PTO Catalog 2018
PTO Catalog 2018
PTO Catalog 2018
Take-offs
Series HM589 | Series HM542
October 2018
Heavy Motions PTOs
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH,
PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Heavy Motions Inc., its subsidiaries and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information
concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or
systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all
performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Heavy
Motions Inc. and its subsidiaries at any time without notice.
Please note: All parts supplied are Heavy Motions®. The use of other manufactures’ names, part numbers, descriptions or trademarks is for cross
reference and informational purposes only.
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Heavy Motions PTOs
CONTENT
Page 4
Exploded View - Six Bolt PTOs
Page 5-6
Parts List - Six Bolt PTOs
Page 7
Input and Ratio Gears - Six Bolt PTOs
Page 8
Exploded View - Eight Bolt PTOs
Page 9-10
Parts List - Eight Bolt PTOs
Page 11
Input and Ratio Gear - Eight Bolt PTOs
Page 12-13
Air Controls
Page 14
PTO Conversion Kit
Page 15
Replacement Parts for Chelsea® 277
Replacement Parts for Muncie® TG6- TG8
Page 16
Specifications
Page 17
Selecting a PTO
Suggested PTO Percentages
Page 18
Arrangement Options
Page 19
Assembly Options
Page 20
Warranty
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Heavy Motions PTOs
EXPLODED VIEW - SIX BOLT PTOs
13
10
13
27
9
26
8
6 23
1
22
25
21
2
19
3 24
17
6 16
18
7
19
9 20
28
11
13
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Heavy Motions PTOs
5 2
12 9
7 4
6
13 15
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Heavy Motions PTOs
PARTS LIST - SIX BOLT PTOs CONT.
Item Part Number Replacement for Description
17 HM5P964X 5-P-964X Input Ratio Gear (L)
HM5P965X 5-P-965X Input Ratio Gear (Q)
HM5P966X 5-P-966X Input Ratio Gear (S)
HM5P967X 5-P-967X Input Ratio Gear (U)
HM5P968X 5-P-968X Input Ratio Gear (W)
HM5P969X 5-P-969X Input Ratio Gear (X)
HM5P1214X 5-P-1214X Input Ratio Gear (R)
18 HM379522 379522 Retaining Ring
19 HM550439 550439 Bearing Cone
20 HM14P-73-1 14-P-73-1 Spacer 0.149”-0.151”
HM14P73-2 14-P-73-2 Spacer 0.152”-0.154”
HM14P73-3 14-P-73-3 Spacer 0.155”-0.157”
21 HM31P102 31-P-102 Thrust Washer
22 HM9P88 9-P-88 Idler Shaft
23 HM28P191 28-P-191 O-Ring
24 HM379672 379672 Plug
25 HM35P8 35-P-8 Gasket
26 HM329361X 329361X Air Shifter
27 HM379639 379639 Indicator Switch
28 HM35P9-1 35-P-9-1 Mounting Gasket 0.010”
HM35P9-2 35-P-9-2 Mounting Gasket 0.020”
29 HM379640 379640 Connector
30 HM328356-13X 328356-13X Gasket and Seal Kit
31 HM328594-13X 328594-13X Bearing and Spacer Kit
32 HM328948-6X 328948-6X Gasket and Installation Instructions
33 HM328170-76X 328170-76X Standard Stud Kit
HM7170-72X 7170-72X Metric Stud Kit
HM328170-77X 328170-77X Deep Mount Stud Kit
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Heavy Motions PTOs
INPUT GEARS
Heavy Motions Chelsea®
Part Number Type Input Teeth Ratio
Model Number Model Number
HM542*FAH 442*FAH HM5P1077 Spur 22 21
HM542**AH 442**AH HM5P1004 Spur 22
HM542**BG 442**BG HM5P1015 Left Helix 23
HM542**DA 442**DA HM5P1037 Spur 23
HM542**ES 442**ES HM5P1059 Left Helix 22
RATIO GEARS
INPUT RATIO GEAR OUTPUT GEAR
Heavy Motions Chelsea®
Part Number Teeth Part Number Teeth
Model Number Model Number
HM542*F 442*F HM2P726 37
HM542*L 442*L HM5P964 25 HM2P727 34
HM542*Q 442*Q HM5P965 19 HM2P559 24
HM542*R 442*R HM5P1214 22 HM2P559 24
HM542*S 442*S HM5P966 24 HM2P637 22
HM542*U 442*U HM5P967 26 HM2P560 20
HM542*W 442*W HM5P968 26 HM2P561 17
HM542*X 442*X HM5P969 38 HM2P728 21
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Heavy Motions PTOs
EXPLODED VIEW - EIGHT BOLT PTOs
13
10
27
9
26
8
6 23
1
13 22
25
21
2 24
19
3 17
16
6
18
7
19
9
20 28
11
15
14
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Heavy Motions PTOs
5
2
12 9
7 4
6
13 15
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Heavy Motions PTOs
PARTS LIST - EIGHT BOLT PTOs CONT.
