RD-PRD01-EnG-CDAT-1602 - Rev.1 Special Motorized Control Valve (MOV) For SGS

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DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS

Document No : Origin Rev No. Contract No :


RD-PRD01-ENG-CDAT-1602 RH 1 15000105-OS-10103

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................................................................................2

INDEX OF DATA SHEET ............................................................................................................................3

GENERAL ......................................................................................................................................................4

Page 2 of 16

Consortium of PT REKAYASA INDUSTRI and Fuji Electric


DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
Document No : Origin Rev No. Contract No :
RD-PRD01-ENG-CDAT-1602 RH 1 15000105-OS-10103

INDEX OF DATA SHEET

No KKS no./ Tag No. Size Type Stroke times Remark


Motorize Control Valve
1 FCV-RDI1LBA11AA101 350 Segmented Ball (V-Notch) 81 Seconds RD-I1
2 FCV-RDI2LBA12AA101 400 Segmented Ball (V-Notch) 84 Seconds RD-I2
3 FCV-RDI3LBA13AA101 350 Segmented Ball (V-Notch) 84 Seconds RD-I3
4 FCV-RDI4LBA14AA101 350 Segmented Ball (V-Notch) 83 Seconds RD-I4
5 FCV-RDI5LBA15AA101 350 Segmented Ball (V-Notch) 78 Seconds RD-I5
6 FCV-RDL1LBA11AA101 350 Segmented Ball (V-Notch) 84 Seconds RD-L1
7 FCV-RDL2LBA12AA101 350 Segmented Ball (V-Notch) 81 Seconds RD-L2
8 FCV-RDL3LBA13AA101 350 Segmented Ball (V-Notch) 78 Seconds RD-L3
9 FCV-RDL4LBA14AA101 350 Segmented Ball (V-Notch) 82 Seconds RD-L4
10 FCV-RDL5LBA15AA101 350 Segmented Ball (V-Notch) 81 Seconds RD-L5
11 FCV-RDM1LBA11AA101 350 Segmented Ball (V-Notch) 81 Seconds RD-M1
12 FCV-RDM2LBA12AA101 350 Segmented Ball (V-Notch) 83 Seconds RD-M2
13 FCV-RDM3LBA13AA101 350 Segmented Ball (V-Notch) 82 Seconds RD-M3
14 FCV-RDM4LBA14AA101 350 Segmented Ball (V-Notch) 81 Seconds RD-M4
15 FCV-RDM5LBA15AA101 350 Segmented Ball (V-Notch) 82 Seconds RD-M5
16 FCV-RDC1LBA21AA101 350 Segmented Ball (V-Notch) 86 Seconds RD-C1
17 FCV-RDC2LBA22AA101 400 Segmented Ball (V-Notch) 84 Seconds RD-C2
1

Page 3 of 16

Consortium of PT REKAYASA INDUSTRI and Fuji Electric


DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
Document No : Origin Rev No. Contract No :
RD-PRD01-ENG-CDAT-1602 RH 1 15000105-OS-10103

GENERAL
1.1. Scope
This specification covers the requirements for the selection of Motorised Control Valve material to be used
for Rantau Dedap Geothermal Power Project owned by PT. Supreme Energy Rantau Dedap (SERD).

1.2. APPLICABLES CODES, STANDARDS, AND REFERENCE DOCUMENTS


The design and material shall conform to the following Codes and Standards:
ANSI FCI 70-2 Control Valve Seat Leakage
API 598 Valve Inspection and Testing
API 608 Metal Ball Valves – Flanged, Threaded, And Welding Ends
ASME B16.34 Valves – Flanged, Threaded, and Welding End
ASME B16.10 Face-To-Face and End-to-End Dimensions of Valves
ASME B16.5 Pipe Flanges and Flanged Fittings
IEC 60034 Series Electric Motor
Project document:
RD-EPC04-CON-0302 Technical Requirements
Clause 4.12.2 “Flow Control”
VAI-ME-DAT-104-A SGS Control Valve Data Sheets

1.3. UNITS
SI unit shall be regarded as the standard and shall be used whenever possible in the system design, except
for rating of piping components in pound (lb.) system.

