User Instruction & Installation Manual

Voyager Remote Control

Em Arc Searchlight

Product Reference Number:

A2661 – VM330 WHITE 115v/240v 350w

A2663 – VM330 MIRRORED STN.S (CHROME) 115v/240v 350w
Manufacturer’s details: Distributor details:
Francis Searchlights Ltd
Union Road, Bolton
Lancashire, BL2 2HJ, UK
Tel: +44 (0) 1204 558960
Fax: +44 (0) 1204 558979
http://www.francis.co.uk
E-mail: [email protected]

Manual Part Number: C24076

Issue: 7 26-1-17

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 CONTENTS

1 - Introduction

2 - Safety Precautions

3 - Technical Information

4 - Unpacking and Installation Instructions

5 - Electrical Installation

6 - Operating Instructions

7 - Fault Finding

8 - Maintenance and Servicing

9 - Wiring Diagrams & General Assembly

10 - Spare Parts List

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 1 - Introduction

It is imperative that this manual is read carefully and understood before

installing your equipment. For your future reference please keep this
manual in a safe place.

Thank you for specifying a product from the Francis Searchlights range. All Francis products
are designed to give complete customer satisfaction and are manufactured to the highest
engineering standards in order to ensure optimum performance and service life.

The Francis range combines features proven over many years service in the most hazardous
conditions in both marine and land installations.

In order to prolong the life and performance of your product, we recommend that you only
specify Francis Searchlights spare parts. This will also ensure that any warranties on your
equipment will not be invalidated. Information on spares ordering and parts is provided in this
manual.

Should you ever need to contact Francis Searchlights Ltd. regarding your equipment, please
quote the Product Serial Number at all times.

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 2 - Safety Precautions

The following instructions must be adhered to, in order to ensure a safe working environment
and the safety of the user.

Note: When unpacking or manoeuvring the searchlight into its fixing position, suitable
lifting points must be used in order to prevent damage to the equipment or personal
injury.

 Prevent rain, snow, condensation and water droplets from contacting the lamp as this may
cause bulb failure and possible shattering;
 EmArc lamps operate under very high-pressure conditions (up to 200 bar) and at high
temperatures (inner bulb temp ± 1000°C) and may unexpectedly shatter;
 Lamps must not be used beyond their rated service life. Operation beyond the rated
service life will increase the likelihood of bulb rupture; fast switching cycles will reduce lamp
life.
 Never look directly into an illuminated searchlight as this may cause severe damage to
eyesight from UV. If it is necessary to inspect a lamp whilst in operation, always wear
suitable protective goggles;
 Should it be necessary to examine the lamp with the front bezel removed, always use
safety goggles or face mask and protective gloves to ensure a safe working environment;
 Never attempt to clean a lamp whilst in use;
 Searchlights get hot. Never touch the unit when lit and always allow 15 to 20 minutes for
cooling down after turning the searchlight off;
 Never place anything on or cover the searchlight when in use;
 Ensure the lamp has cooled sufficiently before removal (minimum 10 minutes after
switching off);
 If undue force appears necessary to remove the lamp, the equipment should be inspected
by a competent person or contact the manufacturer;
 Due to the vast range of lamps available it may appear possible that more powerful lamps
can be used in the equipment than for which it was designed. Even when the unit will
physically accept a higher wattage or voltage lamp, this substitution is not recommended
and is dangerous. This action will also void any warranties on the equipment.
 In the event of a bulb rapture, a limited amount of mercury vapour could be emitted. To
avoid inhaling this mercury vapour (which is toxic and can be harmful for lungs and
nervous system) using a mask remove the front bezel from the searchlight and ventilate
thoroughly for a period of at least 30 minutes.
 At the end of rated life, when lamp is removed from service, please dispose of in
accordance with local universal waste law (Lamps are stamped with Hg mark). Some areas
require all mercury containing lamps to be recycled, contact your environmental
department for any regulation that may apply.

Always refer to the lamp manufacturer’s technical data when dealing with lamps.