Item Part Number Replacement for Description
17 HM5P964X 5-P-964X Input Ratio Gear (L)
HM5P965X 5-P-965X Input Ratio Gear (Q)
HM5P966X 5-P-966X Input Ratio Gear (S)
HM5P967X 5-P-967X Input Ratio Gear (U)
HM5P968X 5-P-968X Input Ratio Gear (W)
HM5P969X 5-P-969X Input Ratio Gear (X)
HM5P1214X 5-P-1214X Input Ratio Gear (R)
18 HM379522 379522 Retaining Ring
19 HM550439 550439 Bearing Cone
20 HM14P73-1 14-P-73-1 Spacer 0.149”-0.151”
HM14P73-2 14-P-73-2 Spacer 0.152”-0.154”
HM14P73-3 14-P-73-3 Spacer 0.155”-0.157”
21 HM31P102 31-P-102 Thrust Washer
22 HM9P88 9-P-88 Idler Shaft
23 HM28P191 28-P-191 O-Ring
24 HM379672 379672 Plug
25 HM35P8 35-P-8 Gasket
26 HM329361X 329361X Air Shifter
27 HM379639 379639 Indicator Switch
28 HM35P15-1 35-P-15-1 Mounting Gasket 0.010”
HM35P15-2 35-P-15-2 Mounting Gasket 0.020”
29 HM379640 379640 Connector
30 HM328356-50X 328356-50X Gasket and Seal Kit
31 HM328594-13X 328594-13X Bearing and Spacer Kit
32 HM328948-8X 328948-8X Gasket and Installation Instructions
33 HM328170-200X 328170-200X Standard Stud Kit
HM328170-201X 328170-201X Metric Stud Kit
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Heavy Motions PTOs
INPUT GEARS
Heavy Motions Chelsea®
Part Number Type Input Teeth Ratio
Model Number Model Number
HM589*FAH 489*FAH HM5P1077 Spur 22 21
HM589**AH 489**AH HM5P1004 Spur 22
HM589**BG 489**BG HM5P1015 Left Helix 23
HM589**DA 489**DA HM5P1037 Spur 23
RATIO GEARS
INPUT RATIO GEAR OUTPUT GEAR
Heavy Motions Chelsea®
Part Number Teeth Part Number Teeth
Model Number Model Number
HM589*F 489*F HM2P726 37
HM589*L 489*L HM5P964 25 HM2P727 34
HM589*Q 489*Q HM5P965 19 HM2P559 24
HM589*R 489*R HM5P1214 22 HM2P559 24
HM589*S 489*S HM5P966 24 HM2P637 22
HM589*U 489*U HM5P967 26 HM2P560 20
HM589*W 489*W HM5P968 26 HM2P561 17
HM589*X 489*X HM5P969 38 HM2P728 21
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1111
Heavy Motions PTOs
PTO KITS - AIR CONTROLS
HM101V PTO Shift Valve Assembly
Replacement for
Chelsea 329648X
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Heavy Motions PTOs
PTO KITS - AIR CONTROLS Cont.
