BETRIEBSANLEITUNG

GENERAL OPERATING MANUAL

www.arconremote.com
 GENERAL OPERATING MANUAL

1. INTRODUCTION 27 7. BATTERY CHARGER AND RECHARGABLE

BATTERIES 38
1.1 Operating manual
1.2 How to use this manual
7.1 Charging rechargeable batteries in the battery
1.3 Serial number and System Code
charger
7.2 Charging rechargeable batteries in the trans-
mitter (optional)
2. SAFETY PRECAUTIONS 28
7.3 Charging and exchanging of batteries integrated
in the transmitter
2.1 Safety of this remote control system
2.2 Safety information
2.3 Authorised operators 8. DIAGNOSTICS 40
2.4 Sources of risk
9. GENERAL TECHNICAL DATA 42
2.5 Safety precautions in the working area
2.6 Protection devices
9.1 System
2.7 In case of emergency
9.2 Transmitter
9.3 Receiver
3. PROTECTION DEVICES 29
9.4 Rechargeable battery
9.5 Battery charger
3.1 Transmitter
9.6 Technical documents
3.2 Receiver
3.3 System
10. MAINTENANCE, GUARANTEE, DISPOSAL 44

10.1 Maintenance
4. INSTALLATION 30 10.2 Guarantee and warranty
10.3 Disposal
4.1 Positioning of the receiver unit 10.4 Qualified persons according to the Ordinance on
4.2 Installation of the output wiring Industrial Safety and Health
4.3 Proper installation of the receiver unit / antenna 10.5 Spare parts
4.4 Identification
11. ABBREVIATIONS AND DEFINITIONS 45
5. CHECK BEFORE OPERATION 32
11.1 Abbreviations
5.1 Note for operation 11.2 Definitions
5.2 Visual inspection
5.3 Prior to operation
12. INSTALLATION AND SAFETY TEST DECLARATION 46

6. STARTUP PROCEDURE / OPERATION 33

6.1 Startup & Switch-off procedure for transmitters
WITH power-on switch
6.2 Startup & Switch-off procedure for transmitters
WITH key switch
6.3 Functional test of the STOP-switch
6.4 Startup procedure
6.5 Status-LED on the transmitter
6.6 Receiver status display
6.7 Operation with cable control (optional)
6.8 Video-Feedback (optional)
6.9 Multifunction Display GDC-X.X (optional)

26
 1. INTRODUCTION

1.1 OPERATING MANUAL

We are glad that you have chosen an ARCON quality product. Our safety remote control systems offer maximum quality,
reliability and innovation.
Do you want to know more about ARCON?
Just visit our website!
Read the manual of all system components carefully in full before operating the system. The content will make yourself
familiar with the safety instructions and the controls during standard operation and maintenance. Keep the manual in a
place where the operator can access it at any time.

1.2 HOW TO USE THIS MANUAL

• This manual is part of the product.
• This manual has to be retained as long as the system is operated.
• This manual has to be passed on to every future owner or user of the system.
• Please assure, that each available appendix is attached to the manual, f.e. product data sheets.

1.3 SERIAL NUMBER AND SYSTEM CODE

When you contact your dealer or partner for repair work, maintenance or spare parts, please keep the system numbers of
the transmitter and the receiver ready. You will find the numbers on the type plate on the outside of the transmitter and
receiver housing.

1. System-Code (SC)
SC 1 2. Item number
remote control 1 3. Serial number
General-Information: RF-Information: 4. Type designation
Item: 2 Code: 6 5. IP protection class
Serial-No:
3 Band: 7 6. Channel setting
Typ:
4 Power: 8 7. Frequency range
IP-Class: 5 8. Transmitting power (ERP)
9. Rated voltage AC/DC
Supply-Information: 10. Current: current consumption
13 Fuse: maximum current lz
AC/DC: 9
Current/Fuse: 10 11. Rated power
kWp: 11 12. Company address
12 13. Approvals

Serial number: Description: System-Code:

X 123456 / MM YY X 123456
X manufacturer code X
123456 continous number 123456
MM production month
YY production year

PLEASE NOTICE THE ATTACHED DRAWINGS AND THE RESPECTIVE PRODUCT DATA SHEETS ON
OUR WEBSITE!
THE DRAWINGS WILL SHOW THE SPECIFIC VERSION OF YOUR REMOTE CONTROL.

