MATERIAL / EQUIPMENT APPROVAL REQUEST (MEAR)

HATTA PUMPED STORAGE HYDRO Project / PO3091900054

Project / Location Name:
POWER PLANT (PSHPP) Location No.:

Reference No.: PO3091900054-W-31-ME-PL-005 Rev.: A

1.Submittal Details

Material Name / GRP Hot Pressed Sectional Water Tanks

1A
Description:
DEWA Transmission MSCMS ID: N/A
Manufacturer / ECOCLEAR CO. LTD
1B
Supplier: BURJ AL ARAB TECHNICAL SERVICES LLC
1C Country of Origin: KOREA

Location of Intended
1D
Use:
Use in DEWA Transmission Asset: ☒ Yes ☐ No

Reference
1E
Document(s):

Specify Other
1F
Submittal Details:

2.Attachments (* = Mandatory Requirement)

2A ☒ Technical / Material Data Sheet 2J ☐ Safety Data Sheet

2B ☒ Related Contract Specification 2K ☒ Reference Drawing

2C ☒ Company Profile 2L ☒ *Questionnaire for Manufacturer / Supplier’s Qualification

(Employer Issued)

2D ☒ Valid Licences & Certificates 2M ☐ *Manufacturer’s / Supplier Qualification (Employer Issued)

2E ☒ Valid ISO Certificates 2N ☒ Typical inspection and Test plan (ITP)

2F ☒ Related Test Reports 2O ☐

2G ☒ Country of Origin 2P ☐

2H ☒ Related Previous Approvals 2Q ☐

2I ☒ Related Previous Projects 2R ☐

3. Contractor Details:
Prepared by: Reviewed by: Approved by:
Name: Noor Mohammed Name: Mohamed Nasar Name: Mohd Duraidy

Signature: Signature: Signature:

Date: 29-06-2022 Date: 29-06-2022 Date: 29-06-2022

IMS # 30-F016-7966002E RevC 22.11.2021 PAGE 1 OF 1

BURJ AL ARAB TECHNICAL
SERVICES LLC
TECHNICAL SUBMITAL FOR
GRP HOT PRESSED SECTIONAL WATER TANKS

PROJECT NAME: HATTA PUMPED STORAGE HYDRO

POWER PLANT (PSHPP), DUBAI, U.A.E
EMPLOYER: DUBAI ELECTRICITY & WATER
AUTHORITY (DEWA)
ENGINEER: ELECTRICITE DE FRANCE (EDF)
MAIN CONTRACTOR: STRABAG-OZKAR JV
SUBCONTRACTOR: AL HIJAZ MECHANICAL
EQUIPMENT CO. LLC. (AHME)
Project: HATTA PUMPED STORAGE HYDRO POWER PLANT (PSHPP), DUBAI – UAE
Employer – Dubai Electricity & Water Authority (DEWA)
Engineer – Électricité de France (edf)
Main Contractor – Strabag-Ozkar JV
Subcontractor: Al Hijaz Mechanical Equipment Co.LLC. (AHME)

Index

(1) DEWA Questionnaire for Supplier-Manufacturer qualification

(2) Bill of Material
(3) Company Profile
(4) Standard Compliances Statement
(5) Product Catalogue
(6) Technical Data Sheet
(7) Trade License
(8) Reference for previous Projects
(9) Certificates
(10) Copy of previous Approval
Questionnaire for Manufacturer / Supplier’s Qualification
Volume I, Part G02.1
Forms

1.1 Questionnaire for Manufacturer / Supplier’s Qualification

A) Project Details:

Project: HPSHPP
Tender RfX /
Contract No. : PO3091900054

Name of Contractor: Strabagozkar JV Consultant: edf

B) Manufacturer’s/ Supplier’s Details:

Name and address

Burj Al Arab Technical Services LLC
of Manufacturer/ Supplier’s:

Products intended to supply:

GRP Water Tank

C) Questionnaire:
The following questions are to be answered by the Manufacturer by marking the boxes indicating
‘Yes’ or ‘No’. Any answer marked ‘No’ shall have to be clarified below under ‘Comments’

No Question YES NO
Has the Manufacturer / Supplier received a copy of the relevant Sections
1 Yes
of DEWA’s Tender / Contract Specification?
Does the scope of supply of the Manufacturer / Supplier comply with
2 DEWA’s Tender / Contract Specification? Yes
(If not, please list and attach the deviations )
Volume I, Part G02.1
Forms

No Question YES NO
Is the Manufacturer certified to the following International Standards?
Yes
a) ISO 9001
3 b) ISO 14001 Yes
c) OHSAS 18001 No
d) Any other (please specify)
Does the Manufacturer have more than 10 years’ experience in
4 Yes
manufacturing same or similar products?
Has the product been in successful operation for more than 3 years?
5 Yes
(Certificates of end-users shall be provided for verification)
Has the Manufacturer’s product been used in a Middle East environment
6 Yes
for more than 3 years? (If Yes, give details below)
Has the Manufacturer’s product been used earlier in DEWA’s plants? (If
7 No
Yes, give details along with Contract / PO No.)
Does the Manufacturer / Supplier has enough resources to meet the
8 Yes
Project delivery date required by the EPC Contractor?
9 Is the product manufactured under license? (If Yes give details below) Yes
Does product packaging comply with DEWA’s Tender / Contract
10 NA
specifications?
Does the Manufacturer / Supplier agree and offer the following in line with
the Tender / Contract Specifications? Yes
a) Supply of spare parts
11
b) Training NA
c) O&M Manuals NA

Does the Manufacturer / Supplier have local service centre / service

12 Yes
representative in U.A.E?
Do the product warranty provisions comply with the Tender / Contract
13 Yes
Specification?
Volume I, Part G02.1
Forms

No Question YES NO
Main References of successful projects: Are details of experience attached?
14 (Details to include scope of works, location, year / period of works along Yes
with Client’s name and contact details).