HM1PPV Pressure Protection Valve
Replacement for
Chelsea 378414
Muncie 31M15759
328863X
HMTOWER-8 Tower/Console
Replacement for
Chelsea 329219X
• 1/4" Diameter
• 30 ft. Long
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Heavy Motions PTOs
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Heavy Motions PTOs
FEATURED PRODUCTS
REPLACEMENT PARTS FOR CHELSEA® 277
FRICTION DISK
Heavy Motions Replaces P/N Description
HM379485 379485 Friction Disk
CLUTCH PLATE
Heavy Motions Replaces P/N Description
HM379595 379595 Clutch Plate
SHAFT
Heavy Motions Replaces P/N Description
HM3P1051 3-P-1051 Output Shaft 7/8”-13 Tooth
SHAFTS
Heavy Motions Replaces P/N Description Output Type Dimensions
HM06T33963 06T33963 Output Shaft “B” Remote Mount 1 1/4” Round
HM06T39143 06T39143 Output Shaft “M”, “K”, “6” Hyd Shaft 7/8” – 13 Tooth
GASKETS
Heavy Motions Replaces P/N Description Holes Thickness
HMGA6010 13M35091 Mounting Gasket 6 0.10”
HMGA6015 13M35092 Mounting Gasket 6 0.20”
HMGA8010 13M35151 Mounting Gasket 8 0.10”
HMGA8015 13M35152 Mounting Gasket 8 0.20”
STUD KITS
Heavy Motions Replaces P/N Description Models
HM6SKS 20MK6700 6 bolt Std Mounting Kit TG6S, TG6D
HM6SKM 20MKM602 6 bolt Metric Mounting Kit TG6B, TG6C
HM8SKS 20MK8801 8 bolt Std Mounting Kit TG8S, TG8D, TG8M
HM8SKM 20MKM801 8 bolt Metric Mounting Kit TG8B, TG8C
MISCELLANEOUS
Heavy Motions Replaces P/N Description
HM1PPV 31M15759 Pressure Protection Valve
HM1TB 45M44430 Air Tubing 1/4 – 30ft
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Heavy Motions PTOs
SPECIFICATIONS
Ratio F Q R
Torque Intermittent Service (Lb. ft) 250 225 225
Torque Intermittent Service (N.m) 339 305 305
Power @ 500 RPM (HP) 24 21 21
Power @ 1,000 RPM (HP) 48 43 43
Power @ 500 RPM (KW) 18 16 16
Power @ 1,000 RPM (KW) 36 32 32
Approximate Weight (KG) 30lbs (13.6 Kg)
16
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Heavy Motions PTOs
SELECTING A PTO
Please have the following information ready when selecting a new or replaced PTO.
W W W. H E A V Y M O T I O N S . C O M
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Heavy Motions PTOs
ARRANGEMENT OPTIONS
To identify the proper arrangement, place the PTO with the input gear facing you and the shifter up.
3 4
Right Side Output Right Side Output
Forward Input Gear Rear Input Gear
5 6
Left Side Output Left Side Output
Forward Input Gear Rear Input Gear
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Heavy Motions PTOs
ASSEMBLY OPTIONS
HM589 X F AH X A 3 XK
Assembly Arrangement
3 Right, Foward
4 Right, Rear
5 Left, Forward
6 Left, Rear
Mounting
X Standard Mount
K Standard Mount Less Stud Kit
G Standard Mount with Metric Stud Kit
L Deep Mount Less Stud Kit
Z Deep Mount Shift Option
A Air Shift with Cab Control
V Air Shift No Cab Control
Ratio S Air Shift with PTO/Dump Pump
Combo Valve
F 21/37
L 25/34
Q 19/24 Lube Options
R 22/24 X No Pressure Lubrication
S 24/22
U 26/20
W 26/17
Input Gear
X 38/21
IT Without Gear
AH Fuller Series
BG TTC Transmission
DA Mack Transmission
ES Eaton Transmission
W W W. H E A V Y M O T I O N S . C O M
19
Heavy Motions PTOs
If during the warranty period the PTO fails due to a defect in any part in material or workmanship that existed
at the time of the sale by Heavy Motions Inc., the defective part will be repaired or replaced, at the discretion
of Heavy Motions Inc., at no charge, if the defective part is returned to Heavy Motions Inc. with transportation
prepaid. Authorization from your sales representative is required to initiate the warranty.
WARNING: The above warranty shall terminate if any alterations or repairs are made to the PTO other than at
Heavy Motions Inc.
The foregoing warranty is in lieu of all other obligations and liabilities, including negligence and all warranties
of merchantability and suitability, expressed or implied, and state Heavy Motions’ entire and exclusive liability
and buyer’s exclusive remedy for any claim of damages in connection with the sale, repair or replacement of the
above goods, their design, installation or operation. Heavy Motions Inc. will in no event be liable for any direct,
indirect, special, incidental or consequential damages whatsoever, and our liability under no circumstances will
exceed the contract price for the goods for which liability is claimed.
Heavy Motions Inc. is not liable for any repair related cost incurred to the Buyer at any time if the repair is con-
ducted by the buyer without written authorization from Heavy Motions Inc.
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Heavy Motions PTOs
Notes
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Heavy Motions PTOs
Notes
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Heavy Motions PTOs
Notes
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2134 S. Green Privado
Ontario, CA 91761
Toll Free: 1-866-865-8889
[email protected]
www.heavymotions.com