Olympus Ch3 Ch30 Ch40 Cx40 Repair Manual

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J :

SYSTEM MICROSCOPES
CH30F/CH40F
CX4OF
REPAIR MANUAL

OLYMPUS ,

All rights reserved, Reproduction in whole or in part without written permission is prohibited. (61)
/’

01.10.1997
CH30F/CH40F/CX40F

CONTENTS

A. OUTLINE OF PRODUCT

1. Outline .. ..... .... ........ .. .. .. .. ... .... . ... .. .. ... . . ... ... ... .. .. . ... .. .. .. .. .. .. .. .. .. .. ..... .... .. .. . . .. ... .. . . .. .. .. ... ... ....... A-l
.*
2. Features .... ..... ........ .. .. .. ... .. .. . ... .. ... . .. .. . ... ... .. ... .. .. ...*.............................................................A-l
3. Using Conditions ... .. .. .. ... .. .. .. . ... ... . .. .. .. . .... .. .. ... .. .. .. .. .. ... . .. .. .. . .. .... .... .... . .. .. .. . .. .. . . .. .. .. ..... . ... .. . A-3
4. Specifications ...... .. .. . .... .. ... .. .. . ... ... . .. . .. . .... .. ... .. .. .. .. .. ... . ... . ... . .. ... ... .... .. .. . .. . .. .. .. . . .. .. .. ... .. ... .. ... A-4
5. Dimensions ..... ... ..... . ... .. ... .... .. . ... ... . .. . .. .. ... .. ... .. .. .. ... .. . ... . ... .. . .. .... .... ... .. .. .. . .. .. .. . .. . .. . ... .... .. .. ... A-9

B. INSPECTION STANDARD
f ‘\,
1. Inspection Items and Standards. ... . .. . .. .. .... .. .. .. .. ... . .. .. ... . ... .. .. . .... ... ... ... .. . .. .. . .. .. .. . . .. .. .... .. ... .. . B-l

C. DISASSEMBLY AND ASSEMBLY PROCEDURES


I
1. Back Cover and Display Panel ..........................................................................................C-l
2. c-3
Bottom Plate Assembly ......................................................................................................
3. Focusing Guide Unit .-........................................................................................................c-5
4. Base Cover, Collector Lens, and.Arm ..............................................................................c-7’
5. Coarse/FineAdjustment Knob . ... . . ... . . ... ... .. ... . .. ... . .. . ... .. .. .. . ... . .... .... .... . .. .. . .. .. . .. .. .. . .. ... ... .. .. .. C-10
6. . .. .. . .. . .. ... .. .. ... . ... . ... . .. ... .. . ... . .. .. .. . .... ... .. .. .. . ... . .. . .. .. . . ... .... .. ... .. c-13
Stage .. ..I..................................1

D. REPAIR PROCEDURE

1. Adjustment of Illumination Center .. . .. ... .. .. .. .. . ... ... .. ... .. .. . ... . .. ... ... ..... . ... . .. .. . .. .. . .. . .. ... .... .. . ... D-l
/
E. JIGS AND TOOLS

1. List of Jigs and Tools .. .. .. ... .. .. ... .. .. . .. .. . .. ... .. .. .. . .. ... . .. ... .. . .. .. .. . ... ..... .. ... .. . .. . .. .. .. .. . . .. .. ... ... ... .. .. E-l

F. LUBRICANTS AND CHEMICALS

1. List of Lubricants .. ... .. .. ... ... . ... . ... ... .. . .. .. .. ... . ... . .. .. .. . .. ... .. .. .. .. . .. ... ... .... .. . ... . . ... . ... . . . .. .. .. .... .. .. .. . F-l
2. List of Chemicals .. ... . .. ... .. ... .. .. ... .. . .. . .. . .. ... .. .. .. . ... .. . . .. .. .. . .. .. .. . ... ... .... .. .. .. . .. . .. .. .. . .. . .. .. .... .. .. ... . F-l

01.10.1997
CH30FKH40FKX40F A. OUTLINE OF PRODUCT

1. Outline

1-l CH30F

(1) LB optical system microscope intended for the hospital, medical, and clinical (in low
prices) fields, especially for education and laboratory at universities.

(2) Replacement for CHT with improved specifications

1-2 CH40F

(1) LB optical system microscope intended for the education and laboratory at universities,
/‘,
clinical (in low prices), hospital, and medical fields.

