SEN06664-01

TOC

Shop Manual

KOMATSU HYDRAULIC BREAKER Serial numbers

JMHB09H-1 02201~

This shop manual is for hydraulic breaker.

For excavators, please refer to their shop manual.

BM86810496-01
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 FOREWORD, SAFETY

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Foreword, Safety and general information
Important safety notice
• Appropriate servicing and repair are extremely important to ensure safe operation of the machine.
The shop manual describes the effective and safe servicing and repair methods recommended by Komatsu.
Some of these methods require the use of the special tools designed by Komatsu remove for the specific
purpose.
• The symbol mark is used for such matters that require special cautions during the work.
The work indicated by the caution mark should be performed according to the instructions with special
attention to the cautions. Should hazardous situation occur or be anticipated during such work, be sure to
keep safe first and take every necessary measure.

• When performing any operation with multiple

Safety points workers, always agree on the operating procedure
• Good arrangement before starting. Be clear in verbal communication,
• Correct work clothes and observe hand signals. Hang “UNDER REPAIR”
• Observance of work standard warning tag in the operator’s compartment before
• Practice of making and checking signals starting work.
• Prohibition of operation and handling by • Only qualified workers must perform the work
unlicensed workers and operation which require license or
• Safety check before starting work qualification.
• Wearing protective goggles (for cleaning or • Keep the tools in good condition. And learn the
grinding work) correct way to use the tools, and use the proper
• Wearing protective goggles and protectors ones among them. Before starting the work,
(for welding work) thoroughly check the tools, lift truck, service
• Good physical condition and preparation vehicle, etc.
• Precautions against work which you are • If welding repairs is required, always have a
not used to or you are used to too much trained and experienced welder with good
knowledge of welding perform the work. When
General precautions performing welding work, always wear welding
gloves, apron, shielding goggles, cap, etc.
Inappropriate handling causes an extreme • before starting work, warm up your body
danger. Read and understand what is described in thoroughly to start work under good condition.
the operation and maintenance manual before • Avoid continuing work for long hours and take
operating the machine. Read and understand rests with proper intervals to keep your body in
what is described in this manual before starting the good condition. Take a rest in a specified place.
work.
Preparation
• Before performing any greasing or repairs, • Before adding oil or making any repairs, place the
read all the safety labels stuck to the machine. machine on a firm and level ground, and apply the
For the locations of the safety labels and parking brake and chock the wheels or tracks to
detailed explanation of precautions, see the prevent the machine from moving.
operation and maintenance manual. • Before starting work, lower the work equipment
• Locate a place in the repair workshop to keep (blade, ripper, bucket, etc.) to the ground. If it is
the tools and parts in their correct places. not possible to lower the equipment to the ground,
Always keep the work area clean and make insert the lock pin or use blocks to prevent the
sure that there is no dirt, water or oil on the work equipment from falling. And be sure to lock
floor. Smoke only in the areas provided for all the work equipment control levers and hang a
smoking. Never smoke while working. warning tag on them.
• When performing any work, always wear the • When performing the disassembling or assembling
safety shoes and helmet. Do not wear loose work, support the machine securely with blocks,
work cloths, or clothes with buttons missing. jacks, or stands before starting the work.
1. Always wear the protective eyeglasses when • Remove all of mud and oil from the steps or other
hitting parts with a hammer. places used to get on and off the machine
2. Always wear the protective eyeglasses when completely. Always use the handrails, ladders of
grinding parts with a grinder, etc. steps when getting on or off the machine. Never
• When performing any work with 2 or more jump on or off the machine. When the scaffold is
workers, always agree on the working not provided, use steps or stepladder to secure
procedure. your footing.