Comments:

I. Items indicated as NA, are not applicable scope is only supply purchase by end user.

2. ..................................................................................................................................

Contractor (Stamp & Signature) Subcontractor (Stamp & Signature)

Date: Date:
Bill of Material
Project: HATTA PUMPED STORAGE HYDRO POWER PLANT (PSHPP), DUBAI – UAE
Employer – Dubai Electricity & Water Authority (DEWA)
Engineer – Électricité de France (edf)
Main Contractor – Strabag-Ozkar JV
Subcontractor: Al Hijaz Mechanical Equipment Co.LLC. (AHME)

List of Material

Sub: GRP Hot Pressed Sectional Water Tank non-insulated, Supply and Installation at your site

Dear Sir,

With reference to the aforementioned enquiry, we are pleased to send our quote for the supply
and installation of GRP Hot Pressed sectional Water Tanks.

• The Tanks are manufactured in Korea and holds several clarifications, including PSB
(Productivity Standard Board) Certificate of Singapore, WRAS-UK for the suitability of the
storage and usage of portable water in the tank and Aqua Systems test reports and
specifications confirming the quality standards of the finished panels and its suitability for the
intended application.

No Description Unit Qty Remarks

Supply & Installation of GRP Hot Pressed
Sectional Water Tank,
1 Non-insulated Nos 02
(1 cum) (265 USG)
Size: 1Lx1Wx1H (MTR)

Terms and conditions: -

Origin KOREA
Warranty Ten years manufacturer’s warranty against manufacturing defects
will be applicable from the date of the invoice/s.

SPECIFICATION: -

1. Base steel skid (HDG) and anchor bolts (HDG). (Above 1.5 mtr tank only)
2. Angle/Channel type frames
3. Minimum one manhole with a diameter of 750mm with lockable cover with hinge and
gasket and as per the size of the tank.
4. Air vents in ABS with PE mesh insect guard/PVC sealant tape
 5. External steel accessories: HDG
6. Bolts for internal and external are SS 316
7. Reinforcement System: Internal Reinforcement System
8. External ladder: GI
9. Internal ladder: GRP (For 1.5 mtr and above height only)
10. Fittings (4” PVC inlet, outlet, overflow and drainage connections only)
11. Glass tube water level indicator with aluminum scale for the height 1.5 mtr onwards.

Sincerely,

Sudhir K Basheer
Manager - Sales & Marketing
Mob: +971 52 172 1376
BURJ AL ARAB TECHNICAL SERVICES L.L.C
Company Profile
BURJ AL ARAB TECHNICAL
SERVICES LLC
GRP Hot-Pressed Sectional Water Tanks
GRP Lining
GRP Lamination
GRP Water Tank Maintenance
Car Parking Shed
About Us
Burj Al Arab Technical Services LLC was established in Ras al Khaimah, United Arab Emirates in the
year 2012. The Company is well known in supply and installation of GRP Hot Pressed Sectional Water
Tanks, GRP Lining & Lamination works, GRP Water Tank Maintenance and Manufacturing of Car
Parking Shed. We offer our expertise and personalized technicians for the installation of
aforementioned works.

Our Vision
Our vision is to be the regions preferred Water Tank supplier for commercial and retail
customers by serving their needs and to preserve and enhance our reputation for
integrity through all our actions. Each individual business deal is extremely important because
every single deal influences our reputation to some degree. By keeping our eyes on this
vision, we continue to move forward while ensuring that our reputation is intact.
Advantages of Hot-Pressed Sectional Water
Tanks
Less installation cost.
Low maintenance cost.
Maintain quality of stored water even for long duration.
Very easy to handle and transport.
Easy in installation by plumbers and general technicians with the
help of conventional tools.
Easy to assemble at site in any size.
100% safe for drinking water storage and tanks are made
from FDA (Food & Drug Admn) approved grades of materials.
Easy to increase or decrease the size.
Ideal for storing water in extreme hot and cold climates.
Durability for over 50 years in the harshest climates of the world.
Applications
Storage of treated water, and process water in industry and utility organizations.
Rural, semi &urban water supply schemes.
Water storage for firefighting operations.
Water storage in coastal, hilly, extremely hot & cold and difficult terrains.
Overhead water storage in multistoried
buildings.

On-site water storage in construction

projects.
Water storage & transportation in the forward areas.
Water and waste water storage in effluent treatment plants.
Water storage in chemical, pharmaceutical and corrosive factory areas.

Internal Reinforcement Structure

 External Reinforcement Structure

Tank Lining & GRP Lamination

GRP Lining has diverse applications including Corrosion Resistance, Structural Strengthening
and Waterproofing. It can be found in most if not all Water Storage Tanks, Sewerage Tanks,
Chemical Storage Tanks, Tank Roof Lining, Manholes, Sewerage Sump Pit, Cooling Towers,
Chemical Plants, Fire Fighting Networks, Pipeline Networks, Water Transmission Pipelines,
etc.