(2) Replacement for CHS with improved specifications

l-3 CX4OF /

(1) UIS optical system‘microscope intended for the clinical (in low prices) field mainly in.
Europe

2. Featuies

2-l - CHSOF/CH40F _

C‘ (1) Compatible with the CH2 system

(2) Easy to operate and check the specimen by adopting the revolving nosepiece facing to
backward direction.

(3) Bright illumination adequate for various observations, by using 6V2OW halogen lamp
(CH30F) or 6V3OW halogen lamp (CH40F)

(4) Fatigue-free due to the stage control knob (X/Y knob) operatable with hands put on the
desk top

(5) Safe and reliable, conforming to the electric safety standards (UL, GS) and the radio
frequency noise standards (FCC, CE)

p (6) Wide variety of observations of phase contrast, simple polarizing, and darkfield

A-l
01.10.1997
A. OUTLINE OF PRODUCT

(7) Easy operation on the frame because the horizontal (X-axis) direction guide does not
protrude

(8) Easy to operate the condenser height adjustment knob because it is located opposite to the
stage control knob

(9) Easy to hold the frame with a handle

(10) WelI contrasted image obtainable with the built-in field diaphragm unit (only for CH40F)

2-2 CX4OF

(1) Optimum observation image obtainable by adopting the UIS optical system

(2) Easy to operate and check the specimen by adopting the revolving nosepiece facing to
backward direction.

(3) Bright illumination adequate for various observations, by using 6V3OW halogen lamp

(4) Slider-type analyzer for simple polarizing

(5) Fatigue-free due to the stage control knob operatable with hands put on the desk top

(6) Safe and reliable, conforming to the electric safety standards (UL, GS) and the radio
frequency noise standards(FCC, CE)

(7) Well contrasted image obtainable with the built-in fieid~diaphragm unit

(8) Wide variety of observations of phase contrast, simple polarizing, and darkfield

(9) Easy operation on the frame because the horizontal (X-axis) direction guide does not
protrude

(10) Easy to operate the condenser height adjustment knob because it is located opposite to the
stage control knob

(11) Easy to hold the frame with a handle

A-2
CH30FICH40FICX4oF A. OUTLINE OF PRODUCT

f‘

3. Using Conditions

3-1 CH30F/CH40F

(1) Use the photo eyepiece of NFK3.3X or NFK5X.

(2) For photomicrography, use the heat absorption filter (45HA) in combination. with this
frame.

(3) Using environment

Temperature: 0 to 40°C
Humidity: 30 to 90%

(4) When the 100X objective is used, the field diaphragm image cannot be focused.
\
(5) When the phase contrast attachment (BHZPC, CH2-PCD, CHsRSlO, CH2-RS40) is
used, the field diaphragm image cannot be focused.

(6) Before replacing the lamp, be sure to turn off the main switch and plug out the power
cord.

(7) After the stage contacts the stopper, do not rotate the X/Y knob.

(8) Do not move the stage and the specimen holder without rotating the stage control knob.

(9) Do not transfer the frame by holding the stage, stage control knob, or observation tube.

3-2 iX4OF

(1) Using environment

Temperature: 0 to 40°C
Humidity: 30 to 90%

(2) When the 100X objective is used, the field diaphragm image cannot be focused.

(3) When the phase contrast attachment (CX-PCD) is used with the 40X and lOOX’objectives,
the field diaphragm image cannot be focused.

(4) Before replacing the lamp, be sure to turn off the main switch and plug out the power
cord.
/ -1

A-3
01.10.1997
CH30FKH40FiCX40F A. OUTLINE OF PRODUCT

(5) Use the photo eyepiece of PE3.3X, PE4X, or PE5X.

(6) For photomicrography, use the heat absorption filter (45HA) in combination with this
frame.

(7) After the stage contacts the stopper, do not rotate the X/Y knob.

(8) Do not move the stage and the specimen holder without rotating the stage contro1 knob.

(9) Do not transfer the frame by holding the stage, stage control knob, or observation tube.

