Emotec DC 9000: Sauna Control Unit
Emotec DC 9000: Sauna Control Unit
Emotec DC 9000: Sauna Control Unit
Made in Germany
D 1
English
Table of Contents
Package contents ...................................................................................................4
Optional connections:.........................................................................................4
Technical data..........................................................................................................5
General information concerning sauna bathing.......................................................6
General safety precautions......................................................................................7
Assembly of the control unit.....................................................................................8
Wall mounting....................................................................................................8
Electrical connection................................................................................................9
Connecting the sauna oven.....................................................................................9
Connecting the sauna lamp.............................................................................10
Connecting a fan..............................................................................................10
Connecting a power control unit.......................................................................10
Connecting a colored light................................................................................10
Connecting the remote button..........................................................................10
Connecting a GSM module..............................................................................10
Connecting the phase section module for LED/spot lights...............................10
Connecting the switch module for energy-saving lamps..................................10
Installation diagram..........................................................................................11
Terminal arrangement on the circuit board.......................................................11
Sensor connection...........................................................................................12
Connection of sauna heaters ≤ 9 kW...............................................................12
Connection of sauna heaters > 9 kW...............................................................13
Connecting the sensor lines.............................................................................14
Mounting the oven sensor................................................................................14
Installing the optional bench sensor.................................................................15
2 GB
Operation...............................................................................................................16
Button functions...............................................................................................16
Symbol description...........................................................................................16
Initial unit switch-on...............................................................................................17
Preset parameters............................................................................................18
Finnish sauna mode.........................................................................................18
Temperature display.........................................................................................18
Actual - target display.......................................................................................18
Heating time.....................................................................................................18
To consider when programming:............................................................................19
The keylock / hotel mode.......................................................................................20
Specialist section...................................................................................................21
F1 Setting the current time...............................................................................21
F5 Link color light options with heater..............................................................22
F8 The optional bench sensor..........................................................................23
F10 Reset time from the submenus.................................................................24
Programming levels...............................................................................................25
P1 Starting with the time preselection..............................................................25
Deactivating the time preselection...................................................................26
P2 Heating time limitation................................................................................26
Activation of the weekly timer...........................................................................27
P0 Weekly timer...............................................................................................27
P1 Starting with time preselection in weekly timer mode.................................28
P5 Temperature setting....................................................................................30
P6 Programming fan operation........................................................................31
P7 Ability to dim the cubicle lights....................................................................32
Coloured light (optional)...................................................................................33
P9 Setting the time interval for the coloured light.............................................35
The control unit switch (Switch-off) .......................................................................36
Switching over the heating time limitation for commercial use or weekly timer.....36
Error display...........................................................................................................37
Other error options that are not displayed and their causes:...........................37
Service Address:....................................................................................................38
Guarantee..............................................................................................................38
Handling procedures for return shipments (RMA) - Details for all returns !...........39
GB 3
Package contents
(subject to change)
Included with the control unit are:
1. An heater-sensor board with overheat shutoff protection, KTY-sensors with sensor hous-
ing , two 3x25 mm fastening screws and a 2,0 m long sensor cable, red and white.
2. A plastic bag with three 4 x 20 mm fastening screws.
3. A replacement overheat protection module.
Optional connections:
4 GB
Technical data
Nominal voltage: 400 V 3N AC 50 Hz
Switching load: max. 9 kW, Ohm resistive load (AC1 mode), power can be ex-
tended by using an optional power extension units up to 36 kW
Heating time limit: 6 hr, 12 hr or no heating time limit
Time preseletion: up to 24 h switching pre-selection (switching timer)
Week timer: week timer with up to 4 programs per day
Display: LCD with backlighting, monochrome
Protection class: IPx4 as per EN 60529, splashed water resistant
Temperature control range: 30 - 110°C
Sensor system: KTY sensor with safety temperature limiter 139°C
Control characteristic: digital two-point regulation
Fan output: min. 25 W max.100 W (only fan excluding capacitor)
Light output: min. 25 W max.100 W. Only ohm resistive load, we recommend
to use special bulbs like baking oven bulbs.
