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-AUX-P1003 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - AUX. REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
805-AD-P1001 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - ADS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
805-AD-P1002 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - ADS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
805-AD-P1003 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - ADS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
804-TD-P1001 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - TDS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
804-TD-P1002 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - TDS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
804-TD-P1003 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - TDS REMOTE I/O 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
802-ML-P1001 2.5mm2 x 3C CUSTOMER - - POWER MTC#1 MULTI TOOL CONTROL CABINET #1 - MUD LOGGER 10869066-DIA 2 10869067-DIA 2 - CUSTOMER
LP8-23 2.5mm2 x 3C CUSTOMER - - POWER DR-JB-001 DRILLER'S CHAIR J-BOX - DRILLER'S CHAIR 10869066-DIA 2 10869067-DIA 3 - NOV
G4201 35mm2 x 1 CORE CUSTOMER - - GROUND - RIG GROUND - DRILLER'S CHAIR 10869066-DIA 2 10869067-DIA 3 - NOV
CABLE ID CABLE VARCO GLAND GLAND CABLE FROM TO BLOCK DIAG. INTERCONNECT REMARKS CABLE
TAG NO. CONSTRUCTION PART NO. SIZE P/N TYPE TAG NO. LOCATION TAG NO. LOCATION DWG. NO. SHT. DWG. NO. SHT. SUPPLIED BY
806-DFSD-D100 E/NET X 4PR N/A N/A N/A DATA MTC #1 MULTITOOL CONTROL CABINET #1 PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 2 CUSTOMER
806-DFSD-P100 2.5mm² X 3C N/A N/A N/A N.I.S MTC #1 MULTITOOL CONTROL CABINET #1 PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 2 CUSTOMER
806-DFSD-P101 2.5mm² X 3C N/A N/A N/A N.I.S MTC #1 MULTITOOL CONTROL CABINET #1 PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 2 CUSTOMER
806-DFSD-N4201 1.5mm² X 7C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX DR-JB-001 DRILLER'S CHAIR J-BOX 10869098-DIA 2 10869099-DIA 3 CUSTOMER
N4201 1.5mm² X 7C N/A N/A N/A N.I.S DR-JB-001 DRILLER'S CHAIR J-BOX DRILLER'S CHAIR 10869098-DIA 2 10869099-DIA 3 CUSTOMER
55-1DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-2DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-3DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-4DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-8DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-9DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-10DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 4 CUSTOMER
55-13DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 3 CUSTOMER
55-14DFSD 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX 480VAC DRILLFLOOR SWBD MCC 10869098-DIA 2 10869099-DIA 3 CUSTOMER
303-DWA-4 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX VFD UNIT #4 DRAWWORKS A 10869098-DIA 2 10869099-DIA 5 CUSTOMER
303-DWB-4 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX VFD UNIT #5 DRAWWORKS B 10869098-DIA 2 10869099-DIA 5 CUSTOMER
303-DWC-4 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX VFD UNIT #6 DRAWWORKS C 10869098-DIA 2 10869099-DIA 5 CUSTOMER
303-TD-4 1.5mm² X 2C N/A N/A N/A N.I.S PNJB-100 DFSD REMOTE I/O J-BOX VFD UNIT #7 TOP DRIVE 10869098-DIA 2 10869099-DIA 5 CUSTOMER
806-ES-N100 1.5mm² X 3C N/A N/A - N.I.S ESD-100 DRILL FLOOR E-STOP #1 (OPTIONAL) PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 7 (OPTIONAL) CUSTOMER
806-ES-N101 1.5mm² X 3C N/A N/A - N.I.S ESD-101 DRILL FLOOR E-STOP #2 (OPTIONAL) PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 7 (OPTIONAL) CUSTOMER
806-ES-N102 1.5mm² X 3C N/A N/A - N.I.S ESD-102 DERRICK E-STOP (OPTIONAL) PNJB-100 DFSD REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 7 (OPTIONAL) CUSTOMER
806-HP-N47 1.5mm² X 3C N/A N/A N/A N.I.S. PNJB-100 DFSD REMOTE I/O J-BOX HPU HPU CONTROL PANEL 10869098-DIA 2 10869099-DIA 6 CUSTOMER
806-TD-N1005 1.5mm² X 7C N/A N/A - N.I.S. PNJB-100 DFSD REMOTE I/O J-BOX PSNJB-01 TDS REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 3 CUSTOMER
806-AUX-N1005 1.5mm² X 7C N/A N/A N/A N.I.S. PNJB-100 DFSD REMOTE I/O J-BOX PSNJB-300 AUX REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 7 CUSTOMER
806-AD-N1004 1.5mm² X 7C N/A N/A - N.I.S. PNJB-100 DFSD REMOTE I/O J-BOX AD-SNJB600 ADS REMOTE I/O J-BOX 10869098-DIA 2 10869099-DIA 3,11 CUSTOMER
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH BELONGS TO NATIONAL-OILWELL,
L.P. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NATIONAL-OILWELL, L.P.