4. Specifications
c-!
4-1 CH30F/CH40F

Item Specifications Remarks

1 Mounting of (1) Circular dovetail #34m


observation tube (2) Ob
servation tube fixed with the screw using Allen
wrench
(Fixed with the knob for only the 1OOVsystem
frame with left control knob)

2 Revolving (1) CH30F: Quadruple revolving nosepiece,


nosepiece CH40F: Quintuple revolving nosepiece
(2) Revolving nosepiece facing to backward direction
(fixed to the arm)
i .
3 Focusing (1) Coaxial coarse and fine adjustment knobs
mechanism
(2) Coarse/fine adjustment stroke: 25 mm
(3) Fine scale: 2.5 pm/l graduation
(4) Coarse adjustment stroke per rotation: 39.6 mm
(5) Fine adjustment stroke per rotation: 0.2 mm
(6) Coarse adjustment knob
(with the torque adjustment mechanism)
(7) Coarse adjustment lock mechanism
(upper limit)

A-4
CH30F/CH40F/CX40F A. OUTLINE OF PRODUCT

Item Specifications Remarks

4 Condenserholder (1) Sleeve type mounting, condenserfixed with knob


Condensermounting diameter $36.8H8+i*039[mm]
(2) Stroke: 28 mm
2
(3) Condenserheight adjustment knob located.opposite
to stage control knob

5 Transmitted light (1) 6V2OW halogen lamp (CH30F) PHILIPS7388


illumination 6V3OW halogen lamp (CH40F) PHILIPS5761
(2) Built-in voltage switch (Average life:
1oov - 110-120v 100 hours
220V * 230-240V
/“
(3) Power cord removable
(4) Lamp replacementby opening back cover

5 Filter (1) Cobalt filter (32.5G2) to be set on‘filter holder or’


auxiliary lens, and mounted below condenser
(2) $45 mm filter mountable in the collector lens part

7 Light intensity (1) Variable by using rotary variable resistor Variable by .


control rotating knob

8 Field diaphragm (1) Built-in field diaphragm CH30F is optional


(CH40F only)
(2) Auxiliary lens for field diaphragm centering
adjustment to be mounted below condenser
(3) Field diaphragm centering adjusted by moving
auxiliary lens
‘,
f‘ (4) Field diaphragm centering adjustment;
knob type
(5) Field diap hragm image to be focused with 4X to
40X objective

) Dimensions 160 (W) x 252.6 (D) x 304.5 (H) (frame) Unit: mm


188 (W) x 134 (D) x 23 (H) (stage)

0 Weight 7.1 kg

f‘

A-5
01.10.1997
CH30FICH40FICX40F A. OUTLINE OF PRODUCT

Item Specifications Remarks

11 Stage (1) X/Y coaxial vertical knob rotating type


(2) X-advance: Wire type
Y-advance: Wire type
(3) Guide: Ball guide type
(4) Operating range: Y-axis = 50 mm
X-axis = 76 mm
(5) X/Y-advance with main scale and vernier
Main scale: Y-axis main scale = 0 to 50 mm
X-axis main scale = 100 to 180 mm
Minimum unit: X/Y-axis main scale = 1 mm
Minimum reading: 0.1 mm with vernier (;..- ’
Scale: Line width = 0.2 mm
Height = 0.2 mm
12 Specimen holder (1) Fixed to stage
(2) Holding capacity:
Holds one or two pieces of standard slide glass
(76 mm x 26 mm)
Specimen thickness = 0.9 to 1.4 mm
(3) Sloping part provided for holding slide glass

4-2 CX4OF

Item Specifications Remarks

1 Mounting of (1) Circular dovetail mounting $38 mm


observation tube (2) Ob
servation tube fixed with the screw using AIlen
wrench

2 Revolving (1) Quintuple revolving nosepiece fixed to arm


nosepiece
(2) Revolving nosepiece facing to backward direction

3 Focusing (1) Coaxial coarse and fine adjustment knobs


mechanism
(2) Coarse/fine adjustment stroke: 25 mm
(3) Fine scale: 2.5 ,um/l graduation
(4) Coarse adjustment stroke per rotation: 39.6 mm
(5) Fine adjustment stroke per rotation: 0.2 mm

A-6
CH30F/CH40F/CX40F A. OUTLINE OF PRODUCT

Item Specifications Remarks

3 Focusing (6) Coarse adjustment knob (with the torque adjustment


mechanism mechanism)
(cont.)
(7) Coarseadjustment lock mechanism(upper limit)

