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Tool clamping systems

Operation guide

HSK - Automatic HSK - SUPER- HSK - Manual Lubritool®

TYPE clamping system LOCK clamping set lubrication device
Tool clamping system

Interface HSK HSK HSK HSK

Actuation -

Energy store -

Page 8007 8014 8018 8022

SK - Automatic Built-in clamping Clamping heads

TYPE F-senso spindle
clamping system head RESK SPK
Tool clamping system Clamping force measuring For machine components Pallet clamping
device

Interface SK suitable for HSK, SK and SPK universal interface SPK taper

Actuation -

Energy store -

Page 8026 8032 8036 8040

hydraulic pneumatic manual

Operation guide

spring self-locking interlock

8002

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Tool clamping systems

Designs

Positive taper lock for automatic tool change

Form A / T Positive taper lock (version A) Form B Positive taper lock (version B)
Automatically-changeable tool adapter, Automatically-changeable tool adapter, torque
torque transmission on positive taper lock, transmission on collar via grooves, large
small square face with gripping channel. square face with gripping channel.
Applications: Applications:
Machine tools (e.g. lathes, drilling and milling Machine tools (e.g. lathes, drilling and milling
machines), high speed range, conventional machines), medium speed range, heavy-duty
material machining, torque transmission via material machining, torque transmission via
milled driver within the spindle adapter. driver keys, suitable for heavy-duty material
machining (cutter heads).
Design T analog to desgin A, but limited
backlash of the driver.

Positive taper lock for manual tool change

Form C Positive taper lock (version C) Form D Positive taper lock (version D)
Manually-changeable tool adapter, torque Manually-changeable tool adapter, torque
transmission on positive taper lock, small transmission on collar via grooves, large
square face without gripping channel. square face without gripping channel.

Applications: Applications:
Machine tools (e.g. lathes, drilling and Machine tools (e.g. lathes, drilling and milling
milling machines), high speed range, machines), medium speed range, heavy-duty
conventional material machining, torque material machining, torque transmission via
transmission via milled driver within the driver keys, suitable for heavy-duty material
spindle adapter. machining (cutter heads).

Positive taper lock for automatic tool change and for high speeds (HSC)

Form E Positive taper lock (version E) Form F Positive taper lock (version F)
Automatically-changeable tool adapter, Automatically-changeable tool adapter,
torque transmission via collar and torque transmission via collar and
spherical surface, small square face spherical surface, large square face
with gripping channel. with gripping channel.

Applications: Applications:
Machine tools (e.g. lathes, drilling and Machine tools (e.g. lathes, drilling and
grinding machines), extremely high speed grinding machines), extremely high speed
range (depending on diameter size), range (depending on diameter size),
grinding work, wood machining, suitable grinding work, wood machining, suitable for
for HSC, utilised for minimal material HSC, utilised for minimal material removal.
removal.
Werkzeugspannsysteme
Tool clamping systems
Werkzeugspannsysteme
Tool clamping systems

Werkzeugspannsysteme
Tool clamping systems
Designs
Werkzeugspannsysteme
erkzeugspannsysteme
systems

8003
systems
clamping
clamping

Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]

Tool
ool
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CONVINCING ACROSS THE BOARD

- 27 % shorter installation length of clamping set for lower space requirement
- 27 % shorter distance of plane face to clamping shoulder for compact force flow
- 33 % lower spring force required for clamping
+ 39 % higher clamping force for safe and reliable clamping of the tools

Standard DLC coating for longer service life

Simple and fast installation of clamping sets
Safe release and ejection due to forced guidance of clamping segments without additional spring elements
Lower wear of the spindle due to the loss of sliding at the clamping shoulder

(Compared to the usual clamping systems of size HSK-A 63)

8004

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HSK - AUTOMATIC CLAMPING SYSTEM

Reliability, safety and long service life are the main requirements for a tool clamping system. It is also
important for clamping systems to be able to be individually adapted to the customer requirements.
Many years of experience as well as technical dominance in all areas allow RÖHM to meet these
requirements exactly.