Special grade resins are used to attain various properties, which allow the GRP Lining to

effective alternative to component replacement.

GRP Lining will completely and seamlessly seal the cracks, leaks, corrosion and flaking
materials. It offers a new life to damaged/eroded walls providing a long term, secure
environment at a fraction of the cost of a total rebuild.
Method of Normal GRP Lamination on
Concrete/Steel Tank Surface
After the surface preparation and removal of dust, first coat of resin is applied on the
concrete surface. Care is taken to see that the resin fills all voids in the concrete surface
so as to avoid the formation of air bubbles.

Prime Coat - Resin is applied on concrete surface. Then first pre-trailed layer of glass
fiber (CSM) is placed on the resin applied surface.

A woolen roller is used for applying the resin on the mat.

Second layer of glass fiber (CSM) is placed over the first layer with resin applied over it.

Metallic roller is used to impregnate the lamination and to remove any air entrapment.

Sufficient time is allowed for successive glass fiber impregnation to avoid peak
exothermic heat.

Successive layer (for ex.: Multi-Layer of matt 450 gsm) is applied on the already
impregnated lamination with thickness condition for better bonding between the layers.
The procedure is repeated until required thickness is achieved.

Finally, Top Coat (Gel coat Finishing) will be applied on the cured lamination.

Normal Measures
GRP 3MM Lamination
GRP 4MM Lamination
GRP 5MM Lamination
GRP 7MM Lamination

Burj Al Arab customer service desk is open from 8:00AM to 6:00PM and the calls will
be attended on a 24x7basis.
We encourage inquiries and if our company profile matches your requirements,
please do not hesitate to contact with us.

Burj Al Arab Technical Services LLC,

P.O Box.12798,
Ras Al Khaimah, U.A.E.
Mobile: +971 55 454 5390, +971 52 178 1376, +971 52 172 2713
Mail: [email protected]
Web: www.burjalarabtsllc.com
Standard Compliances Statement
Date: 15 December 2020

Subject:
Standard Compliances Statement for Supply & Installation of Hot-pressed GRP Water
Storage Tanks ( , Made in Korea)

S.NO Product Specification Compliance Remarks

1 DESCRIPTION OF WORK

Furnish and install water storage Tanks as

indicated on drawings Comply

2 QUALITY ASSURANCE

2.1 Qualifications: Firm regularly engaged

in manufactures of specified items with
characteristics, sizes and capacities required, whose Comply
products have been in satisfactory use in similar
service for not less than 5 years

2.2 Certification test certificates under specified

operating conditions shall be provided by Comply
manufacturer.

Part 2 PRODUCTS

3 GRP WATER STORAGE AND ACCESSORIES

3.1 The manufacture and design of the hot press molded

GRP Sectional Water storage Tanks shall be to the
quality standard requirements of BS EN ISO 9001 and
shall Comply with BS6920 glass fiber reinforced plastic Comply
cisterns for cold water storage.

3.2 Cistern shall be manufactured by the hot press

molded method, glass reinforced plastic, molded at
temperatures up to 150 deg .C using isophthalic Comply
unsaturated polyester resins, UV stabilized a
glass fiber reinforcement color mid gray.

3.3 Panel Strength shall be fully compliant with BS 6920 Comply

3.4 Base Panels available as externally flanged EFB with

1.00mx1.00m convex type and one concave type Comply
panel for draining, fasteners external.

Tel:+971 7 244 4101, P.O Box: 12198, Al Nakheel, Ras Al Khaimah, United Arab Emirates
E-mail: [email protected] Web: www.burjalarabtsllc.com
S.NO Product Specification Compliance Remarks

3.5 All Surfaces of the panels shall be smooth and

crevice free to provide hygienic finish and be Comply
dimensionally accurate with sharply defined
profiles

3.6 Max access 700mm lockable lid Comply

3.7 All tanks deeper 1.50m and above shall be
fitted with internal GRP Ladders, external Comply
standard duty HDG access ladders

3.8 Where partitions are required, they must be of

full height using standard panels. Each
compartment to be capable of supporting Comply
water on either side with one side empty.

3.9 Tank deeper than 1.50 meter and above to be

rigidly supported by a combination of stainless Comply
steel 316 A/4 tie rods internally and galvanized
box sections externally

3.10 Bolt, Nut, Washer for assemble the tank should

be external and internal in S.S.316 Comply
3.11 P.V.C Foam Gasket to be used covering full
width of panel flange providing a watertight Comply
seal

3.12 Certificate of WRAS approval shall be provided Comply

3.13 Composite Material specification

Density 1800Kg/m3 Comply

Water Absorption 0.18Mg Comply

Coefficient Thermal Expansion 2.1x10-5Deg.C Comply

ASTM D696
Flexural Strength 185Mpa Comply

Flexural Modules 13Gpa Comply

Tensile Strength 90Mpa Comply
Impact Strength 80KjM2 Comply
Glass Content 30% Comply

Tel:+971 7 244 4101, P.O Box: 12198, Al Nakheel, Ras Al Khaimah, United Arab Emirates
E-mail: [email protected] Web: www.burjalarabtsllc.com
S.NO Product Specification Compliance Remarks

Light Transmission Comply

*Panel strength shall be fully compliant with BS Comply
6920

PART 3-EXECUTION
All tanks shall be installed strictly in Compliances Comply
3.1.1
All cisterns to be installed on either flat
continuous foundations or close center beams Comply

3.1.2 flatness and deflection.