Page 4 of 16

Consortium of PT REKAYASA INDUSTRI and Fuji Electric


DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
FCV-RDI1LBA11AA101, FCV-RDI3LBA13AA101,
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO.
OWNER FCV-RDI4LBA14AA101, FCV-RDI5LBA15AA101
RANTAU DEDAP (SERD) PLANT PROJECT
1
P.O. SERVICE Two Phase from Wellhead RD-I to Header
ITEM P&ID NO. RD-P-TP-SPI-1005-1, RD-P-TP-SPI-1005-2

WORK NO. 18-1105 RDI1-LBA11-BR001-DN450-111C-H, RDI3-


RANTAU DEDAP,
LBA13-BR009-DN450-111C-H, RDI4-LBA14-
LOCATION SOUTH SUMATERA, LINE NO.
BR013-DN450-111C-H, RDI5-LBA15-BR015-
INDONESIA
DN450-111C-H

QUANTITY : 5 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 5 OF 16


1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 22,2 34,7 45,5 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 8,1 14,1 9,2 25,5 7,5 38 kg/s
4 Inlet Pressure P1* 11,5 11,3 11,1 Bar A
5 Outlet Pressure P2 10 10,1 10,3 Bar A
6 Temperature 186 185 184 ºC
7 Design Pressure 70 BarG
SERVICE
8 Design Temperature 287 ºC
CONDITIONS
9 Max. Shut-Off DP 70,8 BarG
10 Pressure Drop 1,5 1,2 0,8 BarG
11 Max. Pressure Drop at Fully Open Condition 1
0.1 Bar
12 Viscosity 0,014 0,172 0.015 0.165 0,0015 0,159 cP
13 Inlet Density 3,169 908,6 3.666 902.6 4,161 869,7 kg/m3
14 Compressibility Factor Z 0.949 0.944 0.939
15 Specific Heat Ratio Cp/Cv 1,377 1,385 1,392
16 Vapor Pressure @ P1 11,5 11,3 11,1 bara
15 Critical Pressure of Liquid 221,2 bara
16 Predicted Noise <85 dBA
1
In DN450 Sch 60
17 Pipeline Size / Wall Thickness
LINE Out DN450 Sch 60
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-600-350W
1
20 Type Flow Direction Segmented V-Ball Unidirectional
21 Size / Rating Retainer 350 / 600# / RTJ A182F316 + Stellited
22 Body / Bonnet Material Bushing/Bearing A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY & 1
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish DN350 / 600# / RTJ
1
29 Flange Face Finish <63 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 250 0-90 Deg
34 Characteristic Balance / Unbalanced EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 7000 N/A N/A
36 Disk/Ball/Plug A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-06-1SDM
1
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 84,38 Sec 84,38 Sec
42 Torque Calculation Input Signal 1 41 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz - OFF VALVE CONTROLS 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater N/A
1
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Blue, RAL5005
1
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
FCV-RDI1LBA11AA101, FCV-RDI3LBA13AA101,
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO.
OWNER FCV-RDI4LBA14AA101, FCV-RDI5LBA15AA101
RANTAU DEDAP (SERD) PLANT PROJECT
P.O. SERVICE Two Phase from Wellhead RD-I to Header
ITEM P&ID NO. RD-P-TP-SPI-1005-1, RD-P-TP-SPI-1005-2
RDI1-LBA11-BR001-DN450-111C-H, RDI3-
RANTAU DEDAP, WORK NO. 18-1105
LBA13-BR009-DN450-111C-H, RDI4-LBA14-
LOCATION SOUTH SUMATERA, LINE NO.
BR013-DN450-111C-H, RDI5-LBA15-BR015-
INDONESIA
DN450-111C-H
1

SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 6 OF 16


NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDI2LBA12AA101
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-I to Header
ITEM P&ID NO. RD-P-TP-SPI-1005-1

