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Injector Specification: Assembly No: 39231

This document provides specifications for an injector used in a marine engine. It lists the calibration fluid and pipes to be used, along with opening pressure and valve lift settings for new and serviced injectors. It also details the spray orifice size, number and type, as well as acceptable return oil leakage rates. Additional items that can be purchased separately for the nozzle assembly are listed. An exploded diagram is included showing the individual parts that make up the injector assembly.

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johnny sabin
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85 views

Injector Specification: Assembly No: 39231

This document provides specifications for an injector used in a marine engine. It lists the calibration fluid and pipes to be used, along with opening pressure and valve lift settings for new and serviced injectors. It also details the spray orifice size, number and type, as well as acceptable return oil leakage rates. Additional items that can be purchased separately for the nozzle assembly are listed. An exploded diagram is included showing the individual parts that make up the injector assembly.

Uploaded by

johnny sabin
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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INJECTOR SPECIFICATION

EDITION : 1
ENGINE MODEL NO: 6068S (MARINE) ASSEMBLY NO: 39231
DATED: 03-07-2007 SUPERSEDES:
CUSTOMER: JOHN DEERE CUSTOMER PART NO: RE535321
TEST STAND: ISO 8984 NOTE: Reference Pencil Nozzle Service
1. CALIBRATION FLUID…SAE J967 / ISO 4113 Manual 99002 and S.B. 467 for
(Ref. S.B. 201) AT ROOM TEMPERATURE (70°-80° F) additional service information.
2. CALIBRATION HIGH PRESSURE PIPES…0.063 X 12”
(1.6 X 305 mm)

INJECTOR SETTINGS
THE FOLLOWING ITEMS USED IN CONJUNCTION WITH THE
1. OPENING PRESSURE SETTINGS: NOZZLE ASSEMBLY ARE PURCHASED SEPARATELY:
SET CHECK
A. PROTECTIVE SHIPPING CAPS NO. 16560 & 18964
** NEW 3820 ± 40 PSI 3740 PSI MIN. B. NOZZLE CLAMP SCREW NO. 28365 (.3125-18) OR
(263.5 ± 2.8 bar) (257.5 bar) 34979 (M8 X 1.25)
SERVICE 3620 ± 40 PSI 3410 PSI MIN. C. NOZZLE LEAK-OFF NUT NO. 24187*
(249.5 ± 2.8 bar) (235 bar) D. NOZZLE LEAK-OFF GROMMET NO. 17721
E. NOZZLE LEAK-OFF CAP NO. 31286
2. VALVE LIFT: TURN 7/8 ± 1/8 .0156 (0.4mm) NOMINAL
3. SPRAY ORIFICE SIZE: .0125 (0.318mm) * ASSEMBLY TORQUE:
4. SPRAY ORIFICE NUMBER: 4 24185 70-80 lbf·in (7.9-9.0 N·m)
5. SAC TYPE: TAPERED MINI 24186 35-45 lbf·in (4.0-5.1 N·m)
6. RETURN OIL LEAKAGE: 14 DROPS / 30 SECONDS 24187 20-30 lbf·in (2.3-3.4 N·m)
MAX. AT 1500 PSI AFTER FIRST DROP (SERVICE ONLY)

** SETTINGS FOR NEW NOZZLE OR WHEN A NEW PRESSURE


ADJUSTING SPRING IS USED.

ITEM PART QTY


NO. NO. REQ. DESCRIPTION
1 28753 1 SEAT, spring
2 28071 1 SPRING, pressure adjusting
3 20742 1 SHIM, pressure adjusting
4 23705 1 SCREW, pressure adjusting
5 24185 * 1 LOCKNUT, pressure screw
6 30609 1 SCREW, lift adjusting
7 24186 * 1 LOCKNUT, lift screw
8 16389 1 SEAL, carbon stop
9 20628 1 WASHER, plain
10 28477 1 SPACER, nozzle body
11 28478 1 PLATE, injector locating
12 32651 3 CLAMP, nozzle spring

FOR ENGINEERING USE ONLY

DATE ECN NO. EDITION


03-07-07 30654 1

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