Boiler Feedwater Regulator Solutions

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Fisher ® Boiler Feedwater Regulator Solutions

Technology and Innovation in Process Control

Application Discussion

U
sed with constant speed, motor-operated feedpumps, the feedwater regulator valve controls flow to the

boiler during normal plant operation when the boiler is under pressure. In this mode the pressure drops

are small, and cavitation is not a concern. The main consideration is stable, reliable throttling operation.

In smaller plants, the feedwater startup and regulator applications often are combined into one control valve.

The combined startup / regulator valve eliminates cumbersome cross-over points and eases operation. During

startup the valve must reduce pressure as high as 6000 psig and prevent cavitation. Upon reaching normal

operating conditions, it then must provide stable control to maintain load and turndown. Turndowns of at

least 75:1 are common. Also, this valve must handle such other conditions as:

„ Filling of the boiler prior to firing

„ Potential cavitation damage due to high differential pressures

at startup

„ Maintaining drum level or plant load during all operating

conditions

„ Adequate seat load to prevent leakage while the feedpump is in

recirculation mode

„ Control issues that can cause excessive drum level or plant load

swings, potentially tripping the plant during startup

Emerson has specific Fisher-engineered solutions for variations in plant design. These solutions offer

protection from cavitation, erosion, plugging, and leakage while providing high rangeability. Also, to ensure

proper operation after installation, the Fisher FIELDVUE® Digital Valve Controller can be used to monitor valve

performance. The FIELDVUE DVC provides diagnostic reviews without interrupting the process in order to

identify potential performance issues. This helps to ensure proper operation and tight shutoff over the normal

service life of the valve.


Technology and Innovation in Process Control

Severe Service Control Hierarchy

Boiler Feedwater Regulator — Control Valve Solutions


FISHER CUSTOMIZATION

An existing feedwater regulator valve experienced excessive noise and vibration due to
inadequate trim design. A new valve was installed with Cavitrol® III trim specially
characterized to match the motor drive pump curve. Also utilized was a high
performance actuation system that allows monitoring the new valve in real time. See
D351190X012 at www.Fishersevereservice.com for additional details.

FISHER OPTIMIZATION

Cavitrol® Trim ƒ Employs special-shaped orifices and drilled-hole technology in keeping the flowing
media above its vapor pressure
ƒ Used in combination with Fisher high-pressure and high-capacity valve bodies to
prevent cavitation, achieve tight shutoff and reduce vibration levels

BASIC TECHNOLOGY

ƒ Standard trim control valve


ƒ Hardened trim materials to extend service life
Emerson. Your partner in instrument and valve reliability.
The way you manage your key production assets directly affects your
plant’s performance and profitability. Emerson’s Asset Optimization
capabilities deliver world-class services and innovative technologies to
increase the availability and performance of mechanical equipment,
electrical systems, process equipment, instruments and valves for
improved bottom-line results. Asset Optimization helps you improve
process availability and attain peak performance, which means
wherever you are in your plant’s life cycle—startup, maximizing
operations or life extension—by relying on Emerson’s Asset
Optimization capabilities, you’ll be on the path to realizing the true
potential of your plant’s instruments and valves.

The Next Step


Contact your local Emerson Process Management sales office or sales
representative location for more information or to make a purchase.

For severe service solutions, see us at www.FisherSevereService.com

© Fisher Controls International LLC 2006 All Rights Reserved

Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. The Emerson logo
is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy they are not
to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales
are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of
such products at any time without notice. Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for
proper selection, use and maintenance of any Fisher product remains solely with the purchaser.

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D351254X012 CD140 Printed in U.S.A. / April 2006

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