Installation

Operation
Maintenance
Chilled Water Fan Coil Unit
Model HFCA
Size 03~14

HFCA-SVX01A-EN
 Table Of Contents

General Information 3
General / Motor / Coil / Drain Pan
Figure 1 : General Illustration Of Unit

HFCA Model Designation 5

Installation 6
Receiving And Handling
Installation Considerations
Mounting
Duct Connections
Piping
Electrical Connections
Figure 2 : Typical Installation With Rear Return Plenum
Figure 3 : Duct Work
Figure 4 : Model HFCA Coil Connections

Dimension Data and Weights 9

Figure 5 : Model HFCA
Figure 6 : Model HFCA With Return Plenum And Filter

Wiring Diagrams 10
Figure 7 : Model HFCA Wiring Diagrams

Installation Checklist 11

Start Up/Operation 12

Maintenance 13
Figure 8 : Fan Board Assembly
Periodic Maintenance Checklist
Maintenance Procedures
Maintenance Contract
Training

© American Standard Inc. 2004 2 HFCA-SVX01A-EN

 General Information

This service manual covers the installation, Motor • Coil assembly is tested over 20 kg/cm2.
operation and maintenance of the Trane • Motor is of permanent split capacitor type • A manual air vent is fitted with a drain line
HFCA chilled water Fan Coil. It should be for maximum efficiency and low noise with to the drain pan to avoid any water drips
read thoroughly before installing the fan coil sealed sleeve bearing and permanent when venting.
unit. lubrication. • A water drain is located at the bottom of
• The motor capacitor is totally enclosed in a the coil header.
General / Motor / Coil / Drain Pan metal shield, and attached to the motor.
The motor lead-out wires are enclosed by Drain Pan
General
• Fabricated with a rigid galvanized steel flexible metal conduit and providing The drain pan is 25mm depth with 0.8mm
protection against damage. thickness galvanized steel c/w internal
casing.
• The DIDW centrifugal fans have balanced, • Optional ball bearing. epoxy resin coating.
• CE and CAS safety certified.
galvanized steel, and forward curved For sure without leakage occur, the
blades. fabrication of drain pan by one-piece
Coil
• The fan board and the top of coil casing stamping process with seamless and no
have insulation of 6mm thickness, • The coil can have 2,3 or 4 rows, with
joint. The standard insulation material is
copper tubes mechanically bonded into slit
3
108 kg/m high-density non-flammable PU 5mm thickness, 27 kg/m3 density PE foam.
foam. aluminum fin collars.
The drain pan has one 3/4-inch male pipe
• Water inlet / outlet connections are
• An optional return air plenum is available to thread (JIS B 0203-1966) connection.
allow the connection different types of filter. 3/4-inch female pipe thread (JIS B 0203-
1966). Header assembly is a one-piece
• IEC 60335 safety certified.
casting, which enables to connect steel
pipe directly.