RANTAU DEDAP, WORK NO. 18-1105


LOCATION SOUTH SUMATERA, LINE NO. RDI2-LBA12-BR005-DN500-111C-H
INDONESIA

QUANTITY : 5 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 7 OF 16


1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 22,2 34,7 105 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 8,1 14,1 9,2 25,5 27,83 77,16 kg/s
4 Inlet Pressure P1* 11,5 11,3 11,1 Bar A
5 Outlet Pressure P2 10 10,1 10,3 Bar A
6 Temperature 186 185 184 ºC
7 Design Pressure 70 BarG
SERVICE
8 Design Temperature 287 ºC
CONDITIONS
9 Max. Shut-Off DP 70,8 BarG
10 Pressure Drop 1,5 1,2 0,8 BarG
11 Max. Pressure Drop at Fully Open Condition 0.1 Bar
12 Viscosity 0,014 0,172 0.015 0.165 0,0015 0,159 cP
13 Inlet Density 3,169 908,6 3.666 902.6 4,161 869,7 kg/m3
14 Compressibility Factor Z 0.949 0.944 0.939
15 Specific Heat Ratio Cp/Cv 1,377 1,385 1,392
16 Vapor Pressure @ P1 11,5 11,3 11,1 bara
15 Critical Pressure of Liquid 221,2 bara
16 Predicted Noise <85 dBA
In DN500 Sch 80 For RDI2LBA12AA101 & DN450 Sch 60 for others
17 Pipeline Size / Wall Thickness
LINE Out DN500 Sch 80 For RDI2LBA12AA101 & DN450 Sch 60 for others
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-600-350W
20 Type Flow Direction Segmented V-Ball Unidirectional
21 Size / Rating Retainer 400 / 600# / RTJ A182F316 + Stellited
22 Body / Bonnet Material Bushing/Bearing A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY &
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish DN400 / 600# / RTJ
29 Flange Face Finish <63 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 300 0-90 Deg
34 Characteristic Balance / Unbalanced EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 9800 N/A N/A
36 Disk/Ball/Plug A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-06-1SDM
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 84,38 Sec 84,38 Sec
42 Torque Calculation Input Signal 49 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz - OFF VALVE CONTROLS 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater N/A
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Blue, RAL5005
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
1
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDI2LBA12AA101
OWNER
RANTAU DEDAP (SERD) PLANT PROJECT
P.O. SERVICE Two Phase from Wellhead RD-I to Header
ITEM P&ID NO. RD-P-TP-SPI-1005-1, RD-P-TP-SPI-1005-2

