Cylinder Head - Install: Cerrar SIS Pantalla Anterior

C2.
2 Industrial Engine G7M00001-UP(SEBP4329 - 42) - Documentación Página 1 de 13
Cerrar SIS
Pantalla anterior
Producto: INDUSTRIAL ENGINE

Modelo: C2.2 INDUSTRIAL ENGINE G7M
Configuración: C2.2 Industrial Engine G7M00001-UP
Desarmado y Armado
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and
Engines for Caterpillar Built Machines
Número de medio -RENR2424-09 Fecha de publicación -01/04/2007 Fecha de actualización -14/07/2017
i07103832
Cylinder Head - Install

SMCS - 1100-012
S/N - 3131-UP
S/N - 4241-UP
S/N - C4M1-UP
S/N - C5N1-UP
S/N - G3P1-UP
S/N - G4P1-UP
S/N - G7M1-UP
S/N - G7N1-UP
NOTICE
One of two types of cylinder head bolts can be installed. Type One
bolts can be reused if the bolts are serviceable. Refer to Illustration 1.
Type Two bolts must be discarded and new bolts installed. Refer to
Illustration 2.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 14/05/2021
C2.2 Industrial Engine G7M00001-UP(SEBP4329 - 42) - Documentación Página 2 de 13
Illustration 1 g06221869
Type One cylinder head bolts
Type Two cylinder head bolts
Installation Procedure for Type One Cylinder Head Bolts
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolt (M11 by 100 mm) 2
B - Straight Edge 1
1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the
gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris enters the cylinder
bores, the coolant passages, or the lubricant passages.
2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder
Head" for more information. If the mating surface of the cylinder head is distorted beyond maximum
permitted limits, replace the cylinder head.
Typical example
Typical example
Typical example
3. Inspect dowels (3) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 3.
5. Ensure that the new cylinder head gasket (4) is the same thickness as the cylinder head gasket that
was previously removed. The thickness of the cylinder head gasket is indicated by the number that is
shown at Position (X). Refer to Specifications, "Cylinder Head" for more information.
6. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder head gasket
onto the cylinder block.
7. Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is
approximately 30 kg (66 lb).
8. Use Tooling (A) to align cylinder head (2) with the cylinder block. Install the cylinder head to the
cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto dowels (3).
9. Remove Tooling (A).
Inspection of Type One cylinder head bolts
10. Clean Type One bolts (1). Follow Step 10.a through 10.b to inspect the Type One bolts.
a. Check the length of Type One bolts (1).
b. Use Tooling (B) to check the threads of bolts (1). Refer to Illustration 6. If any Type One
bolts show visual reduction in the diameter of the thread over Length (Y), replace the
bolts with a new set of Type Two bolts. If Type One bolts are replaced with a new set of
Type Two bolts, refer to the installation procedure for Type Two bolts.
11. Install bolts (1) to cylinder head (2).
The tightening sequence for a three cylinder engine
The tightening sequence for a four cylinder engine
12. For three cylinder engines, tighten the bolts to a torque of 101 N·m (75 lb ft). Use the numerical
sequence that is shown in Illustration 7.
13. For four cylinder engines, tighten the bolts to a torque of 101 N·m (75 lb ft). Use the numerical
sequence that is shown in Illustration 8.
14. If necessary, install the water temperature regulator to the cylinder head. Refer to Disassembly and
Assembly, "Water Temperature Regulator- Remove and Install".
End By:
a. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install".
d. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install".
e. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel filter Base - Remove and
Install".
f. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and
Install".
Installation Procedure for Type Two Cylinder Head Bolts
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Table 2
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolt (M11 by 100 mm) 2
B 8T-3052 Degree Wheel 1
1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the
gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris enters the cylinder
bores, the coolant passages, or the lubricant passages.
2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder
Head" for more information. If the mating surface of the cylinder head is distorted beyond maximum
permitted limits, replace the cylinder head.
Typical example
Typical example
Typical example
3. Inspect dowels (3) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 9.
5. Ensure that the new cylinder head gasket (4) is the same thickness as the cylinder head gasket that
was previously removed. The thickness of the cylinder head gasket is indicated by the number that is
shown at Position (X). Refer to Specifications, "Cylinder Head" for more information.
6. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder head gasket
onto the cylinder block.
7. Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is
approximately 30 kg (66 lb).
8. Use Tooling (A) to align cylinder head (2) with the cylinder block. Install the cylinder head to the
cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto dowels (3).
9. Remove Tooling (A).
10. Install new bolts (1) to cylinder head (2).
The tightening sequence for a three cylinder engine
11. For three cylinder engines, tighten the bolts to a torque of 50 N·m (37 lb ft). Use the numerical
sequence that is shown in Illustration 12. Use Tooling (B) to turn the bolts a further 150 degrees in
the numerical sequence as shown in Illustration 12.
The tightening sequence for a four cylinder engine
12. For four cylinder engines, tighten the bolts to a torque of 50 N·m (37 lb ft). Use the numerical
sequence that is shown in Illustration 13. Use Tooling (B) to turn the bolts a further 150 degrees in
the numerical sequence as shown in Illustration 13.
13. If necessary, install the water temperature regulator to the cylinder head. Refer to Disassembly and
Assembly, "Water Temperature Regulator- Remove and Install".
End By:
a. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install".
d. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install".
e. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel filter Base - Remove and
Install".
f. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and
Install".
Copyright 1993 - 2021 Caterpillar Inc. Fri May 14 15:38:56 PDT 2021
Todos los derechos reservados.
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What are the steps to install a cylinder head?

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What tools are required to install a cylinder head?

C2.

2 Industrial Engine G7M00001-UP(SEBP4329 - 42) - Documentación Página 1 de 13

Producto: INDUSTRIAL ENGINE

Cylinder Head - Install

Installation Procedure for Type One Cylinder Head Bolts

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

4. Install Tooling (A) to the cylinder block. Refer to Illustration 3.

9. Remove Tooling (A).

a. Check the length of Type One bolts (1).

11. Install bolts (1) to cylinder head (2).

Installation Procedure for Type Two Cylinder Head Bolts

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

4. Install Tooling (A) to the cylinder block. Refer to Illustration 9.

9. Remove Tooling (A).

10. Install new bolts (1) to cylinder head (2).

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