27
 2. SAFETY PRECAUTIONS

2.1 SAFETY OF THIS REMOTE CONTROL SYSTEM

This remote control system is equipped with both, electronic and mechanical protection devices for the functional safety,
fault-free operation and interference resistance. As long as all safety precautions are being followed, control commands from
other transmitters cannot be processed or transmitted to other receiver units, as all information from the transmitter and the
receiver is addressed uniquely.

2.2 SAFETY INFORMATION

Using a remote control system allows the operator for more mobility in his working area and increased precision. However, the
user and the maintenance staff always have to be attentive, in order to access all these advantages. The operator always has to
keep an eye on the machine running, as this is necessary to assure a proper and safe operation of the remote control system.
ATTENTION! When new transmitters are learned to receiver, the old ones must be withdrawn!

2.3 AUTHORISED OPERATORS HAVE TO BE INSTRUCTED ACCORDING TO THE INDUSTRIAL SAFETY

REGULATIONS!
Always check the operating instructions of your machine to receive more important information!
The operator has to assure that unauthorised persons cannot operate the transmitter. To ensure this, he has to turn off the
remote control, if applicable remove the key or the rechargeable battery and/or store the transmitter in a lockable location. This
is the only way to prevent undesired use or misuse by unauthorised persons. The operator must have access to all operating
instructions, which are necessary for the proper operation of the machine to be controlled. If the system is not used by the buyer
himself, if it was lent, rented or sold, please provide this operating manual and the required safety instructions before operation.
Before operating this remote control, the operator has to read and fully understand all instructions of every chapter of
this manual.

2.4 SOURCES OF RISK

The system is designed for permitting machines to be controlled by a remote control. However, control commands are also
transmitted outside your range of vision and through or around obstacles.
Therefore:
• Switch the transmitter off if it is not in use
• Protect your transmitter from unauthorised third-party access by:
- Removing the key switch (applies to systems with key switch)
- Removing the rechargeable battery, if your transmitter does have a rechargeable battery system
- PIN-Code (for transmitters without batteries or battery exchange system)
- Locking the transmitter in a secure location
• The protection devices may not be modified or removed

ATTENTION! In case of non-compliance, warranty claims according to the Civil Code (ABGB/ BGB) and the Commercial
Code (UGB/HGB) are excluded.

2.5 SAFETY PRECAUTIONS IN THE WORKING AREA

Make sure, that there are no risks for the operator within the working area of the remote control. Ensure, that there are no
obstacles in the working area and that dangerous situations, affecting the operational safety, are avoided. Make sure, you
position yourself securely. Before each use of the remote control system, ensure, that nobody is within the working area or the
swiveling range of your load. If a carrying strap is provided for your transmitter, this has to be used.

2.6 PROTECTION DEVICES

All industrial ARCON remote control systems are equipped with an emergency STOP-switch, located on the control panel of
the transmitter.
The radio remote control system is provided with protection devices, which are activated automatically in the following cases:
• Radio interference within the working area, affecting the frequency range of the ARCON remote control.
• Exceeding the range of the transmitter.
• Error in the STOP-circuit
In these cases, the remote control will be stopped immediately and the output signals of the receiver are interrupted.

2.7 IN CASE OF EMERGENCY

1. Press the STOP-switch. 2. Turn the key switch to position „OFF“
3. Wait until the machine has stopped. 4. Proceed as instructed in the operating manual for your machine.

Unlock STOP-switch by turning clockwise Push/Pull-STOP-switch

28
 3. PROTECTION DEVICES

3.1 TRANSMITTER
Key switch:
Almost all ARCON transmitters are equipped with a key switch. This key enables the operator to switch off the transmitter,
when it is not in use. Furthermore, the key switch prevents undesired use or misuse by unauthorised persons and in case of
maintenance work on the machine if it is removed.

Self test:
After turning the key switch, the system performs a self-test. When the green LED is flashing, the transmitter is ready for
operation.

Button start/horn – neutral position:

After the self-test, the system has to be started first. All control functions have to be in neutral position and the power-on
switch on the transmitter (marked ‘I’) has to be pushed for more than 2 seconds. If you want to continue work after a radio
dropout, a restart of the system is also mandatory. If one of the control functions is activated, the system cannot be
started. This protective measurement ensures that machine motions cannot be activated accidentally.

STOP-switch:
Our transmitters are equipped with a STOP-switch. The STOP-switch is the most important safety feature of the remote
control. It ensures that the machine operator can stop the machine at any time.

Battery monitoring:
The transmitter‘s electronics permanently monitor the battery status. If the battery reaches undervoltage, an optical or
acoustic signal will alert the operator, bevor the transmitter shuts down.