RANTAU DEDAP, WORK NO. 18-1105


LOCATION SOUTH SUMATERA, LINE NO. RDI2-LBA12-BR005-DN500-111C-H
INDONESIA

SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 8 OF 16


NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
1 Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU FCV-RDL1LBA11AA101, FCV-RDL2LBA12AA101 ,
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDL3LBA13AA101, FCV-RDL4LBA14AA101,
OWNER PLANT PROJECT FCV-RDL5LBA15AA101
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-L to Header
ITEM P&ID NO. RD-P-TP-SPL-1006-1, RD-P-TP-SPL-1006-2
RDL1-LBA11-BR021-DN450-111C-H, RDL2-
RANTAU DEDAP, WORK NO. 18-1105 LBA12-BR025-DN450-111C-H, RDL3-LBA13-
LOCATION SOUTH SUMATERA, LINE NO. BR029-DN450-111C-H, RDL4-LBA14-BR033-
INDONESIA DN450-111C-H, RDL5-LBA15-BR037-DN450-
1 111C-H
QUANTITY : 5 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 9 OF 16
1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 22,2 34,7 45,5 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 8,1 14,1 9,1 25,6 7,3 38,2 kg/s
4 Inlet Pressure P1* 12 11,8 11,5 Bar A
5 Outlet Pressure P2 10,5 10,6 10,8 Bar A
6 Temperature 188 187 186 ºC
7 Design Pressure 70 BarG
SERVICE
8 Design Temperature 287 ºC
CONDITIONS
9 Max. Shut-Off DP 70,8 BarG
10 Pressure Drop 1,5 1,2 0,7 BarG
11 Max. Pressure Drop at Fully Open Condition 0.1 Bar
12 Viscosity 0,014 0,172 0.015 0.165 0,0015 0,159 cP
13 Inlet Density 3,169 908,6 3.666 902.6 4,161 897 kg/m3
14 Compressibility Factor Z 0.949 0.944 0.939
15 Specific Heat Ratio Cp/Cv 1,377 1,385 1,392
16 Vapor Pressure @ P1 12 11,8 11,5 bara
15 Critical Pressure of Liquid 221,2 bara
16 Allowable / *Predicted Noise <85 dBA
1
In DN450 Sch 60
17 Pipeline Size / Wall Thickness
LINE Out DN450 Sch 60
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-600-350W
20 Type Flow Direction Segmented V-Ball Unidirectional
1
21 Size / Rating Retainer 350 / 600# / RTJ A182F316 + Stellited
22 Body / Bonnet Material Bushing/Bearing A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY & 1
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish 1 DN350 / 600# / RTJ
29 Flange Face Finish <63 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating [*10] 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 250 0-90 Deg
34 Characteristic Balance / Unbalanced EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 7000 N/A N/A
36 Disk/Ball/Plug 1
A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-05-1SDM
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 84,38 Sec 0% - 100% 84,38 Sec 100% -0% [*1]
42 Torque Calculation Input Signal 1
41 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz - OFF VALVE CONTROLS 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater N/A
1
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Blue, RAL5005
1
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU FCV-RDL1LBA11AA101, FCV-RDL2LBA12AA101 ,
DEDAP GEOTHERMAL POWER KKS NO. FCV-RDL3LBA13AA101, FCV-RDL4LBA14AA101,
PT. SUPREME ENERGY FCV-RDL5LBA15AA101
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-L to Header

ITEM P&ID NO. RD-P-TP-SPL-1006-1, RD-P-TP-SPL-1006-2


RDL1-LBA11-BR021-DN450-111C-H, RDL2-
RANTAU DEDAP, WORK NO. 18-1105 LBA12-BR025-DN450-111C-H, RDL3-LBA13-
LOCATION SOUTH SUMATERA, LINE NO. BR029-DN450-111C-H, RDL4-LBA14-BR033-
INDONESIA DN450-111C-H, RDL5-LBA15-BR037-DN450-
1 111C-H
SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 10 OF 16
NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU FCV-RDM1LBA11AA101, FCV-RDM2LBA12AA101,
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDM3LBA13AA101, FCV-RDM4LBA14AA101,
OWNER PLANT PROJECT FCV-RDM5LBA15AA101
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-M to Header
ITEM P&ID NO. RD-P-TP-SPM-1007-1, RD-P-TP-SPM-1007-2
RDM1-LBA11-BR041-DN450-111C-H, RDM2-
RANTAU DEDAP, WORK NO. 18-1105 LBA12-BR045-DN450-111C-H, RDM3-LBA13-
LOCATION SOUTH SUMATERA, LINE NO. BR049-DN450-111C-H, RDM4-LBA14-BR053-
INDONESIA DN450-111C-H, RDM5-LBA15-BR057-DN450-
1 111C-H
QUANTITY : 5 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 11 OF 16
1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 22,2 34,7 45,5 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 8,1 14,1 9,1 25,6 7,3 38,2 kg/s
4 Inlet Pressure P1* 12 11,8 11,5 Bar A
5 Outlet Pressure P2 10,5 10,6 10,8 Bar A
6 Temperature 188 187 186 ºC
7 Design Pressure 70 BarG
SERVICE
8 Design Temperature 287 ºC
CONDITIONS
9 Max. Shut-Off DP 70,8 BarG
10 Pressure Drop 1,5 1,2 0,7 BarG
11 Max. Pressure Drop at Fully Open Condition 0.1 Bar
12 Viscosity 0,014 0,172 0.015 0.165 0,0015 0,159 cP
13 Inlet Density 3,169 908,6 3.666 902.6 4,161 897 kg/m3
14 Compressibility Factor Z 0.949 0.944 0.939
15 Specific Heat Ratio Cp/Cv 1,377 1,385 1,392
16 Vapor Pressure @ P1 12 11,8 11,5 bara
15 Critical Pressure of Liquid 221,2 bara
16 Allowable / *Predicted Noise <85 dBA
1
In DN450 Sch 60
17 Pipeline Size / Wall Thickness
LINE Out DN450 Sch 60
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-600-350W
20 Type Flow Direction Segmented V-Ball Unidirectional
21 Size / Rating Retainer 350 / 600# / RTJ A182F316 + Stellited
1
22 Body / Bonnet Material Bushing/Bearing A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY & 1
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish DN350 / 600# / RTJ
1
29 Flange Face Finish <63 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating [*10] 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 250 0-90 Deg
34 Characteristic Balance / Unbalanced EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 7000 N/A N/A
36 Disk/Ball/Plug A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material 1 A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-05-1SDM
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 84,38 Sec 0% - 100% 84,38 Sec 100% -0% [*1]
42 Torque Calculation Input Signal 1 41 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz - OFF VALVE CONTROLS 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater 1
N/A
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Blue, RAL5005
1
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU FCV-RDM1LBA11AA101, FCV-RDM2LBA12AA101,
DEDAP GEOTHERMAL POWER KKS NO. FCV-RDM3LBA13AA101, FCV-RDM4LBA14AA101,
PT. SUPREME ENERGY FCV-RDM5LBA15AA101
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-M to Header