3 HFCA-SVX01A-EN
Figure 1 : General Illustration Of Unit

© American Standard Inc. 2004 4 HFCA-SVX01A-EN

 HFCA Model Designation

H F C A 03 C N H 1 N A N B
1 2 3 4 5,6 7 8 9 10 11 12 13 14
DIGIT 1 - Position DIGIT 10 - Voltage/Hertz/Phase G = STD. SUS / 6mm Non-Flammable BS476, Part7 Insulation
H = Horizontal 1 = 220-240 / 50 / 1 H = Long SUS / 6mm Non-Flammable BS476, Part7 Insulation
2 = 220-240 / 60 / 1 I = STD. Galvanized Steel / 10mm PE Insulation
DIGIT 2 - Unit Type 5 = 115 / 60 / 1 J = Long Galvanized Steel / 10mm PE Insulation
F = Fan Coil S = Special K = STD. SUS / 10mm PE Insulation
DIGIT 3 - Casing L = Long SUS / 10mm PE Insulation
DIGIT 11 - Control Valve Package M = STD. Galvanized Steel / 15mm PE Insulation
C = Concealed N = Thread Connection / Without Valve Package O = Long Galvanized Steel / 15mm PE Insulation
DIGIT 4 - Development Sequence B = 2 Pipe System / With Single 2-Way 2 Position Valve / Without P = STD. Galvanized Steel / 9mm Non-Flammable BS476, Part7
A = First Thermostat Insulation
C = 2 Pipe System / With Single 2-Way 2 Position Valve / With Q = Long Galvanized Steel / 9mm Non-Flammable BS476, Part7
DIGIT 5.6 - Size / Nominal CFM Cool Thermostat Insulation
03 = 300 CFM D = 2 Pipe System / With Single 2-Way 2 Position Valve / With R = STD. SUS / 15mm PE Insulation
04 = 400 CFM Cool/Heat Thermostat T = Long SUS / 15mm PE Insulation
06 = 600 CFM E = 2 Pipe System / With Single 3-Way 2 Position Valve / Without U = STD. Galvanized Steel / 15mm Non-Flammable BS476, Part7
08 = 800 CFM Thermostat Insulation
10 = 1000 CFM F = 2 Pipe System / With Single 3-Way 2 Position Valve / With Cool V = Long Galvanized Steel / 15mm Non-Flammable BS476, Part7
12 = 1200 CFM Thermostat Insulation
14 = 1400 CFM G = 2 Pipe System / With Single 3-Way 2 Position Valve / With W = STD. Galvanized Steel / 25mm Non-Flammable BS476, Part7
Cool/Heat Thermostat Insulation
DIGIT 7 - Coil Row, Connection Side
H = 4 Pipe System / With 2 Sets 2-Way 2 Position Valve / Without X = Long Galvanized Steel / 25mm Non-Flammable BS476, Part7
A = 2 Row Cooling, Right Hand
Thermostat Insulation
B = 2 Row Cooling, Left Hand
I = 4 Pipe System / With 2 Sets 2-Way 2 Position Valve / With Cool/ Y = STD. SUS / 25mm Non-Flammable BS476, Part7 Insulation
C = 3 Row Cooling, Right Hand
Heat Thermostat Z = Long SUS / 25mm Non-Flammable BS476, Part7 Insulation
D = 3 Row Cooling, Left Hand
V = Standard Piping / Infrared Wireless Control (Cooling & S = Special
E = 4 Row Cooling, Right Hand
Heating)
F = 4 Row Cooling, Left Hand
W = 2 Pipe System / With Single 2-Way 2 Position Valve / Infrared DIGIT 13 - Plenum / Filters
G = 2 Row Cooling, 1 Row Heating, Right Hand
Wireless Control (Cooling & Heating) N = Without Return Plenum / No Filter
H = 2 Row Cooling, 1 Row Heating, Left Hand
X = 2 Pipe System / With Single 3-Way 2 Position Valve / Infrared A = With Return Plenum / 4mm P.P Nylon Filter
J = 3 Row Cooling, 1 Row Heating, Right Hand
Wireless Control (Cooling & Heating) B = With Return Plenum / 12mm Aluminum Media
K = 3 Row Cooling, 1 Row Heating, Left Hand
1 = 2 Pipe System / With Single 2-Way 2 Position Valve / With C = With Return Plenum / 12mm Foam Media
S = Special
Trane Wall Mounted Zone Sensor / ZN510 (Cooling Only) D = With Return Plenum / 20mm Aluminum Media
DIGIT 8 - Electric Heat 115V / 220V (240V) 2 = 2 Pipe System / With Single 2-Way 2 Position Valve / With E = With Return Plenum / 20mm Foam Media
N = None Trane Wall Mounted Zone Sensor / ZN510 (Cooling & Heating) F = With Return Plenum / No Filter
A = 1.0 kW(1.2 kW) Heater (Size 03~14) 3 = 2 Pipe System / With Single 2-Way Floating Valve / With Trane G = With Return Plenum / 25mm Aluminum Media
B = 1.5 kW(1.8 kW) Heater (Size 04~14) Wall Mounted Zone Sensor / ZN520 (Cooling Only) I = With Return Plenum / 20mm P.P. Nylon Filter
C = 2.0 kW(2.4 kW) Heater (Size 06~14) 4 = 2 Pipe System / With Single 2-Way Floating Valve / With Trane K = With Return Plenum / 12mm Non-Woven
D = 2.5 kW(3.0 kW) Heater (Size 08~14) Wall Mounted Zone Sensor / ZN520 (Cooling & Heating) L = With Return Plenum / 20mm Non-Woven
E = 3.0 kW(3.6 kW) Heater (Size 08~14) 5 = 2 Pipe System / With Single 3-Way 2 Position Valve / With P = With Return Plenum / 25mm Foam Media
F = 3.5 kW(4.2 kW) Heater (Size 10~14) Trane Wall Mounted Zone Sensor / ZN510 (Cooling Only) S = Special
G = 4.0 kW(4.8 kW) Heater (Size 12~14) 6 = 2 Pipe System / With Single 3-Way 2 Position Valve / With
Trane Wall Mounted Zone Sensor / ZN510 (Cooling & Heating) DIGIT 14 - Design Sequence
S = Special
B = Second

