Supply Chain Management of Hindustan Uni Lever Limited
Supply Chain Management of Hindustan Uni Lever Limited
Supply Chain Management of Hindustan Uni Lever Limited
RESEARCH REPORT
ON
SUBMITTED BY: -
Manoj Kumar
PGDM-VIth Trimester
Roll No. 2020036
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MENTOR CERTIFICATE
This is to certify that the project report entitled “A Research of Supply Chain
candidates own work carried out by him under my guidance, this has not been submitted
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CERTIFICATE
This is to certify that Mr. Manoj Kumar, Roll No: 2020036 is a student of Jaipuria
School of Business, Ghaziabad, and has done his/her Research Project “A Research of
The work embodied in this report is original and is of the standard expected of an PGDM
student and has not been submitted in part or full to this or any other University for the
award of any Degree or Diploma. he has completed all requirements for Research Project
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DECLARATION
I hereby declare that the dissertation entitled the ‘Research Report in HUL Ltd. on the
topic of “A Research of Supply Chain Management of Hindustan Unilever Limited”
submitted in partial fulfillment of the requirement for the degree of Post Graduate
Diploma in Management is my original work & not submitted for the award of any other
degree, diploma or other similar title of prizes.
Date:
Place:
Manoj Kumar
Roll No.: 2020036
PGDM 6th Trimester
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ACKNOWLEDGEMENT
On the successful completion of this project, I would like to express gratitude to all the
people who have helped us in completion of this project. I wish to extend my deep and
sincere gratitude to Prof. Rini (Faculty) who take out time from their busy schedules to
provide us with their valuable guidance at the time of need and who also helped us whole
heartedly to achieve the ultimate goal of the study. I would also like thank her for
providing us guidance for understanding the investment management. Finally, would like
to express my gratitude to, all faculty members who gave us constant guidance
Manoj Kumar
Roll No.: 2020036
PGDM 6th Trimester
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TABLE OF CONTENTS
S.No. TITLE Page no.
1. Executive Summary 7
2. Overview 8-9
3. Objective Of Research 10
4. Introduction 11-19
5. Objective 20
13. Conclusion 78
14. Limitation 79
16. Bibliography 81
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EXECUTIVE SUMMARY
The main objective of the project is to get the full knowledge of the products of the HUL
and what are they doing to get the customer loyalty, to maintain their market.
This is also to find the preferences of customer and their market knowledge and product
information, information about the presence of the rivals of HUL and all the other options
What are the techniques they adopt to know about the preferences and changing needs of
the customer?
HUL are also looking to tap the market in rural sector, so they also taking into
They are also studying the consumption habits of the rural people. Like most of them are
daily wage earners or small peasants, so they are studying the buying patterns of them.
.
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OVERVIEW
Hindustan Unilever is well known organization in India. The mission that inspires HUL's
over 15,000 employees is to "add vitality to life". With 35 Power Brands, HUL meets
every day needs for nutrition, hygiene, and personal care with brands that help people
Hindustan Unilever Limited (HUL) is India's largest Fast Moving Consumer Goods
company, touching the lives of two out of three Indians with over 20 distinct categories in
HUL works to create a better future every day and helps people feel good, look good and
get more out of life with brands and services that are good for them and good for others.
With over 35 brands spanning 20 distinct categories such as soaps, detergents, shampoos,
skin care, toothpastes, deodorants, cosmetics, tea, coffee, packaged foods, ice cream, and
water purifiers, the Company is a part of the everyday life of millions of consumers
across India. Its portfolio includes leading household brands such as Lux, Lifebuoy, Surf
Excel, Rin, Wheel, Fair & Lovely, Pond’s, Vaseline, Lakmé, Dove, Clinic Plus, Sunsilk,
Pepsodent, Close-up, Axe, Brooke Bond, Bru, Knorr, Kissan, Kwality Wall’s and Pureit.
The Company has over 16,000 employees and has an annual turnover of27408crores
(financial year 2013 - 2014). HUL is a subsidiary of Unilever, one of the world’s leading
suppliers of fast moving consumer goods with strong local roots in more than 100
countries across the globe with annual sales of €49.8 billion in 2013. Unilever has
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We meet every day needs for nutrition; hygiene and personal care with brands that help
people feel good, look good and get more out of life. Sustainability is at the heart of our
business, and through our brands, we seek to inspire people to take small everyday
Our deep roots in local cultures and markets around the world give us our strong
relationship with consumers and are the foundation for our future growth. We will bring
our wealth of knowledge and international expertise to the service of local consumers – a
towards everyone we work with, the communities we touch, and the environment on
This is our road to sustainable, profitable growth, creating long-term value for our
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OBJECTIVE OF THE RESEARCH
The main objective of this project is to find, what are the steps Hindustan Unilever Ltd. is
adapting to be market leader and to differentiate itself from its competitors. What is the
Most of the product of HUL comes in the category of convenience products. They are
frequently used and bought by the customers. There is large no. of players in the market,
Now, customers have become smart, they have great knowledge of market, product and
suppliers. So, they are looking for the product which is providing something extra.
HUL has a wide range of product in FMCG sector, covering almost every needs and
wants of the customers. It has products for child, young & adult, male & female, etc. so,
it has to differentiate its products taking into account the needs and demands of all the
Not, only product but it has to look upon the services and feedback from customers also.
It should do something to give after sales service and collect feedback from the
customers.
The basic objective of this project is as mentioned above to find ways so that HUL
remain market leader by considering all the needs & wants and fulfilling their demand
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AN INTRODUCTION TO SUPPLY CHAIN MANAGEMENT
A supply chain is a network of facilities and distribution options that performs the
and finished products, and the distribution of these finished products to customers.
Supply chains exist in both service and manufacturing organizations, although the
complexity of the chain may vary greatly from industry to industry and firm to firm.