ITEM P&ID NO. RD-P-TP-SPM-1007-1, RD-P-TP-SPM-1007-2


RDM1-LBA11-BR041-DN450-111C-H, RDM2-
RANTAU DEDAP, WORK NO. 18-1105 LBA12-BR045-DN450-111C-H, RDM3-LBA13-
LOCATION SOUTH SUMATERA, LINE NO. BR049-DN450-111C-H, RDM4-LBA14-BR053-
INDONESIA DN450-111C-H, RDM5-LBA15-BR057-DN450-
1
111C-H
SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 12 OF 16
NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDC1LBA21AA101
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-C to Header
ITEM P&ID NO. RD-P-TP-SPC-1009
RANTAU DEDAP, WORK NO. 18-1105
LOCATION SOUTH SUMATERA, LINE NO. RDC1-LBA21-BR001-DN450-111B-H
INDONESIA 1
QUANTITY : 2 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 13 OF 16
1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 18 36 152,5 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 4,4 13,6 6,2 29,8 20,5 132,5 kg/s
4 Inlet Pressure P1* 4,7 4,6 4,5 Bar A
5 Outlet Pressure P2 3,3 3,4 3,7 Bar A
6 Temperature 150 149 148 ºC
7 Design Pressure 40 BarG
SERVICE
8 Design Temperature 252 ºC
CONDITIONS
9 Max. Shut-Off DP 40,8 BarG
10 Pressure Drop 1,4 1,2 0,8 BarG
11 Max. Pressure Drop at Fully Open Condition 1 0.1 Bar
12 Viscosity 0,013 0,218 0,014 0,202 0,0140 0,191 cP
13 Inlet Density 1,391 937 1,779 929,4 2,163 922,9 kg/m3
14 Compressibility Factor Z 0,972 0,967 0,962
15 Specific Heat Ratio Cp/Cv 1,35 1,356 1,362
16 Vapor Pressure @ P1 4,7 4,6 4,5 bara
15 Critical Pressure of Liquid 221,2 bara
16 Allowable / *Predicted Noise <85 dBA
1
In DN450 Sch 60
17 Pipeline Size / Wall Thickness
LINE Out DN450 Sch 60
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-300-350W
20 Type Flow Direction Segmented V-Ball Unidirectional
21 Size / Rating Retainer 350 / 300# / RF A182F316 + Stellited
22 Body / Bonnet Material Bushing/Bearing 1 A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY &
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish DN350 / 300# / RF
29 Flange Face Finish 125 - 250 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating [*10] 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 278 0-90 Deg
34 Characteristic Balance / Unbalanced 1 EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 7000 N/A N/A
36 Disk/Ball/Plug A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-35-1SDM
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 90 Sec 0% - 100% 90 Sec 100% -0% [*1]
42 Torque Calculation Input Signal 1
81 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater 1 N/A
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Blue, RAL5005
1
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
DEDAP GEOTHERMAL POWER KKS NO. FCV-RDC1LBA21AA101
PT. SUPREME ENERGY
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-C to Header