kW in bracket for 240V only 7 = 2 Pipe System / With Single 3-Way Floating Valve / With Trane
Wall Mounted Zone Sensor / ZN520 (Cooling Only) Note:
DIGIT 9 - Motor Type 8 = 2 Pipe System / With Single 3-Way Floating Valve / With Trane 1. HFCA will not support sweat connection for standard piping.
N = Normal Duty Without Temperature Cutout-standard Wall Mounted Zone Sensor / ZN520 (Cooling & Heating) 2. The wiring of thermostat or zone sensor to motors, ZN or valves
M = Normal Duty With Temperature Cutout
DIGIT 12 - Drain Pan must be done on job site.
H = High Static Without Temperature Cutout
A = STD. Galvanized Steel / 5mm PE Insulation 3. Non-flammable PU insulation meet the regulation of BS476
G = High Static With Temperature Cutout
B = Long Galvanized Steel / 5mm PE Insulation part7 class 1 and part6 class O.
I = Normal Duty Without Temperature Cutout/With Ball Bearing
J = Normal Duty With Temperature Cutout/With Ball Bearing C = STD. SUS/5mm PE Insulation
E = High Static Without Temperature Cutout/With Ball Bearing D = Long SUS/5mm PE Insulation
F = High Static With Temperature Cutout/With Ball Bearing E = STD. Galvanized Steel / 6mm Non-Flammable BS476, Part7
A = DCBL Motor For Low ESP(0~40pa) Insulation
B = DCBL Motor For High ESP(40~100pa) F = Long Galvanized Steel / 6mm Non-Flammable BS476, Part7
S = Special Insulation