REPRODUCTION, IN WHOLE OR IN PART OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS
NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NATIONAL-OILWELL, L.P. THIS DOCUMENT IS TO BE
RETURNED TO NATIONAL-OILWELL, L.P. UPON REQUEST AND IN ANY EVENT UPON COMPLETION OF THE USE FOR WHICH
IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED IS THE COPYRIGHTED
CABLE ID CABLE NOV GLAND GLAND CABLE FROM TO BLOCK DIAG. INTERCONNECT REMARKS CABLE
TAG NO. CONSTRUCTION PART NO. SIZE P/N TYPE TAG NO. LOCATION TAG NO. LOCATION DWG. NO. SHT. DWG. NO. SHT. SUPPLIED BY
AUXILIARY
AUXILIARY REMOTE I/O
AUX-P1001 3C x 2.5mm2 0000-9669-69 M20 (O) - POWER MTC MULTI TOOL CONTROL CABINET AUX PSNJB100 10893250-DIA 4 10893251-DIA 10 NOV
POWER/I.S./N.I.S. J-BOX
AUXILIARY REMOTE I/O
AUX-P1002 3C x 2.5mm2 0000-9669-69 M20 (O) - POWER MTC MULTI TOOL CONTROL CABINET AUX PSNJB100 10893250-DIA 4 10893251-DIA 10 NOV
POWER/I.S./N.I.S. J-BOX
AUXILIARY REMOTE I/O
AUX-P1003 3C x 2.5mm2 0000-9669-69 M20 (O) - POWER MTC MULTI TOOL CONTROL CABINET AUX PSNJB100 10893250-DIA 4 10893251-DIA 10 NOV
POWER/I.S./N.I.S. J-BOX
AUXILIARY REMOTE I/O
AUX-D1060 PROFIBUS 0000-6808-90 M20 (O) - DP MTC MULTI TOOL CONTROL CABINET AUX PSNJB100 10893250-DIA 4 10893251-DIA 10 NOV
POWER/I.S./N.I.S. J-BOX
DRILL FLOOR SHUTDOWN (E-STOP) AUXILIARY REMOTE I/O
AUX-N1005 7C x 16AWG 0001-0536-16 M20 (O) - N.I.S. DFSD AUX PSNJB100 10893250-DIA 4 10893251-DIA 11 NOV
CONTROL SYSTEM POWER/I.S./N.I.S. J-BOX
RST 49.5
AUXILIARY REMOTE I/O POWER/I.S./N.I.S.
RST-N320 14C x 2.5mm2 - FIELD INSTALL - N.I.S. AUX PSNJB100 NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX 10893250-DIA 2 10893251-DIA 2,16 CUSTOMER
J-BOX
2
N320-2 3C x 1.5mm 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-2 RST FREE ROTATE SOLENOID (E2) 10893250-DIA 2 10893251-DIA 2 NOV
N320-3 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-3 RST LINEAR LOCK SOLENOID (E6) 10893250-DIA 2 10893251-DIA 2 NOV
N320-4 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-4 RST CCW LOCK SOLENOID (E7) 10893250-DIA 2 10893251-DIA 2 NOV
N320-5 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-5 POWER SLIPS UP SOLENOID (E9) 10893250-DIA 2 10893251-DIA 2 NOV
N320-6 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-6 POWER SLIPS SET SOLENOID (E10) 10893250-DIA 2 10893251-DIA 2 NOV
N320-7 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX SOV-320-7 GREASE PUMP SOLENOID (E16) 10893250-DIA 2 10893251-DIA 2 NOV
2 AUXILIARY REMOTE I/O POWER/I.S./N.I.S.
RST-N321 8 TSP x 1.0mm - FIELD INSTALL - N.I.S. AUX PSNJB100 NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX 10893250-DIA 2 10893251-DIA 2,12 CUSTOMER
J-BOX
POWER SLIPS SET PRESSURE
N321-1 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PS-321-1 10893250-DIA 2 10893251-DIA 2 NOV
SWITCH (E11)
POWER SLIPS LOW PRESSURE
N321-2 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PS-321-2 10893250-DIA 2 10893251-DIA 2 NOV
SWITCH (E12)
POWER SLIPS UP PRESSURE SWITCH
N321-3 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PS-321-3 10893250-DIA 2 10893251-DIA 2 NOV
(E13)
RST HIGH GREASE LEVEL SWITCH
N321-4 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX LS-321-4 10893250-DIA 2 10893251-DIA 2 NOV
(E14)
RST LOW GREASE LEVEL SWITCH
N321-5 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX LS-321-5 10893250-DIA 2 10893251-DIA 2 NOV
(E15)
AUXILIARY REMOTE I/O POWER/I.S./N.I.S.