Mechanical construction:
A mechanical guard on the transmitter protects the buttons and joysticks from shocks and dropping. For this purpose you
also use the ergonomically designed carrying devices. The transmitter housing meets the requirements of daily operation.

3.2 RECEIVER
Self-test:
The software runs a self-test after the receiver is powered. If the self-test is negative, the receiver will not start and remain
in a safe state.

STOP:
The receiver has a redundant, self-monitoring safety circuit. In the event of an error the detection of an activated
STOP-switch of the transmitter, the STOP relays open and the receiver changes to safe state.

3.3 SYSTEM
System Code:
For safety reasons each remote control has its own address. It ensures that only the designated transmitter can activate
the corresponding receiver.

Radio interference:
In case of radio interference, the system will switch into a safe mode after the designated time-out interval.

Software:
After the startup procedure, the software of the system performs a system test, where all safety devices are checked. The
system switches into safe mode in case of a disruption.

29
 4. INSTALLATION

4.1 POSITIONING OF THE RECEIVER UNIT

When mounting the receiver, ensure that the antenna has maximum radio reception, in order to have a radio remote
control that functions properly. Metal parts of the machine to be controlled in the immediate vicinity of the receiver unit
impair a proper radio reception. If the receiver is to be installed inside a metal housing or in a shielded area, an appropriate
extension and an adequate antenna have to be used in order to achieve a suitable operating range. Contact ARCON to get
more detailed information.
Furthermore, the receiver has to be mounted in a safe and easily accessible place, in order to facilitate future installation
and maintenance work. Install the receiver unit with the cable connections downwards. If the receiver is to be installed on a
vehicle or on a mobile machine, you should equip the receiver with rubber buffers, which prevent the transmission of heavy
vibrations from the machine to the receiver. When mounting the rubber buffers, please pay attention to the tightening
torque of 2 Nm.
Furthermore, the rubber buffers need to be secured against loosening. If these rubber buffers are not included in your radio
remote control system, you may obtain them from your dealer directly.

ATTENTION!
• The installation of the receiver unit on the electric system of the machine may only be performed by a qualified
person, familiar with the electrical circuitry of the machine and the technical features of the remote control.
• Both, the transmitter and the receiver have to be powered down during installation or maintenance work.
• All instructions, concerning the health of persons within the immediate vicinity of installation, all valid local
regulations and fire regulations have to be observed strictly.
• The receiving unit is only allowed to be used in areas with limited access and must not be accessible for children in
particular.
• ARCON will not accept liability or provide a guarantee in the event of personal injury or damage to property, resulting
from improper or negligent use of the remote control or non-compliance with the regulations or instructions.

4.2 INSTALLATION OF THE OUTPUT WIRING

Switch the power supply of the machine off before attaching the voltage supply of the receiver.
Authorise a qualified technician to perform the wiring. Improper wiring may cause serious system damage and may void
your guarantee. The output wiring has to be installed according to the connection diagram of the machine and the remote
control. Only use contacts of good quality and sheathed cable with a convenient cross section according to the switching
capacity for the connection, minimum of 0,75mm².
You will find detailed information about the receiver wiring in the enclosed documents.
The power supply and the ground wire are extremely important. They have to be connected to fail-safe electrical
connections.

ATTENTION!
Do not use contact spray on the connectors as this may cause a short circuit or unwanted machine movement!

4.3 PROPER INSTALLATION OF THE RECEIVER UNIT / ANTENNA

Important!
To guarantee optimal operation, follow the instructions given >2m
below to mount the antennas.

In General:
• Only antennas that have been approved by ARCON may be used.
• Neither the receiver nor the transmitter may be used without
antenna.

For Feedback-Systems:
• Keep a minimum distance of 2 m (6 ft.) between the
receiver antenna and the transmitter antenna.

30
 4. INSTALLATION

The antenna must be mounted vertically. You should have visual contact from all positions to the antenna.
When positioning the receiver unit, make sure that the antenna is free-standing and not covered up or shielded by
materials that may impair or block the transmission.

If such an installation of the receiver unit is not possible, please use an antenna extension,
to mount the antenna in a suitable position.

4.4 IDENTIFICATION
If it isn’t evident for the operator which machine or machine part is controlled by the transmitting unit, this has to be clearly
marked by the machine manufacturer or by the machine operator.

31
 5. CHECK BEFORE OPERATION

5.1 NOTE FOR OPERATION

Have you read and understood the operating manual, in particular section 2 „Safety precautions“ and section 3
„Protection devices“? Please do not use the device until you have done so!