ADVANTAGES AT A GLANCE
Proven functional principle for safe clamping and release of the tools
39 % higher clamping force than required in the standard
Individual adaptation to customer-specific requirements

Rotary feed-through for media supply

of coolant and cleaning air

Stationary release unit especially Draw bar extension with integrated

suitable for high speeds - on re- media feed-through control
quest, with end position damping
and spindle bearing relief

Clamping set with short length,

compact force flow and high
Stroke control for position
rigidity
monitoring, different variants
possible

Clamping unit - durable

spring package design
clamping system
HSK - Automatic

8005

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HSK - Automatic clamping system

Technical data

For automatic tool clamping system of positive taper lock tools HSK to DIN 69893

ADVANTAGES:
Joining position with locating surface
Steady clamping force due to the symmetric
clamping surfaces of the clamping segments
Compact power flow resulting in high static and Spindle tool mounting
dynamic rigidity of the tool joint HSK tool
High power amplification by transmission of the
clamping set
Force controlled release of the collet
Automatic ejection of the tool by the clamping bolt
during release
Sealed central coolant supply system
Perfect suitable to be built into the spindles of
machine tools and machining centers

TECHNICAL FEATURES
The advantages of the positive taper lock system originates
in the combination of defined radial pretensioned taper and tool
axial play
face stop. A safe transmission of the torque is archieved by the
elastic deformation of the taper resulting in a gap-free connec-
tion with the tool. High interchanging and repeating accuracy is
leading to increased production quality during the machining.
Clamping situation with locating surface

The clamping process is started by the springs and the

movement is transmitted to the clamping set by the Spindle tool mounting
draw bar, in direction FZ. The clamping segments of the HSK tool
collet are pushed to the outside by the clamping bolt.
The clamping forces are multiple amplified by the angled
arrangement of the contact areas. The produced axial FZ
forces FA and radial forces FR result in a pretension of
the positive taper on the entire taper area and, the axial
contact area. The proportion of the axial contact force is
FA
over 80 % of the total clamping force. This explains the
importance of the size of the axial contact area concerning
the critical load and rigidity of the taper and hollow
shank joint. FR
See also DIN 69893 - Hollow taper shanks types B, D
and F. Hollow taper shanks types A and C have two
additional positive drive grooves at the end of the taper
which interlock with the tool mounting and produce a
form-locking, orientated radial positioning.
Clamping situation with compact power flow

During the release the tool will be positively unlocked

and ejected from the tool spindle by the multifunctional Spindle tool mounting
clamping bolt and taper sleeve.
HSK tool
Technical data

8006

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HSK - Automatic clamping systems

Clamping set - Standard

APPLICATION
Clamping set for HSK clamping systems.

TYPE
Standard version in compact design.

CUSTOMER BENEFITS
DLC coating guarantees a longer service life of the clamping set
Short length for compact force flow and high rigidity
High force amplification due to transmission in the clamping set
Safe clamping and unclamping of the tools

TECHNICAL FEATURES
- Connected collet segments simplify installation

   

C 15
Automatic HSK clamping set - Standard in compact design
Item No. 1037445 1037446 1037447 1037448 1037449 1037450 1037451 1037452

Size HSK-A/C/E/T 25 32 40 50 63 80 100 125

Size HSK-B/D/F 32 40 50 63 80 100 125 160
Total stroke 7 9 13 15 14 17 18 20
Pull-out stroke AM 0,2 0,3 0,5 0,5 0,5 0,5 0,8 0,8
Taper Ø d2 19 24 30 38 48 60 75 95
d3 10 12 15 18 24 32 40 46
d4 17 21 25,5 32 40 50 63 80
d5 M4 M6x0,75 M8x1 M10x1 M12x1 M16x1,5 M20x1,5 M24x1,5
d6 4,2 6,5 6,4 8 10,5 14,3 17,5 20
l1 28,8 35,1 42,5 50 62 80 98,5 121,2
l2 2,5 3,2 4 5 6,3 8 10 12,5
l3 22,6 26,7 34 39,5 51,5 67 85,2 104,4
l4 20,3 24,5 31,9 37,2 46,2 59,7 73 96,9
l5 9,5 12,5 13 17 19 30 34,5 40
l6 2,5 3 20 26 28 42 51 60
Adjusting size EM 6,2 8,3 8,5 10,5 10,5 13 13,3 16,8
Draw bar pull kN 0,7 1 2 3 4 7,5 10 15
Clamping force kN 3,5 5 10 15 25 37,5 50 70
Max. application speed1) min-1 70000 48000 36000 30000 24000 18000 14000 10000
1)
Please note the speed diagram according to the corresponding clamping set datasheet
Automatic clamping set

▲   on request 8007

HSK

Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]

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HSK - Automatic clamping systems

Clamping set - High Speed

APPLICATION
Clamping set suited for high speeds.