Installation shall be carried out by approved Comply

3.1.3 installers

Testing shall be carried out on completion of Comply

installation and to be completed within ten
3.1.4 working days of assembly

Tel:+971 7 244 4101, P.O Box: 12198, Al Nakheel, Ras Al Khaimah, United Arab Emirates
E-mail: [email protected] Web: www.burjalarabtsllc.com
Product Catalogue
Technical Data Sheet
 CO., LTD
, KOREA
GRP WATER TANK
CONTENTS

A. WATER TANK VIEW & PARTS NAME

1. VIEW
2. Parts Name
3. Panel Quantity for the tank size.
4. Parts Quantity for the tank size.
Height

B. ASSEMBLY PROCEDURE
mple
2M Height & 3M Height Tanks

1. Check Concrete Foundation

2. Check Steel Skid Base
3. Assembly of Bottom Panel Block
4. Setting of Bottom Panel block onto Steel Skid Base
5. Assembly of Side Panel Block
A) Side Panel Block Assembly Sequence and Procedure
B) Connection of Side Panel Block 1 to Bottom Panel Block
C) Assembly of Corner Flame
D) Processing of the Assembly Holes on Each Panel
E) Assembly of the Inner bracket and outer bracket
F) Inner and outer reinforcements crude assembly
G) Inner and outer reinforcements crude assembly
6. Assembly of Roof Panel Block
7. Installation of Roof Panel Block Support Pole
8. Installation of Internal Ladder
9. Nozzle Installation
10. Installation of External Ladder
11. Installation of Anchor Bolts
12. Cleaning in and out of the Water-Tank
A. WATER TANK VIEW & PARTS NAME
1. VIEW

j i

e
f
n
o
k

d
m
a

b c

2. Panel Name
Side Panel(2x1) Side Panel (1x1 )
Roof Panel Flange Panel Bottom Panel
Drainage Panel Partition Panel
Parts Name
Concrete Foundation Steel Skid Drainage
Outlet Corner Flame Over Flow
Air ventilator External Ladder Internal Ladder
Inlet Reinforcing angle Outer Bracket
Plate Bar Inner Backet Tie rods
3. Panel Quantity for the tank size.

Length(m) X Width(m) X Height(m)

Capacity(m3) 1 4 9 2 6 14 2 8 12 18

Code Item Necessity Quantity

M1010 Manhole Cover - 1m*1m 1 1 1 1 1 1 1 1 1 1
R1010 Roof Panel - 1m*1m 3 8 3 8 3 5 8
S1010 Side Panel - 1m*1m 2 6 10
F1010 Side Panel for Flanges- 1m*1m 2 2 2
S1015 Side Panel - 1.5m*1m 4 8 12
S1020 Side Panel - 2m*1m 4 8 10 12
B1010A Bottom Panel - 1m*1m 3 8
B1010B Bottom Panel - 1m*1m 3 8
B1010C Bottom Panel - 1m*1m 3 5 8
D1010 Bottom Panel for Drain - 1m*1m 1 1 1 1 1 1 1 1 1 1
Total 6 16 30 6 16 30 6 16 22 30

fig 1. Assembling Method Per Panel Height

4. Parts Quantity for the tank size.

Length(m) X Width(m) X Height(m)

Capacity(m3) 1 4 9 2 6 14 2 8 12 18
Steel Skid (A) 1,140mm 2 2 2
Steel Skid (A) 990mm 2 4 2 4 2 3 4
Steel Skid (A) 2,120mm 2 2 2 2
Steel Skid (A) 1,570mm 4 4 4
Steel Skid (A) 1,990mm 3 4 3 4 3 3 4
Steel Skid (B) 957mm 1 4 1 4 1 2 4
Steel Skid Steel Skid (B) 994mm 1 1 1 2 8
Steel Skid (B) 1063mm 2 2 2
Steel Skid Joint 75*75 4 6 8 4 6 8 4 6 6 8
Steel Skid Joint 75*125 2 2 2
Steel Skid Bolt/Nut/Washer 8 18 32 8 18 32 8 18 24 32
Steel Skid & Panel Joint Bolt 8 16 24 8 16 24 8 16 20 24
Anchor Bolt 4 4 6 4 4 6 4 6 4 6
Reinforcing Reinforcing Angle (55*950mm*3T) 4 8
Angle Reinforcing Angle (55*1,200mm*4T) 4 8 4 6 8
External Ladder 1 1 1 1 1 1 1 1 1 1
Ladder
Internal Ladder 1 1 1 1 1 1 1
Air Vent 2" 1 1 1 1 1 1 1 1 1 1
PVC Roof Support Pipe 1m-2"Dia 1 2
PVC Roof Support Pipe 1.5m-2"Dia 1 2
PVC Roof Support Pipe 2m-2"Dia 1 1 2
Corner Angle 1m - GI 4 4 4
Corner Angle 1.5m - GI 4 4 4
Corner Angle 2m - GI 4 4 4 4
Corner
Corner Angle 32 32 32 96 96 96 128 128 128 128
Angle
Sealant 120mm (Corner)- 1m 4 4 4
Sealant 120mm (Corner) - 1.5m 4 4 4
Sealant 120mm (Corner)- 2m 4 4 4 4
- SS - 16 48 - 16 48 - 16 28 48
Panel Bolt - SS - 32 64 - 48 96 - 64 96 ##
- GI 32 96 192 32 96 192 32 96 136 192

- - - - 2 - - 2 2 4
- - - - - 4 - - 1 -
- - - - 4 8 4 6 8
Tie rods
Nut M12 - SS - - - - 12 24 12 18 24
Plane Washer M12 - SS 8 16 8 12 16
Spring Washer - SS 4 8 4 6 8
B. Assembly Procedure
Prior to tank assembly work, connect bottom panels into one block, side
panels into four blocks, and roof panels into respectively, on the ground,
as shown in Fig. 1.