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 3 - Technical Information
This product has been designed to operate in accordance with the product specification. The
VM330 RC searchlight has the following features:

 All marine grade materials and fixings;

 Parabolic glass reflector;
 Stove enamel painted or Mirrored 316 Stainless Steel (Chrome);
 Instant lamp re-strike. No cooling down time required;
 Economical 2000 hour lamp life;
 350° horizontal rotation;
 Vertical movement +20° to -20°;
 Motor speed 2- 20/sec (Pan). 10/sec (Tilt);
 Remote focus facility;
 Self Regulating internal heater;
 Toughened front glass;
 Searchlight to IP66;

The 240v searchlight also performs to the following optical data:

 Em Arc light source;

 Lamp Wattage – 350 Watts;
 Supply voltage – 115/240 volts;
 Peak Beam Candlepower – 18,200,000 lux;
 Range – 4266 metres;
 Divergence – 2.5;
 Temperature range -50C;

In order that the searchlight operates correctly it is imperative that competent personnel are
responsible for the installation, operation and servicing of this equipment. Failure to adhere to
this advice may cause premature failure or incorrect operation of the searchlight, which may
damage the equipment or cause personal injury.

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 4 - Unpacking and Installation Instructions
The following instructions should be read and fully understood prior to installing the equipment
to ensure that the correct procedures are followed, and all safety precautions are observed.

Note: If the equipment has been in storage for a considerable amount of time, it is
advisable to conduct a routine maintenance check on all parts before installation.

Safety Precautions

This equipment should not be connected to an electrical supply before being installed.
Installation procedures should be adhered to in order to ensure a safe working environment
and reduce the risk of damage or personal injury.

Preparing the Mounting Position

Mark out and drill the fixing holes through the deck. When in the desired position, fit the base
gasket supplied and fasten the searchlight firmly down. On an uneven surface it may be
necessary to use a suitable sealant such as silicone, in order to ensure a weatherproofed joint.
If no cabling is required to be seen on deck, there is the option to wire from underneath the
base directly into the deck. See drawing A2645 for details.

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 5 - Electrical Installation

For safety purposes, only competent personnel should perform the electrical installation. All
equipment should be installed to current Electrical Regulations and Standards.
In order to obtain the maximum light output from the searchlight, it is essential that the full
operating voltage of the lamp fitted be applied to the lampholder contacts.

Method of Electrical Connection

1) Disconnect the supply before working on the electrical system;

2) The searchlight must be connected to a fused electrical supply, using suitably sized cable;
3) If the searchlight is located a considerable distance from the supply, provision must be
made in the cable size in order to overcome the voltage drop. The following table should be
used for indication purposes only:
The Junction Box should NOT be positioned no more than 5 metres away from the
Searchlight

The following table indicates the maximum length of cable to be used for AC supply cable, from
the supply to the Searchlight

Searchlight 240v 350w 115v 350w

Cable Size (mm²) Distance Max Distance Max
1.5 212 MTRS 49 MTRS
2.5 346 MTRS 79 MTRS
4 548 MTRS 126 MTRS
6 854 MTRS 196 MTRS
10 1429 MTRS 329 MTRS

4) Whenever possible cable terminations should be made below deck and with approved
terminal devices;
5) If a spare auxiliary fuse or circuit breaker is not available, one of the correct type and rating
should be fitted and connected to a positive supply. It is advisable to locate a bus bar or
main connection and avoid any direct connection to the supply:

Note: This equipment must be earthed.

Installation Guidelines
A typical installation and connection routine for the VM330 RC 240v supply searchlight
is as follows:
Referring to wiring diagram C24077, a supply is fed to the junction box (control devices), which
then provides a common feed to the searchlight and joystick panel.
The searchlight to junction box has been pre-wired with 3 meters of 12cores 0.5mm and
3 cores 2.5mm cable. The only cables that need to be supplied by the customer are the
12 cores 0.5mm cable from the joystick panel to the junction box and the mains cable

Optional Slave Panel Wiring

12 cores 0.5mm2 cable from the Slave Panel to the Junction Box.
NOTE both panels MUST NOT be operated simultaneously as this may damage the
equipment

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 6 - Operating Instructions
This equipment is designed for use out of doors, in free air. Never place anything on or cover
the searchlight when in use as this may present a hazard.

