MANUAL FOR

DELUXE BAND SEALER

(HORIZONTAL )

PACIFIC Plastics Industries Pvt.Limited

 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

001 MACHINE TECHNICAL DETAILS #01

002 CONVEYOR HEIGHT SETTING #02
003 MACHINE OPERATING INSTRUCTION #03
004 1.0 MACHINE OPERATING INSTRUCTION #04
005 2.0 MACHINE OPERATING INSTRUCTION #05
006 1.0 MACHINE HEAD COMPONENTS LIST #06
007 2.0 MACHINE HEAD COMPONENTS LIST #07
008 ELECTRICAL PANEL FIX SPEED #08
009 ELECTRICAL PANEL VARIABLE SPEED #09
010 MACHINE MAINTENANCE #10
011 ELECTRICAL DIAGRAM 3 PHASE FIX SPEED #11
012 ELECTRICAL DIAGRAM VARIABLE SPEED #12
013 1.0 ELECTRICAL TROUBLE SHOOTING #13
014 2.0 ELECTRICAL TROUBLE SHOOTING #14
015 1.0 IMAGES OF PART LIST #15

INDEX
 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

FEATURES DELUXE HORIZONTAL

TEFLON BELT WIDTH 25MM WIDE

MOTOR SYSTEM SINGLE

6MM WIDE SANDWICH BELT
GRIPPING BELT 7MM WIDE TIMING BELT

HEATERS S.S.CARTRIDGE

SEALING WIDTH OPTIONS 6 /8 / 10 / 12 & 15MM

MACHINE WEIGHT 105 KGS.

SPEED FIXED SPEED 7 METERS /MIN

CONVEYOR BELT SIZE 300 X 1500, 400

CAN SEAL ANY HEAT SEALABLE
PACKAGING MATERIAL MATERIAL

INTAKE BAG HEIGHT

440 V (III PHASE) 230V
POWER SUPPLY (I PHASE) A/C SUPPLY

MACHINE TECHNICAL DETAILS

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

ENTRY
PLATE

MACHINE
CONVEYOR

FIG.A

TELESCOPIC CONY.
HIGHT ADJUSTMENT

AS SHOWN IN MACHINE CONVEYOR CAN E SET AS PER THE PACKING LINE HEIGHT,
THERE IS A TELESCOPIC ARRANGEMENT IN-CORPORATED IN THE MACHINE YOU CAN
FIX THE CONVEYOR HEIGHT AS PER YOUR REQUIREMENT

CONVEYOR HEIGHT SETTING

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

HOW TO START III PHASE MACHINE

TEMPERATURE POWER MOTOR HEATER COOL
CONTROLLER

1. CONNECT 440V/AC POWER SUPPLY TO THE MACHINE

2. SWITCH ON THE POWER SUPPLY SWITCH
3. SWITCH ON THE MOTOR SUPPLY SWITCH
4. SWITCH ON THE HEATER SWITCH
5. SWITCH ON THE COOLING SWITCH

HOW TO START I PHASE MACHINE WITH VFD

TEMPERATURE POWER MOTOR HEATER COOL
CONTROLLER

TOGGLE SPEED
SWITCH CONTROLLER

1. CONNECT 230V/AC POWER SUPPLY TO THE MACHINE

2. SWITCH ON THE POWER SUPPLY SWITCH
3. SWITCH ON THE MOTOR SUPPLY SWITCH
4. MOVE TOGGLE SWITCH
5. ROTATE KNOB TO INCREASE OR DECREASE THE MACHINE SPEED
6. SWITCH ON THE HEATER SWITCH
7. SWITCH ON THE COOLING SWITCH

1.0 MACHINE OPERATING INSTRUCTION

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

TEMPERATURE SETTING TC 544

TEMPERATURE CONTROL UNIT HAS ALREADY BEING PROGRAMMED AT FACTORY LEVEL NOW
WITH RESPECT TO THE MACHINE OPERATING SPEED & PACKAGING MATERIAL THICKNESS,
YOU WILL HAVE TO SET THE TEMPERATURE ACCORDINGLY.

DEFAULT DISPLAY ON TEMPERATURE UNIT WILL SHOW SET VALUE (SV) IN GREEN COLOUR
& PROGRESSIVE VALUE (PV) IN RED COLOUR

HEATER JAW,COOLING JAW & PU PULLEY (SEALING IMPRESSION)

PRESSURE SETTING
1

2 3 4

1. UPPER KNOB
2. LOWER KNOB HEATER JAW
3. COOLING JAW
4. KNURLING PULLEY

BY DEFAULT BOTH THE ABOVE MENTIONED KNOBS SHOULD BE IN LOOSE CONDITION

IF YOU ROTATE THIS KNOBS ON CLOCK WISE DIRECTION THEN IT WILL REMOVE THE
PRESSURE FROM HEATER JAW, COOLING JAW & KNURLING PULLEY. UPPER KNOB WILL
APPLY PRESSURE, LOWER KNOB WILL HELP THE JAW MAINTAIN ANGLE & PRESSURE.
D U R I N G S E A L I N G I N L O O S E C O N D I T I O N