Below is an example of a very simple supply chain for a single product, where raw
material is procured from vendors, transformed into finished goods in a single step, and
Realistic supply chains have multiple end products with shared components, facilities
and capacities. The flow of materials is not always along an arborescent network, various
modes of transportation may be considered, and the bill of materials for the end items
organizations along the supply chain operated independently. These organizations have
their own objectives and these are often conflicting. Marketing's objective of high
customer service and maximum sales dollars conflict with manufacturing and distribution
goals.
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Although the supply chain’s overall performance depends on the sites’ joint performance,
usually each site is managed by fairly autonomous management teams, each with its own
objectives and mission. These objectives may have little to do with the supply chain’s
overall performance. Worse, these objectives may conflict. The consequence is that the
different sites may have operational goals that, if met, result in inefficiencies for the
overall chain.
used cost per placement as its overriding performance measure. The site focused on
reducing placement cost. This was not inherently wrong, but it didn’t take into account
how the site’s performance affected the overall supply chain of computer manufacturing
and distribution. Consequently, the site held excessive inventory in order to operate in
determined by its inventory. As a result, the plant’s response times to the final assembly
plants and the spare parts distribution centers became longer and highly erratic. The final
assembly plants and the parts distribution centers had to keep inventory high to give their
We observed that there were no performance measures for the complete supply chain.
Many companies have this problem. Those that do have such metrics often do not
monitor them regularly. Or their metrics are not directly related to customer satisfaction.
For example, some companies use inventory turns for all supply chain inventories as the
main performance measure. Yet they do not measure their response time or service fill
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rates to customers. We contend that supply chain metrics must be oriented to customer
Understanding and tracking sources of uncertainties is the first step. The next step is to
use such information to drive inventory stocking policies. This is a dynamic process; the
uncertainties are constantly changing. Some suppliers become more reliable in both
delivery and quality; others become less reliable. Demand for some items becomes more
Inventory needs for some components stabilize as multiple products use common parts.
Companies commonly use generic stocking policies: all A stock-keeping units (SKUs)
have three weeks of safety stock, B SKUs have four weeks, and so on. The classification
of items by transaction volume does not necessarily reflect the magnitude of uncertainties
in supply and demand. More rigorous techniques should be used. One California
automobile parts supply warehouse classifies an item based on the transaction volumes
between the warehouse and the supplier. Hence, it has SKUs that are classified as A
items whose annual demand is only one-tenth of others that are classified as C items. The
irony is that this warehouse uses generic stocking policies for the SKUs. Simple analysis
reveals that the company could reduce 40 percent of its inventory investment while
maintaining the same level of customer service just by linking stocking policies to the
that enable fast and precise manufacturing and assembly are critical for cost and quality
effectiveness, but the implications for supply chain inventory are usually ignored or
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poorly understood. The result is that all of the anticipated savings may be lost owing to
increased distribution and inventory costs. Similarly, product introduction without proper
supply chain planning can create problems like product unavailability, excessively long
delivery lead times, and unnecessary expediting costs, which may ultimately affect the
product’s success.
The printers have a few country-specific components, such as the power supply and
owner’s manual. The U.S. factory produces to meet demand forecasts, but by the time the
printers reach regional distribution centers, demand has changed. Because the printers
have been prepared for specific countries, the distribution centers have no flexibility to
This manufacturer is now redesigning the assembly process so that the distribution
centers can add the country-specific components. The U.S. factory will ship a generic
worth noting that design changes are not sufficient to successfully “design for supply
chain management.” In this example, the distribution centers have to become involved in
the final manufacturing stage, but they belong to a different organization within the
company than the manufacturing sites. Organizational barriers between these two groups
will require significant effort to gain their collaboration (see Pitfall 9).s
Design for supply chain management can be a powerful concept for new product
second model of its product. Rather than develop a product with a different bill of
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materials and manufacturing process, the company decided to design a generic product
that could be made into either model at the distribution centers. This design was more
expensive, but it provided much greater flexibility for meeting demand. Flexibility is
especially important for a new product, whose demand could be highly variable as well
as unpredictable.
Going beyond the internal supply chain by including external suppliers and customers
as the end of the supply chain. Manufacturers with a hierarchy of distribution centers
concentrate on inventory costs and service only up to the major distribution centers.
Manufacturers often have service targets in the form of fill rate, the fraction of customer
demands met without delay. “Customer demand” usually refers to orders from dealers.
But good service to dealers does not necessarily translate into good service to customers;
manufacturers who do not consider the entire supply chain will have operational
inefficiencies.
Using fill rates as service targets is problematic for another reason. Dealers have their
own inventory control systems. For them, an 85 percent fill rate, say, with highly variant
delays for the remaining 15 percent, would probably be worse than a 0 percent off-the-
shelf fill rate with a reliable resupply time of one week. Understanding the dealers’
inventory control systems is the only way for the manufacturer to accurately set internal
service targets.
Another benefit for incorporating dealers into the supply chain comes from sharing
information. By knowing the dealers’ inventory levels, the manufacturer can respond
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accordingly. It can appropriately reprioritize dealer orders, expedite shipments, and use
overtime. Similarly, dealers who have access to the manufacturer’s inventory status can
Dealers’ inventory control systems determine, to a large extent, their reorder patterns,
that is, frequency, size, and composition. Hence, understanding their inventory control
systems would also improve the distribution network’s ability to forecast demand.
affect or are affected by the supply chain. Such an understanding can result in better
targets and operating efficiencies. It can also expose opportunities outside the supply
chain.
A recent study found that the U.S. companies that stand apart from their peers in terms of
their logistics operations typically use more data-processing technology and have a
higher level of information system support so that they have more electronic data
interchange with their suppliers and customers.7 This reduces or eliminates many of the
Many manufacturing operations are designed to maximize throughput and lower costs
with little consideration for the impact on inventory levels and distribution capabilities.
Purchasing contracts are often negotiated with very little information beyond historical
buying patterns.