4 Condenserholder (1) Sleevetype mounting, condenserfixed with knob
Condensermounting diameter #36.8H8+i’039 [mm]
(2) Stroke: 28 mm
(3) Condenserheight adjustmentknob located opposite
to stage control knob

5 Transmitted light (1) 6V3OW halogen lamp PHILIPS5761


f-l illumination
(2) Built-in voltage switch (Average life:
220V c-, 230-240 V 100 hours)
1oov -++110-120 v
I
(3) Power cord removable
(4) Lamp replacementby opening back cover

6 Filter (1) Cobalt filter (32.5C-2) to be set on filter holder or


auxiliary lens, and mounted below condenser
(2) @l5 mm filter mountable in the collector lens part

7 Light intensity (1) Variable by using rotary variable resistor Variable by rotating
control knob

8 Field diaphragm (1) Built-in field diaphragm Mounted below


(2) Field diaphragm centering to be adjusted by moving ‘Ondenser
the auxiliary lens
(3) Field diaphragm centering adjustment;
knob type
(4) Field diaphragm image to be focused with 4X to
40X objective

9 Mounting of (1) Slider type analyzer mountable


analyzer

10 Dimensions 160 (W) x 252.6 (D) x 326 (H) (frame) Unit: mm


188 (W) x 134 (D) x 23 (H) (stage)

11 Weight 7.8 kg

A-7
01.10.1997
CH30F/CH40F/CX40F A. OUTLINE OF PRODUCT

Item Specifications Remarks

12 Stage (1) XY coaxial vertical knob rotating type


(2) X-advance: Wire type
Y-advance: Wire type
(3) Guide: Ball guide type
(4) Operating range: Y-axis = 50 mm
X-axis = 76 mm
(5) XiY-advance with main scale and vernier
Main scale: Y-axis main scale = 0 to 50 mm
X-axis main scale = 100 to 180 mm
Minimum unit: X/Y-axis main scale = 1 mm .-.
Minimum reading: 0.1 mm with vernier (.
Scale: Line width = 0.2 mm
Height = 0.2 mm

13 Specimen holder (1) Fixed to stage


(2) Holding capacity:
Holds one or two pieces of standard slide glass
(76 mm x 26 mm)
Specimen thickness = 0.9 to 1.4 mm
(3) Sloping part provided for holding slide glass

A-8
CH30F/CH40F/CX40F A. OUTLlNE,OF PRODUCT

5. Dimensions

5-I CH30F/CH40F

.233

The “*” marke.dheight varies with the interpupillary distance. The height shown above is for,
the interpupillary distance of 62 mm.

-\
f

I I
233
4
The “*”
marked height varies with the interpupillary distance. The height shown above is for
the interpupillary distance of 62 mm.

01.10.1997
CH30F/CH40F/CX40F 8. INSPECTION STANDARD

1. Inspection Items and Standards

Inspection item Standard Inspection method

Ulumination illumination center Center of objective’s Set the centering telescope (KNOO29)
system exit pupil diameter the KNO048 accessoryadapter-2, and
the objective (10X) to check the
displacementbetween the center of
the objective’s exit pupil diameter and
the illumination center.

Joarse/fine Rotation force of 60043OOg Tie a string around the knob and .
adjustment coarse adjustment measurethe working force with a
/ ,, knob tension gauge.

Rotation force of fine 20 - 100 g


adjustmentknob \

Condenser Rotation force of 400 - soog Tie a string around the knob and
Iolder condenserheight m.easurethe working force with a
adjustmentknob tension gauge.

stage Squareness 0.1/75 mm Set SKIN0004 to the revolving


(X/Y directions) nosepieceto measure the squareness,
back and forth, and right and left.
(0.1 mm thickness gauge must not go
through.)

Specimenholder 0.06 mm thickness Measure the clearance between the


clearance gauge must go through. stage and the specimen holder.
f‘ 0.6 mm thicknessgauge
must not go through.

Rotation force of x/y X = 40 - 100 g Tie a string around the knob and
knobs measurethe working force with a
Y = 140 - 200 g tension gauge.

B-l 01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

1. Back Cover and Display Panel

,‘@ 1

\
I \
r* R /
‘. iif
/
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
f

No. Parts name Screw Grease Adhesive Remarks

0 BACK COVER ASS’Y CUKSK3X8SA(‘l) 5 PCS. Disconnect the four


cables from the board

@ CIRCUIT BOARD CUTB3XlOSA(‘2) 1 pc.

