Operation Manual

Muffle Furnace series

Thanks for using Acculab Muffle Furnace ,In order to get quick and sincere service,
please read the operation manuals carefully before you operate

www.acculabusa.com [email protected]
Use
This series of resistance furnace for laboratory, industrial and mining enterprises, scientific research
units for element analysis, small steel and other metal heating with heat treatment. This series of

resistance furnace with a temperature controller and thermocouple temperature measurement, supplied b

y my company.

Technical parameters

Maximum Input
MM Capacity
Model temperature Power power Heat the
W*P*H Source original
（℃） (L) （KW）
（mm）

FU2-2.5-10N 1000 120*200*80 2L 220V/50HZ 2.5

FU2-4-10N 1000 200*300*120 7 220V/50HZ 4 High quality

electric stove
wire
FU2-8-10N 1000 250*400*160 16 380V/50HZ 8

FU2-12-10N 1000 300*500*200 30 380V/50HZ 12

FU2-2.5-12N 1200 120*200*80 2 220V/50HZ 2.5

Nichrome wire
FU2-5-12N 1200 200*300*120 7 220V/50HZ 5

FU2-10-12N 1200 250*400*160 16 380V/50HZ 10

FU2-4-13N 1300 150*250*100 4 220V/50HZ 4

Siliconit

FU2-8-13N 1300 200*500*180 18 380V/50HZ 8

FU2-8-16N 1600 150*300*120 5 380V/50HZ 8 Silicon

molybdenum
rods
FU2-12-16N 1600 200*400*160 13 380V/50HZ 12
 Architecture Overview

This series of resistance furnace shell by the high quality cold-rolled steel plate welding and become,

side open structure is used in oven door open and flexible. Within 0.4 0.6

Lightweight thermal insulation material selection and aluminum silicate fiber cotton insulation brick, reduce its heat

storage and thermal conductivity. The studio heat storage is large, short heating time, instrument and meter surface

Temperature is low, empty furnace loss power and power consumption is greatly reduced.

Enclosed box-type furnace temperature used in workshop, heating element is made by electric thermal bonding wire

spiral shape, round in the studio walls, heating furnace temperature uniformity, prolong the service life.High

temperature tubular resistance furnace working chamber is made of high temperature combustion tube, silicon

carbide as heating element, installed inside the studio coat, high thermal efficiency.
 Installation instructions

1- After opening the package, check whether the resistance furnace is intact, the accessories are complete.

Put this series resistance furnace in the platform of indoor dry place or work on stage, and is in a state level

controller should avoid vibration. Controller position and resistance furnace should not be too close, to prevent

overheating and make the internal components can't work normally.

2- Medium temperature resistance furnace installation:

Temperature in the furnace does not need special installation. Just flat on indoor smooth ground or workbench.

Controller should avoid vibration, its location may not be too close to and electric furnace, placed overheating and

make the electronic parts can't work normally.

Thermocouple insertion resistance furnace, the gap must be fill with asbestos cord.

The user selected resistance furnace and the controller based on the model, according to the wiring diagram,

connect the power cord, power line, thermocouple wire across the electrodes (note shall not meet DE). In the

power supply is introduced into the power switch in order to control the power supply to the other. For the safety

of the operator must be equipped with reliable grounding electric furnace and controller.

3- High temperature furnace installation： High temperature resistance furnace for silicon carbide heating

elements, silicon carbon rod for wearing parts, not installed on the electric stove, before they go out and

separately with wooden box packaging, to prevent vibration, to collide in the process of transportation make it

broken, damaged. Please kindly understanding. Before use, containing silicon carbon rod box out gently from

inside the packaging, and gently open. Silicon carbide when installation should check carbon rod hole

unobstructed after careful installation, such as the principle to form a complete set of available iron pipe hole

expanding. After insert the silicon carbide carbide hole, silicon carbon rod ends need to be equipped with

asbestos mat, and then according to the instruction at the back of the plot, with carbon rod clamp connected

with silicon carbide and reliable.

4- Furnace after the installation, it is necessary to remove impurities, and then according to the wiring diagram to

check whether it is right, with or without screw loose confirmed rear can either to set the
5-

Temperature control on the table after sending knob to set the required temperature. Such as temperature control

table for digital display table, then to set the switch on the instrument to "setting", and then adjust the setting knob

set temperature, temperature setting will switch to "show", after the heating, set out

Panel sample

SET Menu and confirmation key

<< shift key
▽ Key button and the power output reduction percentage of observation
△ Add button and remaining time to observe button

Wire Map:
Operational Process:

1. According to the "menu" operation process, will switch to the parameter name to modify menu.
2. Press SET, and the parameter values of bits started flashing.
Press < <, flashing position will be moved to the need to modify the one who is, and then press del or delta
to the bit changes into the expected number or symbol.
Repeat step 3 until four digits are modified to complete operation.
3. Press SET to confirm the input, the parameter values are no longer flashing, or jump out of a menu. If
you want to change other parameters, repeat the above operation.