RST-N322 10C x 14AWG - FIELD INSTALL - N.I.S. AUX PSNJB100 NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX 10893250-DIA 2 10893251-DIA 3,23 CUSTOMER
J-BOX
RST CW SPEED PROPORTIONAL
N322-1 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PV-322-1 10893250-DIA 2 10893251-DIA 3 NOV
SOLENOID
RST CCW SPEED PROPORTIONAL
N322-2 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PV-322-2 10893250-DIA 2 10893251-DIA 3 NOV
SOLENOID
RST TORQUE PROPORTIONAL
N322-3 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB-320 ROTARY SUPPORT TABLE N.I.S. J-BOX PV-322-3 10893250-DIA 2 10893251-DIA 3 NOV
SOLENOID
AUXILIARY REMOTE I/O POWER/I.S./N.I.S.
RST-S01 3 TSP x 1.0mm2 CUSTOMER FIELD INSTALL - I.S. AUX PSNJB100 SJB-350 ROTARY SUPPORT TABLE I.S. J-BOX 10893250-DIA 3 10893251-DIA 3,20 CUSTOMER
J-BOX
2
RST-S01B 7C x 1.5mm CUSTOMER FIELD INSTALL - I.S. SJB-340 ROTARY SUPPORT TABLE I.S. J-BOX SJB-350 ROTARY SUPPORT TABLE I.S. J-BOX 10893250-DIA 3 10893251-DIA 3 CUSTOMER
RST-S02 3C x 1.5mm2 56627-01 M20 (O) - I.S. SJB-350 ROTARY SUPPORT TABLE I.S. J-BOX PT-321-6 RST TORQUE PRESS TRANSMITTER 10893250-DIA 3 10893251-DIA 3 NOV
S340-1 2C PIGTAIL REF: 93939-1 M20 (OS) - I.S. SJB-340 ROTARY SUPPORT TABLE I.S. J-BOX ZS-340-1 RST SPEED PROXIMITY SENSOR 10893250-DIA 3 10893251-DIA 3 NOV
RST LINEAR LOCK PROXIMITY
S340-2 2C PIGTAIL REF: 93939-1 M20 (OS) - I.S. SJB-340 ROTARY SUPPORT TABLE I.S. J-BOX ZS-340-2 10893250-DIA 3 10893251-DIA 3 NOV
SENSOR
CABLE ID CABLE NOV GLAND GLAND CABLE FROM TO BLOCK DIAG. INTERCONNECT REMARKS CABLE
TAG NO. CONSTRUCTION PART NO. SIZE P/N TYPE TAG NO. LOCATION TAG NO. LOCATION DWG. NO. SHT. DWG. NO. SHT. SUPPLIED BY
HYDRAULIC CATHEAD #2 PAY OUT
N310-4 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB310 HYDRAULIC CATHEAD N.I.S. J-BOX SOV-310-4 10893250-DIA 4 10893251-DIA 4 NOV
SOLENOID
HYDRAULIC CATHEAD SLOW
N310-5 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB310 HYDRAULIC CATHEAD N.I.S. J-BOX SOV-310-5 10893250-DIA 4 10893251-DIA 4 NOV
SOLENOID
HYDRAULIC CATHEAD ENABLE
N310-6 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB310 HYDRAULIC CATHEAD N.I.S. J-BOX SOV-310-6 10893250-DIA 4 10893251-DIA 4 NOV
SOLENOID
HYDRAULIC CATHEAD
N312-1 3C x 1.5mm2 56625-1.5-03 M20 (O) - N.I.S. NJB310 HYDRAULIC CATHEAD N.I.S. J-BOX PV-312-1 10893250-DIA 4 10893251-DIA 4 NOV
PROPORTIONAL SOLENOID
HYDR CATHEAD PRESS TRANSMITTER HYDRAULIC CATHEAD PRESS
N311-1 1 TSP x 1.0mm2 56627-01 M20 (O) - I.S. SNJB311 PT-311-1 10893250-DIA 4 10893251-DIA 4 NOV
I.S./N.I.S. J-BOX TRANSMITTER
AUXILIARY REMOTE I/O POWER/I.S./N.I.S. HYDRAULIC CATHEAD LOCAL
CH-N317 12C x 1.5mm2 - - - N.I.S. AUX PSNJB100 CS-317 10893250-DIA 4 10893251-DIA 13,14,15 CUSTOMER
J-BOX CONTROL STATION
AUXILIARY REMOTE I/O POWER/I.S./N.I.S. HYDRAULIC CATHEAD LOCAL
CH-S317 1 TSP x 1.0mm2 - - - I.S. AUX PSNJB100 CS-317 10893250-DIA 4 10893251-DIA 14,21 CUSTOMER
J-BOX CONTROL STATION
AUXILIARY REMOTE I/O
RA-N316 1 TSP x 1.0mm2 - M20 (O) - N.I.S. PT-316 RIG AIR PRESSURE TRANSMITTER AUX PSNJB100 10893250-DIA 4 10893251-DIA 18 CUSTOMER
POWER/I.S./N.I.S. J-BOX
NOV NOV DESCRIPTION LOCATION MANUFACTURER MANUFACTURER HAZARDOUS HAZARDOUS CERTIFICATION CERTIFICATE TEMP. IP MATERIAL BLOCK DIAG. INTERCONNECT ASSOCIATED REMARKS