0 PLATE

@ KNOB

@ BACK COVER

@ EARTHCORD CUTB4X8SA(‘3) 1 pc.


SW4SA(‘4) 1 pc.
KNW4SA(‘5) 1 pc.
HWB4SA(‘6) 1 pc.

0 ACNLET CSK3X8SA(‘7) 2 PCS.

@ SWITCH

@ ACCORD

33 SCREW

D KNOB

@ VARIABLE RESISTOR Loosen the accessory


nut.

D FIXING PLATE OT3112

t+ FIXING PLATE AB3X16SA(‘S) 1 pc. OT3112

D PANEL OT102S

c-2
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
CT \I

2. Bottom Plate Assembly

*g-b
*102 * 12
*11
SC
7 5:::
03F
8 ,,
-:m3w
,2g;Fl -+%d@

9
A
J??

f ‘i

C-3
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

No. Parts name Screw Grease Adhesive Remarks

0 BOTTOM PLATE CUK3X6SA(* 1) 4 PCS.


HWB3SA(*2) 1 pc.

@ HEAT SHIELD PLATE CUK3X4SA(*3) 2 PCS.

@ LIGHT SHIELD PLATE CUK3XISA(*4) 2 PCS.

@ TRANSFORZIER ASS’Y CUK4X8SA(*5) 2 PCS. CH30F


@ CORD HOLDER SW4SA(*6) 2 PCS.
KNW4SA( *7) 2 PCS.
6N4SA(*8) 1 pc.
____________--------------------------- ---
CUK3XSSA(*5) 4 PCS. CH40F, CX40F
SW3SA(*6) 4 PCS.
KNW3SA( *7) 4 PCS.
6N3SA(*8) 1 pc.

@ WIRE

0 SOCKET ASS’Y 3PUK2XlOSA(*9) 2 PCS. Disconnect the two


SW2SA(*lO) 2 PCS. cables from the
Kii2SA(*ll) 2 PCS. connector @.
Refer to xl below.

@ SOCKET HOLDER CUK4XSSA( * 12) 2 PCS. Do not disassembleit


SW4SA(*13) 2 PCS. except parts
Kiw4SA(*14) 2 PCS. replacement.
After disassembly,
adjust the
illumination center
referring to D-l.

@ HEAT SHIELD PLATE CUTB3XSSA(* 15) 2 PCS.

@ KNOB

0 KNOB

@ COVER

%1 When disconnecting the two cables from the connector @ to disassemble the socket assembly,
insert a thin screwdriver into the cable connection side and pull out the cable wrenchingly.

C-4
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

3. Focusing Guide Unit

C-5
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

No. Parts name Screw Grease Adhesive Remarks

0 STAGE AB3XSSA(* 1) 4 pcs. Press it in the arrow


(C3-SVR/SVL) SW3SA(*2) 4 PCS. direction.
BNW3SA(*3) 4 PCS. Refer to C-13 for the
disassembly and
assembly procedures
of each component.

@ GUIDE ASS’Y AB3X12SA(*4) 6 PCS. Press it in the arrow


SW3SA(*5) 6 PCS. direction.
BrNW3SA(*6) 6 PCS.

@ OUTERGUlDE AB3XlOSA(*7) 5 PCS. OT2008 OT1838


SW3SA(*8) 5 pcs.
KNW3SA(*9) 5 PCS.

@ WIRE GUIDE (2 PCS.)

@ ROLLER (8 PCS.) OT2008

@ CASING

%, WIRE GUIDE (2 PCS.)

8 NN-ERGUIDE OT2008 Guide working


force = 60 - 120 g

3 WIRE GUIDE (2 PCS.)

D ROLLER (S PCS.) OT200S

n CASING

D WIRE GUIDE (2 PCS.)

D RACK AB3XSSA(* 10) 2 PCS. Press it in the arrow


KIIW3SA(*ll) 2 PCS. direction.

@ GUIDE FRAME OT2008

C-6
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

4. Base Cover, Collector Lens, and Arm

r,a
--
-

a
-

I
1

I-m ,

- -- -bJ0
I
; ? -7 --j K*8 1
‘3 G p
w
[ b@-@ 1
2
A
f
L7

c-7
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

No. Parts name Screw Grease Adhesive Remarks

@ BASE COVER ABSK3XSSB(‘l) 2 PCS. Press it in the


arrow direction.