The searchlight can be remotely positioned via the joystick control panel, with the facility for
movement up, down, left and right.

The pan speed can be adjusted using the potentiometer mounted on the joystick panel. The
movement increases from 2 to a maximum of 20/sec when turned clockwise. The tilt speed
runs at 10/sec and cannot be adjusted.

The beam of the searchlight can be adjusted to give a variety of beam types. Using the yellow
remote focus button on the joystick panel, the desired beam can be achieved for any particular
application. The beam will move continuously through ‘spot’ to ‘flood’. In order to fix the beam
type; simply release the button at the desired position.

The heaters specified on this equipment are self-regulating and will shut off when they reach
the dew point temperature.

There is the option for added slave panels, the slave panel has all the features of the main
panel i.e. joystick, speed control focus and on/off.

NOTE both panels MUST NOT be operated simultaneously as this may damage the
equipment

This product should not be used for any purpose other than for which it was designed.
Any modifications to the product should not be undertaken without consulting the
manufacturer.

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 Setting to Work

Safe service in use necessitates the strict observance of the following precautions.

 Any article fabricated from quartz or glass is inherently fragile and care should
therefore be taken, at all times, when handling lamps;
 The following safety equipment must be worn when handling lamps eye protection
i.e. safety goggles or full-face mask and safety gloves;
 Always isolate the equipment from the supply before inserting a lamp;
 Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical
stresses MUST be avoided;
 Never touch the quartz bulb with bare hands, as fingerprints will make the glass
cloudy and cause a severe loss of light. This may also cause recrystallisation and
thus weaken the bulb material. Should the bulb be inadvertently touched, remove
fingerprints with methylated spirit and a clean, soft paper towel. The bulb should
then be wiped with distilled water. NOTE: ALWAYS WEAR MASK AND GLOVES
DURING CLEANING);

In all circumstances the lamp manufacturer’s data should be referred to when dealing
with lamps.

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 When fitting the lamp:

- Always isolate the equipment from the supply when inserting a lamp;
- Ensure the circuit is suitably fused;
- Ensure the lamp is of the correct power rating and type;
- Check the lampholder is in a good dry condition. Never allow water to collect in the lamp
fitting or come into contact with the lamp.

To fit the lamp:

- Loosen all the socket screws on the front of the searchlight, remove the bezel and glass
and store in a safe place;
- Fit the rear lampholder lead over the thread of the lamp and then screw into the rear
lampholder;
- Fit the front lampholder lead over the thread of the lamp and fasten in place using the nut
supplied with the lamp;
- Replace the front bezel and glass, ensuring the socket screws are securely fastened.

Testing

Upon correct installation and connection to an electrical supply, the equipment can be tested in
order to ensure its’ correct performance. A competent person with some knowledge of electrical
equipment must carry out this work.

Equipment required: Multi-meter with leads

Ammeter

Using the equation P=VI, the approximate power output of the equipment can be calculated in
the following way:

- Using the multi-meter, take a voltage reading from the terminal block inside the searchlight;
- Using the ammeter, take an amp reading from the live cable to the lamp;
- Multiply these figures together to give an approximate wattage (Power output).

For example:

Using a 240v 350w Em Arc lamp:

Voltage reading = 240v; Amps reading = 1.45 amps

Therefore, Wattage = 240 x 1.45 = 350 watts

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 7- Fault Finding
All fault finding must be conducted by a competent person or qualified Electrical Engineer.