TAG NO. P/N: P/N: RATING ZONE AGENCY No. RATING RATING DWG. NO. SHT. DWG. NO. SHT. COMPONENT
I/O SIGNAL NETWORK NODE I/O DESCRIPTION I/O 1 FUNCTION 0 FUNCTION ENG. MIN ENG. MAX ENG. SETPOINTS INTERCONNECT REMARKS
ADDRESS TYPE ID No. LOCATION UNITS UNITS UNITS DIAGRAM
90DI0.0 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #1 Status Pos 1 (1) Relay Cat. 0 #1 On Relay Cat. 0 #1 Off 10869099-DIA
90DI0.1 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #2 Status Pos 1 (5) Relay Cat. 0 #2 On Relay Cat. 0 #2 Off 10869099-DIA
90DI0.2 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #3 Status Pos 1 (4) Relay Cat. 0 #3 On Relay Cat. 0 #3 Off 10869099-DIA
90DI0.3 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #4 Status Pos 1 (8) Relay Cat. 0 #4 On Relay Cat. 0 #4 Off 10869099-DIA
90DI0.4 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #5 Status Pos 2 (1) Relay Cat. 0 #5 On Relay Cat. 0 #5 Off 10869099-DIA
90DI0.5 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay ADS1 Status Pos 2 (5) Relay ADS1 On Relay ADS1 Off 10869099-DIA
90DI0.6 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay ADS2 Status Pos 2 (4) Relay ADS2 On Relay ADS2 Off 10869099-DIA
90DI0.7 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay ADS3 Status Pos 2 (8) Relay ADS3 On Relay ADS3 Off 10869099-DIA
90DI0.8 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #6 Status Pos 3 (1) Relay Cat. 0 #6 Status Relay Cat. 0 #6 Off 10869099-DIA
90DI0.9 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 0 #7 Status Pos 3 (5) Relay Cat. 0 #7 Status Relay Cat. 0 #7 Off 10869099-DIA
90DI0.10 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 2 #8 Status Pos 3 (4) Relay Cat. 2 #8 Status Relay Cat. 2 #8 Off 10869099-DIA
90DI0.11 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat. 2 #9 Status Pos 3 (8) Relay Cat. 2 #9 Status Relay Cat. 2 #9 Off 10869099-DIA
90DI0.12 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay RLDF 1Status Pos 4 (1) Relay RLDF 1Status Relay RLDF 1 Off 10869099-DIA
90DI0.13 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay RLDF 2 Status Pos 4 (5) Relay RLDF 2 Status Relay RLDF 2 Off 10869099-DIA
90DI0.14 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay RLDF 3 Status Pos 4 (4) Relay RLDF 3 Status Relay RLDF 3 Off 10869099-DIA
90DI0.15 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay 10 Status Pos 4 (8) Relay 10 Status Relay 10 Off 10869099-DIA
90DI1.0 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay Cat 0 7A Status Pos 5 (1) Relay Cat 0 7A Status Relay Cat 0 7A Off 10869099-DIA
90DI1.1 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay 11 Status Pos 5 (5) Relay 11 Status Relay 11 Off 10869099-DIA
90DI1.2 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay 12 Status Pos 5 (4) Relay 12 Status Relay 12 Off 10869099-DIA
90DI1.3 N.I.S. 24vdc ETHERNET 192.168.31.90 Relay 13 Status Pos 5 (8) Relay 13 Status Relay 13 Off 10869099-DIA
90DI1.4 N.I.S. 24vdc ETHERNET 192.168.31.90 DFSD-PS01 Status Pos 6 (1) DFSD-PS01 Status DFSD-PS01 Off 10869099-DIA
90DI1.5 N.I.S. 24vdc ETHERNET 192.168.31.90 DFSD-PS02 Status Pos 6 (5) DFSD-PS02 Status DFSD-PS02 Off 10869099-DIA
90DI1.6 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 6 (4) Spare Spare 10869099-DIA