For connection of other illuminants (inductive, capacitive) special
optional modules should be used.
GB 5
Dear customer General information
You have purchased a high-quality technical
Please check whether the unit has arrived in per-
device with which you will have years of sauna
fect condition. Any transport damages should be
fun. This sauna control unit was designed and
immediately reported to the freight forwarder
inspected according to the current European
delivering the goods or you should contact the
safety standards and manufactured at the facto-
company that shipped the goods.
ry in accordance with the quality management
standard DIN EN ISO 9001:2000. Please note that you will only be able to achieve
This detailed installation and operation manual an optimum sauna climate if the cabin with its air
has been prepared for your information. Please intake and ventilation, the sauna heater and the
observe in particular the important notes and control unit are aligned to each other.
the information on electrical connection. Please observe the information and stipulations
We wish you exhilarating recreational experience made by your sauna supplier.
and lots of fun with your sauna!
Sauna heaters heat up your sauna cabin using
heated convective air. Here, fresh air is drawn
Intended use in from the air intake which, when heated, rises
upwards (convection) and is then circulated
This sauna control unit is exclusively intended within the cabin. Part of the used air is pushed
for the control of the sauna heater in a sauna out through the vent in the cabin. This creates a
cabin. typical sauna climate which can achieve tempe-
Any other use over and above the intended ratures of approx. 110°C measured directly under
purpose is not considered as appropriate use! the ceiling of your sauna, dropping in tempera-
Compliance of the standard operation, mainte- ture to approx. 30-40°C towards the floor. It is
nance and repair conditions is also an element therefore not unusual to measure temperatures
of appropriate use. of 110°C on the temperature sensor hanging
over the heater, whilst the thermometer hanging
The manufacturer cannot be held liable for on the sauna wall, approx. 20-25 cm under the
deviating, unauthorized alterations and any re- cabin ceiling, only indicates 85°C. The bathing
sulting damages: the initiator of these changes temperature generally lies between 80°C and
bears the full risk. 90°C in the area of the upper bench when the
temperature is set to maximum.
Please note that the highest temperatures are
always generated over the sauna heater and that
the temperature sensor and the safety limiter
must be mounted there in accordance with the
control unit installation instructions.
When heating up for the first time, you may
notice a slight smell caused by evaporating
lubricants used in production processes. Please
ventilate your cabin before beginning your
sauna bath.
6 GB
General safety precautions ature setting. The temperature can be
This device can be used by children aged 8 held within operating parameters and
upwards and by persons with physical, a minimal temperature gradient inside
sensory, or mental disabilities, or who the bench area of the sauna cabin can be
have inadequate experience and knowl- achieved only if unit is assembled correct-
edge if they are supervised or if they have ly.
received adequate instruction in how to The device may only be used as intended as a
use the device safely and understand the control unit for sauna ovens up to 9 kW (up
associated risks. Children may not play to 36 kW when combined with a contactor
with this device. Children may not clean box).
or carry out any user maintenance if un- Completely disconnect the control unit from
supervised. the electrical circuit, i.e. flip all circuit
Children are to be supervised in order to breakers or the main circuit breaker during
make sure that they do not play with this each installation or repair.
device. Please note the safety and installation infor-
Attention: It is forbidden to install the mation from the sauna oven manufactur-
control box in a closed switch cabinet or er.
behind a wooden panelling! Always heed the specifications and instruc-
The electrical installation may be done only tions of the cabin manufacturer, too.
by a qualified electrical technician.
You must comply with the regulations of
your power supply company and applica-
ble VDE regulations (DIN VDE 0100).
Attention!
Dear customer,
according to the valid regulations, the
electrical connection of the sauna heat-
er and the control box has to be carried
out through the specialist of an author-
ized electric shop
We would like to mention to the fact
that in case of a warrenty claim, you
are kindly requested to present a copy
of the invoice of the executive electric
shop.