@ FIELD DIAPHRAGM 3PUTB2X6SA(*2) 2 PCS. Used for CH4OF


(C2-FS) and CX4OF

@ WASHER

@ GLASS

@ COVER

@ UPPER FRA!!E CUK3XSSA(*3) 2 PCS. Used for CH40F


and CX4OF c’
a WIRE Used for CH40F
and CX40F

@ GLASS Used for CH40F


and CX40F

@ DIAPHRAGM RNG Used for CH40F


and CX40F

‘@ SPRING OT2008 OTlS38 Used for CH40F


(2 PCs*) and CX40F

@ DIAPHRAGM BLADE Used for CH40F


(12 PCS.) and CX40F

@ LOWERFRAME Used for CH40F


and CX40F

@ LENS FRPLlCfE AB3XSSA(*4) 2 PCS. Refer to D-l for the


BNW3SA( *5) 2 PCS. . repair procedure.

@ RING

@ LENS

@ WIRE

0 FROSTED GLASS

@ PRISM ASS’Y CUK2.6X16SA(‘6) 4 PCS. @I to be used for


@ NOSEPIECE CH30F and CH40F

c-s
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

NO. Parts name Screw Grease Adhesive Remarks

@ CLAMPING SCREW or OT1595


KNOB

@ SLIDER HOLDER CSK3X8SB(*7) 2 PCS. _I Used for CX40F


ASS?’

@ COVER PSTB2X4SA(*8) 2 PCS. Used for CX40F

CLICK SPRNG Used for CX4OF

@ SLIDER HOLDER Used for CX40F.

/ 0 ARM AB6X16SA(*9) 3 PCS. Pressit in the


arrow direction.

@ FRAME \

f ‘

c-9
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
i

5. Coarse/Fine Adjustment Knob

- -g-J@<
I **9
A /I,41-I *4 J

c-10
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

No. Parts name Screw Grease Adhesive Remarks

0 PLATE (2 PCS.)

@ FINE ADJ. KNOB ABS3X8SA( * 1) 1 PC* 1

CD SHAFT ABS3X8SA(*2) 1 PC. 1 OT2008, / OT;;;; j *

@ GEAR

@ FINE ADJ. KNOB

@ SPRING WASHER OT2008

f’, @ WASHER OT2008

@ COARSE ADJ. CWK2.6X%A(*3) 3 PCS.


KNOB(L) \

@ LOCK KNOB

@ FINESHAFT ACU3X4SA(*4) 2 PCS. OT2008


MOUNT
I I

0 WASHER 1 OT2008 (

0 SPRING

@ COARSE ADJ. ZWK2.6XjSA(*5) 3 PCS.


WOB CR)

@ PLATE 3SK2.6X6SA(*6) 2 PCS.


3UK2.6XSSA(*7) 1 pc.

@ GEAR 1 OT2012 /

@ GEAR OT2012

0 GEAR OT2012.

@ SHAFT M0uN-r
ASS’Y

@ PINION UNIT 4CU3X4SA(*S) 2 PCS.

@ WASHER OT2006

@ SPRING WASHER OT2006

3 TENSIO;\; WOB

c-11
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

NC Moz nazne 1 Screw Grease 1 Adhesive 1 Remarks (

-&

BALL (30 PCS.) B1/16UO

BALL (30 pcs.) OT2012


I I

RING

STOPPER RING Coat the sliding surface


of stopper ring with a
6B pencil. (Contact
surface with stopper
holder a,>

@ STOPPER OT2006
HOLDER
-

(.

c-12
C. DISASSEMBLY AND ASSEMBLY
PROCE.DURES

6. Stage

6-l Y-guide unit

_-
<’ \

.,
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

NO. Parts name Screw Grease Adhesive Remarks

0 Y-VERNIER CUK3X7SA( * 1) 2 PCS. Mount it with a 0.1 mm


SW3SA(*2) 2 PCS. thickness gauge in between
KNW3SA(*3) 2 PCS.

