Alucoworld E Catalogue
Alucoworld E Catalogue
Alucoworld E Catalogue
1. Product Attribute
2. Characteristics
3. Product Attribute Fire-Resistance Aluminum Composite Panel
4. Characteristics Fire-Resistance Aluminum Composite Panel
5. Exact color please refer to actual sample
6. Characteristics (technology parameter)
7. Product Materials
8. Advice
9. Processing
Product Attribute
ALUCOWORLD brand Aluminum Composite Panel (ACP) is made up of three layers, with two layers of aluminum
skin on the top and bottom, and one layer of anti-toxic polyethylene material in the middle. Also, both of skin surfaces need
to be coil-coated with special paint material like PVDF or PE resin under a specific temperature condition.
Characteristics
1) High Peeling Strength
The three layers of ALUCOWORLD panel are compounded together by use of high-performance molecular binding
film under a specific temperature condition, which will achieve the best level for one of the panel's important features -
- high peeling strength.
7) Impact Resistance
The impact resistance and toughness of ALUCOWORLD panel are remarkable. For example, the coating layer will
not split even if the panel is being bent to a small angle. What's more, the panel's surface will be guaranteed to keep
original for a long time even in an extremely bad weather condition with strong wind and sand.
Characteristics:
1) Excellent Fire-Resistance Property
ALUCOWORLD fire-resistance panel owns excellent fire-resistance property, in that the chemical oxygen index of its
core layer material could be more than 42. Also, after recognition by National Quality Supervising & Testing Center for
Fireproof Constructional Materials, the level of its fire-resistance property could achieve Grade B1 (difficult to burn), in
accordance with GB8624-1997 standard, No.20011776.
6) Impact Resistance
The impact resistance and toughness of ALUCOWORLD panel are remarkable. For example, the coating layer will not
split even if the panel is being bent to a small angle. What's more, the panel's surface will be guaranteed to keep
original for a long time even in an extremely bad weather condition with strong wind and sand.
ALK8420 ALK8421
Characteristics
1) Princpal Properties
Results
Item Test Standard Unit
3mm 4mm
3
Density g/mm 1.17 1.38
ASTM D792 2
Face Density kg/cm 3.50 5.55
Shearing Strength ASTM D732 Mpa 21.5 30.6
Peeling Strength ASTM D903 N/mm 5.9 13.8
Bending Strength ASTM D790 Mpa 66.2 124
2
Tensile Strength ASTM E8 Kg/cm 4.2 4.9
Rate of Elongation ASTM E8 % 7.2 10
Debt depth(mm)
Weight of Steel Ball (kg) Height(mm) Results
3mm 4mm
0.30 300 1.8 0.6
0.50 500 1.6 1.3
1.00 300 2.1 1.6
1.00 500 2.5 2.3
- ASTM Unit -
Yielding Strength E8 Mpa 170
Bending Elasticity C393 Mpa 76000
Center Frequency (HZ) 100 125 160 200 250 315 400 500 630
Coefficient of Sound Insulation
23 17 19 24 27 28 29 31 32
( dB )
Center Frequency (Hz) 800 1K 1.25K 1.6K 2K 2.5K 3.15K - -
Coefficient of Sound Insulation
32 34 36 37 38 38 37 - -
( dB )
Characteristics of Flammability
(File-resistance Aluminum Composite Panel)
The length of testing panel:1000mm
Country Test Items Test Standardard Test Result
Minimum value of remaining length after burning
GB/T8625 420
(mm)
Average value of remaining length after burning (mm) GB/T8625 450
China Temperature of smoke ( ℃ ) GB/T8625 129
Height of the flame (mm) GB/T8626 15
Grade of smoke density GB/T8627 27
Uninflammable Grade B1 GB/T8624 B1 Class
Flame Spread UBC No.8-1 ASTM E84-03
USA Class 1
Smoke UL723,ANSI/NFPA No.225
Product Materials
The Decorative Layer of Panel Surface
Nowadays the decorative layer for metal substrate mainly includes
all kinds of coating, film, surface transformation etc.
1) Paint Coating
Types: Acryloyl (AC) Silicon Modifed Polyester (SMPE)
Polyester (PET) Polyester Amide (PA) SDPE
Epoxide Urethane (PV) PVDF
2、、Processing Environment
1) Clean the operating platform to prevent scratching or ripping the panel surface.