8 GB
Assembly of the control unit
Wall mounting
Mount the control unit outside the sauna
cabin only. The most practical mounting
point would be the wall area onto which
the sauna oven is mounted on the inside,
except on the outside of the cabin. If elec-
trical conduits are present, mount the con-
trol unit accordingly. To mount the control
eye level
unit, please follow these instructions:
Illust. 3
ca. 34 cm
17,4 cm
eye level
19 cm
Illust. 1
3
1. Remove the cover of the control unit. To Illust. 3.1 Illust . 3.2
do this press the fastening tab inwards
with a flat screwdriver and remove the threaded holes
housing top by pivoting it upwards (Il- upper threaded hole
lust.1). Drill the threaded holes for the
included 4 x 20 mm wood screws accor-
ding to Illust. 3 & 3.1.
2.Insert one of the wood screws into the
upper middle hole. This screw will be the
mounting point for the control unit. Make
sure the screw is projecting out from wall
about 3 mm. (Illust. 3.2)
3. Hang the control unit onto the 3 mm pro-
jecting screw. Insert the included rubber
sleeves into the openings on the back
side of the housing and lead the electri-
cal cable through these openings. Screw
the lower part of the housing onto the ca-
bin wall using the lower threaded holes. feed-through channel for feed-through
(Illust. 4) power supply lead wire channel for
oven supply line sensor lines
vaporizer supply line
lamp Illust . 4
fan
GB 9
Electrical connection Connecting the sauna
The electrical connection may only be oven
done by a qualified electrical technician
under authority of the regulations of the
local power supply company and those Assemble the sauna oven according to the
of the VDE. instructions provided by the manufacturer in
front of the air intake opening.
In general, there can only be one permanent Lead the silicone wire to the power control
connection to the power supply network, to unit through the ducts and connect them to
include a device which allows the unit to be the corresponding terminals according to cir-
disconnected from the power source with a cuit diagram.
contact distance of at least 3 mm from all
terminals.
All electrical installations and connector ca- Note: If no ducts are available, bore a hole
bles inside the cabin must be able to with- next to the air inlet opening and pull the sto-
stand temperatures up to 170°C. ve wire/s to the outside to lead them to the
corresponding terminals in the control unit.
In order to protect the silicone wire from ex-
Lead the power cord to the control unit and ternal impacts it should be covered. There-
connect it to the power inlet terminal. fore use a suitable cable duct or a PVC pipe
in which you lead the wire/s to the power
control unit.
10 GB
Connecting the sauna lamp Connecting the remote but-
ton
Only ohm resistive load, we
recommend to use special bulbs
like baking oven bulbs.Other bul- Details can be found in the remote button
bs, like energy-saving-lamps can assembly instructions.
destroy the control unit.
The sauna lamp must be weatherproof pro- Connecting a GSM module
tected (IPx4) and resistant to the ambient
temperature.
emo
tio
n
of
sau
na.
GB 11
Installation diagram
EmoLux
6 = alternativ
4 2
Emotec
LSG
5 3 3 4
emoti
on
of
sauna
.
oder
or
400 V 3 N AC 50 Hz
X5 X5a
F2
500 mA T
F1
500 mA T
Jumper X6
Res
24h
12h
X1 X2 X3 6h
X4
S1 FAN LIGHT WM
L N L N
L1 L2 L3 N N N U W WB P+ Nr. 2 Nr. 1 TEMP.- Ub E G
V TEMP.-SENSOR LIMITER H-SENSOR
PE
12 GB
Sensor connection
142°C
X4
KTY 10/5
KTY 10/5
X1 X2 X3
max. 100 W max. 100 W
S1 FAN LIGHT WM
L N L N
L1 L2 L3 N N N U V W WB
400 V 3 N AC 50 Hz
P max. 9 kW
GB 13
Connection of sauna heaters > 9 kW
X1 X2 X3
max. 100 W max. 100 W
S1 FAN LIGHT WM
L N L N
L1 L2 L3 N N N U V W WB
LSG
*
P max. 9 kW
400 V 3 N AC 50 Hz 400 V 3 N AC 50 Hz
* For public installations without heating time limitation, the pilot light
must be installed in the control room.