ITEM P&ID NO. RD-P-TP-SPC-1009


RANTAU DEDAP,
WORK NO. 18-1105 RDC1-LBA21-BR001-DN450-111B-H, RDC2-
LOCATION SOUTH SUMATERA, LINE NO. 1
LBA22-BR005-DN500-111B-H
INDONESIA
SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 14 OF 16
NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
PT. SUPREME ENERGY DEDAP GEOTHERMAL POWER KKS NO. FCV-RDC2LBA22AA101
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-C to Header
ITEM P&ID NO. RD-P-TP-SPC-1009
RANTAU DEDAP, WORK NO. 18-1105
LOCATION SOUTH SUMATERA, LINE NO. RDC2-LBA22-BR005-DN500-111B-H
INDONESIA
QUANTITY : 2 EA DOC: RD-PRD01-ENG-CDAT-1602 PAGE 15 OF 16
1 Process Fluid / State Two Phase Geothermal Fluid
MIN NORM MAX UNIT
Two Phase Two Phase Two Phase
2 Flow Rate two Phase 18 36 152,5 kg/s
Steam Brine Steam Brine Steam Brine
3 Flow Rate 4,4 13,6 6,2 29,8 20,5 132,5 kg/s
4 Inlet Pressure P1* 4,7 4,6 4,5 Bar A
5 Outlet Pressure P2 3,3 3,4 3,7 Bar A
6 Temperature 150 149 148 ºC
7 Design Pressure 40 BarG
SERVICE
8 Design Temperature 252 ºC
CONDITIONS
9 Max. Shut-Off DP 40,8 BarG
10 Pressure Drop 1,4 1,2 0,8 BarG
11 Max. Pressure Drop at Fully Open Condition 0.1 Bar
12 Viscosity 0,013 0,218 0,014 0,202 0,0140 0,191 cP
13 Inlet Density 1,391 937 1,779 929,4 2,163 922,9 kg/m3
14 Compressibility Factor Z 0,972 0,967 0,962
15 Specific Heat Ratio Cp/Cv 1,35 1,356 1,362
16 Vapor Pressure @ P1 4,7 4,6 4,5 bara
15 Critical Pressure of Liquid 221,2 bara
16 Allowable / *Predicted Noise <85 dBA
In DN450 Sch 60 / DN500 Sch 80
17 Pipeline Size / Wall Thickness
LINE Out DN450 Sch 60 / DN500 Sch 80
18 Material / Pipeline Insulation Yes, Calcium Silicate 50 mm thickness average
19 Manufacturer Model No. SAMWOO KJS TEC CO., LTD SEGV-300-400W
20 Type Flow Direction Segmented V-Ball Unidirectional
21 Size / Rating Retainer 400 / 300# / RF A182F316 + Stellited
22 Body / Bonnet Material Bushing/Bearing A216 WCB Nitronic 60
23 Bonnet Type Standard
24 Port Size Reduced Bore
VALVE BODY &
25 Connection Double Flanged
BONNET
26 F to F Dimensions As Per ANSI B16.10
27 Flange Dimension As Per ASME B16.5
28 Flange Size / Rating / Facing / Finish DN400 / 300# / RF
29 Flange Face Finish 125 - 250 AARH
30 Lube & Iso. Valve Required
31 Painting Procedure Temperature Limit Powder Coating [*10] 170⁰C Constant, 287⁰C Interval
32 Type Segmented V-Ball
33 Size Rated Travel 400 0-90 Deg
34 Characteristic Balance / Unbalanced EQ% Balanced
TRIM/ BALL
35 Rated Cv FL XT 9800 N/A N/A
36 Disk/Ball/Plug A351 CF8M + STL6 Overlay
37 Seat/Gland Packing/Shaft Material A182 F316+STL Graphite 17-4 PH SS
38 Manufacturer Model ROTORK / SAMBO IQ12 / SBWG-05-1SDM
39 Type Position Transmitter Electric Actuator HART Commucating Position Signal
40 Integral Contactors Position Indicator Yes. Mft. Std. Yes, Visual Type, Mounted on Actuator
41 Stroke Time Open Close 90 Sec 0% - 100% 90 Sec 100% -0% [*1]
42 Torque Calculation Input Signal 41 N.m 4-20 mA
43 Mechanical Position Indicator Yes
44 Power Supply Power Cable Connection 400 VAC, 3 Phase, 50 Hz 1 1/2" NPT
45 Signal Cable Connection 2 x 1" NPT [*13]
46 Local / Remote Selector Switch Yes. Mft. Std.
47 Open / Stop / Close Command Push Button Yes. Mft. Std.
ACTUATOR 48 Command Signal from DCS Yes
49 Limits Switch 4 SPDT Dry Contact for Fault, Alarm, Over Torque, etc.
50 Anti Condensation Heater N/A
51 Motor Thermal Cut-out Yes. Mft. Std.
52 Loss of Power Indicator Yes. Mft. Std.
53 Handwheel Yes. Declutchable
54 Insulation Coil Class F
55 Enclosure Class IP 66
56 Torque Limiting Device Yes. Mft. Std.
57 Control Action Fail Action Modulating (Inching) [*11] Fail Last Position ON Loss of Signal or Power
58 Color Mft. Std. [*10]
TEST 59 Hydrostatic Test Seat Leakage Test Performance Test Yes. As Per API 598 ANSI FCI 70.2 / Class IV Yes
Notes : See Notes below
Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use
0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-18 AP LA / YAT RBY Issued for Review
1 Rev Date Prepared Checked Approved Description
DATA SHEET FOR SPECIAL MOTORIZED CONTROL VALVE ( MOV) FOR SGS
PROJECT EPC CONTRACT FOR RANTAU
DEDAP GEOTHERMAL POWER KKS NO. FCV-RDC2LBA22AA101
PT. SUPREME ENERGY
OWNER PLANT PROJECT
RANTAU DEDAP (SERD)
P.O. SERVICE Two Phase from Wellhead RD-C to Header