5.2 VISUAL INSPECTION

ATTENTION!
Always check the transmitter for damages each time before use
• Are all protection devices present and fully functional?
• Are there any broken parts?
• Are all rubber sleeves and the pushbutton caps in good order? (transmitter)
• Are all connections and cables in good order? (receiver)

ATTENTION!
Never operate a remote control that shows any kind of defects! All defects have to be repaired by a qualified technician
before operation!

5.3 PRIOR TO OPERATION

• Make sure, the system has been installed completely.
• Make yourself familiar with all safety precautions of the operating manual.
• Notice all safety precautions of the operating manual and check the control functions and the operation of machine and
remote control.
• If the transmitter is not operated, turn it off and store it in a safe place, inaccessible for unauthorised persons.
• Always check that the STOP function of the machine and the remote control work perfectly.
• If the machine does not respond correctly, immediately STOP operation and turn off the transmitter.
• Turn off the transmitter, remove the batteries of a replaceable battery system and disconnect the power supply of the
receiver before any maintenance work is done.
• If you are using rechargeable batteries, make sure that there is always one battery in the charger and that the charger is
always connected to a permanent power supply.
• Installation, adjustment and maintenance may only be performed by authorised technicians.
• Only use original ARCON spare parts.

ATTENTION!
In case of any problems, turn off the machine immediately. Never operate a machine if the STOP function does not
operate properly. In case of disregarding this rule there is risk of personal injury or collateral damage. Performing
work steps not complying with this operating manual may lead to the loss of your operating license and result in the
expiration of your guarantee!

32
 6. STARTUP PROCEDURE / OPERATION

6.1 STARTUP & SWITCH-OFF PROCEDURE FOR TRANSMITTERS WITH

POWER-ON SWITCH

TURN ON:
1. For transmitters with exchangeable battery systems, insert a charged battery or make
sure that a transmitter with an internal battery is sufficiently charged and that the
STOP-switch is unlocked. power-on switch (2nd step)
2. Press the power-on switch (the LED starts to flash orange) and keep the button pressed TGD-series
until the LED starts to flash green (approx. 2 seconds). Release the power-on switch.
ATTENTION: If you press the power-on switch for more than 4 seconds, the transmitter
will shut down again. This prevents your remote control from being started
unintentionally.
3. The transmitter performs a self-test and is ready for use after 2 short acoustic signals.
4. The LED indicates the current status of the transmitter (see also 6.5 of this manual).
5. If the PIN-Code lock is set, the correct PIN-Code has to be entered in order to continue
operation.
6. In case of a low voltage warning, the battery has to be changed or the rechargeable
battery has to be charged.

TURN OFF:
Standard (may vary according to customer requirements)
1. Press the power-on switch for more than 1 second until the transmitter switches off.
power-on switch (T-series)

6.2 STARTUP & SWITCH-OFF PROCEDURE FOR TRANSMITTERS WITH

KEY SWITCH

TURN ON:
1. For transmitters with exchangeable battery systems, insert a charged battery or make
sure that a transmitter with an internal battery is sufficiently charged and that the
STOP-switch is unlocked.
2. Put the key(cap) into the key switch.
3. Rotate the key(cap) clockwise by 90° to turn on the system.
4. The transmitter performs a self-test and is ready for use after 2 short acoustic signals.
5. The LED indicates the current status of the transmitter (see also 6.5 of this manual).
6. If the PIN-Code lock is set, the correct PIN-Code has to be entered in order to continue
operation .
7. In case of a low voltage warning, the battery has to be changed or the rechargeable
battery has to be charged. key switch (T-series)

TURN OFF:
1. Rotate the key(cap) clockwise by 90° to turn off the system.

33
 6. STARTUP PROCEDURE / OPERATION

6.3 FUNCTIONAL TEST OF THE STOP-SWITCH

ATTENTION!
Check the function of the STOP-switch each time before operating the remote control
system!
• Start the transmitter as described in 6.1 or 6.2 and make sure that the STOP-switch is
unlocked.
• Now check if the STOP-switch is working properly. Proceed as follows:
(1) Watch the flashing of the green LED
(2) Push the STOP-switch on the transmitter
(3) The green LED should blink approx. twice as fast
(4) Unlock the STOP-switch again
red STOP-switch (TGD-series)
(5) The blinker frequency should have slowed down again
• If the STOP-switch works properly – you may start the system (see also 6.4 of this
manual).
Now your remote control is ready for operation. Activate any of the functions using the
transmitter and check if the machine operation immediately stops if the function is
interrupted.
• If the STOP-switch does not work properly, the system has to be inspected by a
qualified person.

