HELLP Project No: HE 4418

Project Name: Water Tank Fabrication

Quality Assuerance Plan
BCIN Proj. No. P-0367_IOCL_GUJREF
QAP No- HE/QAP/WT/4418/20-21/1739 Rev.'1'
Date : 25/01/2022 HERMETTIC EQUIPMENTS LLP.
Address :- Gat.No.58 , Plot no-78 , Sai Industrial Estate.
Choviswadi , Pune Nashik Road . Pune - 412 105.
Clients PO No - Hermettic Equipments Job No- HE - 1739.
Client :- Burckhardt Compression ( India ) Pvt.Ltd. Item - : Water Tank
BCIN Equipment Tag No: 1011-K-07-T-01
10094973
End Clients PO Date - :
IOCL GUJREF 04 Drg.Nos.- 0-125.110.621 Rev-0 TPI - NA
User :- 24/12/2022
REF. STD/
COMPONENTS/ CHARACTERISTICS TYPE OF EXTENT OF FORMAT OF AGENCY
Sr.No. ACCEPTANCE
STAGE CHECKED CHECK CHECK RECORD
NORMS 1 2 3
1.0 MATERIALS
1.1 Material after receipt (for pressure Visual & Dimensional check, Material test Mill T.C.3.1 or Lab T.C. 100% ASME Sec. II & Approveed Inspection Report or Material test H W -
parts) Plates, Pipes, Flanges & certificates.Chemical, mechanical, IGC IGC Practice. E at 20X & Drgs,(SA 240 GR 304, SA certificates, PMI.
Fittings. Test & PMI 250X magnification. 182 GR F304, SA 312 TP
304)
1.2 Welding Consumable material Visual & Dimensional check, Material test Manufacturer T.C. 3.1 100% ASME Sec. II Part C. Material Test Certificate H R -
certificates certificates. with. IGC Practice. E at20X
& 250X.
1.3 Fasteners & Gaskets Visual & Dimensions, Test Certificates. PMI-100% / Correlation 100% ASME Sec. II & Approveed Inspection Report or Material test H W -
with Drgs. certificates or 100% PMI for SS
Mill T.C. /Lab T.C. fasteners.
1.4 Non - Pressure Parts including Dimensions & Surface Defects. Visual & 100% ASME Sec. II & Approveed Inspection Report / Material test H R -
plates, ISMC & Angle Dimensional, PMI-100% Drgs. SA 240 GR 304 / SS certificates., / 100% PMI.
304
2.0 IN-PROCESS
2.1 Procedure & Welder Suitability of Procedure, Conformance with ASME 100% ASME SEC IX 2015 WPS/PQR/WPQ H R -
Qualification Sec. IX 2015
2.2 Shell 'L' Seam Set-up Overall Length, alignment, edge Dimensional & Visual. No 100% ASME Sec VIII, Inspection Report H R -
preperation, prepunching, Roundness , flatness near L seam. Div.1 UG80
Thk. Mismatch, Edge DP.
2.3 Nozzle Pipe and Flange Set-Up Squareness & Dimensions , weld joints. Dimensional & Visual 100% Drawing & UG 43 Inspection Report H R -
2.4 Nozzle Pipe and Flange Undercuts / slag if any / porosity / LP / LF Dye Penetration Test 100% Sec. VIII Div.1 , Inspection Report H R -
root run / Cracks. Appendix .-- 8
2.5 Shell to Nozzle Set-up Orientation, Projection, Elevation ,edge Dimensional & Visual 100% Drawing & UG 43 Inspection Report H R -
preparation, Straddleness.
2.6 Shell to Nozzle welding Undercuts / slag if any / porosity / LP / LF Dye Penetration Test 100% Sec. VIII Div.1 , Inspection Report H R -
/ Cracks, Root run. Appendix .-- 8
2.7 Shell to Nozzle welding Undercuts / slag if any / porosity / LP / LF Dye Penetration Test 100% Drawing & ASME Sec VIII Inspection Report H R -
backchip from inside if possible / Cracks. Div.1 App.8

2.8 Shell to Bottom plate set-up. Orientation, Projection, Elevation ,edge Dimensional & Visual 100% As per Drawing, Inspection Report H R -
preparation, Straddleness.
2.9 Shell to Bottom plate Welding. Undercuts / slag if any / porosity / LP / LF Dye Penetration Test 100% Drawing & ASME Sec VIII Inspection Report H R -
/ Cracks. Div.1 App.8
Noted for Information
The advice, information, comments and/or approvals
transmitted by BC during the execution of the purchase order,
or the lack thereof, shall not release the supplier from any of its
responsibilities as per the purchase order.