14 GB
Connecting the sensor lines 2. Drill a hole to lead the cable through, pre-
ferably through the middle of one of the
The connection cables to the temperature wooden boards.
sensor and power supply cables shall NOT
be drawn together or lead through the same 3. Lead the sensor cable through the drilled
conduit. This can lead to interferences in the hole and attach it to the sensor line accor-
electronics, such as „fluttering“ in the relays. ding to Illust. 10.
If it is absolutely necessary to install them
4. Attach the lines for the shutoff (white) and
together, or the wire is longer than 3 m, you
the temperature sensor (red) according to
should use a shielded sensor line such as
Illust. 11 to the sensor board. Then insert
the LIYLY-O x 0.5 mm²). Connect the shiel-
the sensor board into the housing.
ding to mass in the control unit.
5. After you are finished installing and have
Please note that the following measure-
made sure the control unit is functioning
ments are based on values provided by
properly, check the line for overheat shut-
the unit quality assurance by the European
off protection for short circuits. To do this,
Standard EN 60335-2-53. In principle, you
release one of the white lines in the sensor
must mount the oven sensor where tempe-
housing. The safety relay of the control
ratures are expected to be the highest. Il-
unit should now fall; i.e. the heating circuit
lust. 7 gives you an overview of the moun-
should now be interrupted.
ting point of the sensor..
Hole
Mounting the oven sensor
20 cm
Terminals in the
control unit
Illust. 10
Sensor-
board
Illust. 7
Sensor
white (Limiter)
red
white (Limiter
red
Housing
GB 15
Installing the optional se- If there is a problem with the bench sensor, a
cond temperature sensor fault message will appear:
(bench sensor) E 103 = Interruption of bench sensor circuit
or
Installation location: The bench sensor is
fixed to the ceiling of the rear reclining bench E 104 = Short-circuit of the bench sensor
as described for the installation of the heater
In this case, the sensor must be checked by
sensor.
an expert and replaced if necessary. At room
temperature, the sensor has approx. 2 kΩ.
Bench sensor
After disassembly the bench sensor can be
deactivated so that you can use your sauna
despite the problem. See the ‚Bench sensor‘
chapter for more details.
Once the problem has been solved, the
control unit recognises the sensor once the
mains voltage has been switched on again.
The bench sensor is connected via a 2-core
wire silicone cable from the sensor pcb to Notice: If an error E103 is shown although
the terminals on the right-hand side of the the bench sensor is not installed, then it has
main board of the sauna controller. The ter- been activated in error. In such case disa-
minals are marked „Temp.-Sensor Nr. 2“. ble the bench sensor at the program level.
Bankfühler
bench sensor
TEMP.-Sensor TEMP.- H-Sensor
Nr. 2 Nr. 1 Limiter Ub E G
16 GB
Operation
Button functions
Symbol description
If the control unit does not switch on after connections, please check the position of
the main power switch (Switch-Off). See chapter about „control unit switch (Switch-
Off)“ at the end of this manual.
GB 17
Initial unit switch-on
12:03
20:03
Press the “Funktion/Mode” button for 3 sec
to confirm and store the new setting.
20:03
06:00
18 GB
Preset parameters
05:58
Heating time
The factory-default heating time limitation
is pre-set to 6 hours. This means that the
unit switches off after 6 hours due to safety
reasons. 05:58
The display alternates between showing the
current time and the remaining heating time
during active heating.
GB 19
If the sauna bath should be finished before the
pre-set limitation, press the "On/Off "but-
ton. The On symbol on display will disappear
and only the current time will be displayed. 20:03
The cabin light automatically switches off
30 minutes after the heating is off. You can
switch the lighting off at any time using the
"light " button.
Symbols shown in the display sketches, framed with the symbols , are displayed flash-
ing on the unit.
Any change to the set parameters must be saved by pressing the "Mode" button. The respec-
tive newly set values flash briefly before the unit switches back to the basic display.
If you change the parameters without saving with the "Mode" button, the previous values are
automatically restored.
If you do not press any button for a longer period during programming, the display automati-
cally returns to the basic state and the background illumination goes out after a brief period.
20 GB
The keylock / hotel mode
By activating the keylock / hotel mode, the sauna can
only be switched on and off by the user. Changes to
the individual parameters are not possible.