2.0 MACHINE OPERATING INSTRUCTION

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

STOP SEQUENCE
1.SWITCH OFF HEATER.
2.SWITCH OFF MOTOR.
(KEEP MOTOR RUNNING FOR 10~15MIN AFTER YOU SWITCH OF THE HEATER)
3.SWITCH OFF COOLING
4.SWITCH OFF POWER SUPPLY

3.0 MACHINE OPERATING INSTRUCTION

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

08 06 DIRECTION RIGHT TO LEFT

05
09
01

13

07

07

03 02 11 10 12 04

CARTRIDGE HEATER &

HEATER JAW SECTION

CARTRIDGE
HEATER

HEATER JAW BRASS COOLING BRASS HEATER

SIDE VIEW JAW JAW

NO. MACHINE HEAD PART LIST QTY 07 PULLEY EXTENSION 2

01 EXTENSION 1 08 SPRING EXTENSION 2
02 PULLEY DOUBLE BELT 2 09 SLIDER 1
03 KNURLING PULLEY 1 10 BRASS HEATER JAW 2
04 PULLEY DOUBLE BELT DOUBLE BEARING 2 11 BRASS COOLING JAW 2
05 ENTRY PULLEY BRACKET 2 12 CARTRIDGE HEATER 2
06 HEATER PATTI 1 13 HEX BUSH EXTENSION PULLEY 2
1.0 MACHINE HEAD COMPONENTS LIST
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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

DIRECTION LEFT TO RIGHT 08

06

05
09
01

13

07

07

04 12 10 11 02 03

CARTRIDGE HEATER &

CARTRIDGE HEATER JAW SECTION
HEATER

HEATER JAW BRASS COOLING BRASS HEATER

SIDE VIEW JAW JAW

NO. MACHINE HEAD PART LIST QTY 07 PULLEY EXTENSION 2

01 EXTENSION 1 08 SPRING EXTENSION 2
02 PULLEY DOUBLE BELT 2 09 SLIDER 1
03 KNURLING PULLEY 1 10 BRASS HEATER JAW 2
04 PULLEY DOUBLE BELT DOUBLE BEARING 2 11 BRASS COOLING JAW 2
05 ENTRY PULLEY BRACKET 2 12 CARTRIDGE HEATER 2
06 HEATER PATTI 1 13 HEX BUSH EXTENSION PULLEY 2
1.0 MACHINE HEAD COMPONENTS LIST
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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

NO. MACHINE HEAD PART LIST QTY NO. MACHINE HEAD PART LIST QTY
1 CONVEYOR 1 5 CONVEYOR ENTRY PLATE 1
2 CONVEYOR HOUSING 2 6 POUCH GUIDE 1
3 CONVEYOR SHAFT INLET 2
4 CONVEYOR ROLLER BEARING PIPE 2

2.0.MACHINE HEAD COMPONENTS LIST

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

5 4 3 2 1
11

+ +

RELAY 3P
NC NC

+ +

RELAY 3P
NC NC

6 7 8 9 10

TEMPERATURE POWER MOTOR HEATER COOL

CONTROLLER

NO. PART OF ELECTRICAL PANNEL QTY 6 TEMPERATURE CONTROL 1

1 RELAY 3P 1 7 POWER SWITCH 1
2 SOLID STATE RELAY 1 8 MOTOR SWITCH 1
3 FUSE 2 9 HEATER SWITCH 1
4 CONNECTOR 3 10 COOL SWITCH 1
5 EMERGENCY SWITCH 1 11 PILOT LAMP 1

ELECTRICAL PANEL FIX SPEED

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

5 4 3 2 1
13

+ +

+ +

6 7 8 9 10

TEMPERATURE POWER MOTOR HEATER COOL

CONTROLLER

12 TOGGLE SPEED 11
SWITCH CONTROLLER

NO. PART OF ELECTRICAL PANNEL QTY 7 POWER SWITCH 1

1 VFD 1 8 MOTOR SWITCH 1
2 SOLID STATE RELAY 1 9 HEATER SWITCH 1
3 FUSE 2 10 COOL SWITCH 1
4 CONNECTOR 3 11 SPEED CONTROLLER 1
5 EMERGENCY SWITCH 1 12 TOGGLE SWITCH 1
6 TEMPERATURE CONTROL 1 13 PILOT LAMP 1

ELECTRICAL PANEL VARIABLE SPEED

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

TEFLON BELTS TO BE KEPT CLEAN

TO CLEAN TEFLON BELTS KINDLY USE DRY CLOTH WITH LITTLE ROUGH SURFACE
AFTER MACHINE USED FOR MORE THAN 400HRS. THEN KINDLY CHECK THE INSIDE
SURFACE AREA OF THE BRASS HEATER JAW, IF ANY CONTAMINATION OR DEPOSITION
FOUND THEN IT HAS TO BE CLEANED THIS CLEANING PROCESS HAS TO BE DONE WHEN
HEATER JAWS ARE IN COOL STATE ONLY.