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Precautions during work
• For the machine equipped with the battery
disconnect switch, check that the system Fuel or oil on the floor can cause you to slip and
operating lamp is turned off before starting can even cause fires.
the work. Then, turn the battery disconnect • As a general rule, do not use gasoline to wash
switch to OFF position and remove the switch parts. Do not use gasoline to clean the electrical
key. For the machine not equipped with the parts, in particular. • Reinstall the parts removed
battery disconnect switch, remove the cable to their original places. Replace the damaged
from the battery before starting the work. parts and the parts which must npot be used with
Be sure to remove the negative end of the new ones. When installing the hoses and wiring
battery cable first. harnesses, be careful that they are not damaged
• Release the remaining pressure in the circuits by contacting with other parts when the machine
completely before the work when the parts in is operated.
the circuits of oil, fuel, coolant and air are • When connecting the high pressure hoses and
disconnected or removed. When the cap of tubes, make sure that they are not twisted. The
the oil filter, drain plug or oil pressure pickup damaged high pressure hoses and tubes are
plug is removed, loose them slowly to very dangerous when they are installed. So, be
prevent the oil from spurting out. extremely careful when connecting the high
• When removing or installing the checking pressure pipings. In addition, check that their
plug or the piping in the fuel circuit, wait 30 connections are correct.
seconds of longer after the engine is shut • When assembling or installing the parts, be sure
down and start the work after the remaining to tighten the bolts to the specified torque. When
pressure is released from the fuel circuit. installing the protective parts such as guards, or
• Immediately after the engine is shut down, the parts which vibrate violently or rotate at high
the coolant and oil in the circuits are hot. speeds, be sure to check that they are installed
Be careful not to get scalded by the hot correctly.
coolant and oil. Start the work after checking • When aligning 2 holes, never insert your fingers
that the coolant and oil are cooled down or hand into the holes. Align the holes with care
sufficiently. so that your fingers are not caught in the hole.
• Start the work after the engine is shut down. • When measuring hydraulic pressure, check that
Be sure to shut down the engine when the measuring tools are correctly installed.
working on or around the rotating parts in • Pay attention to safety when removing and
particular. When checking the machine installing the tracks of the track type machines.
without shutting down the engine (measuring When removing the track, it separates suddenly.
oil pressure, rotational speed,oil or coolant The workers should not stand at either end of
temperature), take extreme care not to get the track.
caught in the rotating parts or the working • If the engine is operated for a long time in a
equipment. closed place which is not ventilated well, you may
• The hoist or crane must be used to sling the suffer from gas poisoning. Accordingly, open the
components weighing 25 kg or heavier. windows and doors to ventilate the place well.
Check the slings (wire rope, nylon sling,
chain and hook) for damage before the work. Precautions for slinging work and making
Use the slings with ample capacity and install signals
them to the proper places. Operate the hoist • Only one appointed worker must make signals
or crane slowly to prevent the component and co-worker must communicate with each
from hitting any other part. Do not work with other frequently. The appointed signaler must
any part still raised by the hoist or crane. make specified signals clearly at the place where
• When removing the part which is under the signaler is well seen from the operator’s seat
internal pressure or reaction force of the and where the signaler can see the working
spring, always leave 2 bolts in diagonal condition easily. The signaler must always stand
positions. Loosen those2 bolts gradually and in front of the load and guide the operator safely.
alternately and release the pressure, then, 1. Do not stand under the load.
remove the part. 2. Do not step on the load.
• When removing the part, be careful not to • Check the slings before starting sling work.
break or damage the electrical wiring. • Keep putting on the gloves during sling work.
The damaged wiring may cause electrical (put on the leather gloves, if available.)
fires.
• When removing piping, prevent the fuel or oil
from spilling out. If any fuel or oil drips onto
the floor, wipe it off immediately.