TYPE
High Speed version for higher speeds due to exact guidance of the clamping
segments.

CUSTOMER BENEFITS
DLC coating guarantees a longer service life of the clamping set
Short length for compact force flow and high rigidity
High force amplification due to transmission in the clamping set
Safe clamping and unclamping of the tools
High balancing quality maintained due to exact guidance of the collet chuck

TECHNICAL FEATURES
- Connected collet segments simplify installation

   

C 15
Automatic HSK clamping set High Speed, due to the exact guidance of the collet chuck segments, this clamping set is especially suitable for higher speeds  
Item No. 594332 1035347 1011063 1037501 1015151 474917 462324

Size HSK-A/C/E/T 25 32 40 50 63 80 100

Size HSK-B/D/F 32 40 50 63 80 100 125
Total stroke 7 9 13 15 14 17 18
Pull-out stroke AM 0,2 0,3 0,5 0,5 0,5 0,5 0,8
Taper Ø d2 19 24 30 38 48 60 75
d3 10 12 15 18 24 32 40
d4 17 21 25,5 32 40 50 63
d5 M4 M6x0,75 M8x1 M10x1 M12x1 M16x1,5 M20x1,5
d6 4,2 6,5 6,4 8 10,5 14,3 17,5
l1 28,8 35,1 42,5 50 62 80 98,5
l2 2,5 3,2 4 5 6,3 8 10
l3 22,6 26,7 34 39,5 51,5 67 85,2
l4 20,3 24,5 31,9 37,2 46,2 59,7 73
l5 9,5 12,5 13 17 19 30 34,5
l6 2,5 3 20 26 28 42 51
Adjusting size EM 6,2 8,3 8,5 10,5 10,5 13 13,3
Draw bar pull kN 0,7 1 2 3 4 7,5 10
Clamping force kN 3,5 5 10 15 25 37,5 50
Max. application speed1) min-1 120000 80000 60000 50000 40000 30000 24000
1)
Please note the speed diagram according to the corresponding clamping set datasheet
Automatic clamping set

8008 ▲   on request

HSK

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HSK - Automatic clamping systems

Assembly tool for HSK clamping sets

APPLICATION
For an easy, fast and save mounting of HSK clamping sets.
Mounting of the collet into the spindle with only a few movements.

TYPE
Please check the suitability for your clamping set before ordering. You may find the
information in the Manual.

CUSTOMER BENEFITS
Avoidance of damages at the clamping set and the spindle
Easy and save installation of the clamping set
User-friendly design

TECHNICAL FEATURES
- Available for all HSK sizes A 25 - 125
- Works with all HSK types A/C/E/T/B/D/F
- Fits for RÖHM clamping sets with short and slim segments
- Special design for RÖHM segment collets in „long“ design
in size HSK-E-50/F-63

C 15
Assembly tool for HSK clamping sets
Item No. 1329030 1329025 1329015 1329001 1324230 1329020 1329010 1329035

Size HSK-A/C/E/T 25 (HSK E) 32 40 50 63 80 100 125

Size HSK-B/D/F 32 40 50 63 80 100 125 160

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Assembly tool for HSK
clamping sets

▲   on request 8009

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HSK - Automatic clamping systems

Clamping unit and draw bar extension

APPLICATION
Actuation unit for HSK clamping systems.

TYPE
Spring-actuated clamping unit with individually adapted draw bar extension.

CUSTOMER BENEFITS
Energy stored in the spring package
Slender design
Reliable function thanks to sturdy design

TECHNICAL FEATURES
- Clamping system is designed individually for the spindle

   

Stationary release unit

APPLICATION
Stationary release unit for tool clamping systems.

TYPE
Hydraulic or pneumatic design, stationary attachment.