5 HFCA-SVX01A-EN
 Installation

CAUTION: The installation must be Installation Considerations 1. Install the suspension rods or other
conducted by a qualified technician. For proper installation and operation, check suspension devices which must be
each of the following before mounting the provided by the installer.
Receiving And Handling units: 2. Put the upper W3/8 nuts and W3/8 lock
Trane HFCA Fan Coil units are packaged in washers on suspension rods to prevent
1. Allow adequate space for the unit and free
individual cartons for maximum protection unit from upward tilting during unit
air or service clearances. See Figures 5
during shipment, as well as for easy operation or duct installation, as shown on
and 6 for general unit dimensions. For
handling and storage on the job site. Figure 2 Typical Installion.
servicing and routine maintenance,
3. Hoist the unit into position. See Figures 5
To protect against loss from in-transit provide access to the unit through
and 6 for unit weights.
damage, complete the following upon receipt removable panels in the ceiling.
4. Put on the lower W3/8 lock washers and
of the units: 2. Before installing any unit make sure
then W3/8 nuts to secure the unit, as
proper preparation has been made at
1. Inspect individual pieces of the shipment shown on Figure 2 Typical Installion.
each unit location for piping and electrical
before accepting it. Check for rattles, bent 5. Level the unit casing to avoid poor
connections.
corners on cartons or other visible condensate drainage by adjusting lower
3. Check that the supporting structure is
indications of shipping damage. nuts up/down, and then tighten the upper
strong enough to support unit weights, as
2. If a carton has apparent damage, open it nuts.
given on Figures 5 and 6.
immediately and inspect the contents
4. All units must be mounted LEVEL to Note: Level the unit by checking on the
before accepting the unit. Do not refuse
assure proper drainage and operation. unit casing. Do not use the coil or drain
the shipment. Make specific notations
5. Ducting connected to units (where pan for leveling as they are pitched to
concerning the damage on the freight bill.
applicable) should not exceed the external provide proper drainage.
Check the unit casing, fan rotation, coils,
static pressure rating of the unit.
drain pan, filters and all options.
6. Condensate protection for the chilled Duct Connections
3. Inspect the unit for concealed damage
water valves and piping must be provided Minimum 24 gauge galvanized sheet metal
before it is stored and as soon as possible
by installer. A drain pan extension duct (supplied by the installer) can be
after delivery.
provided by installer should be located attached to duct collars provided at the unit
4. Do not remove damaged material from
under the valves or else the valves and air outlet and inlet, see Figures 5 and 6 for
the receiving location if possible. It is the
piping should be thoroughly insulated. duct collar dimensions. To attach, slip the
receiver's responsibility to provide
7. Units with valve package are equipped duct over the outlet collar and fasten the
reasonable evidence that concealed
with long drain pan which can carry the duct and collar together with screws. Filed-
damage was not incurred after delivery.
condensation from water valves. supplied transition fittings should be used in
5. If concealed damage is discovered, stop
Insulation of valve package is not installations where unit duct collars do not
unpacking the shipment. Retain all
required. match discharge air-grille collars.
internal packing and cartons. Take photos
of the damaged material if possible. One approaches can be used to attach an
Mounting Air Supply Chamber and flexible ducts.
6. Notify the carrier's terminal of damage
The Trane model HFCA units are designed
immediately by phone and mail if any The approach is to slip the duct over the unit
to be suspended from the ceiling on 3/8-16
damage is found. Request an immediate outlet collar and then fasten the duct and
threaded rods furnished by the installer.
joint inspection of the damage by the collar together with screws or rivets, as
Holes are provided at the top of the unit, see
carrier and consignee. shown on Figure 3 Duct Work - A.
Figures 5 and 6 for cutout dimensions and
7. Notify the Trane sales representative of
locations. A return duct can be attached to the return
the damage and arrange for repair. Do not
air collar provided at the unit. To attach, slip
repair the unit, however, until damage is To install the Trane model HFCA, complete
the return duct over the return air collar and
inspected by the carrier's representative. the following:
fasten the duct and collar together with
screws.
© American Standard Inc. 2004 6 HFCA-SVX01A-EN
Piping Electrical Connections CAUTION: Use only copper conductors
Coil connections For wiring and installion, refer to the wiring for wiring connections. Unit terminals are
To complete piping connections, attach the diagram decals on each unit. Also see not designed to accept other types of
water piping with 3/4-inch MPT connection Figure 7 for wiring diagrams. wiring. Aluminum or other conductors
to the coil. The water inlet is on the bottom may cause overheating and unit damage.
A grounding point, which must be properly
and water outlet on the top of the coil. Coil
connected to the building grounding system, Notice: The reserved space for power
connection size and coil connection
has been provided with a mark on the supply cords is 20 mm in diameter.
locations are given on Figure 4. Water inlet/
vertical side of the inlet collar.
outlet connections of unit with valve package Notice: Table shows the range of the fan
are 3/4-inch MPT. 3/4-inch FPT union All electrical connections are to be made in coil units with different heater options.
should be provided by installer. accordance with local electrical codes and Please refer to the current and use the
ordinances. proper power supply cords.
Condensate Drain Connections
Either PVC pipe or steel pipe with 3/4-inch WARNING: Disconnect electrical power
FPT connection can be used as a drain line. source and secure in disconnected
Attach the drain line to the drain connection position before servicing the unit. Failure
with tape-sealant to prevent leakage. A drain to do so may result in personal injury or
line pitch with a minimum slope of 1:50 is death from electrical shock.
recommended.