@ COVER OT1873

@ PLATE AB3XlOSA(*4) 1 pc. OT1315 Y-rope tension =


500 - 5.50~

@ PLATE OT1315

@ Y-ROPE

@ Y-GUIDE AB3X8SA(*5) 4 PCS. OT2024 OT1838 Y-guide working force =


KNW3SA(*6) 4 PCS. 20 - 3og

0 Y-WIRE GUIDE
(2 PCs*)
@ Y-CASING

@ BALL (6 PCS.) B3UO OT2024 3 PCS.each from both ends

@ Y-WIRE GUIDE
(2 PCs*)
@ LOWER STAGE Refer to next page for the
ASS’Y disassembly and assembly
procedures of each
component.

@ Y-WIRE GUIDE
(2 PCS.)

0 BALL (6 PCS.) B3UO OT2024 3 PCS.each from both ends

@ Y-CASING

@ Y-WIRE GUIDE
(2 PCS.)

@J Y-GUIDE-L AB3XSSA(*7) 4 PCS. OT2024 Press it in the arrow


KiiW3SA(*8) 4 PCS. direction,

c-14
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

6-2 Lower stage ass’y

f“

C-15
01.10.1997
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES . .
i

Screw Grease Adhesive Remarks

OT1983

@ OUTERGbmE AB3XlOSB(* 1) 2 PCS.


SW3SA(*2) 2 PCS.

-I- @

8
CD-HOLDER

RACK
KNW3SA(*3) 2 PCS.

CUKjX6SA(*4) 2 PCS.
SW3SA(*5) 2 PCS.
OT2029

Press it in the arrow


direction.

OT2008

ANU3X6SA(*6) 3 PCS.

0 SPRING ACU3X4SA(*7) 1 pc.


NP3X16UO(*8) 1 pc.

@I IKNOB Working force = 400 - 8009

@ PINION OT2029

@ OUTER GUIDE AB3XlOSB(*9) 2 PCS.


SW3SA(*lO) 2 PCS.
t
KNW3SA(*ll) 2 PCS.

@ SPRIiiG PEATE 4B3X6SA( * 12) 2 PCS.


SW3SA(*13) 2 PCS.
KNW3SA(* 14) 2 PCS.

OT2024

C-16
CH30F/CH40F/‘CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
J ‘1

6-3 X/Y knob ass’y


CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

NO. Parts none Screw Grease Adhesive Remarks

0 X-KNOB CUKSK3X8SA(‘l) 1 pc.

0 SCREW SW3SA(*2) 1 pc.

@ Y-KNOB

@ RING ACU2X2SA(*3) 3 PCS. When assembling the ring,


set two 0.1 mm thickness
gauges between this ring
and Y-shaft @ at both
ends.

@ X-NUT ACU3X3SA(*4) 2 PCS. X rotation force =


40 - 1oog

@ X-SPRING OT1595
WASHER

0 WASHER OT1595

Go Y-NUT ACU3X3SA(*5) 2 PCS. Y rotation force =


140 - 2009

@ Y-SPRING OT1595
WASHER

@ Y-WASHER OT1595

0 Y-SHAFT

@ Y-WASHER OT1595
(2 PCs*)

0 SHAFT OT1595

@ BEARING

@I X-SHAFT

@ BEARING

C-18
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
f -‘\,

6-4 X-guide unit

4
I(=%
A I 3

r“ ‘* 2

yo\& 1

OO

3
?, ,:’
0

I
” I I

-\

I
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES

No. Parts name


I Screw Grease Adhesive

0 CLIP HOLDER A.R3X6SA(‘l) 2 PCS. OT2110 Check the specimen holde


clearance.
* 0.06 mm thickness
gauge must go through.
* 0.6 m thickness gauge
must not go through.

0 SHAFT PSIQX4SA(*2) 2 PCS. OT2110 OT1983


(screw)

CLIP

SPRING

HOLDER CSK3X6SA(‘3) 1 pc. OT1131 X-rope tension = 50 - 60g


CUK3X6SA(‘4) 2 PCS. (screw)
KNW3SA(‘S) 2 PCS.

3.-IAFr OT1131

XOPE HOLDER 3T1.595

3EARNG

VASHER 3T159-5

<-ROPE

ZLIP HOLDER CUK3X4SA(‘6) 3 PCS. YI-2024 IT1838 X-guide working force =


10 - 2og

0 NIRE GUIDE (2 PCS.)

0 <-CASING

3ALL (4 PCS.) BWO IT2024 2 PCS.each from both ends

<-WIRE GUIDE
2 PCS.)