The result of these factors is that there is not a single, integrated plan for the
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mechanism through which these different functions can be integrated together. Supply
Supply chain management is typically viewed to lie between fully vertically integrated
firms, where a single firm, and those own the entire material flow
where each channel member operates independently. Therefore, coordination between the
various players in the chain is key in its effective management. Cooper and Ellram [1993]
Such a team is more competitive when each player knows how to be positioned for the
hand-off. The relationships are the strongest between players who directly pass the baton,
but the entire team needs to make a coordinated effort to win the race.
Plan
Every company needs a strategy on how to manage the resources in order to achieve
their customers demand for their products and services. The supply chain management is
developing a set of metrics to monitor the supply chain so that it can deliver high
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Source
To create their products, companies need to be very careful when choosing suppliers to
deliver their goods and services needed. The managers need to develop a set pricing and
delivery system in the supply chain. They can also put processes for managing their
Make
In manufacturing the supply chain manager should always schedule the activities that are
needed for the production, packaging, testing and preparation for delivery. The most
metric-intensive portion of the supply chain, production output and measure levels.
Deliver
This part is mainly referred to as logistics by the supply chain management. In this case
companies coordinate receipts of orders, pick carriers to get products to customers and
Return
In many companies this is usually where the problem is – in the supply chain. The
planners should create a flexible and responsible network for receiving a flaw and excess
products sent back to them (from customers).
In many companies this is usually where the problem is – in the supply chain. The
planners should create a flexible and responsible network for receiving a flaw and excess
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Demand planning (forecasting)
forecasts)
Order promising (When one can promise a product to a customer taking into
Strategic network optimization (what plants and DC's should serve what markets
Tracking and Measuring (An ever increasing aspect of supply chain management
improvements)
potential and the indicators, the organization and planifiaction strategic, masters
reporting quality).
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OBJECTIVES
This shows that on what basis the research report will be, as the objectives of the research
How they (Channel Partners) maintain the customer preferences and demands
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Supply Chain Decisions
We classify the decisions for supply chain management into two broad categories --
strategic and operational. As the term implies, strategic decisions are made typically over
These are closely linked to the corporate strategy (they sometimes {\it are} the corporate
strategy), and guide supply chain policies from a design perspective. On the other hand,
operational decisions are short term, and focus on activities over a day-to-day basis.
The effort in these types of decisions is to effectively and efficiently manage the product
flow in the "strategically" planned supply chain.
There are four major decision areas in supply chain management: 1) location, 2)
production, 3) inventory, and 4) transportation (distribution), and there are both strategic
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Location Decisions
The geographic placement of production facilities, stocking points, and sourcing points is
the natural first step in creating a supply chain. The location of facilities involves a
Once the size, number, and location of these are determined, so are the possible paths by
which the product flows through to the final customer. These decisions are of great
significance to a firm since they represent the basic strategy for accessing customer
markets, and will have a considerable impact on revenue, cost, and level of service.
production costs, taxes, duties and duty drawback, tariffs, local content, distribution
costs, production limitations, etc. (See Arntzen, Brown, Harrison and Trafton [1995] for a
thorough discussion of these aspects.) Although location decisions are primarily strategic,
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Production Decisions
The strategic decisions include what products to produce, and which plants to produce
them in, allocation of suppliers to plants, plants to DC's, and DC's to customer markets.
As before, these decisions have a big impact on the revenues, costs and customer service
levels of the firm. These decisions assume the existence of the facilities, but determine
the exact path(s) through which a product flows to and from these facilities.
Another critical issue is the capacity of the manufacturing facilities--and this largely
depends the degree of vertical integration within the firm. Operational decisions focus on
detailed production scheduling. These decisions include the construction of the master
production facility.
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Inventory Decisions
These refer to means by which inventories are managed. Inventories exist at every stage
of the supply chain as either raw material, semi-finished or finished goods. They can also
Their primary purpose to buffer against any uncertainty, which might exist in the supply
chain. Since holding of inventories can cost anywhere between 20 to 40 percent of their
It is strategic in the sense that top management sets goals. However, most researchers
These include deployment strategies (push versus pull), control policies --- the
determination of the optimal levels of order quantities and reorder points, and setting
safety stock levels, at each stocking location. These levels are critical, since they are
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Transportation Decisions
The mode choice aspects of these decisions are the more strategic ones. These are closely
linked to the inventory decisions, since the best choice of mode is often found by trading-
Transport with the indirect cost of inventory associated with that mode. While air
shipments may be fast, reliable, and warrant lesser safety stocks, they are expensive.
Meanwhile shipping by sea or rail may be much cheaper, but they necessitate holding
relatively large amounts of inventory to buffer against the inherent uncertainty associated
with them.
Therefore, customer service levels, and geographic location play vital roles in such
decisions. Since transportation is more than 30 percent of the logistics costs, operating
Shipment sizes (consolidated bulk shipments versus Lot-for-Lot), routing and scheduling
Clearly, each of the above two levels of decisions require a different perspective. The
strategic decisions are, for the most part, global or "all encompassing" in that they try to
integrate various aspects of the supply chain. Consequently, the models that describe
these decisions are huge, and require a considerable amount of data. Often due to the
enormity of data requirements, and the broad scope of decisions, these models provide
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The operational decisions, meanwhile, address the day-to-day operation of the supply
chain. Therefore, the models that describe them are often very specific in nature. Due to
Consider great detail and provide very good, if not optimal, solutions to the operational
decisions.
To facilitate a concise review of the literature, and at the same time attempting to
accommodate the above polarity in modeling, we divide the modeling approaches into
three areas --- Network Design, ``Rough Cut" methods, and simulation-based methods.
The network design methods, for the most part, provide normative models for the more
strategic decisions.
These models typically cover the four major decision areas described earlier, and focus
more on the design aspect of the supply chain; the establishment of the network and the
associated flows on them. "Rough cut" methods, on the other hand, give guiding policies
These models typically assume a "single site" (i.e., ignore the network) and add supply
chain characteristics to it, such as explicitly considering the site's relation to the others in
model can be analyzed, considering both strategic and operational elements. However, as
with all simulation models, one can only evaluate the effectiveness of a pre-specified
policy rather than develop new ones. It is the traditional question of "What If?" versus
"What's Best?".