Model Size HFCA-03 HFCA-04 HFCA-06 HFCA-08 HFCA-10 HFCA-12 HFCA-14

Nominal CFM 300 CFM 400 CFM 600 CFM 800 CFM 1000 CFM 1200 CFM 1400 CFM
TROC300L / TROC400L / TROC600L / TROC800L / (TROC300L+TROC600L) / (TROC600L+TROC600L) / (TROC800L+TROC800L) /
Fan Motor*
TROC300H TROC400H TROC600H TROC800H (TROC300H+TROC600H) (TROC600H+TROC600H) (TROC800H+TROC800H)
Rate Motor Power L* / H* L* / H* L* / H* L* / H* L* / H* L* / H* L* / H*
Input 88W / 97W 98W / 110W 138W / 162W 180W / 200W 218W / 286W 250W / 324W 317W / 400W
2
@220VAC, 50Hz 0.4A / 0.45A 0.45A / 0.5A 0.6A / 0.75A 0.8A / 0.9A 1.0A / 1.3A 1.2A / 1.5A 1.5A / 1.9A
2
Electric heater Option 1.0kW 1.0kW 1.5kW 1.0kW 1.5kW 2.0kW 1.0kW 1.5kW 2.0kW 2.5kW 1.0kW 1.5kW 2.0kW 2.5kW 3.0kW 3.5kW 1.0kW 1.5kW 2.0kW 2.5kW 3.0kW 3.5kW 4.0kW 1.0kW 1.5kW 2.0kW 2.5kW 3.0kW 3.5kW 4.0kW
0
@220VAC 4.5A 4.5A 6.8A 4.5A 6.8A 9.1A 4.5A 6.8A 9.1A 11.4A 4.5A 6.8A 9.1A 11.4A 13.6A 15.9A 4.5A 6.8A 9.1A 11.4A 13.6A 15.9A 18.2A 4.5A 6.8A 9.1A 11.4A 13.6A 15.9A 18.2A
V
Nominal Power**
1.6mm 1.6mm 1.6mm 1.6mm 1.6mm 2.0mm 1.6mm 2.0mm 2.6mm 1.6mm 2.0mm 2.6mm
supply cord diameter
Rate Motor Power L* / H* L* / H* L* / H* L* / H* L* / H* L* / H* L* / H*
Input 106W / 116W 118W / 132W 166W / 194W 216W / 240W 262W / 343W 300W / 389W 380W / 480W
2
@240VAC, 50Hz 0.5A / 0.55A 0.55A / 0.6A 0.7A / 0.9A 0.96A / 1.08A 1.2A / 1.6A 1.5A / 1.8A 1.8A / 2.3A
4
Electric heater Option 1.2kW 1.2kW 1.8kW 1.2kW 1.8kW 2.4kW 1.2kW 1.8kW 2.4kW 3.0kW 1.2kW 1.8kW 2.4kW 3.0kW 3.6kW 4.2kW 1.2kW 1.8kW 2.4kW 3.0kW 3.6kW 4.2kW 4.8kW 1.2kW 1.8kW 2.4kW 3.0kW 3.6kW 4.2kW 4.8kW
0
@240VAC 5.5A 5.5A 8.2A 5.5A 8.2A 10.9A 5.5A 8.2A 10.9A 13.6A 5.5A 8.2A 10.9A 13.6A 16.4A 19.1A 5.5A 8.2A 10.9A 13.6A 16.4A 19.1A 21.8A 5.5A 8.2A 10.9A 13.6A 16.4A 19.1A 21.8A
V
Nominal Power**
1.6mm 1.6mm 1.6mm 1.6mm 2.0mm 1.6mm 2.0mm 2.6mm 1.6mm 2.0mm 2.6mm 1.6mm 2.0mm 2.6mm
supply cord diameter
Protective Device
Thermal cutouts
(For heater option)
* : L - Normal static motor; H - High static motor
** : May use the cable with equivalent gauge.
If the heater device is selected, total current can be obtained by adding the motor current and the optional heater current.
If no heater is selected, nominal power supply cords shall have a nominal diameter not less than 1.6mm.
7 HFCA-SVX01A-EN
Figure 2 : Typical Installation With Rear Return Plenum Figure 4 : Model HFCA Coil Connections

Cooling & Heating Coil Connection Dimensions

2 Row Cooling
Unit 3 Row ( )
1 Row Heating
Size
A B C D E F G H
03-14
Left / 69.6 104.2 138.8 173.6 59.8 171.3 134.2 97
Right
Hand

3 Row Cooling
Unit 4 Row ( )
1 Row Heating
Size
A B C D E F G H
03-14
Left / 68.1 58.4 115.9 183.1 58.6 158.6 158.6 108.6
Right
Hand

Figure 3 : Duct Work

Cooling Connection Dimensions

Unit 2 Row Coil 3 Row Coil 4 Row Coil

Size
A C E F A C E F A C E F
03-14
Left / 57 178 51 181 57 178 51 181 41 174 60 176
Right
Hand

Note:
1.Dimension in mm
2. 25.4 mm=1 in.