Side Panel block 1

Top

S1020 S1020 S1020 S1020 S1020

Side Panel block 4 Bottom Panel block Side Panel block 2

S1020 BD1010 BD1010 BD1010 BD1010 BD1010 S1020

S1020 BD1010 BD1010 DC1010 BD1010 BD1010 S1020

Side Panel block 3

S1020 S1020 S1020 S1020 S1020

Roof Panel block

RE1010 RE1010 RE1010 RE1010 RE1010

RE1010 RE1010 RE1010 RE1010 Manhole

Fig. 1 Example of panel assembly (2M Height Tank)

For Panel shape and grade, refer to ASSEMBLING METHOD PER HEIGHT:
 Side Panel block 1

Top

S1020 S1020 S1020 S1020 S1020

SB1010 SB1010 SB1010 SB1010 SB1010

Side Panel block 4 Bottom Panel block Side Panel block 2

S1020 SA1010 BB1010 BB1010 BB1010 BB1010 BB1010 SA1010 S1020

S1020 SA1010 BB1010 BB1010 DA1010 BB1010 BB1010 SA1010 S1020

Side Panel block 3

SB1010 SB1010 SB1010 SB1010 SB1010

S1020 S1020 S1020 S1020 S1020

Roof Panel block

RE1010 RE1010 RE1010 RE1010 RE1010

RE1010 RE1010 RE1010 RE1010 Manhole

Fig. 1 Example of panel assembly (3M Height Tank)

1. Check Concrete Foundation

Concrete Foundation is extremely important to ensure the safety of the tank.

Customers should construct a concrete base according to the design specification
and the firmness of the site.

A. Standard of Concrete Foundation

1) The required strength of the base concrete must be at least
2) Width of concrete foundation is more than 300mm.
2) Height of concrete foundations 500mm.
2. Check steel skid base
1. Basic structure of steel footing is the cross-hatched type.
A) Standard of Steel Skid Per Height

A
A A

A A

A A

A A
B) Assembling for Steel Skid
1) All bolts/nuts for connecting steel skid shall be M14 X 40
2) Joint Angle (or Channel) at intervals of 1M using base frame
3) Put Angle (or Channel) on base PAD and joint using type Bracket (7575Z).

Detail A

Detail B
3. Assembly of Bottom panel block
A. Bottom Panel Block Assembly Sequence and Procedure
1) Attached the sealing tape to the flange for all of the bottom panel.

2) Method to Apply Tapes

1) The sealing tape should be applied to all assembled flange surfaces.
2) The center side of the sealing tape should be overlapped by about 50mm
(as shown in the below photo )

3) To assemble a bottom panel block, first connect several bottom panels into a
sub-block. Determine the block size according to the site condition, the work
space, number of workers, use or non-use of a crane, etc.
A block that is too large cause difficulty in relocation and other work.
Therefore, it is recommended that one block be limited to 10 panels x 2rows.

4) Arrangement and type of bottom panels.

Place bottom panels one by one upside (as shown in Fig. 2).
When installing a drain nozzle, place a pit panel in the pre-determined
position.
5) Assembly of Drain Panel
Using a hole saw (for a small bore), and a jigsaw (for large bore), the
required holes may be cut into panels.

Inside Outside
Outside
Inside

6) Assembly of sub-blocks is done by connecting panels in one direction only.

7) for
8 Bolts/nuts are used for a 1m length side and 4 are used for 0.5m length
side of a panel.

8) Perforate a hole using a fixture.

 9) For bolt / nut tightening sequence:
First tighten the 3th bolt/nut from each
end of the flange. Then tighten 4th,
5th,6th, and 1st,8th.
Lastly the 2nd, 7th bolts/nuts.

10) Adjusting by levering the tapered

bars horizontally and vertically.

11) Assemble one more sub-block using the same procedure as (3) above.

12) Connect together two assembled sub-blocks into one complete 10-panel
bottom block.

Caution:
Take care to connect he panels so that there is no offsetting the
joints of the panels. Such offsetting causes water leakage
4. Setting the Bottom Panel on Steel Skid Base
1) Mark on the line of the tank corner, in both directions, on the steel skid base
upper surface before placing the bottom on the top of it. (With a large tank, also
mark the center line)

2) Turn over the completed bottom

panel block, so that the interior
of the panel faces upwards.

3) When the bottom finished,

attached sealing tape 50mm

4) Same the upper 3).

5) For easily assembly bolt, drilled hole

for connecting bottom panel and
side panel use to tapered bars.
5. Assembly of side panel block

The assembly procedure is basically the same as that of the bottom panel block,
except for the following points.