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Supply Chain Management: Background
A typical supply chain includes a number of companies and activities that contain other
necessary activities in necessary businesses needed to design, produce, deliver and utilize
All these business activities and processes can be involved in one or multiple supply
chains.
Napoleon a master war strategist, made this quote several hundred years ago: “An army
marches on its stomach”, which means the army won’t move when soldiers are hungry.
This quote can be regarded as one of the first remarks which insist on the importance of
Till around 1990s the subject of supply chain management has been a popular managerial
topic; although it may has used in different names, and nowadays it is being given even
more attention.
A typical supply chain starts with raw material purchase, and continues with various
production, transport and storage activities absorbing other necessary managerial and
overhead resources ending with product or service delivery to final consumer. As a result
we can find out that typical elements of a supply chain will be suppliers, manufacturers,
warehouses, distribution centers and retailers. Simchi-Levi et al. define Supply Chain
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efficiently integrate suppliers, manufacturers, warehouses and stores, so that merchandise
is produced and distributed at the right quantities, to the right locations, and at the right
requirements.”
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Supply Chain Management and Logistics
As far as traditional logistics goes, it normally includes activities which are limited to
deliver the product to the market. These activities can be procurement, distribution,
In the concept of supply chain management, we need a modern concept for logistics
which enjoys the concept of traditional logistics just as a part of it. In the supply chain
view all the organizations are seen as a single entity and so we need to see all the
For doing this we need a systems approach in order to coordinate all these business
activities inside networks in addition to organizations to reach the final goal which is
nothing but ultimate consumer satisfaction. With such systems approach we will be able
to coordinate business activities which seems to be in conflict with each other in a low-
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Main Areas in Supply Chain
There are lots of activities which are common among almost all supply chains. These
common activities make possible to produce a basic model with which makes it possible
for various kinds of supply chain satisfy their unique set of market demands and win
which all elements in the supply chain must make decisions individually or together:
1-production: the goal is to produce what the market desires, at the right time and with
enough production volume. For reaching such goals we need to take into account the
corresponding limitations such as capacities and desired level of quality and also take
maintenance, etc.
2-inventory: what level of inventory from different SKUs must be stocked in various
stages throughout the supply chain? Inventory level act as buffer and keep the business
safe from demand fluctuations. As holding inventory costs money, it is very important to
3-location: along the supply chain will be various kinds of facilities. Concerning this
issue another important decision will be the optimal location for various facilities,
warehouses and storage points. Another related decision will be about the setting up of
new facilities.
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4-transportation: the need to move inventory from one point to another point throughout
the supply chain is another crucial function in supply chain management which needs
another important issue in decision making. The question is how the goods must be
moved and what kind of transportation mode must be chosen? The answer can be quietly
different for different kinds of products, and also kinds of markets (e.g., geographical
Information: this part of decision-making concerns about the necessary level of data
collection and data sharing. There are good points in making deep information sharing
but it also produces lots of corresponding risks. This is also true about data collection, a
rich database leads to more precise decision makings but it also can be expensive.
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The Five major Supply Chain drivers
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SCM Goal
Supply chain management is responsible for providing a flow of material with a high
level of velocity and relevant information which makes the supply chain transparent and
efficient enough to produce the product or service without any interruption and on a
timely manner.
On the other hand various kinds of demand fluctuations make distortions in business
processes which make a bumpy rout for SCM execution. For making an efficient supply
chain, as a goal, SCM is responsible for considering and reducing total supply chain cost.
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Uncertainty in SCM
One key issue known to impact on the effectiveness of a supply chain is that of
uncertainty (Davis, 1993). Uncertainty can emerge up in both sides of demand and supply
and as a result affects the manufacturing functions from both sides. The “supply chain
complexity triangle” provides an explanation for this far from equilibrium behavior and
gives a useful insight into the generation of uncertainty within supply chains (Wilding,
1997b). when we come to find the roots of such level of uncertainty in the supply chain
the whole issue boils down to three interacting but independent effects.
These effects considerably amplify the uncertainty within the systems inside the supply
chains. These effects are called demand amplification, parallel interactions and
deterministic chaos. Figure 2.5 depicts these three effects and their interactions.
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Supply chain complexity triangle (wilding 1998)
Parallel Interactions: here the concern is the interactions that happens among
companies and actors which act within the same echelon level e.g. a supplier affects not
The Collins English dictionary describes chaos as meaning “complete disorder and
confusion”. However, within this thesis the term chaos describes deterministic chaos.
According to Kaplan and Glass (1995, p. 27) and Abarbanel (1996, p. 15), Chaos is
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Now let’s take a closer look at the terms which are used in the abovementioned
definition:
• A periodic: means that the same state, situation or activity is never repeated twice
• Bounded: through the iterations the state remains finite and cannot adopt an infinite
value.
• Deterministic: this condition excludes the random nature from the definition, which
• Sensitivity to initial conditions: two points that are close together at first find distance as
time proceeds.
multidimensional vectors. The space in which these vectors lie is called phase space.
According to (Abarbanel, 1996) the dimension of phase space is an integer. Scientists and
researchers have noticed that chaotic systems enjoy apparent and distinct patterns.
Stacey (1993a, p.228) emphasizes this by defining chaos as order (a pattern) within
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Professor Ian Stewart proposes the following simplified definition (Stewart, 1989, p. 17)
Stochastic which means without any law, or with random behavior and the meaning of
deterministic which means having fixed laws, the definition can be simplified as follows:
According to such view we can conclude that Chaos doesn’t have any Chance-based
element and as a result a predictable system should be expected theoretically. The reason
by which such systems are less predictable in practice is the effect of non-linearity. On
the other hand as the system is sensitive to its conditions in the first point, any
infinitesimal changes made within initial conditions of the variables will surely affect the
ultimate response.