2) Pay attention to the temperature control when processing because most materials have the characteristics of being fragile in
cold and soft in hot, which are difficult to be detected by the sense of touching. Supposing to fold a aluminum skin with 0.5mm
thickness polyester coating under 0 ℃ , you will find a crack happens on the coating along the folding line, which will never occur to
the same panel when being folded over 35 ℃ however. Therefore, the most proper temperature for the curtain-wall panel folding
will be in the range of 20-50 ℃ . (Refer to the temperature of material and environment)
Also, as shown by the picture above, if intending to increase the ability of self-cleaning of the curtain-wall, we need specially notice
the surface shape after glue-injecting.
6、、Evenness and Direction
The surface of the whole curtain-wall should be even and smooth thorough in high precision, otherwise, it will make a big visual
difference as light reflecting. Especially for those panels with metallic color coating, the degree of difference is much more
predominant. The following table could show something:
During the process of installation, it is important to make sure all the panels are being installed in the same direction, as illustrated
on the protective film. Otherwise, it will result in a serious problem to the visual impact of the whole curtain-wall, especially for those
panels with metallic color coating.
Usually, ALUCOWORLD with size of width no more than 1600mm and length unlimited, however, specific offers are available for
those customers who have special purpose, with the consideration of transportation convenience.
The expansion seam for exterior-wall panels should be wider because the temperature difference outside is much bigger. However,
for interior-wall panels, it could be smaller.
8、、Others
Please keep the panels away from other metals to avoid the electrolytic corrosion, especially under a humid environment.
Consequently, some insulative materials like nylon or polyamine ester etc should be put into the space among all the panels. Note
that don't make those panels without protective films directly expose outside during the period of installing.
Installing diagram
Example of panel type and joint Example of panel type and joint
designA) design(B)
①Alucoworld panel ①Alucoworld
②Aluminum rivet panel
③Angle aluminum ②Sealing
④Angle aluminum material
⑤Sealing material ③Plastic lining
⑥Bach spacer bar
⑦Spacer ④Accessories
⑧Angel bar ⑤Spacer
⑨Bullen screw ⑥Angel bar
⑦Bullen screw
Above mentioned
Accessoriesare
used for low
building
Example of panel type and joint Example of panel type and joint
design(C) design(D)
①Alucoworld ①Alucoworld
panel panel
②Aluminum rivet ②Aluminum rivet
③Angle aluminum ③Angle aluminum
④Sealing ④Angle aluminum
material ⑤Gasket
⑤Bach spacer ⑥Spacer
⑥Spacer ⑦Angel bar
⑦Angel bar ⑧Bullen screw
⑧Bullen screw
Three Views of Hook Nall Connecting Fitting of Column Nylon Pad of Connecting Fitting between
Column and Wall
、Processing Tools
1、
2) Please use dentiform saws or some shearing tools to cut panels, instead of the grinding wheel. Also, files should be adopted to
polish the cutting edges, because it will not cause a high temperature that will do harm to the coating of panels.
3) Note that don't groove so deeply to the panels, in other words, do not damage the aluminum skin at the other side. Also, don't
cut off the polyethylene core layer thoroughly when grooving and leave about 0.1-0.6mm thickness.
Production line
We totally owns one high-speed digital control punching lines, one ACP core-layer production line, one chemosynthesis line,
one 1600mm width double-coil-coating and double-baking line, one 1350mm width high-precision coating line, one continuous
thermal-compositing and sawing-cutting line in 1600mm width, and one continuous thermal-compositing line in 1350mm width.
The line is precisely to coat the chemosynthesized aluminum rolls under a sealed and dustless condition by using an
advanced multiple-coil-coating reversal high-precision equipment; consequently, the thickness of coating and its appearance
could be controlled properly and strictly. Furthermore, the coating could achieve its best condition in all aspects like strengths
and abilities etc.
Equipped with the computerized temperature & speed control system, which is endowed with changeable
and adjustable frequency speed in vector grade, the line could produce the core-layer materials like PE in
a high quality for normal ACP or fire-resistance ACP. And its annual outputs could reach more than 8000
tons.
The tests mainly include: 180° peeling strength, dy namic characteristics of raw
materials, color difference, salt-spray corrosion resistance, boiling water resistance,
finished coating thickness, impact resistance, gloss test etc., and all of them will
guarantee the first-class quality of ALUCOWORLD panels.