90DI1.7 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 6 (8) Spare Spare 10869099-DIA
90DI1.8 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 7 (1) Spare Spare 10869099-DIA
90DI1.9 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 7 (5) Spare Spare 10869099-DIA
90DI1.10 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 7 (4) Spare Spare 10869099-DIA
90DI1.11 N.I.S. 24vdc ETHERNET 192.168.31.90 Spare Pos 7 (8) Spare Spare 10869099-DIA
I/O SIGNAL NETWORK NODE I/O DESCRIPTION I/O 1 FUNCTION 0 FUNCTION ENG. MIN ENG. MAX ENG. SETPOINTS REMARKS/
ADDRESS TYPE ID No. LOCATION UNITS UNITS UNITS TAG NO
10DI0.0 24VDC N.I.S. DP1 10 AUX-POWER SUPPLY 1 FAULT POS 3 (1) POWER SUPPLY 1 OKAY POWER SUPPLY 1 NOT WORKING - - -
10DI0.1 24VDC N.I.S. DP1 10 AUX-POWER SUPPLY 2 FAULT POS 3 (5) POWER SUPPLY 2 OKAY POWER SUPPLY 2 NOT WORKING - - -
10DI0.2 24VDC N.I.S. DP1 10 AUX-POWER SUPPLY 3 FAULT POS 3 (4) POWER SUPPLY 3 OKAY POWER SUPPLY 3 NOT WORKING - - -
10DI0.3 24VDC N.I.S. DP1 10 AUX-OLM FAULT (SPARE) POS 3 (8) - - - - -
10DI0.4 24VDC N.I.S. DP1 10 AUX-SPARE POS 4 (1) - - - - -
10DI0.5 24VDC N.I.S. DP1 10 AUX-CAT 0 E-STOP POS 4 (5) - - - - -
10DI0.6 24VDC N.I.S. DP1 10 AUX-CAT 2 E-STOP (SPARE) POS 4 (4) - - - - -
10DI0.7 24VDC N.I.S. DP1 10 AUX-SPARE POS 4 (8) - - - - -
10DI1.0 24VDC N.I.S. DP1 10 AUX-POWER SLIPS SET PRESS SW POS 5 (1) POWER SLIPS SET POWER SLIPS NOT SET - - -
10DI1.1 24VDC N.I.S. DP1 10 AUX-POWER SLIPS LOW PRESS SW POS 5 (5) POWER SLIPS HYDRAULIC ADEQUATE POWER SLIPS HYDRAULIC PRESSURE LOW - - -
10DI1.2 24VDC N.I.S. DP1 10 AUX-POWER SLIPS UP PRESS SW POS 5 (4) POWER SLIPS UP POWER SLIPS NOT UP - - -
10DI1.3 24VDC N.I.S. DP1 10 AUX-RST HIGH GREASE LEVEL SW POS 5 (8) GREASE LEVEL HIGH GREASE LEVEL NOT HIGH - - -
10DI1.4 24VDC N.I.S. DP1 10 AUX-RST LOW GREASE LEVEL SW POS 6 (1) GREASE LEVEL NOT LOW GREASE LEVEL LOW - - -
10DI1.5 24VDC N.I.S. DP1 10 AUX-HPU LOW LEVEL POS 6 (5) HPU HYDRAULIC FLUID AT A STABLE LEVEL HPU HYDRAULIC FLUID AT A LOW LEVEL - - -
10DI1.6 24VDC N.I.S. DP1 10 AUX-HPU LOW-LOW LEVEL POS 6 (4) HPU HYDRAULIC FLUID AT A STABLE LEVEL HPU HYDRAULIC FLUID AT A LOW LOW LEVEL - - -
10DI1.7 24VDC N.I.S. DP1 10 AUX-HPU HIGH TEMP POS 6 (8) HPU HYDRAULIC FLUID AT A STABLE TEMP HPU HYDRAULIC FLUID AT A HIGH TEMP - - -
10DI2.0 24VDC N.I.S. DP1 10 AUX-HPU HIGH-HIGH TEMP POS 7 (1) HPU HYDRAULIC FLUID AT A STABLE TEMP HPU HYDRAULIC FLUID AT A HIGH HIGH TEMP - - -
10DI2.1 24VDC N.I.S. DP1 10 AUX-HPU MASTER RUNNING STATUS POS 7 (5) HPU MASTER MOTOR RUNNING HPU MASTER MOTOR NOT RUNNING - - -
10DI2.2 24VDC N.I.S. DP1 10 AUX-HPU MASTER MOTOR TEMP (OPTIONAL) POS 7 (4) HPU MASTER MOTOR TEMP STABLE HPU MASTER MOTOR TEMP HIGH - - -
10DI2.3 24VDC N.I.S. DP1 10 AUX-HPU MASTER HAND SELECT POS 7 (8) HPU MASTER MOTOR IN HAND SELECT HPU MASTER MOTOR NOT IN HAND SELECT - - -
10DI2.4 24VDC N.I.S. DP1 10 AUX-HPU MASTER AUTO SELECT POS 8 (1) HPU MASTER MOTOR IN AUTO SELECT HPU MASTER MOTOR NOT IN AUTO SELECT - - -
10DI2.5 24VDC N.I.S. DP1 10 AUX-HPU OVERRIDE POS 8 (5) HPU MOTOR IN OVERRIDE HPU NOT IN OVERRIDE - - -
10DI2.6 24VDC N.I.S. DP1 10 AUX-HPU MASTER POWER SUPPLY FAULT POS 8 (4) HPU MASTER POWER SUPPLY OKAY POWER SUPPLY NOT WORKING - - -