REVIEWED
Burckhardt Compression (I) Pvt.Ltd
Pune

Name Ganesh Shewale, Quality Assurance INQA2

Sig. Date
HELLP Project No: HE 4418
Project Name: Water Tank Fabrication
Quality Assuerance Plan
BCIN Proj. No. P-0367_IOCL_GUJREF
QAP No- HE/QAP/WT/4418/20-21/1739 Rev.'1'
Date : 25/01/2022 HERMETTIC EQUIPMENTS LLP.
Address :- Gat.No.58 , Plot no-78 , Sai Industrial Estate.
Choviswadi , Pune Nashik Road . Pune - 412 105.
Clients PO No - Hermettic Equipments Job No- HE - 1739.
Client :- Burckhardt Compression ( India ) Pvt.Ltd. Item - : Water Tank
BCIN Equipment Tag No: 1011-K-07-T-01
10094973
End Clients PO Date - :
IOCL GUJREF 04 Drg.Nos.- 0-125.110.621 Rev-0 TPI - NA
User :- 24/12/2022
REF. STD/
COMPONENTS/ CHARACTERISTICS TYPE OF EXTENT OF FORMAT OF AGENCY
Sr.No. ACCEPTANCE
STAGE CHECKED CHECK CHECK RECORD
NORMS 1 2 3
2.10 Internal Cleanning + Painting Nozzle flush inside shell & Inside Visual 100% As per Drawing, Inspection Report H W -
painting.
2.11 RT films & Reports, Sketch Review of films & reports. (10% spot Visual 10% LS . 10% ASME Sec.VIII Div.1 , Review of RT Films & reports. R *R- Review -
radiography for butt weld joints.) for Nozzle UW 52 of RT films
Joints
2.12 Shell to Top plate set-up. Orientation, Projection, Elevation ,edge Dimensional & Visual 100% As per Drawing, Inspection Report H R -
preparation, Straddleness.
2.13 Shell to Top plate Welding. Undercuts / slag if any / porosity / LP / LF Dye Penetration Test 100% Drawing & ASME Sec VIII Inspection Report H R -
/ Cracks. Div.1 App.8
2.14 Leg Supports / Skirt supports / Diamensions , orientation , Elevation , Dimensional & Visual 100% Drawing Inspection Report H R -
Welding of saddle & supports. weld fillet.
3.0 FINAL INSPECTION
3.1 RF pad testing at 1.25 Kg/Cm²g Leak Tightness of weld completeness as Pressure testing 100% ASME Sec.VIII Div.1 , Inspection Report H W -
Inspection before Hydrotest per Drg. ,Dimensional & Visual UG 99
3.2 DP test of all weld joints Pin hole, Porousity, Crack,Undercut. Pin hole, Porocity, 100% ASME SEC. VIII Inspection Report H W -
Crack,Undercut.
3.3 Dimensional Check Up Dimensions as per drg. Visual 100% Drawing Inspection Report H W
3.4 Shell Side Water fill Up test Leak Tightness. 8 Hours hold time. Visual 100% ASME Sec.VII Div.1 , Inspection Report H W -
(Hydrotest). UG 99
3.5 Name Plate Check As per drg. As per drg. 100% As per drg. As per drg. H W

3.6 Surface Preparation & painting Grit blasting SP-10 / SA 2-1/2 Visual & Surface Finish 100% As per painting Inspection Report H W -
Specifications.
Where : 1) Hermettic Equipments LLp , 2) BCPL , 3) Client. R- Review ,W-Witness , H-Hold, NA- Not Applicable
Note : 1) We will cover RT of each NB size of nozzles for nozzles of below 100NB size & remaining will be considered in 10% of weld seam length.
Noted for Information
2) Kindly Note in PMI test Mn, Ni, Cr, Mo this elements only indicates. (C, Al, Co & Ti will not indicate.)
3) Inspection invitations will be raised in advance of 2 working days. The advice, information, comments and/or approvals
transmitted by BC during the execution of the purchase order,
or the lack thereof, shall not release the supplier from any of its
responsibilities as per the purchase order.

REVIEWED
Burckhardt Compression (I) Pvt.Ltd
Pune

Name Ganesh Shewale, Quality Assurance INQA2

Sig. Date 11.02.2022

Hermettic Equipments LLP. Burckhardt Compression ( India ) Pvt.Ltd.