1. Side panel blocks are equipped with unit panel reinforcing angles and
reinforcing plates.

Roof panel block line

Bottom panel block

line
Fig.13

2 .Side panel blocks consist of two different types of panels, one type for each tier
as shown in Fig.15

S1020 S1020 S1020 S1020 S1020

SB1010 SB1010 SB1010 SB1010 SB1010

Fig.15
A. Side Panel Block Assembly Sequence and Procedure
1) Attached Sealing Tape
Attached the sealing tape to the flange as shown in fig. 15.
(A and B: Flange / C: Bottom Line)

Side Panel

A B
SIDE PANEL
Bottom Panel

Bottom panel line

C
A
2) Arrange external reinforcing angles, reinforcing plates

Arrange side panel, take special care when checking the types of panel for
each tier, presence/absence of panels with nozzles, etc.
Side panel block with reinforcing angles /reinforcing plates.

Reinforcing Angle

Reinforcing Plate

Connecting upper and

lower sub blocks.
Reinforcing Angle with
reinforcing plate

Corner angle with

reinforcing plate

Reinforcing Angle with

reinforcing plate

Reinforcing Angle with

reinforcing plate
B. Connection of Side Panel Block 1 to Bottom Panel Block

1) Place the side panel block on the

bottom panel block. At this time,

2) At this time, check carefully to see

that the side panel block is
properly aligned.

3) Insert all bolts and tighten with

reinforcing plate.
4) Tighten the bolts, starting with the
second bolt from the flange end,
while adjusting the position with
the tapered bar.

5) Use to Tapered bar for connection

both panels.

Reinforcing Plate
C. Assembly of Corner Flame
1) All bolts / nuts used in the assembly of corner frame are M10 X 35

2) Use to sealing Tape are 120mm.

Overlap to around 70mm to the
Bottom line.

3) Connection of the side panel block1.

D. Processing of the Assembly Holes on Each Panel
1) Draw a centerline (+) on the bracket, using a fixture.
2) Mark the location of hole, in line with the cross line on the side panel and the fixture.
3) inside.

Tank 1.5M & 2M

840mm

Tank 2.5M ~ 4M

840mm
E. Assembly of the Inner bracket and outer bracket

1) Bolts / nuts used in the assembly of

bracket are Rubber head

2) Attached sealing tape (50mm)

(Photo 75)

3) Assembly of the inner bracket to

Sealing Tape
the side panel.

4) Assembly of the outer bracket to

Nut

Plane Washer

Spring Washer
F. Inner and outer reinforcements crude assembly
1) The quantity of Stay bolt is as below

a) 1M Height Tank
: No need to Stay Bolt
b) 1.5M & 2M Height Tank

c) 2.5M Height Tank

Upper : 12mm bolts
Low

d) 3M Height Tank
bolts
2Laws

e) 3.5M~4M Height Tank

bolts
2Laws
Bottom : 2Laws

2) Inner and outer reinforcements crude assembly

6. Assembly of Roof Panel Block
1) A roof panel block consists of a manhole panel and roof panels.

2) Attached Sealing Tape 30mm one side each panel- 1 lay

3)
Outside bolts / nuts used in the assembly of a side panel block are M10 X 45

Sealing
Tape(30mm) Roof Panel

Wall Inside
Panel
7. Installation of Roof Panel Block Support Pole
1) Poles are installed at all cross points of the roof panels located on the center
of the roof panel block.(Fig. 48)

2) Insert pole to into the pole support for pole installation.

8. Installation of Internal Ladder
Install the internal ladder and poles from the tank interior, after the connection
of the roof panel block to side panel blocks.
It is advisable to carry the internal ladder and poles into the tank before
connecting the roof panel to the side panel block.
1) Material is FRP
9. NOZZLE INSTALLATION
There are two kinds of nozzle, made of PVC and brass socket respectively.
While their uses are different depending on their functions and the tank size,
their installation sequence and procedure are the same. Insert special bolts
with rubber-lined heads into the specified nozzle installation position from
the tank interior, and tighten them with inserted gasket as shown in Fig.32
This will firmly attached the nozzle to the panel.

Fig32. 50mm Air vent

For air vent installation, the procedure is the same as for the nozzle. Mount an
air vent cover, and install on a roof panel by means of a screw type socket
instead of a bolt.

50mm Air vent 100mm Air vent

Nozzle installation Sequence and Procedure

1. Insert a rubber-Lined head bolt into

specified nozzle installation position
from the tank interior.

2. Fit nozzle gasket on the exposed

threaded portion of bolt from the
tank exterior. (Photos 68 and 69)

3. Place nozzle on the panel and set

washer and nut from the nozzle flange
exterior. (Photos 70 and 71)

Nut tightening sequence

10. Installation of External Ladder
1) The external ladder has support arms, which are bolted to the side panel
and bottom panel flanges with the bolts and nuts.
2) Material is HDG

Side
Panel

Inside

Inside

Inside
Side Panel

Bottom
Panel
11. Installation of Anchor Bolts
1) It is necessary for the water tank constructor to exactly place and tighten
the anchor bolts on the designed location of the foundation concrete.

2) Fasten the anchor bolts on the anchor bracket which were installed on
the foundation frame during its assembly.

B. Anchor Bolt Tightening

12. Cleaning in and out of the Water-Tank

1) Interior Cleaning
- In order to keep the tank clean enough to retain drinking water in it, remove
all remains like bolts, nuts, washers. Then, clean the tank with soft detergent.

- Use clean water to wash side and bottom walls two or three times.

- During the cleaning work, prevent any alien material from entering into the
tank through the drainage.