10DI2.7 24VDC N.I.S. DP1 10 AUX-SPARE POS 8 (8) - - - - -
10DI3.0 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 MOTOR STATUS POS 9 (1) HPU SLAVE 1 MOTOR RUNNING HPU SLAVE 1 MOTOR NOT RUNNING - - -
10DI3.1 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 MOTOR TEMP (OPTIONAL) POS 9 (5) HPU SLAVE 1 MOTOR TEMP STABLE HPU SLAVE 1 MOTOR TEMP HIGH - - -
10DI3.2 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 POWER FAULT POS 9 (4) HPU SLAVE 1 POWER SUPPLY OKAY POWER SUPPLY NOT WORKING - - -
10DI3.3 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 HAND SELECT POS 9 (8) HPU SLAVE 1 MOTOR IN HAND SELECT HPU SLAVE 1 MOTOR NOT IN HAND SELECT - - -
10DI3.4 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 AUTO SLECT POS 10 (1) HPU SLAVE 1 MOTOR IN AUTO SELECT HPU SLAVE 1 MOTOR NOT IN AUTO SELECT - - -
10DI3.5 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 MOTOR STATUS POS 10 (5) HPU SLAVE 2 MOTOR RUNNING HPU SLAVE 2 MOTOR NOT RUNNING - - -
10DI3.6 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 MOTOR TEMP (OPTIONAL) POS 10 (4) HPU SLAVE 2 MOTOR TEMP STABLE HPU SLAVE 2 MOTOR TEMP HIGH - - -
10DI3.7 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 POWER FAULT POS 10(8) HPU SLAVE 2 POWER SUPPLY OKAY POWER SUPPLY NOT WORKING - - -
10DI4.0 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 HAND SELECT POS 11(1) HPU SLAVE 2 MOTOR IN HAND SELECT HPU SLAVE 2 MOTOR NOT IN HAND SELECT - - -
10DI4.1 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 AUTO SLECT POS 11(5) HPU SLAVE 2 MOTOR IN AUTO SELECT HPU SLAVE 2 MOTOR NOT IN AUTO SELECT - - -
10DI4.2 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 MOTOR STATUS POS 11(4) HPU SLAVE 3 MOTOR RUNNING HPU SLAVE 3 MOTOR NOT RUNNING - - -
10DI4.3 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 MOTOR TEMP (OPTIONAL) POS 11(8) HPU SLAVE 3 MOTOR TEMP STABLE HPU SLAVE 3 MOTOR TEMP HIGH - - -
10DI4.4 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 POWER FAULT POS 12(1) HPU SLAVE 3 POWER SUPPLY OKAY POWER SUPPLY NOT WORKING
10DI4.5 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 HAND SELECT POS 12(5) HPU SLAVE 3 MOTOR IN HAND SELECT HPU SLAVE 3 MOTOR NOT IN HAND SELECT
10DI4.6 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 AUTO SLECT POS 12(4) HPU SLAVE 3 MOTOR IN AUTO SELECT HPU SLAVE 3 MOTOR NOT IN AUTO SELECT
10DI4.7 24VDC N.I.S. DP1 10 AUX-SPARE POS 12(8) - -
10DI5.0 24VDC N.I.S. DP1 10 AUX-PAYOUT REQUEST POS 13(1) REQUEST CATHEAD PAYOUT LAST STATE
10DI5.1 24VDC N.I.S. DP1 10 AUX-PAYIN REQUEST POS 13(5) REQUEST CATHEAD PAYIN LAST STATE
10DI5.2 24VDC N.I.S. DP1 10 AUX-LINE PULL SETPOINT DEC. REQUEST POS 13(4) DECREASE LINE PULL LAST STATE
10DI5.3 24VDC N.I.S. DP1 10 AUX-LINE PULL SETPOINT INC. REQUEST POS 13(8) INCREASE LINE PULL LAST STATE
10DI5.4 24VDC N.I.S. DP1 10 AUX-LINE PULL METER SET/READ REQUEST POS 14(1) SET READ REQUEST LAST STATE
10DI5.5 24VDC N.I.S. DP1 10 AUX-STATION STATUS ON/OFF LAMP TEST POS 14(5) TOGGLE STATION STATUS & ILLUMINATE ALL LAST STATE
STATION INDICATORS
10DI5.6 24VDC N.I.S. DP1 10 AUX-CATHEAD #1/#2 SELECT REQUEST POS 14(4) SELECT CATHEAD #1 SELECT CATHEAD #2