On the other hand, we can find a reverse implication from chaos theory in which events
with random behavior can be predicted and this is different from what is basically
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There were lots of events in the past which was considered too complicated to be
predicted due to the hugely disordered information data base collected in the past. Today
Of course, according to the nature of the chaotic systems we should consider the
limitations for the possible level of acc as mentioned previously the behavior of a system
with chaotic nature cannot be expected to happen twice, in an exact manner but may h
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Chaos resulting from supply chain decision-making processes
The Beer game is the name for a management game that has developed around three
decades ago to illustrate the dynamic behavior of supply chains. Although the games
happen in a very simple business system, it shows how relating feedback loops between
The game is usually conducted with four teams each of which act as independent
business partners which usually are: retailer, wholesaler, distributor and manufacturer.
A result from researchers at MIT, investigating upon the decision-making process that
takes place during the game is stated by (Larsen et al., 1989), which says participants in
the game apply simple rules for making orders through the game. After numerous runs of
the game analysts recognized that the players considerably conform to these rules. There
are of course some variations in application of these rules which more or less depends on
the participant personality. Some players meticulously count their entire inventory but
Some other have a slow response to demand variations while some others react
vigorously. As the participants more or less adopt common rules in decision making, it is
possible to develop a simulation for more study. The simulations were planned to be run
over a pretty short time e.g. 60 weeks. The point that should be mentioned here is that
such a simulation with this short period of run cannot bring up the complex behavior of
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The result from the simulation run revealed that even in such a simple model one of the
four participating teams in the supply chain distort normal ordering patterns and
subsequently the correspondent inventory levels which should be called nothing but
deterministic chaos.
According to (Mosekilde et al., 1991), such a chaos produces costs to the system that are
significantly sub-optimal, beyond the minimum possible costs by over 500 per cent.
The result also shows that all slight changes e.g., daily minor errors, delays, change of
mind, etc. that seems never can happens in a routine and regular base, have drastic effect
on the supply chain efficiency when are considered from an aggregated view.
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Network Design Methods
As the very name suggests, these methods determine the location of production, stocking,
and sourcing facilities, and paths the product(s) take through them. Such methods tend to
be large scale, and used generally at the inception of the supply chain.
The earliest work in this area, although the term "supply chain" was not in vogue, was by
Geoffrion and Graves [1974]. They introduce a multicommodity logistics network design
model for optimizing annualized finished product flows from plants to the DC's to the
final customers. Geoffrion and Powers [1993] later give a review of the evolution of
distribution strategies over the past twenty years, describing how the descendants of the
above model can accommodate more echelons and cross commodity detail.
Breitman and Lucas [1987] attempt to provide a framework for a comprehensive model
produce, where and how to produce it, which markets to pursue and what resources to
use. Parts of this ambitious project were successfully implemented at General Motors.
Cohen and Lee [1985] develop a conceptual framework for manufacturing strategy
analysis, where they describe a series of stochastic sub- models, that considers annualized
product flows from raw material vendors via intermediate plants and distribution
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use heuristic methods to link and optimize these sub- models. They later give an
integrated and readable exposition of their models and methods in Cohen and Lee [1988].
Cohen and Lee [1989] present a normative model for resource deployment in a global
maximized through the design of facility network and control of material flows within the
network. The cost structure consists of variable and fixed costs for material procurement,
Finally, Arntzen, Brown, Harrison, and Trafton [1995] provide the most comprehensive
deterministic model for supply chain management. The objective function minimizes a
combination of cost and time elements. Examples of cost elements include purchasing,
manufacturing, pipeline inventory, transportation costs between various sites, duties, and
taxes.
Time elements include manufacturing lead times and transit times. Unique to this model
was the explicit consideration of duty and their recovery as the product flowed through
has produced spectacular results --- savings in the order of $100 million dollars.
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Clearly, these network-design based methods add value to the firm in that they lay down
the manufacturing and distribution strategies far into the future. It is imperative that firms
location, inventory, and transportation, and such models are therefore indispensable.
Although the above review shows considerable potential for these models as strategic
determinants in the future, they are not without their shortcomings. Their very nature
forces these problems to be of a very large scale. They are often difficult to solve to
optimality. Furthermore, most of the models in this category are largely deterministic and
static in nature.
Additionally, those that consider stochastic elements are very restrictive in nature. In
sum, there does not seem to yet be a comprehensive model that is representative of the
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Rough Cut Methods
These models form the bulk of the supply chain literature, and typically deal with the
more operational or tactical decisions. Most of the integrative research (from a supply
In fact, the term "Supply Chain" first appears in the literature as an inventory
together.
control models. For a review the reader is directed to Vollman et al. [1992].
Multi-echelon inventory theory has been very successfully used in industry. Cohen et al.
[1990] describe "OPTIMIZER", one of the most complex models to date --- to manage
IBM's spare parts inventory. They develop efficient algorithms and sophisticated data
shows considerable promise in reducing inventories with increased customer service, the
First, these studies largely ignore the production side of the supply chain. Their starting
point in most cases is a finished goods stockpile, and policies are given to manage these
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effectively. Since production is a natural part of the supply chain, there seems to be a
Second, even on the distribution side, almost all published research assumes an
arborescence structure, i. e. each site receives re-supply from only one higher level site
Third, researchers have largely focused on the inventory system only. In logistics-system
theory, transportation and inventory are primary components of the order fulfillment
process in terms of cost and service levels. Therefore, companies must consider important
their policies.
Fourth, most of the models under the "inventory theoretic" paradigm are very restrictive
in nature, i.e., mostly they restrict themselves to certain well known forms of demand or
The preceding sections are a selective overview of the key concepts in the supply chain
literature. Following is a list of recommended reading for a quick introduction to the area.
A supply chain is a network of facilities and distribution options that performs the
and finished products, and the distribution of these finished products to customers.
Supply chains exist in both service and manufacturing organizations, although the
complexity of the chain may vary greatly from industry to industry and firm to firm.
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Supply Chain Decisions
Decisions for supply chain management into two broad categories -- strategic and
operational. As the term implies, strategic decisions are made typically over a longer time
horizon.