ITEM P&ID NO. RD-P-TP-SPC-1009


RANTAU DEDAP,
WORK NO. 18-1105 RDC1-LBA21-BR001-DN450-111B-H, RDC2-
LOCATION SOUTH SUMATERA, LINE NO.
LBA22-BR005-DN500-111B-H
INDONESIA
SCOPE MAIN WORK DOC: RD-PRD01-ENG-CDAT-1602 PAGE 16 OF 16
NOTES 1. Manufacturer complete this Data Sheet, subjects to contractor's Approval
2. Vendor calculate the required torque and minimal 30% safety factor subjects to contractor's Approval
3. 316 SS tag attached.
4. Flanges refer to ASME B16.5
5. Setting tools provided (if any)
6. All equipment min IP66 and corrosive resistant including resistant to H2S gas
7. Control valves sized to operate between no more than 70 per cent open at the normal flow, or 80 per cent open at the maximum flow,
whichever is greater, and at least 40% open at normal flow. Valve size finalised by vendor, subjects to contractor's Approval
8. Anti condensation heater supplied for AC motor rated more than 5 kW
9. Valve packing asbestos and lead free
10. Painting refers to project document no. RD-PRD01-ENG-CSPC-2016 "Coating Specification"
-Surface Condition : Clean, Iron Phosphate and final seal coat
-No. Of Coats : One(1) - Total Dry Film Thickness : 2 Mils Minimum
-Valve Body Color : Silver, RAL9006
-Actuator Color : Blue, RAL5005
-Handwheel Color : Black, RAL9005
11. Actuators provided with “inching” capability
12. The accuracy of the valve position transmitter equal to or better than 1% of span, including the effects of hysteresis, linearity deadband and mechanical
couplings
13. Unused cable entry completed with 316SS plug
Electronical connection tinned, PC Boards have conformal coating
14. Well Curve RANTAU DEDAP Geothermal Plant is used for MCV process design since Well Curve for RD Wellpad is not available yet,
which have similarity of enthalpy.
15. The noise levels at 1m from Operating valve shall not exceed an a-weighted sound pressure level of 85dB(A).
16. All electronics to be provided with transient surge protection. (OUTDOOR)
17. Impurities in brine: Sodium 1740 ppmw, Potassium 320 ppmw, Calcium 40, Silica 690 ppmw, Boron 165 ppmw, Chloride 2850 ppmw
Sulphate 95 ppmw, TDS 6200 ppmw.
* Assumed inlet pressure (well head pressure) to be verified by SERD
* Assumed inlet pressure (well head pressure) to be verified by SERD