© American Standard Inc. 2004 8 HFCA-SVX01A-EN

 Dimension Data and Weights

Figure 5 : Model HFCA

Figure 6 : Model HFCA With Return Plenum And Filter

Note :
1. Dimensions in mm.
2. C1 is the dimension of long drain pan.
3. Right hand coil connection shown.
4. Wiring connection same side as coil and drain connections.
5. Access door below unit required to service fan motor.
6. Wiring controls and junction box not supplied by Trane.
7. Terminal strip supplied with electric heat option only.

External Dimensions(mm) Number of Net Weight(Kg)

Net Weight-With Return Operating Weight(Kg)
Operating Weight-With Return
Model Size plenum and Filter (Kg) plenum and Filter (Kg)
A B C C1 D Fan(s) Motor(s) 2Row 3Row 4Row 2Row 3Row 4Row 2Row 3Row 4Row 2Row 3Row 4Row
HFCA-03 480 530 665 964 490 1 1 19 20 21 22 23 24 19.7 21 22.3 22.7 24 26.3
HFCA-04 730 780 915 1164 740 2 1 23 25 26 27 29 30 24.7 26 28.3 28.7 30 32.3
HFCA-06 865 915 1050 1349 875 2 1 25 27 29 31 33 35 26.2 28.8 31.4 32.2 34.8 37.4
HFCA-08 1150 1200 1335 1624 1160 2 1 30 33 35 38 41 43 31.6 35.4 38.1 39.6 43.4 46.1
HFCA-10 1320 1370 1505 1824 1330 3 2 40 43 46 48 51 54 41.8 45.7 49.6 50.8 54.7 58.6
HFCA-12 1570 1620 1755 2074 1580 4 2 44 48 52 55 58 63 46.2 51.2 56.3 57.2 61.2 67.3
HFCA-14 1650 1700 1835 2154 1660 4 2 47 51 55 59 62 67 49.3 54.4 59.5 61.3 65.4 71.5
9 HFCA-SVX01A-EN
 Wiring Diagrams

Figure 7 : Model HFCA Wiring Diagrams

© American Standard Inc. 2004 10 HFCA-SVX01A-EN

Installation Checklist

The following checklist is provided as an • Units are checked for shipping damage.
abbreviated guide to the detailed installation • Unit location is prepared for weight,
procedures given in this manual. This list leveling and service access.
should be used by the installer to ensure • Unit is mounted securely to the ceiling
that all necessary procedures have been support rods.
completed. For more complete information, • Ductwork connections are complete.
refer to the appropriate sections in this • Coil connections are complete and tight.
manual. • Condensate drain pan connections are
complete and tight.
WARNING: Disconnect electrical power
• Electrical connections completed (fan
source and secure in disconnected
switches, thermostats, heaters).
position before servicing the unit. Failure
• Ground connection completed. Unit casing
to do so may result in personal injury or
is level. Motor-blower assembly rotates
death from electrical shock.
freely.
• Debris on the fan wheel and drian pan are
cleared.
• Start-up preparation is complete and unit is
in the proper operating mode.
• Owner-operator is instructed on unit
operation.

CAUTION: Use only copper conductors

for wiring connections. Unit terminals are
not designed to accept other types of
wiring. Aluminum or other conductors
may cause overheating and unit damage.

11 HFCA-SVX01A-EN
 Start Up / Operation

Preparation For the unit with electric heater option, a

Before starting the unit, complete the above high temperature cutout with automatic reset
mentioned INSTALLATION CHECKLIST to is provided to de-energize electric heat in
ensure the proper start-up preparation is the event of an overheat condition. In
completed. addition to the automatic reset cutout, the
unit also equipped with another high
Operation
temperature cutout with manual reset. These
Fan coil operation can be controlled by a
two temp. cutouts provide double protection
simple motor speed switch or a thermostat
for electric heat operation.
unit.
If the ambient temperature is higher than
The wall-mounted thermostat unit usually
26˚C, the electric heater should not be
includes a motor speed switch, an on/off
turned on.
switch and a thermostat. The on/off switch
turns the unit on and off and the motor If the coil is circulated by hot water, the
speed switch controls the fan speed. The water temperature should not exceed 60˚C.
thermostat controls the water valve and
Coil Venting
usually has a dial to select an approximate
When water is first introduced into a coil, air
setting temperature.
is sometimes trapped in the coil tubing. This
If the associated thermostat is not used for trapped air has a tendency to collect at the
control, the installer should choose other highest point in the coil. Therefore, a manual
type of thermostat which complies with the air vent is installed at the highest point of the
safety codes. header. When there appears to be air
trapped in the coil, resulting in "bubbling" or
The simple motor speed switch, labeled Off-
"clanking" noises within the unit, release air
Hi-Med-Low, controls the fan coil by turning
from the manual air vent by rotating the
the switch to different speed for adjusting the
knob. A pair of pliers can be used if the knob
air flow.
is too tight to turn by hand. Turn knob
counter clockwise 1-2 turns and allow air to
flow out of the air vent until a steady stream
of water appears. Then retighten knob.