The various programming options for the unit are generally differentiated into:
Operator level These setting levels described with "F 1 - F 10". Depending on
the unit type it may be the case that certain levels are not shown.
Here you can change the parameters which need to be adapted
very rarely in daily use. They are set during the initial setup and
then usually remain unchanged for a long period of time.
Programming level The levels are shown with "P 0 - P 9". Depending on the unit type
or operating mode, it may be the case that certain levels are not
shown.
Here you can change the parameters which need to be frequently
adapted to your individual requirements in daily use.
GB 21
Operator level section
F1 Setting the current time
22 GB
F5 Link colour light with the sauna heater
With the buttons " " and " " you can now 1
set the required value.
GB 23
F8 The 2nd temperature sensor (bench sensor, optional)
F 8
24 GB
F10 Reset time from the submenus
F 10
GB 25
Programming levels
P1 Starting with the time preselection
With time preselection, you may preselect the start of your sauna unit within 24 hours.
Always make sure that there are no objects on the sauna unit before the heating
process begins. Risk of fire!
15:10
With the keys "Ab " and "Auf ", you can
now set the required value in 10-minute steps.
Keep in mind that the cabin must heat up
for ca. 40 – 50 minutes in order to reach a
comfortable climate inside the cabin. If, for
example. you wish to start with your sauna
bath at 18:00 hrs, please select 17:10 hrs as
your preselection time. 17:10
Confirm the entry by permanently pressing
the "Funktion/Mode" key until the newly set
value flashes on the display.
In order to deactivate the time preselection, please press the "On/Off " button. Then the
sauna heater will be switched on, By pressing the "On/Off " button again the sauna heater
is switched on.
This program step will only appear if the device has not been set for the
"Wochentimer" mode during installation.
06:00
Using the " " and " " keys, you can now
set the required value. The time is set in
10-minute steps.
03:00
Confirm the entry by continuously pressing
the "Mode" button until the newly set value
flashes on the display.
03:00
Afterwards, the "P2" is briefly shown until
the display returns to the original state. The
new value for the maximum heating time is
now stored.
GB 27
P0 Week timer
This program step will only appear if the device has been set for the "week
timer" mode during installation.
You can program up to 4 switching times (slots) for each day of the week in the
week timer menu.
The heating time for each slot can be between 30 minutes and 12 hours. After 12
hours heating a pause of 6 hours will be automatically added (legal requirement).
Manual switching of the sauna system is possible at any time. The week timer
will be disabled in this case. After the heating time limitation (e.g. 6 h) or the user
switches the heater off the weekl timer becomes enabled again (but not active).
Upon commissioning or after a longer period disconnected from the mains (time
setting is lost) the weekl timer is disabled.
28 GB
P1 Heater switching with time preselection in week timer mode
Always make sure that there are no objects on the sauna unit before the heating
process begins. Risk of fire!
With the keys " " and " " you can select the
required day and the program item.
2:1
P
With the keys " " and " ", please set the
required switch-on time.
07:00
Confirm the entry by pressing the "Mode"
key until the newly set value flashes on the
display. After this the heating time symbol will
start to flash on the display and the last set 07:00 06:00
heating time.
With the keys " " and " " you can set the
required heating time.
03:30
GB 29
If the controller is running in humid mode
(HCS 9003 series), the time set here is the to-
tal time including the reheating time set in F2.
If the heating time is set to the maximum
value of 12 h, a 6 h pause will be added
once this 12 h period has elapsed.
30 GB
P5 Temperature setting
Attention:Temperature range
in dry sauna mode 30 - 110° C
in humid mode 30 - 70° C*
* only for controllers supporting dry & humid modes.
GB 31
P6 Fan operation programming
P 6
Please confirm with the „Mode“ button.
Level 1
The selected level can be seen by the points
under the fan icon on the screen. Level 2
Level 3
32 GB
P7 Dimming of sauna cabin light
100
GB 33
Coloured light (optional)
This programming option is only available if the coloured light module (item
number 942761 / 944286 / 944834) has been installed.
Before installing the coloured light module the control unit must be completely
switched off the power supply.