These are closely linked to the corporate strategy (they sometimes {\it are} the corporate
strategy), and guide supply chain policies from a design perspective. On the other hand,
operational decisions are short term, and focus on activities over a day-to-day basis.
The effort in these type of decisions is to effectively and efficiently manage the product
Location Decisions
Production Decisions
Inventory Decisions
Transportation Decisions
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INTRODUCTION OF HUL
Soon after followed Lifebuoy in 1895 and other famous brands like Pears, Lux and Vim.
Vanaspati was launched in 1918 and the famous Dalda brand came to the market in 1937.
In 1931, Unilever set up its first Indian subsidiary, Hindustan Vanaspati Manufacturing
Company, followed by Lever Brothers India Limited (1933) and United Traders Limited
(1935). These three companies merged to form HUL in November 1956; HUL offered
10% of its equity to the Indian public, being the first among the foreign subsidiaries to do
so. Unilever now holds 67.25% equity in the company. The rest of the shareholding is
distributed among about three lakh individual shareholders and financial institutions.
The erstwhile Brooke Bond's presence in India dates back to 1900. By 1903, the
company had launched Red Label tea in the country. In 1912, Brooke Bond & Co. India
Limited was formed. Brooke Bond joined the Unilever fold in 1984 through an
international acquisition. The erstwhile Lipton's links with India were forged in 1898.
Unilever acquired Lipton in 1972, and in 1977 Lipton Tea (India) Limited was
incorporated.
Pond's (India) Limited had been present in India since 1947. It joined the Unilever fold
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Since the very early years, HUL has vigorously responded to the stimulus of economic
growth. The growth process has been accompanied by judicious diversification, always in
The liberalization of the Indian economy, started in 1991, clearly marked an inflexion in
HUL's and the Group's growth curve. Removal of the regulatory framework allowed the
company to explore every single product and opportunity segment, without any
most visible and talked about events of India's corporate history, the erstwhile Tata Oil
Mills Company (TOMCO) merged with HUL, effective from April 1, 1993. In 1996,
HUL and yet another Tata company, Lakme Limited, formed a 50:50 joint venture,
appropriate products of both the companies. Subsequently in 1998, Lakme Limited sold
its brands to HUL and divested its 50% stake in the joint venture to the company.
HUL formed a 50:50 joint venture with the US-based Kimberly Clark Corporation in
1994, Kimberly-Clark Lever Ltd, which markets Huggies Diapers and Kotex Sanitary
Pads. HUL has also set up a subsidiary in Nepal, Unilever Nepal Limited (UNL), and its
factory represents the largest manufacturing investment in the Himalayan kingdom. The
UNL factory manufactures HUL's products like Soaps, Detergents and Personal Products
The 1990s also witnessed a string of crucial mergers, acquisitions and alliances on the
Foods and Beverages front. In 1992, the erstwhile Brooke Bond acquired Kothari General
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Foods, with significant interests in Instant Coffee. In 1993, it acquired the Kissan
business from the UB Group and the Dollops Icecream business from Cadbury India.
As a measure of backward integration, Tea Estates and Doom Dooma, two plantation
companies of Unilever, were merged with Brooke Bond. Then in 1994, Brooke Bond
India and Lipton India merged to form Brooke Bond Lipton India Limited (BBLIL),
enabling greater focus and ensuring synergy in the traditional Beverages business. 1994
witnessed BBLIL launching the Wall's range of Frozen Desserts. By the end of the year,
the company entered into a strategic alliance with the Kwality Ice-cream Group families
and in 1995 the Milk food 100% Ice-cream marketing and distribution rights too were
acquired.
Finally, BBLIL merged with HUL, with effect from January 1, 1996. The internal
restructuring culminated in the merger of Pond's (India) Limited (PIL) with HUL in
1998. The two companies had significant overlaps in Personal Products, Speciality
Chemicals and Exports businesses, besides a common distribution system since 1993 for
Personal Products. The two also had a common management pool and a technology base.
The amalgamation was done to ensure for the Group, benefits from scale economies both
in domestic and export markets and enable it to fund investments required for
In January 2000, in a historic step, the government decided to award 74 per cent equity in
Modern Foods to HUL, thereby beginning the divestment of government equity in public
sector undertakings (PSU) to private sector partners. HUL's entry into Bread is a strategic
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extension of the company's wheat business. In 2002, HUL acquired the government's
In 2003, HUL acquired the Cooked Shrimp and Pasteurized Crabmeat business of the
HUL launched a slew of new business initiatives in the early part of 2000’s. Project
Shakti was started in 2001. It is a rural initiative that targets small villages populated by
less than 5000 individuals. It is a unique win-win initiative that catalyses rural affluence
even as it benefits business. Currently, there are over 45,000 Shakti entrepreneurs
covering over 100,000 villages across 15 states and reaching to over 3 million homes.
In 2002, HUL made its foray into Ayurvedic health & beauty centre category with the
Ayush product range and Ayush Therapy Centers. Hindustan Unilever Network, Direct to
home business was launched in 2003 and this was followed by the launch of ‘Pureit’
In 2007, the Company name was formally changed to Hindustan Unilever Limited after
receiving the approval of shareholders during the 74th AGM on 18 May 2007. Brooke
Bond and Surf Excel breached the Rs 1,000 crore sales mark the same year followed by
Wheel which crossed the Rs. 2,000 crore sales milestone in 2008.
In January 2010, the HUL head office shifted from the landmark Lever House, at Back
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On 15th November, 2010, the Unilever Sustainable Living Plan was officially launched in
In March, 2012 HUL’s state of the art Learning Centre was inaugurated at the Hindustan
In April, 2012, the Customer Insight & Innovation Centre (CiiC) was inaugurated at the
Hindustan Unilever Limited (HUL) is India's largest fast moving consumer goods
company, with leadership in Home & Personal Care Products and Foods & Beverages.
HUL's brands, spread across 20 distinct consumer categories, touch the lives of two out
of three Indians. They endow the company with a scale of combined volumes of about 4
HUL works to create a better future every day and helps people feel good, look good and
get more out of life with brands and services that are good for them and good for others.