red STOP-switch (T-series)

6.4 STARTUP PROCEDURE

After the switch-on process has been carried out and the transmitter is ready for
operation, the remote control system has to be started as follows:
1. Unlock the STOP-switch.
2. Make sure that all control functions are in the zero position.
3. Make sure that you are in the reception area of the powered receiver.
4. Press the power-on switch on the transmitter for more than 2 seconds.
power-on switch (1st step) TGD-series
Please note:
As standard the power-on switch is a green button, marked with an „I“.
If the transmitter loses the connection to the receiver, the system must be restarted.

power-on switch T-series

34
 6. STARTUP PROCEDURE / OPERATION

6.5 STATUS-LED ON THE TRANSMITTER

The status LED on the transmitter indicates the current status.
Dependent on the corresponding receiver, the display signifies the following:

• Coder C4
STOPP not pressed STOPP pressed

operating

• Coder C6/C8
STOPP not pressed STOPP pressed

operating
operating with low battery
warning

• Coder C11
STOPP not pressed STOPP pressed

operating
operating with low battery
warning
configuration mode

• Coder CMB-1
STOPP not pressed STOPP pressed

operating
operating with low battery
warning 1
operating with low battery
warning 2
operating with auto off warning

configuration mode

PIN-Code lock
Error (self-test/STOP-circuit/con-
fig.-transfer)
self-test is running / config. stored

35
 6. STARTUP PROCEDURE / OPERATION

6.6 RECEIVER STATUS DISPLAY

• Receiver without external status display
The LED’s are integrated in the circuit boards on the receiver. Colour assignment and meaning of the LED’s are
identical to the external status display.

• Receiver with external status display by LED‘s

no power supply

POWER power supply OK

no radio connection
RCV CBB-1

correct control telegrams are

RCV 14+ / BMS-1

received
LINK correct STOP telegrams are
received

no error

ERROR error

STOP-relays not closed (Receiver

not started)
ACTIVE STOP-relays are closed

• Receiver with external status display by 7-segment display

XX0 normal operating 1 XX analog channel 1 is active

XX1 system not started 8XX analog channel 8 is active
RCV BMS-2

XX3 transmission error 002 active STOP

EXX error code 004 passive STOP

XXX. dot is blinking = correct control telegrams are received

X X .X dot is lighting = programming mode

6.7 OPERATION WITH CABLE CONTROL (OPTIONAL)

If your ARCON remote control has a cable control, it can also be operated without radio signal and
battery. The transmitter will be supplied with power from the receiver. The transmitter communicates
with the receiver via cable.

There are two available versions:

• „2-wire-technique“ (without feedback):
The battery case takes care of the communication and the power supply of the transmitter.
With this option, the cable control has to be disconnected from the transmitter and the
receiver to enable radio operation.
• „Multi-wire-technique“ (with feedback):
A special plug takes care of the communication and power supply of the transmitter.
The cable control only needs to be connected either from the transmitter or the receiver to
enable radio operation.The number of poles and the plug versions can vary depending on
the particular remote control.

ATTENTION!
The risk of tripping for the operator and other persons in the machine area is increased
during cable control operation because of the control cable.

36
 6. STARTUP PROCEDURE / OPERATION

6.8 VIDEO-FEEDBACK (OPTIONAL)

If your ARCON remote control is equipped with a Video-Feedback assistant system, the video signal supplied by a camera
at the machine will be transmitted wireless to the transmitter and shown at the display.
Depending on the version of your transmitter, the video transmission has to be activated or it also can be chosen between
different cameras on the transmitter.
It is recommended to activate the video transmission only if it is really needed on the transmitter as this reduces the
battery life significantly.

ATTENTION!
The Video Feedback assistant system can be used as an additional aid to keep an eye on difficult to access areas.
The direct eye contact from the operator to the controlled machine or controlled machine part has to be maintained
nevertheless at any time.

6.9 MULTIFUNCTION DISPLAY GDC-X.X (OPTIONAL)

By the multifunction display, machine data can be displayed in colour on the ARCON transmitter. Input parameters
(optionally available softkey foil or by other command devices) can be used to adjust or activate parameters or functions
on the machine side.

The GDC display allows you to adapt the visualisation to your machine in the best possible and flexible way due to the freely
programmable interface.