2) Exterior Cleaning
- Remove all the bolts, nuts, washers littered around the tank.
- Get rid of all the construction waste from the site.
- After setting all the construction tools aside, keep the surroundings orderly.
 LTD

CLIENT OPERATING & MAINTENANCE INSTRUCTION

To keep a tank clean and ensure its safe and long use, please always observe the following
instructions, inspection and maintenance work.

INSTRUCTION ON DELIVERY AND SAFE KEEPING

1. Please check defects and quantity of tank panels and its accessories when you
undertake them and keep them safe till installation.
2. Please secure loading space for tank products and be sure that there is no loss or
damage of tank products.

INSTRUCTION ON INSTALLATION
1. Please be sure to use standardized steel frame such as angle and C- Channel Aqua
System appoints.
2. Please secure 600mm around 4 sides of a tank and 1000mm above from the ceiling of
a tank for easy access and opening and closing of a manhole.
3. To prevent all non-authorized personnel away from the periphery of a water tank,
please observe the following.
3.1) Indoor installation: Please always keep a door locked.
3.2) Outdoor installation: Please put an iron fence around a tank and keep a door
locked.
3.3) For a tank: Please always keep a manhole locked.

4. Please avoid putting extra load on a tank except hydrostatic pressure.

5. Please avoid using fire such as welding around a tank.

6. To prevent a fall, please prepare and use a railing or roof during working on the roof of
a tank. Please also take sufficient care not to fall.

INSTRUCTIONS ON MAINTENANCE
1. Please be noted that voluntary replacement or dismantlement is not allowed. Also do
not install voluntary equipment or facility that could affect water quality without
permission.
2. When you use internal and external ladders, please check out if there is any
breakdown or loose bolts of the ladders and take sufficient care not to fall.
3. Always ventilate when working inside the tank as there is a possibility of asphyxiation.
4. Please do not stand or lean on any internal reinforcement parts.
5. Please open and close a manhole while you are not on ladders to secure safety.
6. Please take sufficient care of your step so as not to slip due to a convex design of
bottom panels during maintenance and inspection.
7. When you clean one part of a partitioned tank, please lower water level of the other
part which is filled with water less than half water level to secure safety.
8. When you need to use only one part of a partitioned tank with the other part empty
for a long time, please do not exceed the use period by more than one (1) week.
 LTD
KOREA GRP WATER TANK

9. Aqua System Tanks are designed based on not more than 5 time allowable frequency
of change of water level per day otherwise the expected life span of a tank could be
reduced.
10. When you clean external part of insulated tanks, please use a neutral detergent and
do not use solvent type detergents such tinner and acetone.
11. To prevent foreign dangerous substances from coming inside, please apply lock
system on the manhole cover and always keep the manhole cover locked.
12. Please observe the following

upper most part of a tank according to the following.

e.g.) 2 meter height tank, you can fill up water up to 170cm
13. Please conduct maintenance and inspection of the following according to the
stated interval.

Inspection Item Interval Remarks

Clean the inside of a tank according to the
recommended interval. Remove waste,
scale during cleaning and sterilize after
cleaning.
Use soft sponge and never use hard
Cleaning Inside of a More than once a year materials such as wire brush that will scratch
Tank the surface of GRP Tank.
When you clean one part of a partitioned
tank, inspect if there is any problem on
partition such as panel crack, deformation
of a tank, loosen bolts and make sure that
every part has no problem before cleaning
Inspect if there is any loose bolt and if any,
Bolt Every 6 months retighten the bolts.
Remove dust and other outside materials
Air Vent, Overflow Once a Month on air vent and overflow
Make sure that manhole cover always is
Manhole Once a Month completely closed and locked.
Check out air vent, overflow and the other
Turbid Water Once a Month parts for clogging. If any, remove any
trapped foreign materials.
Check out if there is any crack, breakage,
Leakage & Deformation Once a Month and deformation of panels. If any, contact
of a Tank the local sales representatives immediately.

Check out if there is any pressure other than

hydrostatic pressure applied to a tank. If
Extra Pressure Once a Month any, remove the pressure and return a tank
to its normal state immediately.
Check out if there is broken insect net. If
Insect Net Once a Month any, replace it with a new one.
 ., LTD
KOREA GRP WATER TANK

Check out if there is any loose bolt or

Reinforcement Every 6 Month problem on external an internal
reinforcement. If any, contact the local
sales representative immediately.

Check out if there is any loose bolts or

Steel Accessory Once a Year clattering part on external and internal
ladders or other steel accessory part. If any,
please retighten the bolts.

Convulsion of nature or In the event In the event of earthquake, fire, typhoon,

acts of God suspension of water, shortening water,
turbid water, please check plumbing and
water supply then resume water supply.

In the event of not using a tank for a long

Not use for a long term In the event term (such as holiday or school vacation,
please empty the tank.

In the event of crack or breakage of roof

panels of a tank, water inside of a tank can
Roof Every 6 Months be not hygienic due to rain or foreign
materials coming. Please check out crack
and breakage of roof panels. If any, please
contact the local sales representative
immediately.