With over 35 brands spanning 20 distinct categories such as soaps, detergents, shampoos,
skin care, toothpastes, deodorants, cosmetics, tea, coffee, packaged foods, ice cream, and
water purifiers, the Company is a part of the everyday life of millions of consumers
across India. Its portfolio includes leading household brands such as Lux, Lifebuoy, Surf
Excel, Rin, Wheel, Fair & Lovely, Pond’s, Vaseline, Lakmé, Dove, Clinic Plus, Sunsilk,
Pepsodent, Close-up, Axe, Brooke Bond, Bru, Knorr, Kissan, Quality Wall’s and Pure it.
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The Company has over 16,000 employees and has an annual turnover of27408crores
(financial year 2013 - 2014). HUL is a subsidiary of Unilever, one of the world’s leading
suppliers of fast-moving consumer goods with strong local roots in more than 100
countries across the globe with annual sales of €49.8 billion in 2013. Unilever has
The mission that inspires HUL's over 15,000 employees is to "add vitality to life". With
35 Power Brands, HUL meets every day needs for nutrition, hygiene, and personal care
with brands that help people feel good, look good and get more out of life
It is a mission HUL shares with its parent company, Unilever, which holds
52.10% of the equity. A Fortune 500 transnational, Unilever sells Foods and Home and
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PAST MILESTONE
CRONOLOGY
In the summer of 1888, visitors to the Kolkata harbor noticed crates full of Sunlight soap
bars, embossed with the words "Made in England by Lever Brothers". With it, began an
era of marketing branded Fast Moving Consumer Goods (FMCG). Soon after followed
Lifebuoy in 1895 and other famous brands like Pears, Lux and Vim. Vanaspati was
launched in 1918 and the famous Dalda brand came to the market in 1937.
PRESENT STATURE
Hindustan Unilever Limited (HUL) is India's largest Fast Moving Consumer Goods
company, touching the lives of two out of three Indians with over 20 distinct categories in
HUL is also one of the country's largest exporters; it has been recognized as a Golden
HUL's brands - like Lifebuoy, Lux, Surf Excel, Rin, Wheel, Fair & Lovely, Pond's,
Quality Wall's – are household names across the country and span many categories -
soaps, detergents, personal products, tea, coffee, branded staples, ice cream and culinary
products.
They are manufactured over 37 factories across India. The operations involve over 2,000
redistributions stockiest, covering 6.3 million retail outlets reaching the entire urban
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COMPANY PROFILE
Company’s Background
Hindustan Unilever Limited (HUL) is India's largest Fast Moving Consumer Goods
Company, touching the lives of two out of three Indians with over 20 distinct categories
in Home & Personal Care Products and Foods & Beverages. They endow the company
with a scale of combined volumes of about 4 million tonnes and sales of Rs.10,000
crores.
HUL is also one of the country's largest exporters; it has been recognized as a Golden
The mission that inspires HUL's over 15,000 employees, including over 1,300 managers,
is to "add vitality to life." HUL meets every day needs for nutrition, hygiene, and
personal care with brands that help people feel good, look good and get more out of life.
It is a mission HUL shares with its parent company, Unilever, which holds 51.55% of the
equity. The rest of the shareholding is distributed among 380,000 individual shareholders
HUL's brands - like Lifebuoy, Lux, Surf Excel, Rin, Wheel, Fair & Lovely, Pond's,
Kwality Wall's – are household names across the country and span many categories -
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soaps, detergents, personal products, tea, coffee, branded staples, ice cream and culinary
products.
They are manufactured over 40 factories across India. The operations involve over 2,000
redistribution stockists, covering 6.3 million retail outlets reaching the entire urban
HUL has traditionally been a company, which incorporates latest technology in all its
operations. The Hindustan Unilever Research Centre (HLRC) was set up in 1958, and
now has facilities in Mumbai and Bangalore. HLRC and the Global Technology Centers
in India have over 200 highly qualified scientists and technologists, many with post-
HUL believes that an organization’s worth is also in the service it renders to the
community. HUL is focusing on health & hygiene education, women empowerment, and
underprivileged children, care for the destitute and HIV-positive, and rural development.
HUL has also responded in case of national calamities / adversities and contributes
through various welfare measures, most recent being the village built by HUL in
earthquake affected Gujarat, and relief & rehabilitation after the Tsunami caused
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In 2001, the company embarked on an ambitious program, Shakti. Through Shakti, HUL
livelihood and the standard of living in rural communities. Shakti also includes health and
hygiene education through the Shakti Vani Program, and creating access to relevant
information through the iShakti community portal. The program now covers 15 states in
India and has over 31,000 women entrepreneurs in its fold, reaching out to 100,000
villages and directly reaching to 150 million rural consumers. By the end of 2010, Shakti
aims to have 100,000 Shakti entrepreneurs covering 500,000 villages, touching the lives
HUL is also running a rural health program – Lifebuoy Swasthya Chetana. The program
endeavors to induce adoption of hygienic practices among rural Indians and aims to bring
approximately 15000 villages of 8 states. The vision is to make a billion Indians feel safe
and secure.
If Hindustan Unilever straddles the Indian corporate world, it is because of being single-
minded in identifying itself with Indian aspirations and needs in every walk of life.
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MISSION
Unilever's mission is to add Vitality to life. We meet every day needs for nutrition,
hygiene and personal care with brands that help people feel good, look good and get more
out of life.
Our deep roots in local cultures and markets around the world give us our strong
relationship with consumers and are the foundation for our future growth. We will bring
our wealth of knowledge and international expertise to the service of local consumers - a
To succeed also requires, we believe, the highest standards of corporate behavior towards
everyone we work with, the communities we touch, and the environment on which we
have an impact.
This is our road to sustainable, profitable growth, creating long-term value for our
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VISION
Unilever products touch the lives of over 2 billion people every day – whether that's
through feeling great because they've got shiny hair and a brilliant smile, keeping their
homes fresh and clean, or by enjoying a great cup of tea, satisfying meal or healthy
snack.