I/O SIGNAL NETWORK NODE I/O DESCRIPTION I/O 1 FUNCTION 0 FUNCTION ENG. MIN ENG. MAX ENG. SETPOINTS REMARKS/
ADDRESS TYPE ID No. LOCATION UNITS UNITS UNITS TAG NO
10DI5.7 24VDC N.I.S. DP1 10 AUX-SPARE POS 14(8) - -
10DI6.0 24VDC N.I.S. DP1 10 AUX-SPARE POS 15(1) - -
10DI6.1 24VDC N.I.S. DP1 10 AUX-SPARE POS 15(5) - -
10DI6.2 24VDC N.I.S. DP1 10 AUX-SPARE POS 15(4) - -
10DI6.3 24VDC N.I.S. DP1 10 AUX-SPARE POS 15(8) - -
10DQ0.0 24VDC N.I.S. DP1 10 AUX-HPU MASTER MOTOR START/STOP POS 18(1) ENERGIZE RLYA-1 FOR MASTER MOTOR TO START DE-ENERGIZE RLYA-1 FOR MASTER MOTOR TO - - -
10DQ0.1 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 1 MOTOR START/STOP POS 18(5) ENERGIZE RLYA-1 FOR SLAVE 1 MOTOR TO START STOP
DE-ENERGIZE RLYA-1 FOR SLAVE 1 MOTOR TO - - -
10DQ0.2 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 2 MOTOR START/STOP POS 18(4) ENERGIZE RLYA-1 FOR SLAVE 2 MOTOR TO START STOP
DE-ENERGIZE RLYA-1 FOR SLAVE 2 MOTOR TO - - -
10DQ0.3 24VDC N.I.S. DP1 10 AUX-HPU SLAVE 3 MOTOR START/STOP POS 18(8) ENERGIZE RLYA-1 FOR SLAVE 3 MOTOR TO START STOP
DE-ENERGIZE RLYA-1 FOR SLAVE 3 MOTOR TO - - -
10DQ0.4 24VDC N.I.S. DP1 10 AUX-SPARE POS 19(1) - -STOP - - -
10DQ0.5 24VDC N.I.S. DP1 10 AUX-SPARE POS 19(5) - - - - -
10DQ0.6 24VDC N.I.S. DP1 10 AUX-SPARE POS 19(4) - - - - -
10DQ0.7 24VDC N.I.S. DP1 10 AUX-SPARE POS 19(8) - - - - -
10DQ1.0 24VDC N.I.S. DP1 10 AUX-STATION ACTIVE INDICATOR POS 20(1) CATHEAD CONTROL ACTIVE CATHEAD CONTROL UN-ACTIVE - - -
10DQ1.1 24VDC N.I.S. DP1 10 AUX-SPARE POS 20(5) - - - - -
10DQ1.2 24VDC N.I.S. DP1 10 AUX-SPARE POS 20(4) - - - - -
10DQ1.3 24VDC N.I.S. DP1 10 AUX-SPARE POS 20(8) - - - - -
10DQ1.4 24VDC N.I.S. DP1 10 AUX-RST FREE ROTATE SOLENOID POS 23(1) FREE ROTATE SOLENOID ENERGIZED FREE ROTATE SOLENOID DE-ENERGIZED - - -
10DQ1.5 24VDC N.I.S. DP1 10 AUX-RST LINEAR LOCK SOLENOID POS 23(5) LINEAR LOCK SOLENOID ENERGIZED LINEAR LOCK SOLENOID DE-ENERGIZED - - -
10DQ1.6 24VDC N.I.S. DP1 10 AUX-RST CCW LOCK SOLENOID POS 24(1) CCW LOCK SOLENOID ENERGIZED CCW LOCK SOLENOID DE-ENERGIZED - - -
10DQ1.7 24VDC N.I.S. DP1 10 AUX-RST POWER SLIPS UP SOLENOID POS 24(5) POWER SLIPS UP SOLENOID ENERGIZED POWER SLIPS UP SOLENOID DE-ENERGIZED - - -
10DQ2.0 24VDC N.I.S. DP1 10 AUX-RST POWER SLIPS SET SOLENOID POS 25(1) POWER SLIPS SET SOLENOID ENERGIZED POWER SLIPS SET SOLENOID DE-ENERGIZED - - -
10DQ2.1 24VDC N.I.S. DP1 10 AUX-GREASE PUMP SOLENOID POS 25(5) GREASE PUMP SOLENOID ENERGIZED GREASE PUMP SOLENOID DE-ENERGIZED - - -
10DQ2.2 24VDC N.I.S. DP1 10 AUX-SPARE POS 26(1) - - - - -
10DQ2.3 24VDC N.I.S. DP1 10 AUX-SPARE POS 26(5) - - - - -
10DQ2.4 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD #1 PULL IN SOL POS 29(1) CATHEAD #1 PULL IN SOL ENERGIZED CATHEAD #1 PULL IN SOL DE-ENERGIZED - - -
10DQ2.5 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD #1 PAY OUT SOL POS 29(5) CATHEAD #1 PAY OUT SOL ENERGIZED CATHEAD #1 PAY OUT SOL DE-ENERGIZED - - -
10DQ2.6 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD #2 PULL IN SOL POS 30(1) CATHEAD #2 PULL IN SOL ENERGIZED CATHEAD #2 PULL IN SOL DE-ENERGIZED - - -
10DQ2.7 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD #2 PAY OUT SOL POS 30(5) CATHEAD #2 PAY OUT SOL ENERGIZED CATHEAD #2 PAY OUT SOL DE-ENERGIZED - - -