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• Measure the weight of the load by the eye Slinging near the tip of the hook may cause the rope
and check its center of gravity. to slip off the hook during hoisting. The strength of the
• Use the proper sling according to the weight hook is maximum at its central part.
of the load and method of slinging. If too
thick wire ropes are used to sling a light load,
the may slip and fall.
• Do not sling a load with 1 wire rope alone. If it
is slung so, it may rotate and may slip out of
the rope. Install 2 or more wire ropes
symmetrically.
Slinging with one rope may causes turning
of the load during hoisting, untwisting of
the rope, or slipping of
the rope from it original slinging
position on the load, which can result
in a dangerous accident.
• Hanging angle must be 60 degrees or smaller
as a rule. • Do not use twisted or kinked wire ropes.
• When slinging a load with 2 ropes or more, • When slinging up a load, observe the following.
the larger the hanging angle is, the larger the 1. Wind up the rope slowly until the wire rope tensions.
tension of each rope. The figure bellow When putting your hands on the wire ropes, do not
shows the variation of allowable load in kg grasp them but press them down from above. If you
when hoisting is made with 2 ropes, each of grasp them, your fingers may be caught.
which is allowed to sling up to 9.8 kN 2. After the wire ropes are stretched, stop the crane
{1,000kg} a load vertically, at various and check the condition of the slung load, wire
hanging angles. When the 2 ropes sling a ropes, and pads.
load vertically, up to 2,000 kg of total weight 3. If the load is unstable or the wire rope or chains are
can be suspended. This weight is reduced twisted, lower the load and lift it up again.
to1,000 kg when the 2 ropes make a hanging 4. Do not lift up the load at an angle.
angle of 120 deg.. If the 2 ropes sling a • When lowering a load, pay attention to the
2,000kg load at a hanging angle of 150 deg., following.
each rope is subjected to a force as large as 1. When lifting down a load, stop it temporarily at 30
4,000kg. cm above the floor, and then lower it slowly.
2. Check that the load is stable, and then remove the
sling.
3. Remove kinks and dirt from the wire ropes and
chains used for the sling work, and put them in the
specified place.

Precautions for using mobile crane

Read the operation and Maintenance Manual of the
crane carefully in advance and operate the crane
safely.

Precautions for using overhead traveling

crane
When raising a heavy component (heavier than
25kg). Use a hoist or crane.
• When installing wire ropes to an angular
load,apply pads to protect the wire ropes.
REMARK
If the load is slippery, apply proper material to
Weight of component whose weight is heavier than
prevent the wire rope from slipping.
• Use the specified eye bolts and fix wire 25kg is shown with symbol in “DISASSEMBLY
ropes,chains, etc. to them with shackles, etc. AND ASSEMBLY”.
• Apply wire ropes to the middle part of the hook. • Before starting work, check the wire ropes, brake,
clutch, controller, rails, over winding prevention
device, ground fault circuit interrupter for electric
shock prevention, crane collision prevention
device, and energizing warming lamp,and check
the following safety items.

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• Observe the signals for sling work. The allowable load is calculated as one sixth of
• Operate the hoist at a safe place. the breaking load of the rope to be used (safety
• Be sure to check the direction on the indication coefficient; 6).
plate (north, south, east and west) and the Precautions to prevent fire
operating switch.
• Fire caused by fuel, oil, coolant or window
• Do not sling a load at an angle. Do not move washer fluid
the crane while the slung load is swinging.
• Do not raise or lower a load while the crane Do not bring any flame or fire close to flammable
is moving longitudinally or laterally. substances such as fuel, oil, coolant or window
washer fluid. There is danger that they may catch
• Do not drag a sling. fire. Always observe the following.
• When lifting up a load, stop it just after it leaves • Do not smoke or use any flame near fuel or
the ground and check safety, and lift up a load other flammable substances.
to a safety height. • Shut down the engine before adding fuel.
• Place the control switch in a position where it • Do not leave the machine when adding fuel or
will not be an obstacle to work and passage. oil.
• After operating the hoist, do not swing the • Tighten all the fuel and oil caps securely.
control switch. • Be careful not to spill fuel on overheated
• Remember the position of the main switch so surfaces or on parts of the electrical system.
that you can turn off the power immediately in • After adding fuel or oil, wipe up any spilled fuel
an emergency. or oil.
• Shut down the main switch when the hoist • Put greasy rags and other flammable
stops because of a blackout. When turning on materials into a safe container to maintain
a switch which is turned OFF by the ground safety at the workplace.
fault circuit interrupter for electric shock • When washing parts with oil, use a
prevention, check that the devices related to non- flamable oil.
that switch are not in operation. Do not use diesel oil or gasoline. There is
• If you find an obstacle around the hoist, stop danger that they may catch fire.
the operation. • Do not weld or use a cutting torch to cut any
• After finishing the work, stop the hoist at the pipes or tubes that contain flammable liquids.
specified position and raise the hook to at least • Determine well-ventilated areas for storing oil
2meters above the floor. Do not leave a the sling and fuel. Keep the oil and fuel in the specified
attached to the hook. place and do not allow unauthorized persons
Selecting wire ropes to enter.
• Select adequate ropes depending on the • When performing grinding or welding work on
weight of the parts to be hoisted, referring to the machine, move any flammable materials
to a safe place before starting.
the table below
Wire rope (JIS G3525, 6 x 37 –Type A)(Standard
Z twist wire ropes without galvanizing)