Failure of Lamp to light

Causes:

1) Power not supplied;

2) Fuse blown;
3) Failed lamp

Remedy:

1) Check voltage at supply. If supply is not present the fault is at the customer supply. If
power is present, see remedy 2;
2) Check fuse for visual failure. If none noticeable check fuse for continuity using a
multi-meter. If fuse found to be faulty, replace with new part and test equipment again for
correct working order. If found to be working correctly see remedy 3;
3) Firstly, check supply at lampholder connecting block (within searchlight body). If supply is
present, disconnect unit from power supply before removing the lamp. If noticeable
damage to lamp is present, the lamp will have failed. Replace lamp ensuring all
precautions and instructions previously outlined in this manual are adhered to.

Failure of Remote Focus

Causes:
1) Power not supplied;
2) Faulty connections;
3) Failed motor;

Remedy:
1) Check voltage at supply and the output from the control board in the junction box. If no
supply present fault is at customer supply. If power is present, see remedy 2;
2) Check all wiring connections on motor, and terminal block in accordance with the wiring
diagram. If found to be correct, see remedy 3;
3) Remove the focus motor and apply 24v DC directly across terminals. If motor does not
rotate the unit has failed. A new focus motor should be fitted to the lampholder assembly.

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 8 - Maintenance and Servicing
In order to prolong the service life and performance of your searchlight, the following
maintenance guidelines are recommended:

 Maintenance checks should be conducted before every voyage or at least every three
months;
 Before checking, disconnect the equipment from the supply;
 Visually inspect the condition of the equipment;
 Any major or minor structural damage should be rectified immediately in order to reduce
sympathetic wear;
 After inspection it may be necessary to clean the inside of the searchlight. The following
procedure should be adhered to:
 Remove the front bezel;
 Clean the front glass inside and out using a proprietary glass cleaner;
 Clean the reflector if required;
 Check earth point for conductivity;
 The body of the mirrored stainless-steel version can be leaned to keep its chrome look
using a metal polish and a lint free cloth.
 It is advisable to check all seals and gaskets for signs of degradation. Renew if necessary;
 The searchlight is fitted with a breather unit. This ensures a steady airflow in order to
prevent any vacuum forming within the barrel.
 Upon completing all maintenance requirements, the searchlight should be tested for full
working order (approximately 20 minutes).

If in any doubt as to the correct servicing procedures to adopt please contact your
distributor/agent or the manufacturer who will be able to advise the best course of
action for your product.

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 9 - Wiring Diagrams and General Assembly

Drawing Number Description

C25392 Wiring Diagram

C23949 Slave Panel Wiring Diagram

C24497 Multiple Slave Panel Wiring Diagram

A2645 VM330RC General Assembly Drawing

C23976 Joystick Control Panel Main Slave & Slave

C23991 Joystick Control Panel

C24933 Junction Box Assembly

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 10 - Spare Parts List
The following spare parts can be ordered directly from the manufacturer:

Part Number Description

D27734-00 350w Em Arc Lamp
C24181-00 Ignitor
C24185-00 350w PSU
C14143-00 Switch 10A - On/Off
C14142-00 Switch – Focus
C14444-00 Joystick
C24078-00 Switch (Controller/Speed)
C23803-00 Front Glass
C08835-00 Front Glass Gasket
C16410-00 24v Motor – Focus and Tilt
C23802-00 Reflector
C22268-01 Breather Assembly
C24089-01 Pan Motor Sub Assembly
C22382-00 Microswitch with lever
C24000-00 Speed Controller
C23530-00 PSU Converter
C14981-00 Relay (PSU)
C23805-00 Relay (Housing)
C23969-01 Sensor Block Assembly
C21567-00 Heater
C24079-00 Mounting Base Gasket
C22104-00 Fan

In order to prolong the life and performance of your product, we recommend that you only
specify Francis Searchlights spare parts. This will ensure that any warranties on your
equipment will not be invalidated.
When ordering spare parts please contact the Sales Department at Francis Searchlights
Limited. Please quote searchlight model and serial number at all times. This will enable a fast
response to your spares’ requirements.

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