10DQ3.0 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD SLOW SOL POS 31(1) CATHEAD SLOW SOL ENERGIZED CATHEAD SLOW SOL DE-ENERGIZED - - -
10DQ3.1 24VDC N.I.S. DP1 10 AUX-HYD CATHEAD ENABLE SOL POS 31(5) HYD CATHEAD ENABLE SOL ENERGIZED HYD CATHEAD ENABLE SOL DE-ENERGIZED - - -
10DQ3.2 24VDC N.I.S. DP1 10 AUX-SPARE POS 32(1) - - - - -
10DQ3.3 24VDC N.I.S. DP1 10 AUX-SPARE POS 32(5) - - - - -
10AI7 4-20 mA. DP1 10 AUX-HYD CATHEAD #1 PRESS. XMITER POS 35(1) - - mA 4 20
10AI9 4-20 mA. DP1 10 AUX-SPARE POS 35(5)
10AI11 4-20 mA. DP1 10 AUX-RIG AIR PRESSURE XMITER POS 36(1)
10AI13 4-20 mA. DP1 10 AUX-SPARE POS 36(5) - - - - -
I/O SIGNAL NETWORK NODE I/O DESCRIPTION I/O 1 FUNCTION 0 FUNCTION ENG. MIN ENG. MAX ENG. SETPOINTS REMARKS/
ADDRESS TYPE ID No. LOCATION UNITS UNITS UNITS TAG NO
10DI21.2 24VDC N.I.S. DP1 10 AUX-LINEAR LOCK PROXIMITY SENSOR POS 42(1) - - - 0 1
10DI21.3 24VDC N.I.S. DP1 10 AUX-SPARE POS 42(5) - - - - -
10AI22 4-20 mA I.S DP1 10 AUX-RST TORQUE PRESS TRANSMITTER POS 43(3) - - mA 4 20
10AI24 4-20 mA I.S. DP1 10 AUX-SPARE POS 43(7) - - mA 4 20
10AQ19 4-20 mA. DP1 10 AUX-LINE PULL GAUGE POS 44 (1) 1b 0 35,000
10AQ21 4-20 mA. DP1 10 AUX-SPARE POS 37 (5) - - -
11AI0 Data DP1 11 Hyd Cathead Proportional Solenoid - Paremeter ID - - Torque 0 100%
11AI2 Data DP1 11 Hyd Cathead Proportional Solenoid - Sub Index - - - - -
11ID4 Data DP1 11 Hyd Cathead Proportional Solenoid - Parameter - - - - -
Value
11AI8 Data DP1 11 Hyd Cathead Proportional Solenoid - Status Word - - - - -
17AI0 Data DP1 17 RST Torque Proportional Solenoid - Paremeter ID - - Torque 0 100%
17AI2 Data DP1 17 RST Torque Proportional Solenoid - Sub Index - - - - -
17ID4 Data DP1 17 RST Torque Proportional Solenoid - Parameter - - - - -
Value
17AI8 Data DP1 17 RST Torque Proportional Solenoid - Status Word - - - - -
17AI10 Data DP1 17 RST Torque Proportional Solenoid - Monitor - - - - -
17AQ0 Data DP1 17 RST Torque Proportional Solenoid - Parameter ID - - - - -
17AQ2 Data DP1 17 RST Torque Proportional Solenoid - Sub Index - - - - -
I/O SIGNAL NETWORK NODE I/O DESCRIPTION I/O 1 FUNCTION 0 FUNCTION ENG. MIN ENG. MAX ENG. SETPOINTS REMARKS/
ADDRESS TYPE ID No. LOCATION UNITS UNITS UNITS TAG NO
17AQ4 Data DP1 17 RST Torque Proportional Solenoid - Parameter - - - - -
Value
17DQ8.0 Data DP1 17 RST Torque Proportional Solenoid - Disable - - - - -
17DQ8.1 Data DP1 17 RST Torque Proportional Solenoid - Hold Enable - - - - -
17DQ8.2 Data DP1 17 RST Torque Proportional Solenoid - Device Mode - - - - -
Active Enable
17DQ8.3 Data DP1 17 RST Torque Proportional Solenoid - Reset Fault - - - - -
17AQ10 Data DP1 17 RST Torque Proportional Solenoid - Setpoint - - - - -
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DWG NO. D801001614-SPC-001 SH 1 REV 02 TEXT DOCUMENT
APPLICATION REVISIONS
NEXT ASSY USED ON ZONE REV DESCRIPTION DATE APPROVED
Specification
This document defines the minimum requirements for fiber optic cable used to connect V-
ICIS Hardware. Connectors, Number of Fibers, Jacket Types, Jacket Material, Cable Types
and Manner of Splicing will vary.
MULTIMODE FIBER
a. FIBER SIZE-62.5/125 um
h. METAL/CERAMIC Connectors.
<End of Specification
2 4 Vendor Documentation
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