A clear direction
The four pillars of our vision set out the long-term direction for the company – where we
We help people feel good, look good and get more out of life with brands and
services that are good for them and good for others.
We will inspire people to take small everyday actions that can add up to a big
We will develop new ways of doing business with the aim of doubling the size of
We've always believed in the power of our brands to improve the quality of people’s lives
and in doing the right thing. As our business grows, so do our responsibilities. We
recognize that global challenges such as climate change concern us all. Considering the
wider impact of our actions is embedded in our values and is a fundamental part of who
we are.
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-:Organizational Structure:-
5. Directors
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RESEARCH METHODOLOGY
Methodology includes the overall research procedures, which are followed in the research
study. This includes Research design, the sampling procedures, and the data collection
RESEARCH DESIGN
A research design is defined, as the specification of methods and procedures for acquiring
the Information needed. It is a plant or organizing framework for doing the study and
collecting the data. Designing a research plan requires decisions all the data sources,
1. Exploratory research.
2. Descriptive studies
3. Casual studies
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SAMPLE DESIGN
– SAMPLE SIZE: 80
PRIMARY DATA
Interview
Questionnaire
SECONDARY DATA
Interview
Magazines
News paper
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DATA COLLECTION METHOD
PRIMARY SECONDARY
Commissions
Research Institute
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RESEARCH PROBLEM AND ITS RELEVANCE
RESEARCH PROBLEM
Such problems were identified as Research Problems and the objective statement was
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RELEVANCE OF THE RESEARCH
Promotional analysis
The scope of the research has been limited to the NCR- DELHI
Keeping in mind the objective stated, questionnaire was designed for the people.
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METHODOLOGY:
There is large no. of FMCG companies in the market, to find the defining strategies used,
For this research study, primary data as well as secondary data was
collected.
Primary Data has been collected through personal contact. For this purpose both
questionnaire and one-on-one interview was considered with the consumers, shop owners
Secondary data has collected from magazines, newspaper, company literature and
websites.
Data analysis:
Analyzing codes to each question were awarded. Thereafter every questionnaire was
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MAJOR FINDINGS
Major competitors
1. Dabur
2. Jhandu
3. Johnson &Johnson
4. Cavin Care
6. Britannia
7. ITC
8. Gillette
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METHODOLOGY FOR RESEARCH PROBLEM
1. Informal investigation
Visit to the shop owners, talked to the distributors and to the consumers in
3. Situational Analysis
Major Competitors
ITC
Dabur
Cavin Care
Amul
A Compressive study of Secondary and Primary data (Informal Interviews) was collected
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SAMPLING TECHNIQUE
For my survey I used Cluster Sampling technique. I selected a sample of 100 people
In the survey I tried to find out their preferences & tastes, their purchasing habit, are they
brand loyal or they consider their friends advice or some reference group during
purchasing. I also tried to find out that are they satisfied with the quality or present
stature of product, did they want any change in the existing product.
I also interviewed some of the shop owner and distributors and try to find out what the
company is doing to sustain their customer and what new changes they are bringing in
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RESEARCH INSTRUMENT
Research instruments, for the purpose of primary data collection were Questionnaires.
The Questionnaires were designed in two sets, one is for customers and another is for
The first set is to find out about the needs and preferences of the customers and
what they want from in the product and also the level of knowledge about
Second set is all about what are the steps company are taking to get about the
information about he changing preferences in the taste and needs of the customers
and what company is doing to sustain their market position as well as to tap new
market.
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DATA ANALYSIS
For the analysis of data collected through survey work, a series of steps were followed
Each questionnaire was punched into ms-excel sheet thus forming a data base
(punching)
Further the data was analyzed by using diagrams, graphs, charts etc.
The graphic rating scale and ranking method was used to measure the response
Finally, an effort was made to extract meaningful information from analyzed data, which
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direct from organization
19% distributor
25%
whole seller
56%
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after end of stock
21%
during schemes
32%
3. Are you satisfied with the service of supply chain management of HUL?
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no
11%
yes
89%
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front end decisions
29%
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decentralized
17%
centralized
83%
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strategic
23%
functional
31%
structural
46%
7. Which companies products supply chain do you find suitable and easy?
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itc
13%
hul
36%
dabur
22%
p&g
29%
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CONCLUSIONS
The various recommendations reached at, are a result of direct questionnaires as well as
Mostly dealers buy goods from the distributors and customers buy goods from the
dealers.
Dealer’s plays order when the stock is being less than one production inventory.
In the supply chain decision of the HUL company is the back-end decision
In the supply chain of HUL Procurement, Distribution and the Logistics decisions
are centralized.
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LIMITATIONS OF STUDY
1. The sample size may not adequately represent the national market.
2. This study has not been conducted over an extended period of time, it do not
consider any changes due to changes in the sudden needs of the customer because
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RECOMMENDATIONS
There are the following suggestions regarding this according to my research report:
First of all I would like to suggest dealer should buy the products from the
directly to the organization so that the SCM would be better and they can get the
product on the cheaper price and the management of the supply chain could be
better.
Dealers should generally buy the product when the schemes are going on so that
Since back end decisions affect the organization most in the inventory
Dealers should take care for the inventory management so that they would be in
the race as P&G,Dabur and Itc are the competitors of the Hul.
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BIBLIOGRAPHY:
Websites:
www.hul.com
News Papers:
Times Of India.
Hindustan Times.
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QUESTIONNAIRE
City:
Authorized Dealer:
a. Distributor
b. Whole seller
c. During schemes
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3 Are you satisfied with the service of supply chain management of HUL?
a. Yes
b. No
a. Back-end Decisions
b. Front-end Decisions
a. Centralized
b. Decentralized
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6. Which type of Framework do you consider in SCM?
a. Strategic
b. Structural
c. Functional
7. Which companies products supply chain do you find suitable and easy?
a. P&G
b. HUL
c. ITC
d. Dabur
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