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• Fire coming from electric wiring
Short circuits in the electrical system can cause fire.
Always observe the following.
• Keep all the electric wiring connections clean and
securely tightened.
• Check the wiring every day for looseness or
damage. Reconnect any loose connectors or
refasten wiring clamps. Repair or replace any
damaged wiring.
• Fire caused by piping
Check that all the clamps for the hoses and tubes, Smoke kinds of rubber and plastics may produce
guards, and cushions are securely fixed in position. poisonous gas harmful to human body when they are
If they are loose, they may vibrate during operation burned.
and rub against other parts. There is danger that this • As for rubber, plastics, or parts (hoses, cables,
may lead to damage to the hoses and cause and wiring harness, etc.) which contain those
high-pressure oil to spurt out, leading to fire and materials, ask the industrial waste treatment firms
serious personal injury or death. for their disposals in accordance with the local
regulations.
Actions if fire occurs
• Turn the starting switch to OFF position to stop
engine.
• Use the handrails and steps to get off the
machine.
• Do not jump off the machine. You may fall or suffer
serious injury.
• The fume generated by a fire contains harmful
materials which have a bad influence on a human
body when they are sucked Don’t breathe a fume.
• After a fire, there may be harmful compounds left.
If it touches your skin it may have a bad influence
on your body. Be sure to wear rubber gloves when
handle the materials left after the fire. The
material of the gloves, which is recommended is
polychloroprene (Neoprene) or polyvinyl
chloride(in the lower temperature environment).
When wearing cotton-work-gloves, wear rubber
gloves under them.

Dispose of waste materials

To prevent pollution, pay full attention to the way to
dispose of waste materials.
• Always put the oil and coolant drained from the
machine in containers. Never drain the oil and
coolant directly onto the ground or dump into the
sewage system, rivers, the sea, or lakes.
• Observe the related laws and regulations when
disposing of harmful objects such as oil,
fuel,coolant, solvent, filters, and batteries.

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Handling of hydraulic equipment
• With the increase in pressure and precision of the hydraulic components, the most common cause of a
failure is dirt (foreign material) in the hydraulic circuit. Therefore, special care must be taken when adding
hydraulic oil, or when disassembling or assembling the hydraulic components.

Be careful of working environment Replacing hydraulic oil while its temperature

is high
• Avoid adding hydraulic oil, replacing filters, or
repairing the machine in rain or high winds, or • When the hydraulic oil is warm, it flows easily. In
at places where there is a lot of dust. addition, sludge can also be drained from the
circuit together with the oil. So, it is better to change
the hydraulic oil while it is warm. When changing
Disassembly and maintenance work in the field
the hydraulic oil, the old oil must be drained as
• When disassembly or maintenance work of the much as possible.(Drain the oil not only from the
hydraulic is performed in the field, there is hydraulic tank, but also from the filter housing and
danger of dust entering the components. It is the drain plug hole in the circuit.) If the old oil is left
also difficult to check the performance of the in the system, the contaminant and sludge in the oil
components after repairs, so it is desirable to mix with the new oil and shorten the life of the new
use the component exchange service. The hydraulic oil.
disassembly and assembly of the hydraulic
Flushing operations
components must be performed in the
specially arranged dust proof workshop and • After disassembling the equipment or when
the performance test of the components must changing the hydraulic oil with new one, flush the
be performed with the special testing system to remove the contaminant and sludge left
equipment. in the hydraulic circuit as well as the oil which
includes them. Normally, flushing is performed
twice. Primary flushing is performed by use of the
flushing oil and the secondary flushing is
performed by use of the specified hydraulic oil.