© American Standard Inc. 2004 12 HFCA-SVX01A-EN

 Maintenance

Figure 8 : Fan Board Assembly

13 HFCA-SVX01A-EN
Periodic Maintenance Checklist Maintenance Procedures CAUTION: Due to the dimensions and
The following checklist is provided as a Change/Clean Filters
weights of the fan board, at least two
recommended maintenance schedule. Change or clean air filters at least twice a installers is recommended to do this step
Detailed instructions for specific year. Filters will require more frequent care for safety.
maintenance procedures are given after the under high load conditions or dirty air. A 7. Follow the opposite procedures to reinstall
checklist. clogged air filter reduces airflow, cooling the new fan board.
capacity and increases energy usage.
WARNING: Disconnect electrical power Clean up debris on the coil and the inside of
Permanent (cleanable), or replaceable
source and secure in disconnected media filters are acceptable for all units. unit casing before installing the fan board.
position before servicing the unit. Failure Also check for debris on the fan wheel
to do so may result in personal injury or To change filters with replaceable media:
before start-up.
death from electrical shock. 1. Disconnect electrical power source.
Change Fan Housing/Fan Wheel
Every month: 2. Loosen two screws and brackets at the
The fan housing/fan wheel can be replaced,
rear of return plenum.
• Inspect the unit air filter. Clean or replace without removing the entire fan board from
3. Pull out the filter and frame from the
clogged filter element. the unit, by completing the following steps:
return plenum.
• Check the drain pan to be sure that it is
4. Remove two screws from the frame. 1. Turn off the electrical power source and
clean and free to carry the flow of
5. Replace media in the frame. then disconnect the motor wires. Allow
condensate through the drain line.
6. Follow the opposite procedure to re-install the rotating fan wheel to stop.
Every year: the filter frame 2. Remove the filter and return plenum from
• Inspect the unit casing for corrosion. Clean 7. Re-connect the electrical power source. the unit, if applicable.
or repair to provide unit protection. 3. Loosen the bolt, located in the center of
To clean permanent filters, remove the filter
• Inspect the fan wheel and housing for media and wash it in water to remove dust, the fan wheel, which fastens the fan wheel
damage. Rotate the fan wheel manually to dirt and lint; allow to dry thoroughly before and motor shaft together.
be sure no obstructions block its re-installing in the unit. 4. Remove the four screws that fasten the
movement. fan housing and fan board together, as
• Inspect the coil fins for excessive dirt or Change Entire Fan Board
shown on Figure 8-3.
The entire fan board can be changed by
damage. Remove dirt and straighten fins. 5. Pull out the fan housing about 20mm from
completing the following steps:
• Clean and tighten all electrical the fan board and then remove the fan
connections. 1. Turn off the electrical power source and housing and wheel from the motor shaft.
• Drain and treat the whole system to control then disconnect the motor wires. Allow the 6. Once the fan housing is separated from
pipe scaling. rotating fan wheel to stop. the fan board and motor shaft, the fan
2. Disconnect the grounding wire. wheel can then be taken out of the fan
CAUTION: The use of untreated or
3. Remove the return plenum, if applicable. housing by the following steps.
improperly treated water in this
4. Loosen the screws fastened on the • Remove two screws on top panel of the
equipment may result in scaling, erosion,
keyholes at four corners of the fan board, fan housing, as shown on Figure 8-4.
corrosion, algae or slime. The services of as shown on Figure 8-1.
a qualified water treatment specialist • Lift up the flexible top panel and then
5. Remove other screws from the upper side
remove the fan wheel out of the fan
should be engaged to determine what of the fan board, if applicable, as shown
treatment if any, is advisable. The Trane housing.
on Figure 8-2.
7. After replacing the fan housing or fan
Company assumes no liability for the 6. Lift up the fan board about 14mm and
results of the use of untreated or wheel, follow the opposite procedures to
then pull the entire fan board from the unit
re-install.
improperly treated water. through the keyholes.
© American Standard Inc. 2004 14 HFCA-SVX01A-EN
When reassembling the fan housing, make Clean Coil Control
sure the fan wheel is balanced and centered A clogged or dirty coil will reduce the cooling Controls such as thermostats, control