ATTENTION!
Data generated via software on the graphic display GDC are not subject to any safety related monitoring by the ARCON
control system.

Unlike the control data, this data can be transmitted continuously when the receiver goes into the safe state.

It is the responsibility of the machine controller that no dangerous situation, movements or functions are caused by
these data.

ARCON generally assumes no responsibility for the program developed by the customer and their effects.

37
 7. BATTERY CHARGER AND RECHARGEABLE BATTERIES

The batteries have to be fully charged before startup! Charger, batteries and devices with exchangeable battery have to be
placed and stored in a clean and dry location. Connect the charger, depending on the type, to a permanent power supply.

ATTENTION!
Only use original ARCON batteries and battery chargers! Failure to observe may result in explosion hazard or
damaging.
Escaping chemicals and flying parts may cause irreparable damages.

NOTE!
Rechargeable battery packs are to be treated as hazardous waste and have to be disposed properly. Defective
rechargeable battery packs can also be disposed directly through ARCON.

7.1 CHARGING RECHARGEABLE BATTERIES IN THE BATTERY CHARGER

To recharge a rechargeable battery, insert the battery into the charger. After performing a state detection of the battery,
the charger will start to recharge the battery.
Once the batteries are fully charged, the battery charger automatically switches over to trickle charging. This allows for the
battery to stay in the charger without damage.

NOTE!
In order to avoid downtimes, we recommend to always have a fully charged battery pack ready.

LED-Status of the battery charger

The current status is shown on the display of the battery charger.

BCM-1 BCP-M

no power supply
LED 1
power supply OK

no battery inserted
detecting battery type battery
batteryis
ischarging
charging (state of charge
charge <80%)
<80%)
LED 2 battery is charging
battery is charging (state of charge >80%)
battery is fully charged / trickle charging

no error
battery temperature is too high / too low *
LED 3
short circuit of battery pins, over-/undervoltage of battery,
damaged battery cells

*the BCP-M battery charger permanently checks the temperature of the battery and adjusts the charging
current and interrupts the charging process in case of too high/low temperature. The charging process
will be continued as soon as the temperature is within the allowed temperature range!

38
 7. BATTERY CHARGER AND RECHARGEABLE BATTERIES

7.2 CHARGING RECHARGEABLE BATTERIES IN THE TRANSMITTER (OPTIONAL)

If your transmitter has an integrated charging circuit, the battery can be charged in the cable control during operation.
If there is a battery in the battery compartment of the transmitter when the cable control is being plugged in, the charging
process starts automatically. Once the charging process is completed, the device automatically switches over to trickle
charging. This allows for the battery to stay in the transmitter without damage.

LED-Status on the transmitter

The current status is shown on the display of the transmitter.

no cable control connected

battery is fully charged / trickle charging
battery is charging
battery is defect, no battery inserted

7.3 CHARGING AND EXCHANGING OF BATTERIES INTEGRATED IN THE TRANSMITTER

In order to start charging your device, plug it into your provided charging cable and the charging
process will start automatically. To do this open the charging socket cover and connect the
charging cable with the designated plug. Once the charging process is completed, the device
automatically switches over to trickle charging. This allows for the battery to stay in the
transmitter without damage.

open the charging socket cover

connect the charging cable

LED-Status on the transmitter

The current status is shown on the display of the transmitter.

no power supply
battery is charging
battery is fully charged / trickle charging
battery temperature is too high
battery is defect

ATTENTION!
Battery cells may only be exchanged by ARCON trained personnel. ARCON will not accept liability or provide a
guarantee in the event of personal injury or damage to property, resulting from non-compliance with these instructions.

39
 8. DIAGNOSTICS

PROBLEM POSSIBLE CAUSE SOLUTION

The battery is empty. Charge or replace the batteries.

The circuit board has to be replaced

The circuit board is defective.
by an authorised expert.

The transmitter does not respond The key switch/contact block is The key switch/contact block has to
when it is switched on. broken. be replaced by an authorised expert.

Please clean the battery contacts

The battery contacts are soiled.
using a cloth.

The spring contacts have to be

The spring contacts of the battery
replaced
compartment are broken.
by an autorised expert.

The range has been exceeded. Move towards the receiver.

A radio remote control with the

Communication failure between The RF settings have to be adjusted
same frequency is operated in close
transmitter and receiver. by an authorised expert.
proximity.

Please change the position of the

There is an object between transmitter or modify the antenna
transmitter and receiver. position by using an antenna
extension.