Sealing of opening (prevention of flowing out

of oil)
• Plug the openings of the piping and the device
which have been removed to prevent foreign
material from entering and oil from flowing out.
NOTICE
Do not expose the openings or stufft it, otherwise
foreign material may enter or leaked oil may pollute
the environment.
Do not discard the oil inconsiderately. Ask the Cleaning operations
customer for disposal or bring it back to dispose • After repairing the hydraulic equipment (pump,
it appropriately. control valve, etc.) or when the machine is in
operation, perform oil cleaning to remove the
REMARK sludge or contaminant in the hydraulic oil circuit.
Cover the places tightly with caps, tapes, or plastic The oil cleaning equipment can remove the ultra
bags if it is hard to provide the plugs. fine (approximately 3μm) particles that the filter
built in the hydraulic equipment can not remove.
So, it is an extremely effective device.
Preventing intrusion of foreign materials during
refilling operations
• Care must be taken when adding hydraulic oil
so that foreign material does not enter. Keep
the oil filler port and the area around it, oil
supply pump and oil container clean. If an oil
cleaning device is used, it is possible to
remove the dirt that is collected during storage.
It is a surer means.

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 Precautions when performing operation
• When performing “testing and adjusting” of the machine, “removal and installation” and “”disassembly and
assembly” of the components, observe the following general cautions.

Precautions for removal and disassembly work

• After disconnecting the hoses or tubes, plug them to prevent dirt or dust from entering.
• When draining oil, prepare a container with sufficient capacity.
• Check the match marks which indicate the installing position, and put match marks on the places where they
seem necessary before removal of the components to prevent any mistake when assembling.
• To prevent any excessive force from being applied to the wiring, always hold the connectors when
disconnecting the connectors. Do not pull the wires.
• Attach the tags to wires and hoses to show their installing positions to prevent any mistake when installing.
• Check the number and thickness of the shims, and keep them in a safe plate.
• When hoisting the component, prepare the slings with sufficient strength.
• When using forcing screws to remove any components, tighten the forcing screws uniformly and alternately.
• Before removing any component, clean the surrounding area and cover the component to prevent any
foreign material from entering after removal.
• After disconnecting the piping or removing a pipe joint, install the plugs.

.Precautions for installation and assembly work

• Tighten the bolts and nuts (sleeve nuts) to the specified torque (KES), unless otherwise specified.
• Install the hoses without twist and interference, and securely fasten the clamps located in-between if they
are.
• Replace all of the gaskets, O-rings, cotter pins, and lock plates with new parts.
• Bend the cotter pins and lock plates securely.
• When applying adhesive, clean and degrease the part, and apply 2 to 3 drops of adhesive to the threaded
part.
• When applying liquid gasket, clean and degrease the surface, and apply it uniformly after making sure that
the surface is free from dirt or damage.
• Clean all of the parts, and repair any damage, dents, burrs, or rust found on them.
• Coat the rotating parts and sliding parts with engine oil.
• Coat the surfaces of the press-fitting parts with molybdenum disulphide lubricant (LM-P).
• After installing the snap ring, check that the snap ring is settled in the ring groove completely.
• When connecting wiring harness connectors, clean the connectors to remove oil, dirt, or water, then connect
them securely.
• Use the eye bolts without fatigue and deformation and screw them in securely. Match the directions of
the eyes and the hook.
• When installing split flanges, tighten the bolts uniformly and alternately to prevent excessive tightening on
one side.
• As a rule, apply liquid gasket (LG-5) or liquid sealant (LS-2) to the threaded part of each taper male screws
which receives pressure. However, if the threaded part is difficult to degrease, you may use a seal tape.
• When winding a seal tape onto a right-handed taper male screw, wind it clockwise in the advancing direction
of the threads, seeing from the screw end and starting at the third thread.
If you wind the seal tape in the opposite direction, it becomes loose and comes off or its end part is pushed
out, and that can cause oil leakage.

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Standard tightening torque table
Table of tightening torque for bolts and nuts.

Unless otherwise specified, tighten the metric bolts and nuts to the torque shown in the table below.

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 Tighten the following flanged bolt on which “7” is stamped on its top to the tightening torque shown in
the following table.

Unless otherwise specified, tighten the unified coarse threaded bolts and nuts to the torque shown in
the table below.

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 Unless otherwise specified, tighten the unified fine threaded bolts and nuts to the torque shown in
the table below.

Table of tightening torque for O- ring boss piping joints.

Unless otherwise specified, tighten the pipe joint for O- ring boss to the torque shown in the table below.

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Table of tightening torque for O- ring boss plugs.
Unless otherwise specified, tighten the plug for O- ring boss to the torque shown in the table below.