ON REGULAR INTERVAL PLEASE KEEP CHECKING THE PU PULLEY OUTER SURFACE. IF ANY
CAVITY FOUND THEN ITS TIME TO CHANGE THE PU PULLEY
ON REGULAR INTERVAL PLEASE KEEP CHECKING THE TENSION OF GRIPPING BELT,
TEFLON BELT, & CONVEYOR BELT.

MACHINE MAINTENANCE

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

ELECTRICAL DIAGRAM 3 PHASE FIX SPEED

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

ELECTRICAL DIAGRAM VARIABLE SPEED

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

PROBLEM’S POSSIBLE COUSE/SOLUTION

TEFLON BELT NOT DE-TENSION OF TEFLON BELT ENTRY PULLEY ?
MOVING TEFLON BELT BROKEN ? / CHANGE TEFLON BELT
GRIPPING BELT NOT DE-TENSION OF EXTENSION BELT ENTRY PULLEY ?
MOVING GRIPING BELT BROKEN ? / GRIPING BELT

PLEASE CHECK THE HEATER JAW TENSION KNOB

(IT HAS TO BE IN LOOSE CONDITION)
PLEASE CHECK THE PU PULLEY TENSION KNOB
(IT HAS TO BE IN LOOSE CONDITION)
PLEASE CHECK THE SEALING TEMPERATURE ON
CONTROL UNIT
PLEASE CHECK THE TEFLON BELT QUALITY
SEALING IMPRESSION PLEASE CHECK THE MACHINE SPEED WITH RESPECT
NOT PROPER TO SEALING TEMPERATURE & BAG THICKNESS
PLEASE CHECK THE HEATER JAW ALIGNMENT OF THE
INSIDE FACE OF THE HEATER JAW. ALL 4 SIDE
ALONG WITH FACE OF EACH HEATER JAW HAS TO BE
IN PARALLEL ALIGNMENT PROBLEM CANNOT BE
RESOLVED THEN KINDLY GET IN TOUCH MACHINE
MFG. FOR FURTHER GUIDANCE.
CHECK THE HEATER SWITCH
CHECK THE TEMPERATURE UNIT
SEALING TEMPERATURE CHECK THE SOLID STATE RELAY (SSR) OUTPUT
NOT MATCHING THE CHECK THE THERMOCOUPLE SENSOR
SET VALUE (SV) CHECK THE HEATER FOR ITS CONTINUITY
INDIVIDUALLY WITH THE HELP OF MULTI-METER

CHECK THE SOLID STATE RELAY (SSR) OUTPUT

CHECK THE TEMPERATURE UNIT, FOR PV/SV VALUES.
SEALING IF FOUND ABNORMAL THEN KINDLY RE-SET THE
TEMPERATURE TEMPERATURE UNIT, BY PUTTING THE TEMPERATURE
EXCEEDING THE SET UNIT IN AUTO TUNE MODE. NOTE PLEASE REFERE
VALUE (SV) TO TEMPERATURE UNIT IN MANUAL BEFORE
CONDUCTING THIS OPERATION OR KINDLY GET IN
TOUCH WITH THE MACHINE MFG. FOR FURTHER
GUIDANCE

1.0 ELECTRICAL TROUBLE SHOOTING

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 DELUXE BAND SEALING MACHINE
HORIZONTAL MODEL

PLEASE CHECK THE POWER SUPPLY TO MACHINE IS ON

PLEASE CHECK THE POWER SWITCH IS ON
PLEASE CHECK THE MOTOR SWITCH IS ON
PLEASE CHECK THE TOGGLE SWITCH POSITION
COMPLETE MACHINE PLEASE CHECK THE SPEED CONTROL KNOB
BELT NOT MOVING IF ABOVE ALL POINTS CHECKED AND FOUND”OK”
DISCONNECT THE MAIN SUPPLY OF THE MACHINE
AND OPEN THE SEALING HEAD COVER AND CHECK
THE CONDITION AF AC VARIABLE FREQUENCY DRIVE VFD
ALSO CHECK THE CONDITION OF THE INDUCTION MOTOR
IF PROBLEM FOUND IN EITHER OF THE COMPONENTS
THEN KINDLY REFER TO THE MANUFACTURE MANUAL
OR CONTACT MACHINE MANUFACTURE FOR FURTHER
GUIDANCE.

CONVEYOR BELT NOT PLEASE CHECK THE BELT TENSION

MOVING OR TALKING PLEASE CHECK THE CHAIN DRIVE
LOAD PLEASE CHECK THE CONVEYOR MOTOR

1.2 ELECTRICAL TROUBLE SHOOTING

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