in the fan housing and not rubbing on either capacity. Clean coil by completing the valves, and motor speed switch may be
side. Clean up debris on the fan wheel following steps: repaired locally; repair should be supervised
before start-up. by the control manufacturer's representative.
1. Turn off the electrical power source and
Change Motor then disconnect the motor wires. Allow the Service Parts
The Fan Coil will not operate properly rotating fan wheel to stop. The replacement parts are available through
without a functionally normal motor. If the 2. Remove screws which fasten the top the Trane Company or local Sales
motor fails, order a replacement from the panel and unit casing together. Representative. When ordering parts, the
Trane Company. The motor should be 3. Remove screws which fasten the top service part number and description must be
replaced by completing the following steps: panel and outlet collar together, if provided.
applicable.
1. Turn off the electrical power source and
4. Lift up and remove the top panel from Maintenance Contract
then disconnect the motor wires. Allow
unit. It is strongly recommended that you sign a
the rotating fan wheel to stop.
5. Clean coil: maintenance contract with your local Trane
2. Disconnect the grounding wire on motor
• Clean coil by brushing fins with a stiff Service Agency.
shell.
3. For the motor with two fans, one of the nylon brush. This contact provides regular maintenance
fans must be removed first before • Then clean coil with a vacuum cleaner. of your installation by a specialist trained in
changing the motor. Follow the "Change • Coil may also be cleaned by using a servicing Trane equipment.
Fan Housing/Fan Wheel" steps to remove high pressure air hose and nozzle, if a
Regular maintenance ensure that most
one fan out of the unit and motor shaft. compressed air source is available.
malfunctions are detected and corrected in
4. Loosen the bolt, on the other fan wheel, • Straighten any bent fin.
good time, and minimizes the possibility that
from the motor shaft. 6. Re-install the top panel and fasten all
serious damage will occur. Regular
5. Loosen the screw and nut on two clamps necessary screws.
maintenance ensures the maximum
which hold the motor and motor seat 7. Re-connect the electrical power source.
operating life and efficiency of your
together, as shown on Figure 8-5 & 6.
If the clearance between the supporting equipment.
6. Open the clamps and then remove the
structure and the top panel of unit is too
clamps out of motor seats, as shown on
Figure 8-7. Hold the motor with one hand,
small to do service, follow the procedures of Training
when removing the second clamp, to "Change Entire Fan Board" to remove the The equipment described in this manual is
prevent the motor from dropping off. fan board and then follow the clean coil the result of many years of research and
7. Take the motor and shaft out of the fan procedures to clean coil from the air inlet. continuous development. To assist you in
which is still connected to the unit. maintaining your equipment at peak
It should be pointed out that if the air filter is
8. Follow the opposite procedures to reinstall operating levels, Trane has operation training
used and taken care of properly, the coils
the new motor. available through the local Trane Sales
will not need cleaning.
Office. This training could be provided at
After replacing the motor, make sure the fan
Drain Pan nominal charge. The principle aim of this is to
wheel is balanced and centered in the fan The drain pan should be cleaned to allow give operators and maintenance technicians
housing and not rubbing on either side. a better knowledge of the equipment they are
condensate flow. If it is clogged, steps
Motor oil should be taken to clear the debris so that using, or that is under their charge.
Bearings are sealed for life and do not condensate will flow out easily.
For further information, contact your nearest
require periodic lubrication. Trane Sales Office.
15 HFCA-SVX01A-EN
 FM
38631
ISO 9001 Qualified factory - Trane Taiwan

North American Group Literature Order Number HFCA-SVX01A-EN-0804

The Trane Company
File Number HFCA-IOM-7
3600 Pammel Creek Road
La Crosse, Wl 54601-7599 Supersedes HFCA-SVX01A-EN-1103

http : // www.trane.com Stocking location Taipei, Taiwan

Since The Trane Company has a policy of continuous product improvement, it reserves the right to change design and
An American-Standard Company specifications without notice.