<-GUIDE IT2024 3T1838

0 VIRE GUIDE (2 PCS.)

MLL (4 PCS.) B3UO IT2024 2 PCS.each from both ends

C-CASING

c-20
CH30F/CH40F/CX40F C. DISASSEMBLY AND ASSEMBLY
PROCEDURES
f‘

No. Parts name Screw Grease Adhesive 1 Remarks

@ X-WIRE GUIDE
(2 PCS.)

@ UPPER STAGE OT2024

C-21
CH30F/CH40F/‘CX40F D. REPAIR PROCEDURE

1. Adjustment of Illumination Center

1-l Remove the BASE COVER 0.

Screw: ABSK3X8SB (‘1) 2 PCS.


a

1-2 Remove the LENS FRAME 0.

Screw: AB3X8SA (*2) 2 PCS.


Washer: BNW3SA (‘3) 2 PCS.

1-3 Remove the WIRE @ and the


FROSTED GLASS 8 and set the LENS
FRAME @ again.

Screw: AB3X8SA (‘2) 2 PCS.


Washer: BNW3SA (‘3) 2 PCS.

1-4 Make sure that the lamp is completely


inserted.

(It must not be caught midway.nor


inclined.)’

1-5 Set the following jigs and products to


the frame.
r x Use the KIN0048 accessory adapter-2 upside
down. Centering telescope (KNO029) . .. .. 0
KllOO48 accessory adapter-2 . ... .. . . @
CH3-BI45 .. . .. .. .. .. .. .. ... .. .. . .. .. . .... . . .. . @
10X objective .. ... . .. ... .. .. .. .. .. .. ... .. . .. @

1-6 Move the inner tube of CENTERING


TELESCOPE 0 vertically to focus on
the lamp filament.

D-l
01.10.1997
CH30F/CH40F/‘CX40F D. REPAIR PROCEDURE

r
1-7 Move the LENS FRAME 0 to align the
center of the lamp illumination with the
center of the objective’s exit pupil
diameter.

Screw: AB3X8SA (‘1) 2 pcs.


Washer: BNW3SA (*2) 2 PCS.

l-8 After screwing, mark the position of the


LENS FRAME 0, and remove it once.

1-9 Set the FROSTED FILTER @ and the i


WIRE @I to the LENS FRAME 0 and
fix to the frame securely according to
the marking.

Screw: AE33X8SA (‘1) 2 pcs.


Washer: BNW3SA (‘2) 2 PCS.

l-10 Attach the BASE COVER @. (Press it


in the arrow direction.)

Screw: ABSK3X8SB (‘3) 2 PCS.

l-11 If the illumination center cannot be t


adjusted in the above method, move the
SOCKET HOLDER 0 for adjustment.

1-12 Remove the observation tube (CH3-


BI45) and the objective (10X), and
make sure that the field illumination is
free of unevenness when viewed from
above the frame.

D-2
E. JIGS AND TOOLS

1. List of Jigs and Tools

No. Description Page

Centering telescope IB-l, D-l


Adapter-2 (supplied with KNO048)

OT0086 Tension gauge (300g) B-l, C-6, 14, 18,20

OT1068 Tension gauge (3 kg) B-l, C-14,16

OT0317 Thickness gauge IB-l, C-14,18,20

sKNooo4 ( Gauge for checking stag? tilt alignment IB-l


Product: CH3-BI45 ID-l
Product: Objective (10X)
CH30F/CH40F/CX40F F. LUBRICANTS AND CHEMICALS

1. List of Lubricants

Description Page

OT1595 I Silicone grease IC-9,18,20


OT2006 Grease (heavy) CA, 12

OT2008 I Grease (medium) C-6,8, 11,16

OT2012 I Molykote grease Ic-11,12


OT2024 Grease (light) C-14, 16,. 20,21
f‘
OT2029 Grease (heavy) C-16

OT2110 Grease (light) \ c-20

2. List of Chemicals _

No. Description Page

OT1028 Epoxy adhesive (12 hours) c-2

OT1131 Shellac c-11,20

OT1315 Epoxy adhesive (5 min.) c-14


/‘
OT1838 Cyanoacrylate adhesive C-6, 8, 14, 20

OT1873 Silicone adhesive (black) c-14

OT19S3 Solvent based adhesive (red) C-12, 16,20

OT3111 Cyanoacrylate adhesive c-12

OT3112 Silicone adhesive c-2

F-l
01.10.1997

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