Charge the battery and insert a fully

charged battery into the transmitter.
The operation time is too short. The battery is empty or broken.
Check the LED display of the
charger.

DO YOU HAVE ANY QUESTIONS?

Please contact your dealer or our ARCON service team. We are here to help you.

40
 8. DIAGNOSTICS

PROBLEM POSSIBLE CAUSE SOLUTION

Perhaps there are some cables

The connection between the loose. Check the receiver wiring
machine and the receiver is broken. on the respective function for
loose wires.
The radio signal is good, but some of
the activated functions do not work.
Check if there is a LED flashing on
The output module is defective. the receiver output module when
the respective function is activated.

The STOP-switch is engaged or Release the STOP-switch. Activate

broken. the start/horn switch.

Ensure that all joysticks are in

A joystick is not in neutral position.
neutral position.

The system does not start after The battery of the transmitter is Check the batteries and replace
standard startup. empty. if necessary.

The yellow LED (diagnostic display)

The receiver is currentless.
has to flash. Check the fuses.

The power-on switch has to be

The power-on switch is broken. replaced by
an authorised expert.

DO YOU HAVE ANY QUESTIONS?

Please contact your dealer or our ARCON service team. We are here to help you.
 

41
 9. GENERAL TECHNICAL DATA

9.1 SYSTEM
Frequency range: 419/429/432-481/863-930MHz, 2.4GHz
Transmission power: 1-25mW, depending on the system and the country of destination, customised versions
possibly with higher transmission power (the operator is responsible for the appropriate
special approval!).
Range: up to 100 meters with standard antenna, up to 200 meters with special antenna
Addressing: up to 21 bit (≥ 2 million different possibilities)
Resistance to moisture: 0 - 97 % max. (non-condensing)
Response time: approx. 500 ms
Certificates: CE, TÜV, ISO 9001 and many more
Control function: up to performance Level »d« according to EN ISO 13849-1 (depending on the
technical version)
STOP function: up to performance Level »e« according to EN ISO 13849-1 (depending on the
technical version)

9.2 TRANSMITTER
Type: ergonomically designed housing
Protection class: IP 65 is standard, depending on the transmitter version
Operating time: 14 – 20 hours standard, depending on the system
Push-buttons: single or two-step
Joysticks: joysticks depending on technical version with automatic reset function, multiple-steps
and stepless, deadman button and/or cross gate optional
Temperature range: -20 up to +60° C (-4 up to 140° F)
Current consumption: ≤ 150 mA, for special equipment up to ≤ 1000 mA

9.3 RECEIVER
Protection class: IP 65
Operating voltage: Depending on the version
10-30 VDC (±10%) (SELV/PELV or battery)
48/115/230 VAC (±10% 50-60Hz) overvoltage category 2
all pole circuit breaker (6..16A Char. B) necessary
Current consumption: < 0.8 A, type dependent
Temperature range: -25 up to +70° C (-13 up to 158° F) with DC version, depending on the type
-25 up to +50° C (-13 up to 122° F) with AC version
Digital outputs: fail-safe and self-monitoring emergency STOP circuit. Potential-free relay outputs or
transistor outputs. Currents and voltages can be taken from the product data sheets.
Prop. resolution: 8 Bit (256 steps per function), built-in ramp function selectable
Prop. outputs: PWM signal with selectable dither frequency and current range, linear output voltage,
setting of proportional functions via the transmitter (Quick set) or via potentiometer,
multiple speed ranges selectable, all proportional functions may be set with initial and final
speeds
Serial interfaces: RS232/485, CANopen, DeviceNet, J1939, Profibus, Industrial Ethernet
Protection against The protection of the analog signal is included in the cable by default. If the cable is
made by the customer himself, he has to assure that this protection is available
Protection class: I, II, III

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 9. GENERAL TECHNICAL DATA

9.4 RECHARGEABLE BATTERY

Type: NiMH or Lithium Ion, depending on version
Operating voltage: 3,6 V
Charging time: ~ 4 hours
Service life: ≥ 500 charges
Contacts: gold-plated, self-cleaning contacts
Charging temperature: 0° C up to +45° C (32° F up to 113° F)

ATTENTION!
Keep all batteries away from conductive objects as they may cause bypassing of the contacts. Under abusive
conditions, liquid may be ejected from the battery. Avoid contact and observe the general operating conditions.
The battery is not equipped with temperature monitoring.