You have the option of operating a coloured light device in your sauna using the HCS 9003
control unit. Each coloured light may not exceed the maximum power of 100 W.
2 continuous red
3 continuous yellow
4 continuous green
5 continuous blue
9 Sunrise mode
34 GB
When the coloured light is switched on the
control unit screen also displays the flashing
coloured light icon.
20:03
blue red
The coloured light icon indicates the segment
for the colour that is currently lit.
The colours are assigned as follows. green yellow
GB 35
P9 Setting the time interval for the coloured light
set x
This programming option gives you the option of automatically setting the length of time each
collour is on. The fefault is one minute.
You can set on-time to between 1 and maximum 10 minutes..
00:02
36 GB
The control unit switch (Switch-
Control unit
off) switch
The control unit switch can be found on the = unit swit-
ched on
top end of the unit. Using this switch, you
can isolate the electronics from the mains
supply in case of a breakdown.
Switching over the heating time limitation for commercial use or wee-
kly timer
Attention! Completely disconnect the control unit from the electrical circuit!
Display
As a standard, the control unit is supplied with a heating time limitation of max. 6 hours.
To c h a n g e o v e r t o m a x . 1 2 h o u r s , t h e r e i s a j u m p e r s o c k e t o n t h e b o t -
tom board. This is plugged in the factory with the “6h” marking. By changing to
“12” or “24h” , the heating time can be set to max. 12 hours, max. 24 hours or
( ) infinitely. If the jumper is removed, the heating time is max. 6 hours. By plugging the
8
Jumper X6
Res = Jumper 24h
8
24h
12h
3 6h
P2 =
X4
GB 37
Error display
n order to provide an immediate diagnosis for any errors that may occur, the following errors
can be determined via on-screen error codes.
Other error options that are not displayed and their causes:
Screen is blank – no background lighting
Check the main switch setting.
Check the mains connection! Each of the 3 phases L1, L2 and L3 must have 230V AC.
Check the fuses!
X5 X5a
Cabin light malfunction:
Check the fuse on the main board
F2
500 mA T
F1
500 mA T
Fan malfunction:
Check the fuse on the main board
X1 X2 X3
S1 FAN LIGHT WM
L N L N
L1 L2 L3 N N N U V W W
38 GB
WARRANTY
The warranty is provided according to the legal
regulations at present.
Manufacturer’s guarantee:
- The period of guarantee starts from the date
of purchase and lasts up to 2 years by com-
mercial use and 3 years by private use.
- Always include the completed guarantee cer-
tificate when returning equipment.
- The guarantee is void for appliances which
have been modified without manufacturer’s
explicit agreement.
- Damages caused by incorrect operation or
handling through non-authorized persons
are not covered under the terms of guarantee.
- In the event of a claim please indicate the se-
rial number as well as the item number and
model name with detailed description of the
fault.
- This guarantee covers defective parts and la-
bour but not the defects caused by wear and
Please keep this address in a safe place togeth- tear.
er with the installation guide. In case of complaint please return the equip-
To help us answer your questions quickly and ment in its original packaging or other suitable
competently please provide the information packaging (caution: danger of transport dam-
printed on the type shield including the model, age) to our service department.
item no. and serial no., in all inquiries. Always include the completed warranty certifi-
cate when returning equipment.
Possible shipping costs arising from the trans-
port to and from point of repair cannot be over-
taken by us.
Outside of Germany please contact your spe-
cialist dealer in case of warranty claims. Direct
Service Address: warranty processing with our service depart-
EOS Saunatechnik GmbH ment is in this case not possible.
Schneiderstriesch 1
Equipment commissioning date:
35759 Driedorf, Germany
Tel: +49 (0)2775 82-514
Stamp and signature of the authorized elec-
Fax: +49 (0)2775 82-431
trician:
[email protected]
www.eos-sauna.de
GB 39
Handling procedures for return shipments (RMA) - Details for all returns !
Dear customer
we hope that you will be satisfied with the purchased EOS product. In the rear case if you
may have a claim and will need to return a product, please follow the procedures specified
below. This will enable to ensure a quick and effective handling of the return shipment.
40 GB