Remarks 1 28-Jan-20 AP / SN LA / YAT RBY Issued for Use


0 22-Nov-18 AP / SN LA / YAT RBY Issued for Use
B 08-Nov-18 AP / SN LA / YAT RBY Issued for Review
A 08-Oct-2018 AP LA / YAT RBY Issued for Review
1 Rev Date Prepared Checked Approved Description
AECOM New Zealand Limited
8 Mahuhu Crescent +64 9 967 9200 tel
Auckland 1010 +64 9 967 9201 fax
Comment Sheet P O Box 4241
Shortland Street, Auckland 1140
New Zealand

Project Name: RANTAU DEDAP GEOTHERMAL POWER PROJECT NOTICE TO CONTRACTOR


AECOM Project Number: 6057 6682 DO NOT CHANGE THE FORMAT OF
Client: SUPREME ENERGY RANTAU DEDAP- INDONESIA COMMENTS SHEETS, OR ANY PREVIOUS
ENTRIES.
Issue for Review Date: 28/01/2020
Document No. RD-PRD01-ENG-CDAT-1602 Rev.1
Document Title: Data Sheet for Motorized Control Valve (M0V) for SGS
Document Review Status: No Comments (either: Released with No Comments; Released with Comments; or Non-Compliant.)

Date: 26/10/18 Date: 7/11/18 Date: Date: 28/01/20


No. Revision A Next Revision Revision B Revision 1
AECOM Comments REKIND-FUJI Response AECOM Comments REKIND-FUJI Response
1. It is noted that the DSH covers not only the flow Ok Noted, Contractor's will separate data sheet for No Comments Update document as per latest P&ID
control valves (FCV) of production wells, but also Motorized Control Valve & Motorized On Off Valve.
includes the motorised shut-off valve of reinjection
wells and a couple of other valves (not intended
for control operation).

It is strongly advised not to mix DSH for FCV with


other motorised valves. Please revise the
document, using separate DSH for FCV and other
valves.

2. Incomplete DSH noted in Sh 40/ 42 (1st page Ok Noted, Contractor's will split Motorized On Off Update document as per Vendor's Data
missing). Please include the main page (or split Valve to another DSH
into separate DSH)
3. From the description of control valve as "Two Ok Noted, Contractor's will split Motorized On Off
Phase from LP Separators to Well Pad Pond..." Valve to another DSH
(in Pgs 40,41 & 42), the valve identity is not clear.
Please use correct description to identify which
control valve is being referred to?

4. For the production well FCV, it is recommended to Ok Noted, Contractor's will provide SGS Control Valve
create 1 DSH, with main valve specification (which Specification ( Document No. RD-PRD01-ENG-CSPC-
is common for all FCV) and a tabualr listing, 1610)
specifying the 17 FCV with the variable
parameters (i.e, separate KKS Nos, size, WHP
and so on)
5. For the motorised shut-off valve on reinjection well Ok Noted,
branchline, "quick acting" characteristic is critical.
Please specify time period for valve actuation
from "fully Open" to "Close" valve.

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