Menu description
< A > menu, press SET button to enter < A > menu
LCK = 1 lock, other values are not locked
SP Temperature setting 0~100%FS
TI Set the timer 0~9999Minutes

* When TI is set to 0, cancel the timing function instrument; When TI set to 0, the instrument has timing
function.
①Electric instrument: measuring temperature > = after the set temperature, TIME to start, the TIME of
liquid crystal screen light flickered on;
②Time of arrival in TI set, heating output shut down, buzzer lasts short, SV window shows the END
words, said the timing is over; Short (buzzer sound will automatically stop after three minutes)
③Instrument during work, allow modification of TI, and run time to the new time; Instrument during the
timing start self-tuning, timing hangs, until the end of the self-tuning recovery
④If during the period of time, want to cancel the timing, can be directly set TI = 0;
⑤Timing of reset: a timer, can hold the delta key about 3 seconds, the buzzer will short 2, restore control
instrument; If still need timing function, need to set parameters of TI;
⑥TI parameters do not memory
⑦Press delta switch SV window display instrument operation time, after 30 seconds, automatic recovery
of PV value/SV values are displayed.
< B > menu: press SET key for 5 seconds to enter < B > menu

LCK = 0 is not locked, LCK = locking other values.

Param Name Function Setting range
AL HIAL -99.9~999.9
When internal menu AL = 0 instrument for absolute value alarm, namely the PV > AL1, relay and AL1,
internal cutting output, buzzer three intervals of nights.
When the internal menu AL = 1 meter for deviation value alarm, namely the PV > SV + AL1 alarm, relay
and AL1, internal cutting output, buzzer three intervals of nights.
Instrument factory default for the deviation value alarm. Press any key mute buzzer alarm.
SC Display value correction PV = -20.0~20.0
PV + SC
ATU self-tune On/Off
Suggest PV < < open self-tuning SV
If changed the instrument range, since the setting should be carried out again.
P P-band 0~100.0%
I Integral Time 1~4320seconds
T Period 1~60seconds
XL Slope 0.500~1.500 PV=PV*XL
OUTˉ Pmax 1~100%
Can be set OUT ˉ equal the balance of power 1.5 ~ 2 times, is used to suppress overshoot
GC* Overshoot inhibition OFF/1~5
The GC = OFF closed overshoot inhibition function of the instrument.
GC = 1 ~ 5 corresponding to the strength of the five from weak to strong overshoot inhibition.
LCK Keylock 0~255
 Maintenance and matters needing attention

1- When the electric resistance furnace is used for the first time or after stopping for a long time, once
again, when using oven must be conducted.
① The highest use 1000 ℃ resistance furnace
② The highest use 1200 ℃ resistance furnace
③ The highest use 1300 ℃ resistance furnace
2、Box-type furnace and controllers must work on indoor smooth ground or on the stage. Controller should
avoid vibration, its location should not be too close with resistance furnace, to prevent overheating and make
the electronic parts can't work normally.
3、Insert the thermocouple resistance furnace, the gap must be fill with asbestos cord.
4、Silicon carbide high temperature electric resistance furnace in normal when power is used, the temperature
rise to about 800 ℃, can appropriate increase the electric power (knob to adjust the controller output), after
reaching the required temperature, then transferred to the standard power, avoid by all means is super pow
er for a long time use.
1、 You must install grounding line.
2、 Thermocouple doesn't suddenly pull out or insert at high temperatures, in case the outer casing burst.
3、 Often keep the workshop clean, cleared of oxide working chamber.
8、Pay attention to the oven door open structure, loading and unloading of material must be cautious, to avoid
damage the silicon carbide.
9、Note that silicon carbide and carbon rod clip fastening, contact of check line card on a regular basis,
tightness of screw.
10、With alkaline substance, such as alkali, alkaline earth, heavy metal oxide, as well as the low melting point
of silicate and so on, in the high temperature oxidation of silicon carbide.
11、Air and carbon dioxide gas in high temperature oxidation reaction of silicon carbon rod in increasing the
resistance of the silicon carbide.
12、 Must be isolated from water vapor intrusion.
13、 Chlorine and hydrogen chloride in the high temperature will break silicon carbon rod.
14、Silicon carbide due to long time aging. Its resistance increases relatively, the controller knob to adjust to
the maximum output, is still short of power rating, at this time to contact my company change the connection
methods, or replace new silicon carbide.
If break in the element is used, the need for replacement of the same resistance or resistance and silicon carbide
silicon carbide error in 20% of the silicon carbide
Trouble shooting

Open the power switch, instrument on the green light is not bright, no rise in the working chamber amme

ter is not action.

① Check whether the instrument display temperature is higher than the set temperature.

② The instrument shows infinite, firm were made by the sensor, or replace the sensor.

1、 Open the power switch, meter works well, but not action ammeter。

2、 Is heater wiring circuit or load, should check the repair or replacement.

① Instrument display temperature higher than set value a lot, and didn't fall, or to turn off the power

switch also continue to heat.

② Is the controller internal execution device, and temperature control bad, it should be replaced in a tim

ely manner.

CONTACT US
Head Office: 128 W SUFFLOK AVE,CENTRAL ISLIP,11722, NEW YORK, USA.

E-mail: [email protected]
www.acculabusa.com