CUSTOMER BENEFITS
Clamping system and release piston are separated from one another during the
spindle rotation
No oil supply required in the rotating spindle part
Low-wear operation

TECHNICAL FEATURES
- Release system designed individually for the spindle

   
clamping systems
HSK - Automatic

8010 ▲   on request

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Accessories HSK - Automatic clamping systems

Accessories

Pressure piece

C 15
Socket wrench for pressure piece screw-in assembly
Item No. Size Size Item No. L SW
Socket wrench HSK-A/C/E/T HSK-B/D/F Hexagon wrench

830252 32 40 830253 wrench -

831296 40 50 863494 200 3
831291 50 63 367665 200 4
831274 63 80 844250 200 5
831289 80 100 756660 200 6
831434 100 125 381601 200 8
812550 125 160 698938 200 10

C 15
Measuring device for measuring the installation contour (clamping shoulder) for automatic HSK clamping sets
Item No. 1181005 1156601 1179168 1201360 1149877 1233614 1233553 1233615

Size HSK-A/C/E/T 25 32 40 50 63 80 100 125

Size HSK-B/D/F 32 40 50 63 80 100 125 160
Accessories HSK clam-
ping system

▲   on request 8011

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50 % SHORTER LENGTH THAN CLAMPING SYSTEMS WITH SPRINGS

HSK clamping system with SUPER-LOCK

HSK clamping system with

spring package

8012

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HSK - SUPER-LOCK

The trend toward modern milling machines involves two requirements with regard to the automatic
clamping systems. In the area of High Speed Cutting (HSC), increasingly higher speeds and therefore
higher balancing qualities are required. Due to higher machining forces during High Performance Cut-
ting (HPC), interfaces must additionally be more rigid. SUPER-LOCK meets these requirements, and
with an approx. 50 % shorter length as compared with conventional clamping systems with springs.

ADVANTAGES AT A GLANCE
Compact and extremely short design
Optimally suited for maximum speeds and machining forces
Lower force introduced into the spindle as compared to spring clamping systems

Stationary clamping and release unit

for actuating the locking unit, individual
HSK clamping set for maximum
designs possible
speeds with short length, com-
Rotary feed-through for
pact force flow and high rigidity
media supply of coolant and
cleaning air

Short and rotational-symmetric

locking unit with high balancing
quality
HSK - SUPER-LOCK

8013

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HSK - SUPER-LOCK

Clamping unit
APPLICATION
For HSK clamping systems.
Can be used universally, preferably for high speeds.

TYPE
Locking unit for HSK clamping set.
HSK clamping set separately available.

CUSTOMER BENEFITS
Without springs - clamping force is maintained with self-locking
Short and compact design
Low force transmission during releasing

TECHNICAL FEATURES
- For actuation, a clamping and unclamping unit are required

   

C 15
Clamping unit SUPER-LOCK, self-locking mechanism without springs for automatic tool clamping
Item No. 1122572 1122574 1122718 1122725 1122569 1122731 1122581

Size HSK-A/C/E/T 25 32 40 50 63 80 100

Size HSK-B/D/F 32 40 50 63 80 100 125
D1 13,2 15,1 18,6 23,6 31 39 49
D2 11 12,5 16,4 20,4 25 31,2 40
D3 8 10 13 16 19 24 31
D4 6,2 8,2 10,3 12,5 14,4 17 21
D6 19 24 30 38 48 60 75
G1 mm M14x0,5 M16x0,75 M20x1 M25x1 M33x1 M42x1,5 M52x2
G3 M6x0,75 M8x0,75 M10x1 M12x1,25 M14x1,5 M16x1,5 M20x2
H1 mm 10,8 13,6 17,8 19,9 20 27,3 30,8
H2 15,6 18,9 22,8 26,3 28 38,3 42,4
L1 71,4 83,5 106,4 127,7 157 201,3 262
L2 56 69 86 104 130 167 207
L3 32,25 36,7 45,9 57 70 88 110
L4 6,3 8 10 12,5 16 20 25
L5 12,5 16 20 25 32 40 50
L6 2,5 3,2 4 5 6,3 8 10
Clamping set 594332 1035347 1011063 1037501 1015151 474917 462324
Draw bar pull kN 0,7 1 2 3 4 7,5 10
Clamping force kN 3,5 5 10 15 25 37,5 50
Max. application speed1) min-1 120000 80000 60000 50000 40000 30000 24000
1)
Please note the speed diagram according to the corresponding clamping set datasheet
HSK - SUPER-LOCK

8014 ▲   on request

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Notes

Notes

8015

Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]

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THE RIGHT FUNCTIONAL PRINCIPLE FOR EVERY APPLICATION

Clamping system with stationary release unit Clamping system with integrated release hydraulic
Stationary release unit is disconnected from the rotating Hydraulic release mechanics are attached/installed
system during spindle rotation and is therefore especial- on the spindle shaft. No force acts on the spindle
ly suited for higher speeds. bearing during the tool change.