9.5 BATTERY CHARGERS

Operating voltage: 9 - 36 VDC or 100 - 240 VAC, depending on version
Operating temperature: -20°C up to +60°C, DC version
0°C up to +40°C, AC version
Storage temperature: -50°C up to +80°C

9.6 TECHNICAL DOCUMENTS

Detailed information for your system can be found on the type plate, in the product data sheets, at www.arconremote.com
or in the supplied drawings.

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 10. MAINTENANCE, GUARANTEE, DISPOSAL

10.1 MAINTENANCE
In order to always have a safe remote control, please note the following information: Each radio remote control has to be
inspected on a regular basis, at least once a year. The maintenance staff has to ensure that power to the transmitter and
the receiver is shut off during maintenance and inspection work. A preventive maintenance by the operator on a regular
basis will make for an extended service life of the remote control.

Installation, adjustment and service work may only be performed by qualified personnel.
Possible repairs may only be performed in service stations that are authorised or recommended by ARCON or directly in
ARCON‘s service and spare parts department.

The use of non-original spare parts or the assignment of unauthorised personnel will immediately void your guarantee.

ATTENTION!
In case of oxidized electric contacts, do not use antioxidant or similar! Please contact your dealer for the immediate
replacement of the affected parts. The use of chemical agents will cause damage on the internal components of the
remote control.

10.2 GUARANTEE AND WARRANTY

The guarantee and warranty conditions are listed in our General Terms and Conditions for Delivery and Payment. You will
find the currently valid version on our website www.arconremote.com.

10.3 DISPOSAL
Avoid pollution of the environment! Electronic devices and their components are hazardous waste! This
applies particularly to rechargeable battery packs! Charge a specialist disposal company with the recycling
and disposal! Defective rechargeable battery packs may also be disposed of directly through ARCON!

10.4 QUALIFIED PERSONS ACCORDING TO THE ORDINANCE ON INDUSTRIAL SAFETY AND HEALTH
Please note that operation, maintenance and repair work may only be performed by qualified persons according to the
Ordinance on Industrial Safety and Health, with an adequate professional education, work experience and contemporary
occupational activity.

10.5 SPARE PARTS

Only use ARCON spare parts. The use of other spare parts may affect the performance, the durability and the safety of the
system and result in the expiration of the warranty. ARCON excludes all liability claims for material damages, personnel
injury or death, which result from the use of unauthorised spare parts or services.

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 11. ABBREVIATIONS AND DEFINITIONS

11.1 ABBREVIATIONS

AK Analog channel
DK Digital channel
EPROM Electrical programmable read-only memory
FM Frequency modulation
GND Ground
HF High frequency
KHz Kilohertz
LED Light emitting diode
mAh Milliampere hours
mA Milliampere
msec Millisecond
MHz Megahertz
mW Milliwatt
NiMH Nickel metal hydride
PWM Pulse width modulation
RCV Receiver
RF Radio frequency
SMD Surface mounted device
TTL Transistor logic
TX Transmitter
UB Operating power
UZS Clockwise
VAC Volts alternating current
VDC Volts direct current

11.2 DEFINITIONS
Acoustic signal Buzzer or other sound, warning signal
Analoge signal Proportional stepless control
Coder Converts input signals into serial data
Decoder Converts serial data into output signals
Digital signal On/off function

The function is activated, if the control is in position „on“. If the control is released, it
Maintained control
goes back to position „off“ and the function stops.

Momentary control The function is activated as long as the button is pushed

Control function Function, that activates a dangerous machine movement

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 12. INSTALLATION AND SAFETY TEST DECLARATION

This form must be completed and signed by the person responsible for the installation of the system.
ARCON will not accept liability for the correctness of the installation of the remote control system. The operator has to assure,
that the remote control and the machine have been adapted and tested, and that all relevant safety precautions are maintained.
The operator has to follow all safety precautions of this manual and other relevant instructions.

Machine Data Data of the Remote Control

Manufacturer Manufacturer

Type number Model

Serial number Type

Production year System Code

I/We have carried out the installation, startup and safety checks for the remote control system on the above mentioned machine.
In doing so, the latest standards and regulations, applicable to this type of machine, have been maintained.

Location, date

Company (address) / stamp

Name of responsible person Signature

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47
 FOR YOUR SAFETY.

ARCON GMBH ARCON GMBH

Wiesnerstraße 20 Niederlassung Deutschland
4950 Altheim | Austria Adalbert-Stifter-Straße 2
+43 / 7723 / 21501-0 84085 Langquaid | Germany
[email protected] +49 / 9452 / 93375-0
[email protected]

www.arconremote.com

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