Table of tightening torque for hose (taper seal type and face seal type).
Unless otherwise specified, tighten the hose fittings (taper seal type and face seal type) to the torque shown
in the table below.
The table is applied to the threads coated with engine oil wet threads).

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Table of tightening torque for face seal joints.
The tightening torque below applies to the seal joint (sleeve nut type)
The table is applied to the threads coated with engine oil (wet threads).

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Conversion table

Method of using the conversion table

• The unit conversion table enables the simple conversion in the figures between the different
units. For further details of the method of use of the conversion table, see the examples given
below.
Example: Method of using the conversion table to convert a unit from millimeters to inches
Conversion of 55 mm into inches
1. Locate the number 50 in the vertical column at the left side, take this as (A), and then draw a
horizontal line from (A).
2. Locate the number 5 in the row across the top, take this as (B), then draw a vertical line down
from (B).
3. Take the point where the 2 lines cross as (C). This point (C) gives the value when converting the unit
from millimeters to inches. Therefore, 55 mm = 2.165 in.
Conversion of 550 mm into inches
1. The number 550 does not appear in the table, so divide it by 10 (move the decimal point one place
to the left) to get 55 mm.
2. Then convert 55 mm to 2.165 in by the same procedure as above.
3. The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal
point one place to the right) to get the original value. This gives 550 mm = 21.65 in. Therefore,
550 mm = 21.65

Millimeters to inches

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Millimeters to inches

Kilograms to pounds

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KOMATSU
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 KOMATSU
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 Temperature
Conversion of Fahrenheit to Celsius
• A simple way to convert Fahrenheit temperature reading into a Celsius temperature reading or vice versa
is to see the number in the center column of the following table. The figures on the following table show the
temperatures in both Fahrenheit and Celsius.
• When converting from Fahrenheit to Celsius degrees, consider the center column to be a table of Fahrenheit
temperatures and read the corresponding Celsius temperature in the column at the left.
• When converting from Celsius to Fahrenheit degrees, consider the center column to be a table of Celsius
values, and read the corresponding Fahrenheit temperature on the right.

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 ISO 7000 0018 ISO 7000 0870

ISO 7000 0019 ISO 7000 0918

ISO 7000 0034 ISO 7000 0937

ISO 7000 0258 ISO 7000 1011

ISO 7000 0360 ISO 7000 1103

ISO 7000 0391 ISO 7000 1104

ISO 7000 0421 ISO 7000 1309

ISO 7000 0423 ISO 7000 1316

ISO 7000 0434 ISO 7000 1317

ISO 7000 0461 ISO 7000 1321

ISO 7000 0536 ISO 7000 1366

ISO 7000 0537 ISO 7000 1368

ISO 7000 0787 ISO 7000 1411

ISO 7000 0790 ISO 7000 1413

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 ISO 7000 1640 ISO 7010 M010

ISO 7000 1641 ISO 7010 M014

ISO 7000 1659 ISO 7010 M015

ISO 7000 1682 ISO 7010 P001

ISO 7000 1683 ISO 7010 W001

ISO 7000 2497 ISO 7010 W017

ISO 7000 2498

ISO 7000 2810

ISO 7000 2811 MONTABERT

ISO 7010 M002 MONTABERT

ISO 7010 M003 MONTABERT

ISO 7010 M004 MONTABERT

Max.

ISO 7010 M008 EU ISO HEES

ISO 7010 M009 - - - - - AB4

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 +

BM86639325

BM86639317

BM86678059

BM86639325

BM86625175
BM86639325

BM86625167

BM86349982

BM86678299

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 1

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 4

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 7

Ø 35 ± 1
Ø 1.37 “

R 6 Maxi
R 0.25 ”
130 ± 10
5.1 ”

59 kg
130 lb

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 24
15/16”

24
15/16”

32
1”1/4

10 11
8 ' 11 kg
18 ' 24 lb
36 kg
79 lb

13 14
12

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 36 kg
79 lb

15 16

17

7 /32”

18 19

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 Ø 5 ±1
20
Ø 0.2 ”

2
6 7

4 3

8 5
5 /16”
1
21

22

24

23

KOMATSU
30 2019 - rev 01
JMHB09H
BM86810496
 25

26
Ø 50
Ø 1.96 ”

Ø 40
Ø 1.57 ”
600
23.6 ”