8024

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SK - AUTOMATIC TOOL CLAMPING

SYSTEM
For the automatic clamping of steep-taper tools, reliability, safety and long service life are essential
basic requirements. Particularly for machine tools with a rotating working spindle, high rotational fre-
quencies and high clamping forces. Due to many years of experience in this area, RÖHM can specifi-
cally see to customized requirements, thereby meeting this requirement.

ADVANTAGES AT A GLANCE
Safe clamping and release of the steep-taper tools by using proven components
High variant variety for a wide range of installation situations
Individual adaptation to customer-specific requirements

Rotary feed-through for

media supply of coolant and
cleaning air

Clamping set suitable for

Stationary release unit different tool holders
particularly suitable for high
speeds

Tool clamp with spring

package and wedge Draw bar extension for
gear individual spindle solutions
SK - Automatic tool
clamping system

8025

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SK - Automatic clamping systems

SK clamping sets
APPLICATION
For the automatic clamping of steep-taper tools.

TYPE
Available in different versions to match the respective tool.

CUSTOMER BENEFITS
Proven construction and high-quality processing
Safe clamping and unclamping of the tools

TECHNICAL FEATURES
- With internal coolant supply

   

C 15
Clamping sets type DIN 69871/72
Item no. Design D1 d2 Pull-in force max. N

784481▲ SK 30 19 M10x1,5 7500

756340 SK 40 27 M14x1,5 15000
760391 SK 50 40 M16 x1,5 26000
760390▲ SK 60 52 M30x1,5 80000
Further designs available on request

C 15
Clamping sets type MAS BT 45°
Item no. Design D1 d2 Pull-in force max. N

1070315▲ SK 30 19 M10x1,5 6000

861930▲ SK 40 27 M14x1,5 15000
795390▲ SK 50 40 M16x1,5 26000
Further designs available on request

C 15
Clamping sets type ANSI 5.50-78 „CAT“
Item no. Design D1 d2 Pull-in force max. N

890828▲ SK 30 19 M10x1,5 6000

766334▲ SK 40 27 M14x1,5 15000
831393▲ SK 50 40 M16x1,5 26000
Further designs available on request
SK - Automatic clamping

8026 ▲   on request

set

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SK - Automatic tool clamping system

Clamping system with stationary release unit

APPLICATION
Suitable for SK spindles in higher speed range.

TYPE
Spring package with or without transmission gears and stationary release unit.

CUSTOMER BENEFITS
Slender design
No oil supply required in the rotating spindle part
Stationary release unit decoupled from spindle rotation, therefore low-wear

TECHNICAL FEATURES
- Release system designed individually for the spindle

   

Rotary feed-through for media supply

of coolant and cleaning air

Stationary release unit particularly Individual draw bar

suitable for high speeds extension for spindle length
Tool clamp with sturdy
spring package
Clamping set suitable for
different tool holders
Clamping system with
stationary release unit

8027

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SK - Automatic tool clamping system

Clamping system with integrated release hydraulic

APPLICATION
For SK spindles with compact design.

TYPE
Spring package with transmission gear and installed release hydraulics.

CUSTOMER BENEFITS
No force acts on spindle bearing during the tool change
Compact design and high pull-in forces due to integrated wedge gear

TECHNICAL FEATURES
- Release system designed individually for the spindle

   

Rotary feed-through for media supply

of coolant and cleaning air

Tool clamp with spring Clamping set suitable for

package, wedge gear and different tool holders
hydraulic release mechanics
integrated release unit
Clamping system with

8028

Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]

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Accessories SK - Automatic clamping systems

Accessories

C 15
Socket wrench with through-hole
Itemo No. Size Item No. Length l1 Key width SW
Socket wrench Hexagon wrench mm

772214 SK 30 367665 183 4

756393 SK 40 802094 350 6
756396 SK 40 (without through-hole) - - -
760229 SK 50 769078 400 8
747337 SK 60 769078 400 8

Accessories

▲   on request 8029

Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]