Please check out if water level of a tank

Water Level Once a Week rises to the overflow line.
Trade License
2021-09-08 53717
Reference for previous Projects
 Completed & Ongoing Projects

SL. NO PROJECT DETAILS MAIN CONTRACTOR MEP CONTRACTOR CONSULTANT CLIENT

01 4201-219 / Design & Amana Steel Building & Amana MEP Subdivision Future Art Engineering Abu Dhabi Ports
Construction of Contracting
Warehouses in KIZAD
Logistic Park
02 Luxembourg Pavilion at Nussli Satal Project Reef Al Falaj Trading WME Consultants Government of LuxemBourg /
EXPO2020, Dubai Management LLC Ellisdon Middle East
03 Canada Pavilion at EXPO Amana Steel Building & Amana MEP Subdivision Architectural Consulting Government of Canada /
2020, Dubai Contracting Group Ellisdon Middle East
04 Proposed Residential Fujairah National Reef Al Falaj Trading Archcorp Architectural H.E. Mohamed Abdul Rahim Al
Bldgs. (G+4+Gym/Roof) on Contracting Engineering Ali
plot Nos. 6189152,
6184117 & 6187563
05 B+G+M Commercial Khansaheb Civil Technical & Trading LLC FACE Architecture & EASA SALEH AL GURG
Building at Al Khabeesi, Engineering LLC Design GROUP L.L.C
Dubai

06 G+4 Labor Multilink Contracting Mazaya Future Art Engineering Mr. Ibrahim Al Janahi
Accommodation LLC. Electromechanical
07 G+3 Villa at Plot No. Buoysail Building Hepworth PME LLC Xpert Consulting Trojan Holdings
Alwarqa 3rd 423-766 Contracting LLC. Engineering
08 Proposed Design & Amana Steel Building & Amana MEP Subdivision Al Shandhaga Architects & Seven Seas Steel
Construction of Logistic Contracting Engineering Consultants Industries
Warehouse for Seven Seas
Steel Industries on Plot
598-898 DIP DXB
09 Construction of Villa (G+1) Arman Building Al Khaleejiah Al Manhal Engineering Mr. Ahmed Saeed
Al Khawaneej 1, Dubai, Contracting Electromechanical Consultants (AMEC) Mohamed Rashed Al
UAE Shared
10 Al Ain Zoo/Musanada, Abu Lazourdy Contracting & Lazourdy Contracting & Altorath International Mosanada
Dhabi Gen. Maintenance Gen. Maintenance
11 Matajer Al Musalla, Amana Steel Building & Pink diamond Arcadis Design & Sharjah Holdings
Sharjah, UAE Contracting Electromechanical Consultant

12 D115 (NAD AL HAMAR) Government of Dubai -

Plot No. 4168042, Arman Building Wellworth Technical Emirates Engineer Dubai Real Estate
Proposed Residential Contracting Services Corporation
Building (UG+G+8 Type
Floor + Roof)
13 Al Naser Endurance Stable Zabeel Equestrian Office Hepworth PME LLC Architectural Consulting H.H. Sheikh Hamdan Bin
2, Dubai Group Rashid Al Maktoum
Hadaybit Al Salem Zabeel Equestrian Office Hepworth PME LLC Architectural Consulting H.H. Sheikh Hamdan Bin
14 Endurance Group Rashid Al Maktoum
Seeh Al Salam Endurance Zabeel Equestrian Office Hepworth PME LLC Architectural Consulting H.H. Sheikh Hamdan Bin
15 1 Group Rashid Al Maktoum
16 Construction & Zener Electricals & Zener Electricals & Red Engineering
Maintenance for Prefab Electronics Services LLC Electronics Services LLC consultancy
Bldg. Abu Dhabi, UAE
17 Construction of CICPA Gulf Eagle Contracting Wellworth Technical Al Torath Consulting Critical Infrastructure &
facilities at Shindaga Services Engineers Coastal Protection Authority
18 Green House Apartments Azizi Developments Desert Leisure Architectural Consulting Sobha Hartland
2+G+12 Swimming Pools LLC. Group
 Al Warqa - Dubai Al Hassan Al Bahri Al Hassan Al Bahri Pro Line Engineering Mr. Mohammed Salman
19 Contracting Contracting Consultants Al Omar
Villa of Sheikh Mansour H. H Sheikh Mansour Bin Full-Service Facility Al Jawaher Engineering H. H. Sheikh Mansour Bin
20 Zayed Al Nahyan Management Consultancy Zayed Al Nahyan
Engineering Office
21 Wadi Al Safa Laboratory Zabeel Equestrian Office Hepworth PME LLC SAS Consultants H.H. Sheikh Hamdan Bin
Rashid Al Maktoum
22 Fujairah Project Middle East Contracting Asad Al Badiah Gen. Al Thuraya Consultancy Govt. of Fujairah
Maintenance
23 22 Villas @ Al Furjan Family Star Construction BSC Electro Mechanical LLC Eng M. Al Shaikh Mubarak Makeen properties
Arch& Eng. Consultants
24 AJ 423-design Amana contracting& Amana contracting& steel Global engineering Abu Dhabi ports Commented [a1]:
&construction of steel buildings buildings consultancy (geo)
warehouses in kizad
logistic park-phase 3
25 Labour accommodation Trojan contracting Hepworth PME LLC New Art Engineering Trojan Holding
camp @ Al faya, Aby dhabi Consultancy
(24 G+3 Buildings)
26 MOPA staff Lazourdy Contracting & Lazourdy Contracting & Al Ain Consulting Ministry of Presidential
accommodation Building General Maintenance General Maintenance Engineers LLC Affairs (MOPA)

27 Construction of staff Lazourdy Contracting & Lazourdy Contracting & Al Ain Consulting Ministry of Presidential
accommodation in Al General Maintenance General Maintenance Engineers LLC Affairs (MOPA)
Dhafra
Certificates
Copy of Previous Approvals