OK 27

KOMATSU
2019 - rev 01 31
JMHB09H
BM86810496
 28

30

29

31

33
32

KOMATSU
32 2019 - rev 01
JMHB09H
BM86810496
 EU - P600
US - 360

OK
1 2 3

EU - P600
US - 360
4 5 6

OK
7

KOMATSU
2019 - rev 01 33
JMHB09H
BM86810496
 EU - P600
US - 360

8 9 10

OK
11

13
12
500 h

KOMATSU
34 2019 - rev 01
JMHB09H
BM86810496
 14

EU - P600
US - 360

15 16 17

OK
18

KOMATSU
2019 - rev 01 35
JMHB09H
BM86810496
 19 20

OK
21 22

291
11.45 ”

KOMATSU
36 2019 - rev 01
JMHB09H
BM86810496
 23

1 2 3

4=

OK
24

KOMATSU
2019 - rev 01 37
JMHB09H
BM86810496
 250 h 25

500 h

26

250 h 500 h

27

KOMATSU
38 2019 - rev 01
JMHB09H
BM86810496
 3
Ø 230 0.12“
Ø 9”

28 29
500 h

KOMATSU
2019 - rev 01 39
JMHB09H
BM86810496
 1 2

EM22
3

OK
4

KOMATSU
40 2019 - rev 01
JMHB09H
BM86810496
 6

MSA32

EM22

MSA32

KOMATSU
2019 - rev 01 41
JMHB09H
BM86810496
 10

EM22

MSA32

9
11

12

KOMATSU
42 2019 - rev 01
JMHB09H
BM86810496
 14

13
MSA32

EM22

KOMATSU
2019 - rev 01 43
JMHB09H
BM86810496
 20 kg
44 lb

15

16 17

KOMATSU
44 2019 - rev 01
JMHB09H
BM86810496
 EM22

18

19

KOMATSU
2019 - rev 01 45
JMHB09H
BM86810496
 41 Nm
30 ft.lb
2
6 7

4 3
5/16”

8 5
1

20

EM10 EM22

21

54
0

22

KOMATSU
46 2019 - rev 01
JMHB09H
BM86810496
 23 17 kg
37 lb
Ø 35 ± 1
Ø 1.37 “
EM22
R 6 Maxi
R 0.25 ”
130 ± 10
5.1 ”

24

25

KOMATSU
2019 - rev 01 47
JMHB09H
BM86810496
 27

36 kg = =
79 lb

26

OK

29

28

KOMATSU
48 2019 - rev 01
JMHB09H
BM86810496
 8 ' 11 kg
18 ' 24 lb

24
15/16”

24
15/16”

180 Nm
130 ft.lb

30 31

32
1”1/4

81 Nm
60 ft.lb

32

KOMATSU
2019 - rev 01 49
JMHB09H
BM86810496
 59 kg
130 lb

33

34

KOMATSU
50 2019 - rev 01
JMHB09H
BM86810496
 35

ABL2

ABL2
36

37

KOMATSU
2019 - rev 01 51
JMHB09H
BM86810496
 38

39

40

KOMATSU
52 2019 - rev 01
JMHB09H
BM86810496
 41

42

43

KOMATSU
2019 - rev 01 53
JMHB09H
BM86810496
 56

2
6

+
+

+
0

7/32” 4
15 7
5/8”
1 3

10
11
8 12
+

N2
+

0
9
0

3.2 MPa
(32 bar)
464 psi

KOMATSU
54 2019 - rev 01
JMHB09H
BM86810496
 14
15
5/8”
13

5,5 mm 37 Nm
7/32” 27 lb.ft

15 16

KOMATSU
2019 - rev 01 55
JMHB09H
BM86810496
 BM86807617
BM86720893 HP / LP pressure checking device
Hydraulic tester

BM86565348
Hoisting ring M10

BM86626017
Inflation kit

BM86745981 BM86261328
Grease hand pump
Nitrogen pressure reducer

BM86632908
Dismantling tube

BM86799152
Grease cartridge (ABL2) x 48

BM86629631 BM86627965 BM86627320

Rust protector wax Piston cover extracting tool Bushing extracting tool

KOMATSU
56 2019 - rev 01
JMHB09H
BM86810496
Komatsu Hydraulic Breaker
2019